A kind of foundation-free installation system for fixing ribbon conveyer
Technical field
The present invention relates to mineral engineering fields, and in particular to a kind of foundation-free installation for fixing ribbon conveyer
System.
Background technology
With the continuous development of science and technology, more and more mechanized equipments are introduced into coal mining, domestic big portion
The epoch that point coal mining enterprise has finished on man-made recovery, transports raw coal, it is former using mechanical equipment exploitation, transport to start large area
Coal so that raw coal all realizes mechanization from working face mining to ground entrucking, and the labour that this not only alleviates coal miner is strong
Degree, while efficiency is improved, increase yield.
A kind of important transportation equipment of the ribbon conveyer as coal mine, it is main to connect working face and ground, by working face
Raw coal is endlessly transported to ground, is mainly filled by driving motor, roller, carrying roller, adhesive tape and pedestal and other auxiliary
Set hydraulic pressure unit at.
Since during the work time, ribbon conveyer is needed the raw coal transportation at lower position to higher position
Place, such as auxiliary stone transporting door, ground, in transportational process, ribbon conveyer is other than bearing its own gravity, it is also necessary to bear institute
The gravity of raw coal and the tensile force etc. of belt are transported, therefore before using ribbon conveyer, it needs that ribbon conveyer is installed
And fixation, to prevent the position using ribbon conveyer in transportational process from changing.
Currently, the ribbon conveyer that domestic overwhelming majority coal mine uses all uses the mounting means of pre-buried ground, installation
Process is mainly:First, need design mounting foundation drawing, second, after the completion of tunnelling, to tunnel bottom carry out cement
It pours, in casting cement, according to designed mounting foundation drawing pre-embedded anchoring bolts and steel plate, third, by belt conveying
Mounting hole on machine base is corresponding with foundation bolt and steel plate respectively (coinciding), and is attached by nut or welding,
To finally realize the installation and fixation of ribbon conveyer;This mounting means falls behind very much, and not only installation process is complicated, the period
It is long, inefficiency, and also installation cost is higher, causes a large amount of wastes of man power and material.
Invention content
It is an object of the invention to improve the deficiency in the presence of the prior art, a kind of nothing for ribbon conveyer is provided
Basic installation system the drawbacks of being effectively prevented from the prior art, while may be implemented quick to ribbon conveyer, firm
Gu, low cost installation and fixation.
The technical solution adopted in the present invention is:
A kind of foundation-free installation system for fixing ribbon conveyer, including several main hydraulic props, the main hydraulic pressure
Pillar is respectively arranged at the pedestal of ribbon conveyer, and main hydraulic prop is pushed up for extending at the top of tunnel, and by compressing tunnel
The pedestal of ribbon conveyer is pressed on the ground in tunnel by portion, realizes the fixation to ribbon conveyer.
Main hydraulic prop extends under elongation state at the top of tunnel, by compressing at the top of tunnel so that belt is defeated
It send the pedestal of machine to be pressed on the ground in tunnel, to increase the frictional force between the pedestal of ribbon conveyer and ground, and makes
It is more than the maximum, force (load) born when equipment is run, so that it is guaranteed that the position of ribbon conveyer does not occur in operational process
It changes, and then realizes the installation and fixation of ribbon conveyer, be convenient for ribbon conveyer normal operation.
In one kind preferably scheme, several main hydraulic props are divided into several hydraulic pressure units, and each hydraulic pressure unit includes
Two main hydraulic props, two main hydraulic props in same hydraulic pressure unit are respectively arranged at the two of the pedestal of ribbon conveyer
Side, and be mutually parallel.
Preferably, when the number of hydraulic pressure unit is greater than or equal to 2, at least there are two the main hydraulic props in hydraulic pressure unit
Length direction along ribbon conveyer is obliquely installed, and the inclined direction of at least one hydraulic pressure unit and remaining hydraulic pressure unit are not
Together.
Preferably in scheme, including two hydraulic pressure units being obliquely installed along the length direction of ribbon conveyer, wherein one
The angle of inclination of a hydraulic pressure unit is 75 degree, and the angle of inclination of another hydraulic pressure unit is 105 degree.That is the inclination of two hydraulic pressure units
Angled complimentary.
Further, each hydraulic pressure unit further includes two secondary hydraulic props, the pair hydraulic prop respectively with liquid
Press two main hydraulic props in unit corresponding, secondary hydraulic prop is used to adjust the direction of corresponding main hydraulic prop (i.e. along band
The angle of the length direction of formula conveyer).Can easily corresponding main hydraulic prop be adjusted to close using secondary hydraulic prop
Main hydraulic prop is such as adjusted to vertical direction by suitable or setting angle, or main hydraulic prop is adjusted to and ribbon conveyer
The angle that tilts of length direction.
In one kind preferably scheme, the main hydraulic prop in each hydraulic pressure unit is hingedly connected to the bottom of ribbon conveyer
One end of seat, the pair hydraulic prop is articulated with the pedestal of ribbon conveyer, and the other end is articulated with the side of corresponding main hydraulic prop
Wall.
Preferably in scheme, including five hydraulic pressure units, respectively hydraulic pressure unit one, hydraulic pressure unit two, hydraulic pressure unit three,
Hydraulic pressure unit four and hydraulic pressure unit five, the hydraulic pressure unit one, hydraulic pressure unit two and hydraulic pressure unit three are respectively arranged at belt
The uninstalling portion of conveyer, main driving portion and secondary driving portion, hydraulic pressure unit four and hydraulic pressure unit five are respectively arranged at ribbon conveyer
Tensioning apparatus portion and Webbing take-up device portion;Wherein, the main hydraulic prop in hydraulic pressure unit two, hydraulic pressure unit three and hydraulic pressure unit five
It is vertically arranged, the main hydraulic prop in hydraulic pressure unit one and hydraulic pressure unit four is set along the inclination of the length direction of ribbon conveyer respectively
It sets, and angle of inclination is complementary.
Preferably in scheme, the angle of inclination of main hydraulic prop is 75 degree in hydraulic pressure unit one, main liquid in hydraulic pressure unit four
It is 105 degree to press the angle of inclination of pillar.
Further, further include pedestal, one end of the pedestal is removably connected to the main hydraulic prop, and pedestal is used
In contacting and being compressed at the top of tunnel under the action of main hydraulic prop, it is provided on the face being in contact with tunnel top on pedestal anti-
Slipped Clove Hitch structure, the anti-skid structure is for anti-skidding.
In a kind of preferably scheme, the pedestal includes horizontally disposed bottom plate and the contact plate that is obliquely installed, bottom plate and
Several support plates being mutually parallel are provided between contact plate, the support plate is respectively perpendicular to bottom plate and contact plate, contact plate
For contacting at the top of tunnel, it is provided with anti-skid structure on contact plate, the anti-skid structure includes several protrusions, and the protrusion is used for
It is inserted into inside the top plate in tunnel after contacting at the top of tunnel;The lower surface of bottom plate is provided with hinge seat, and hinge seat is for connecting master
Hydraulic prop.
Optionally, the protrusion is cylindrical structure, and raised top is provided with wedge angle, and the contact plate is equipped with several
Hole, the protrusion are separately positioned in corresponding hole, and the connection of protrusion and contact plate is realized by welding.
Further, the hydraulic cylinder in each hydraulic pressure unit in two main hydraulic props shares hydraulic oil all the way, and
Synchronization loop is constituted, so that two main hydraulic prop lifting/lowerings in same hydraulic pressure unit synchronize;Two in each hydraulic pressure unit
Hydraulic cylinder in secondary hydraulic prop shares hydraulic oil all the way, and constitutes synchronization loop, so as to two in same hydraulic pressure unit
Secondary hydraulic prop lifting/lowering synchronizes.
Preferably, each hydraulic pressure unit respectively includes a flow distributing and collecting module, and the flow distributing and collecting module includes one
A main oil inlet, a main oil return opening, two be divided to oil inlet and two points of oil return openings, the main oil inlet with described two points into
Hydraulic fluid port is connected to, and the main oil return opening is connected to described two points of oil return openings;Wherein, each flow distributing and collecting module passes through main oil inlet respectively
Mouthful and main oil return opening be connected in parallel on main hydraulic oil pipe road, two main hydraulic props in same hydraulic pressure unit by pipeline respectively with
One point of oil inlet with divide oil return opening to be connected to, and constitute synchronization loop;Two secondary hydraulic props in same hydraulic pressure unit pass through
Pipeline divides oil inlet with another respectively and oil return opening is divided to be connected to, and constitutes synchronization loop.
Further, be respectively arranged with reversal valve on the pipeline, the reversal valve for realizing hydraulic circuit connection,
Cut-out and commutation.
Further, further include hydraulic power unit, the hydraulic power unit is used for through main hydraulic oil pipeline respectively to each hydraulic pressure
Main hydraulic prop and/or secondary hydraulic prop in unit provide hydraulic oil.
Compared with prior art, system is installed using a kind of foundation-free for fixing ribbon conveyer provided by the invention
System, has the advantages that:
1, this system, it is compact-sized, using connection ribbon conveyer and several hydraulic props at the top of tunnel, increase belt
Conveyer can be effectively prevented the normal pressure on tunnel ground to increase the frictional force between ribbon conveyer and tunnel
Ribbon conveyer is subjected to displacement in the process of running, is realized that ribbon conveyer is fast and efficiently installed and fixed, is particularly suitable for
The installation and fixation of ribbon conveyer in arched tunnel.
2, in this system, be omitted in conventional belt conveyer installation process Base foundation design work, foundation bolt
The work being aligned with foundation bolt with the burying work beforehand and ribbon conveyer of steel plate so that the erector of entire ribbon conveyer
Work is simpler, can greatly shorten the set-up time of ribbon conveyer and withdraw the time (i.e. take-down time), is conducive to accelerate work
Make the installation speed in face, shortens the period, it is cost-effective.
3, using this system, the installation of ribbon conveyer and solid can be completed by only needing a small number of operating personnels to operate hydraulic systems
It is fixed, the workload in installation process can be greatly reduced, advantageously reduce labor intensity, improve working efficiency.
4, the application of this system is safe and reliable, without finding the relative position of foundation bolt and mounting hole, it is therefore prevented that installation
It is unexpected in the process to occur, improve the safety of operation.
5, this system ribbon conveyer and the misaligned operating environment of center line in roadway, each liquid suitable for arched tunnel
It presses two in unit main hydraulic prop height inconsistent, but can ensure that the active force between the top of tunnel is identical so that
Two main hydraulic prop stress equalizations on separation pedestal both sides in same hydraulic pressure unit.
6, each hydraulic pressure unit in this system can share same hydraulic power unit with the equipment in ribbon conveyer, to have
Cost is reduced conducive to further step.
7, in this system, main hydraulic prop and secondary hydraulic prop in each hydraulic pressure unit may be implemented to synchronize respectively and stretch/drop,
So that it is guaranteed that more stable to the fixation of ribbon conveyer, secured.
8, it is specially designed for this system, it is compact-sized for contacting the pedestal at the top of tunnel, heavy duty can be born, and
It is provided with anti-skid structure, the frictional force of pedestal can be increased, and is effectively prevented after main hydraulic prop stress along arch to lane
Road center is moved, to realize good fixed effect.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Description of the drawings
Fig. 1 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 1, and eight
The schematic diagram of font support construction.
Fig. 2 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 1,
The schematic diagram of splayed support construction.
Fig. 3 is a kind of structural schematic diagram of ribbon conveyer (front view) in the prior art.
Fig. 4 is the schematic diagram that ribbon conveyer shown in Fig. 3 is mounted in tunnel.
Fig. 5 is on the pedestal of ribbon conveyer shown in Fig. 3, and setting is for the hinge seat of main hydraulic prop and for secondary liquid
Press the partial top view after the hinge seat of pillar.
Fig. 6 is on the pedestal of ribbon conveyer shown in Fig. 3, and setting is for the hinge seat of main hydraulic prop and for secondary liquid
Press the partial front elevation view after the hinge seat of pillar.
Fig. 7 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 2, certain
Schematic diagram when major and minor hydraulic prop in one hydraulic pressure unit does not extend.
Fig. 8 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 2, certain
Schematic diagram when secondary hydraulic prop in one hydraulic pressure unit drives main hydraulic prop to adjust to pre-position.
Fig. 9 is a kind of foundation-free installation system for fixing ribbon conveyer provided in the embodiment of the present invention 2, application
Schematic diagram after ribbon conveyer shown in Fig. 3.
Figure 10 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 2,
The front view of pedestal.
Figure 11 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 2,
The vertical view of pedestal.
Figure 12 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 2,
The right view of pedestal.
Figure 13 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 2,
The left view of pedestal.
Figure 14 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 2,
Schematic diagram when pedestal is inserted under the action of main hydraulic prop at the top of tunnel.
Figure 15 is a kind of for fixing in the foundation-free installation system of ribbon conveyer for what is provided in the embodiment of the present invention 2,
The structure chart of hydraulic circuit.
Figure 16 is a kind of for fixing in the foundation-free installation system of ribbon conveyer described in Fig. 9, and each hydraulic pressure unit is equal
It extends and realizes the front view (front view) after ribbon conveyer securely fixes.
Figure 17 is the right view of Figure 15.
Figure 18 is that the partial schematic diagram (front view) after ramped abutment is arranged on the pedestal of ribbon conveyer shown in Fig. 3.
Description of symbols in figure
Hydraulic pressure unit 101, main hydraulic prop 102, secondary hydraulic prop 103,
Pedestal 104, hydraulic pressure unit 1, hydraulic pressure unit 2 106,
Hydraulic pressure unit 3 107, hydraulic pressure unit 4 108, hydraulic pressure unit 5 109,
The pedestal 201 of ribbon conveyer, uninstalling portion 202, main driving portion 203,
Secondary driving portion 204, tensioning apparatus portion 205, Webbing take-up device portion 206,
For the hinge seat 207 of main hydraulic prop, it is used for the hinge seat 208 of secondary hydraulic prop,
Bearing 209, tunnel 301 overlap chamber 302,
303 at the top of tunnel, the center line 304 of ribbon conveyer overlaps the center line 305 of chamber,
Bottom plate 401, support plate 402, contact plate 403,
Protrusion 404, hinge seat 405.
Specific implementation mode
Below in conjunction with attached drawing in the embodiment of the present invention, technical solution in the embodiment of the present invention carries out clear, complete
Ground describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Usually exist
The hydraulic pressure unit part of the embodiment of the present invention described and illustrated in attached drawing can be arranged and be set with a variety of different configurations herein
Meter.Therefore, the detailed description of the embodiment of the present invention to providing in the accompanying drawings is not intended to limit claimed sheet below
The range of invention, but it is merely representative of the selected embodiment of the present invention.Based on the embodiment of the present invention, those skilled in the art exist
The every other embodiment obtained under the premise of not making creative work, shall fall within the protection scope of the present invention.
Main hydraulic prop 102 and secondary hydraulic prop 103 described in the present embodiment are hydraulic props, only to facilitate
Description and differentiation inborn ability are also known as main hydraulic prop 102, secondary hydraulic prop 103, are repeated no more hereinafter.
Embodiment 1
A kind of foundation-free installation system for fixing ribbon conveyer, including several main hydraulic pressure are provided in the present embodiment
Pillar 102, main hydraulic prop 102 are respectively arranged at the pedestal 201 of ribbon conveyer, and main hydraulic prop 102 can be in hydraulic oil
Driving effect under extend to 303 at the top of tunnel, and the pedestal 201 of ribbon conveyer is pressed by compressing at the top of tunnel 303
On the ground in tunnel 301, the fixation to ribbon conveyer is realized, in case the position of ribbon conveyer occurs during the work time
(sliding is mobile) is changed, danger is brought to coal mining.
Hydraulic prop commonly used in the prior art may be used in main hydraulic prop 102, and main hydraulic prop 102 can be in hydraulic pressure
It is extended under the driving effect of oil 303 at the top of tunnel, by compressing 303 at the top of tunnel so that the pedestal 201 of ribbon conveyer is tight
It is pressed on the ground in tunnel 301, increases normal pressure of the pedestal to 301 ground of tunnel, to increase the pedestal 201 of ribbon conveyer
Frictional force between ground, and it is larger than maximum, force (maximum load, including ribbon conveyer born when equipment operation
Its own gravity, the gravity of transported raw coal, belt tensile force etc. along ribbon conveyer length direction the sum of component), Ke Yifang
Just the installation and fixation of ribbon conveyer, fast, are efficiently realized, and can effectively ensure belt conveying in operational process
The position of machine does not change, and is conducive to ribbon conveyer normal operation.
Foundation-free installation system provided in this embodiment for fixing ribbon conveyer is substituted original using hydraulic device
The technology of pre-embedded anchoring bolts and the ribbon conveyer in Interal fixation tunnel 301, using technical solution provided in this embodiment
Installation and fixed ribbon conveyer are not necessarily to pre-embedded anchoring bolts, need to only use 301 bottom of tunnel without designing ground drawing
Cement pours smooth i.e. usable so that the installation procedure of ribbon conveyer is simpler, and installation cost is lower, can greatly shorten
The installation period of ribbon conveyer;In addition, in ribbon conveyer installation process, also saves mounting hole and adjusted with foundation bolt
The process of alignment reduces the workload in installation and fixation procedure without using nut or welding steel fixed equipment, can be with
Effectively improve working efficiency.
It is former according to the length of ribbon conveyer, the angle of inclination in tunnel 301, Leather Belt Conveyance in Practical Project
The parameters such as speed, capacity when coal, technical staff or designer can easily calculate the number of required main hydraulic prop 102
Mesh and/or installation site etc., to realize to ribbon conveyer safety, firm fixation so that this is for fixing belt conveying
The foundation-free installation system of machine, more meets the actual conditions of use site, and application range is wider, and applicable situation is more.
In a kind of preferably scheme, several main hydraulic props 102 can be divided into several hydraulic pressure units 101, often
Include two main hydraulic props 102 in a hydraulic pressure unit 101, two main hydraulic props 102 difference in same hydraulic pressure unit 101
The both sides of the pedestal 201 of ribbon conveyer are set to, and two main hydraulic props 102 in same hydraulic pressure unit 101 are mutually flat
Row.I.e. in same hydraulic pressure unit 101, two main hydraulic props 102 are separately positioned on 201 both sides of pedestal of ribbon conveyer, and
On mutual corresponding position, in fixed ribbon conveyer, two main hydraulic pressure branch in hydraulic pressure unit 101 are driven using hydraulic oil
Column 102 extends to 303 at the top of tunnel, is in contact and compresses with 301 top of tunnel, to be produced to the pedestal 201 of ribbon conveyer
Raw normal pressure or positive pressure force component straight down;Such setting:On the one hand be conducive to be arranged at 101 position of hydraulic pressure unit
The fixation of ribbon conveyer is more firm, and on the other hand, tunnel 301 in the prior art is typically domes, i.e., at the top of tunnel
303 be arc, if a main hydraulic prop 102 is only arranged in hydraulic pressure unit 101, tunnel is compressed in main hydraulic prop 102
During 301 tops, it is possible to create perpendicular to the horizontal force of ribbon conveyer length direction, be easy to cause belt conveying
Machine is displaced sideways or sliding, very unfavorable for the fixation of ribbon conveyer, and mutually flat using two in hydraulic pressure unit 101
After capable main hydraulic prop 102, it is possible to create the horizontal force perpendicular to ribbon conveyer length direction can be at two
It cancels out each other between main hydraulic prop 102 (because direction is opposite), so that the fixation to ribbon conveyer is more stable.
Optionally in scheme, when the number of hydraulic pressure unit 101 is greater than or equal to 2, at least there are two in hydraulic pressure unit 101
Main hydraulic prop 102 be obliquely installed along the length direction of ribbon conveyer, and the inclination side of at least one hydraulic pressure unit 101
To different from remaining hydraulic pressure unit 101;I.e. during fixed ribbon conveyer, in addition to making in some hydraulic pressure units 101
Main hydraulic prop 102 be vertically arranged except, can also splayed or herringbone be set along the length direction of ribbon conveyer
Support construction, for example, as shown in Figure 1, two hydraulic pressure units 101 being obliquely installed of length direction along ribbon conveyer can be with structure
At splayed support construction, and as shown in Fig. 2, along ribbon conveyer two hydraulic pressure units 101 being obliquely installed of length direction
Herringbone support construction is may be constructed, such setting can make belt conveying in the length direction along ribbon conveyer
The fixation of machine is more firm, is not in the case where ribbon conveyer is moved or slided along tunnel 301, is particularly suitable for arch lane
Road 301, and the larger occasion in angle of inclination in tunnel 301.
In a kind of preferably scheme, including two hydraulic pressure units being obliquely installed along the length direction of ribbon conveyer
101, the angle of inclination of one of hydraulic pressure unit 101 can be 75 degree, and the angle of inclination of another hydraulic pressure unit 101 can be
105 degree;That is the angle of inclination of two hydraulic pressure units 101 is complementary, to realize preferably fixed effect.
Further, further include two secondary hydraulic props 103 in each hydraulic pressure unit 101, the pair hydraulic prop 103 divides
Not corresponding with two main hydraulic props 102 in hydraulic pressure unit 101, secondary hydraulic prop 103 is mainly used for adjusting corresponding main liquid
Press the direction of pillar 102 (i.e. along the angle of the length direction of ribbon conveyer).Using secondary hydraulic prop 103 can easily by
Corresponding main hydraulic prop 102 is adjusted to suitable or setting angle, and main hydraulic prop 102 is such as adjusted to vertical direction, or
The angle etc. that main hydraulic prop 102 is adjusted to tilt with the length direction of ribbon conveyer;On the one hand, it can substantially reduce
Labor intensity shortens main hydraulic prop 102 and installs the time in place, improves efficiency, on the other hand, can be more accurate, reliable
It is very convenient by the adjusting of main hydraulic prop 102 to scheduled Support Position.
Further include pedestal 104 further in scheme, one end of the pedestal 104 is removably connected to the main liquid
Pillar 102 is pressed, and is connected as one with main hydraulic prop 102, when main hydraulic prop 102 extends, pedestal 104 can be in main liquid
It presses and contacts and compress under the induced effect of pillar 102 303 at the top of tunnel, to the pressure using 301 top of tunnel to pedestal 104
Ribbon conveyer is pressed on the ground in tunnel 301 by power, the final fixation realized to ribbon conveyer;As it was noted above, lane
303 be usually that arc is susceptible to showing for skidding, it is defeated to be unfavorable for belt after pedestal 104 contacts 303 at the top of tunnel at the top of road
The fixation of machine is sent, therefore in the present embodiment, it is provided with anti-skid structure on the face being in contact at the top of tunnel 303 on pedestal 104, is prevented
Slipped Clove Hitch structure is used to play anti-skidding effect when contacting 303 at the top of tunnel, and main hydraulic prop 102 is avoided to deviate original scheduled position
It sets, and influences the fixed effect to ribbon conveyer.
In the present embodiment, further include hydraulic power unit, the hydraulic power unit is used for through main hydraulic oil pipeline respectively to each
Main hydraulic prop 102 and/or secondary hydraulic prop 103 in hydraulic pressure unit 101 provide hydraulic oil, to drive main hydraulic prop
102 and/or the completion of secondary hydraulic prop 103 elongate or shorten function, and provide support force for main hydraulic prop 102 so that elongation
Main hydraulic prop 102 under state can stablize, be securely supported at tunnel at the top of 303 with the pedestal 201 of ribbon conveyer it
Between, and the pedestal of ribbon conveyer 201 is pressed on the ground in tunnel 301, to realize the fixation to ribbon conveyer.
This is used to fix the hydraulic power unit in the foundation-free installation system of ribbon conveyer, can be common in the prior art
Hydraulic power unit either providing the hydraulic power unit that hydraulic oil is separately provided for each hydraulic pressure unit 101 can also be belt
The hydraulic power unit that conveyer itself carries, i.e. each hydraulic pressure unit 101 can use the hydraulic power unit of ribbon conveyer itself, example
Such as, each hydraulic pressure unit 101 can share a hydraulic power unit with the Webbing take-up device in ribbon conveyer, not only be convenient for management, but also can
Further to reduce cost.
Embodiment 2
According to the scheme in embodiment 1, the present embodiment 2 provides a kind of more specifically for fixing ribbon conveyer
Foundation-free installation system.
In the prior art, as shown in figure 3, ribbon conveyer can be generally divided into head section, middle part along its length
Point and tail part, wherein head section generally includes uninstalling portion 202, main driving portion 203 and secondary driving portion 204, tail
Part generally includes tensioning apparatus portion 205 and Webbing take-up device portion 206, and middle section setting divides it in head section and drive end unit
Between, for head section and tail part to be connected to become an entirety, raw coal is typically slave portion, via middle part
Point, it is transported to head section.
In the present embodiment, ribbon conveyer is mounted between working face (coal working face) and auxiliary stone transporting door, and belt is defeated
Send the tail part of machine to be connect with elevating conveyor, head section is overlapped with another belt feeder, to by raw coal continuously from
Elevating conveyor is transported on another belt feeder.
In the present embodiment, tunnel 301 is domes, and length direction of the ribbon conveyer along tunnel 301 is arranged, and sets
Set the side in tunnel 301, since the mechanical equipment of belt conveyer head part and tail part is more, therefore head section and
Tail part is generally arranged in the overlap joint chamber 302 in machine lane, and overlap joint chamber 302 is similarly domes, and overlap joint chamber 302 is just
Be wider tunnel 301, in the present embodiment, overlap 302 width 6900mm of chamber, the center line 304 of ribbon conveyer with take
The 305 deviation 400mm of center line of chamber is met, as shown in Figure 4.
In the present embodiment, the foundation-free installation system is arranged on the pedestal 201 of the ribbon conveyer, and is set to
It overlaps in chamber 302.
In the present embodiment, the foundation-free installation system, including five hydraulic pressure units 101, each hydraulic pressure unit 101 are equal
Including being respectively arranged at pedestal both sides and the secondary hydraulic props 103 of two main hydraulic props 102 being mutually parallel and two, each liquid
Main hydraulic prop 102 in pressure unit 101 is hingedly connected to the pedestal 201 of ribbon conveyer, one end hinge of secondary hydraulic prop 103
It is connected to the pedestal 201 of ribbon conveyer, the other end is articulated with the side wall of corresponding main hydraulic prop 102, as shown in Figures 7 and 8,
Under the driving effect of hydraulic oil, main hydraulic prop 102 can extend, and during elongation, secondary hydraulic prop 103 can be along
Articulated joint rotates, and to drive 102 slow rising height of main hydraulic prop, realizes to 102 direction of main hydraulic prop (or angle
Degree) adjusting, as shown in Figures 5 and 6, on the pedestal 201 of ribbon conveyer setting be separately provided for main hydraulic prop
Hinge seat 207 and hinge seat 208 for secondary hydraulic prop, main hydraulic prop 102 and secondary hydraulic prop 103 can be arranged right
It on the hinge seat answered, can be connected as one by axis pin so that main hydraulic prop 102 and secondary liquid in each hydraulic pressure unit 101
Pressure pillar 103 is installed very convenient, efficient.
In the present embodiment, existing hydraulic prop may be used in main hydraulic prop 102 and secondary hydraulic prop 103, and shows
It is usually provided on some hydraulic props for hinged hinge head, which is not described herein again.
In the present embodiment, five hydraulic pressure units 101 are respectively hydraulic pressure unit 1, hydraulic pressure unit 2 106, liquid
Unit 3 107, hydraulic pressure unit 4 108 and hydraulic pressure unit 5 109 are pressed, due in practical applications, belt conveyer head portion
The stress divided is larger, therefore in the present embodiment, hydraulic pressure unit 1, hydraulic pressure unit 2 106 and hydraulic pressure unit 3 107 are set respectively
It is placed in the uninstalling portion 202 of belt conveyer head part, the pedestal of main driving portion 203 and secondary driving portion 204, hydraulic pressure unit four
108 and hydraulic pressure unit 5 109 be respectively arranged at tensioning apparatus portion 205 and the Webbing take-up device portion 206 of belt conveyor tail part
Pedestal, as shown in Figure 9.
As shown in Figure 10, Figure 11, Figure 12 and Figure 13, in a kind of preferably scheme, pedestal 104 includes horizontally disposed
Bottom plate 401 and the contact plate 403 being obliquely installed, are provided with several support plates being mutually parallel between bottom plate 401 and contact plate 403
402, support plate 402 is respectively perpendicular to bottom plate 401 and contact plate 403, so as to bear the load of bigger;Contact plate 403 is used
303 at the top of contact tunnel, it is provided with anti-skid structure on contact plate 403, the anti-skid structure includes several raised 404, described
Protrusion 404 after contacting 303 at the top of tunnel for being inserted into inside the top plate in tunnel 301, as shown in figure 14, to avoid pedestal
104 slide along arched tunnel 301 to 301 centerline direction of tunnel;The lower surface of bottom plate 401 is provided with hinge seat 405, hinge
Seat 405 is for connecting main hydraulic prop 102;In the present embodiment, it is set respectively on the main hydraulic prop 102 of each hydraulic pressure unit 101
It is equipped with hinge head, the hinge seat 405 of pedestal 104 can be realized detachably by the hinge head on axis pin and main hydraulic prop 102
Connection, as shown in Figure 10 or Figure 12 or Figure 13 or Figure 14, on the one hand, be convenient for the transport of pedestal 104, especially convenience in transport to tunnel
In 301, on the other hand, it is convenient for the installation and removal of pedestal 104, it can be with repeated recycling utilize.
This pedestal 104, it is not only compact-sized, it is easily manufactured, it is at low cost, and respectively with 403 phase of bottom plate 401 and contact plate
Mutually vertical several faggings 402 so that this pedestal 104 can bear heavy load, meet the needs of this foundation-free installation system.
As shown in Figure 10 or Figure 13 or Figure 14, in the present embodiment, shown raised 404 be cylindrical structure, the top of protrusion 404
Portion is provided with wedge angle, and to be inserted into inside the top plate in tunnel 301, the contact plate 403 of pedestal 104 is equipped with several holes, protrusion 404
It is separately positioned in corresponding hole, and realizes the connection of protrusion 404 and contact plate 403 by welding.
In the prior art, it is both provided with hydraulic cylinder inside common hydraulic prop, to realize hydraulic prop stretch/shrink;
In further scheme, the hydraulic cylinder in each hydraulic pressure unit 101 in two main hydraulic props 102 shares (a set of oil all the way
Road, including into return) hydraulic oil, and synchronization loop is constituted, so as to two main hydraulic props 102 in same hydraulic pressure unit 101
Synchronous lifting/lowering may be implemented so that the stress of two main hydraulic props 102 in same hydraulic pressure unit 101 is identical, especially exists
In the present embodiment, as it was noted above, there are deviation, installations for the center line 305 of the center line 304 of ribbon conveyer and overlap joint chamber
Two main hydraulic props 102 in the same hydraulic pressure unit 101 of ribbon conveyer both sides, at the top of tunnel between 303 away from
From difference, in fixed ribbon conveyer, two 102 elongations of main hydraulic prop are different, but when in same hydraulic pressure unit 101
After two main hydraulic props 102 constitute synchronization loop, even if the elongation difference of two main hydraulic props 102, especially arch
In tunnel, the elongation of two main hydraulic props 102 in same hydraulic pressure unit is usually different, but constitutes synchronization loop
Afterwards, the pressure of hydraulic oil is identical in main hydraulic prop 102, and the support force of two main hydraulic props 102 is identical, and difference is not present,
The stress equalization on ribbon conveyer both sides, so that more stable to the fixation of ribbon conveyer, firm;And further demonstrate that this
Foundation-free installation system is particularly suitable for the installation and fixation of ribbon conveyer in arched tunnel.
Likewise, the hydraulic cylinder in each hydraulic pressure unit 101 in two secondary hydraulic props 103 shares another way hydraulic oil,
And synchronization loop is constituted, so that synchronous lifting/lowering may be implemented in two secondary hydraulic props 103 in same hydraulic pressure unit 101, in turn
It may insure that two main hydraulic props 102 corresponding to two secondary hydraulic props 103 may be implemented to synchronize, so as to facilitate,
Efficiently two main hydraulic props 102 in same hydraulic pressure unit 101 are adjusted and arrive same direction or angle.
As shown in figure 15, in a kind of scheme that the present embodiment is provided, each hydraulic pressure unit 101 respectively includes one
Flow distributing and collecting module, the flow distributing and collecting module include a main oil inlet, a main oil return opening, two points of oil inlets (as schemed
In B and C) and two points of oil return openings (A in such as figure and D), wherein main oil inlet is connected to two points of oil inlets (in such as figure
B and C), main oil return opening is connected to (A in such as figure and D) with two points of oil return openings;Two main liquid in same hydraulic pressure unit 101
Pressure pillar 102 by pipeline respectively with a point of oil inlet and oil return opening is divided to be connected to (C in such as figure and D), and constitute and synchronize back
Road;Two secondary hydraulic props 103 in same hydraulic pressure unit 101 divide oil inlet with another respectively by pipeline and divide oil return opening
Be connected to (A in such as figure and B), and constitute synchronization loop, as shown in figure 15, each flow distributing and collecting module respectively by main oil inlet and
Main oil return opening is connected in parallel on main hydraulic oil pipe road, and main hydraulic oil pipeline is connected with hydraulic power unit;In the present embodiment, five liquid
Unit 101 is pressed to share a hydraulic power unit with the Webbing take-up device in ribbon conveyer.
In the present embodiment, flow distributing and collecting module can be flow divider-combiner, can also be to be by two three-way valve structures
At.
As shown in figure 15, be respectively arranged with reversal valve on the pipeline, reversal valve for realizing hydraulic circuit connection, cut
Disconnected and commutation;In the present embodiment, using 3-position 4-way hand-operated direction valve;Further, it is also set up on the pipeline
There are shut-off valve, one-way throttle valve, hydraulic lock, pressure gauge and overflow valve etc., specific installation position is as shown in figure 15, cut-off
Valve, one-way throttle valve, hydraulic lock, pressure gauge and overflow valve are all the common instruments in hydraulic system, and which is not described herein again;Liquid
Press pump station can carry hydraulic fluid pressure monitoring system, can monitor hydraulic fluid pressure in real time, and set pressure limit, work as pressure
When less than pressure limit lower limit, it is system fluid infusion that hydraulic power unit starts automatically;When the deformation of tunnel 301,102 pressure of main hydraulic prop
Increase, when hydraulic fluid pressure is more than the pressure limit upper limit, overflow valve automatically turns on pressure release, to ensure the safe and reliable fortune of system
Row, can also judge whether corresponding main hydraulic prop 102 reaches the pressure value of specified (setting) using pressure gauge.
As shown in FIG. 16 and 17, in the present embodiment, when fixing ribbon conveyer using this foundation-free installation system,
Main hydraulic prop 102 in hydraulic pressure unit 2 106, hydraulic pressure unit 3 107 and hydraulic pressure unit 5 109 can be vertically arranged, that is, be used
Corresponding main hydraulic prop 102 is adjusted and arrives vertical direction, hydraulic pressure unit 1 and hydraulic pressure unit 4 108 by secondary hydraulic prop 103
In main hydraulic prop 102 can be obliquely installed respectively along the length direction of ribbon conveyer, wherein in hydraulic pressure unit 1
The angle of inclination of main hydraulic prop 102 is 75 degree, that is, utilizes secondary hydraulic prop 103 by two main liquid in hydraulic pressure unit 1
Pillar 102 is pressed to be adjusted in synchronism at 75 degree of position, the angle of inclination of main hydraulic prop 102 is 105 in hydraulic pressure unit 4 108
Two main hydraulic props 102 in hydraulic pressure unit 4 108 are adjusted in synchronism the position to 105 degree by degree using secondary hydraulic prop 103
Set place, as shown in figure 16, along the length direction of ribbon conveyer, in hydraulic pressure unit 1 and hydraulic pressure unit 4 108 can be with structure
At splayed support construction, to be advantageously implemented better fixed effect;Further, on the pedestal 201 of ribbon conveyer
Corresponding hydraulic pressure unit 1 can be respectively arranged with the bearing 209 being obliquely installed, such as scheme at the position of hydraulic pressure unit 4 108
Shown in 18, the angle of inclination of bearing 209 is identical as corresponding hydraulic pressure unit 1 and the angle of inclination of hydraulic pressure unit 4 108, works as liquid
Unit 1 and hydraulic pressure unit 4 108 is pressed to adjust to after precalculated position, it can be by bolt by hydraulic pressure unit 1 and hydraulic pressure
Unit 4 108 is separately fixed on corresponding bearing 209 (similarly, hydraulic pressure unit 2 106, hydraulic pressure unit 3 107 and hydraulic pressure unit
5 109 are adjusted to behind precalculated position, can also be bolted on the pedestal 201 of ribbon conveyer), and can adjust pair
The reversal valve answered closes the hydraulic oil supply of secondary hydraulic pressure unit 101 in hydraulic pressure unit 1 and hydraulic pressure unit 4 108, so as into
Save operating cost to one step.
Foundation-free installation system provided in this embodiment, you can be effectively reduced the installation of ribbon conveyer, be fixed into
This, and the Fast Installation of ribbon conveyer may be implemented, withdraw and reuse, it is right in arched tunnel 301 to be particularly suitable for
The installation and fixation of ribbon conveyer, whole process, only need to be by tunnels without pre-embedded anchoring bolts without designing ground drawing
301 bottoms using cement pour it is smooth i.e. can be used, it is very convenient, efficient, it is applied widely.
The above description is merely a specific embodiment, but scope of protection of the present invention is not limited thereto, any
Those familiar with the art in the technical scope disclosed by the present invention, can easily think of the change or the replacement, and should all contain
Lid is within protection scope of the present invention.