Supporting stepped type fragmentation behind the anchor driving machine, reprinting continuous transport equipment
Technical field
The invention belongs to corollary equipment behind the anchor driving machine, be specifically related to supporting stepped type fragmentation behind a kind of anchor driving machine, reprint continuous transport equipment.
Background technology
Anchor driving machine is a pick anchoring integral fast rapid-result lane equipment, and when adopting bolt support, to compare its superiority more outstanding with other heading equipments.The factor that influences anchor driving machine driving productivity ratio is a lot, and with regard to the equipment configuration, current domestic distinct issues are supporting transportation systems of choose reasonable and configuration back how, to reduce service working time, the production capacity of anchor driving machine are given full play to.
Anchor driving machine has two kinds of supporting forms at present:
1, corollary system behind shuttle car+feeding crushing machine+ribbon conveyer.
(1) system forms and arrangement
Its shuttle car is for coming and going mobile model storehouse formula material rehandle facilities.The feeding crushing machine is an automatic moving type fixed point working equipment, has the broken and reprinting function of material concurrently.Ribbon conveyer is extensible formula material transfer equipment.With respect to anchor driving machine, vertical order of placement is followed successively by shuttle car, feeding crushing machine, ribbon conveyer to these three kinds of equipment along the tunnel.
Feeding crushing machine and ribbon conveyer linearly are arranged in tunnel one side, and feed, fragmentation, conveying and discharging task are finished in the shuttle car operation of shuttling back and forth between anchor driving machine and feeding crushing machine.The maximum of the shuttle car stroke that shuttles back and forth depends on its cable rolling capacity, and equals the permission ultimate range between feeding crushing machine and anchor driving machine; Permission minimum range between feeding crushing machine and anchor driving machine is decided according to shuttle car length.System is the periodic duty mode, and each effective working cycles originates in the closest approach of feeding crushing machine apart from anchor driving machine, ends at its solstics.Forward move the feeding crushing machine and extend ribbon conveyer, begin new headwork circulation to new working cycles section start thereafter.
(2) problem of system's existence
Corollary system is adapted to span length greater than 4.5m behind shuttle car+feeding crushing machine+ribbon conveyer, and more than the head-room 3m, the gradient is less than the two lanes of the list in 12 ° mine driving.This supporting mode anchor driving machine remains straight line moving, need not back and forth movement, but shuttle car when feeding crushing machine haul, anchor driving machine stops discharging, belongs to interrupter duty.Be that the shuttle car in each working cycles comes and goes haul time and discharge time the non-cutting time in the system works, and time of crushing engine reach drawstring formula conveyer between each working cycles.The anchor driving machine of non-cutting time all is in the state that stops discharging, influences its production efficiency.And owing to also do not have ripe production domesticization shuttle car at present, so its accessory seeervice cycle is long, the input cost height, management difficulty is big.It is exactly that shuttle car has towing cable that this system also has a shortcoming, the speed of travel big (130m/min), and travel and have potential safety hazard in the down-hole.
2, corollary system behind belt elevating conveyor+ribbon conveyer
(1) system configuration and technology
The elevating conveyor storage end of this back corollary system is connected anchor driving machine frame afterbody, and delivery end rides on the ribbon conveyer tail section guide rail by walking dolly, and complete machine is bridge shape and moves with anchor driving machine.The permission range of belt elevating conveyor on the ribbon conveyer guide rail is called effective overlap joint stroke.Anchor driving machine is the starting point of the effective working cycles of system apart from the ribbon conveyer tail when nearest, and after elevating conveyor was covered effective overlap joint stroke, anchor driving machine stopped driving.After system finished an effective working cycles, anchor driving machine retreated into original position, made elevating conveyor produce an effectively overlap joint stroke again.Next anchor driving machine is moved conveyer tail section to new position together with elevating conveyor, finishes simultaneously and extends required all back works finished of ribbon conveyer, prepares for beginning next working cycles.
Corollary system is applicable in the single entry driving work of any anchor driving machine work behind belt elevating conveyor+ribbon conveyer.This supporting form structure is simple, and input cost is low, and operation is drawn and moved easy to maintenancely, has realized the production of working continuously in each circulation substantially.
(2) problem of system's existence
1., the direct supporting belt elevating conveyor of anchor driving machine uses, because the belt elevating conveyor does not have broken function, often scratches conveyer belt when the bulk coal petrography that produces in the anchor driving machine coal cutting process is unloaded on the belt elevating conveyor, has potential safety hazard;
2., the instantaneous coal amount of anchor driving machine is up to 1500t/h, if dispose the belt elevating conveyor of corresponding freight volume, then because of its fuselage ghost image stability of ringing anchor driving machine too; As dispose little freight volume belt elevating conveyor, then do not match;
3., the anchor driving machine chassis is low, conjointly the crack is little with the belt elevating conveyor, the bad adaptability that base plate is risen and fallen;
4., the anchor driving machine fuselage 90t that weighs, need to retreat drawstring formula conveyer after a working cycles is finished, increased service working time, influence anchor driving machine production efficiency, and heavy damage base plate.
Summary of the invention
The present invention for solve in the prior art behind the anchor driving machine supporting form exist non-cutting time long, influence anchor driving machine production efficiency, have the problem of potential safety hazard, supporting stepped type fragmentation behind a kind of anchor driving machine, reprinting continuous transport equipment are provided.
The present invention adopts following technical scheme to realize:
Supporting stepped type fragmentation behind the anchor driving machine, reprinting continuous transport equipment comprise caterpillar track travelling material feeding reprinting crushing engine, big span bridge conveyor and rigid structure frame.
---crushing engine is reprinted in described caterpillar track travelling material feeding can carry out material feeding, fragmentation, reprinting and walking synchronously, and it comprises feeding part, broken portion, discharging portion, is installed in scraper chain and crawler type walking mechanism in above-mentioned three parts.Be subjected to bin, unloading rack and driver's cabin to realize its lifting by hydraulic control respectively.Crawler type walking mechanism can add the locking pad by oil cylinder and realize the tensioning of caterpillar chain guiding.
Feeding part comprises and is subjected to bin, is subjected to the tail end fitting machine tailing axle assembly of bin and the tensioning apparatus of scraper chain, is subjected to bin top to be made as the hopper that connects material, the buffer chain that the hopper that connects material is installed near broken portion broken groove entrance.
Fragmentation portion comprises broken shaft assembly and the broken drive unit of installing on broken frame and the broken frame, broken central rack is made as broken groove, the broken shaft assembly is arranged at the scraper chain top, it comprises adjustable for height broken shaft, some breaking discs are installed on the broken shaft, some picks are installed on each breaking disc, and each pick spiral is distributed on the identical circumference of breaking disc.
Discharging portion comprises unloading rack, and unloading rack is installed the sprocket shaft assembly of driving scraper chain motion and the power set of drive chain wheel shaft near an end of big span bridge conveyor.
Crawler type walking mechanism comprises track frame, caterpillar chain and drive unit thereof and guiding tensioning apparatus.
Broken frame one end be subjected to bin hinged, the other end and unloading rack are hinged, both sides connect with track frame respectively; The unloading rack other end is hinged with the drive end unit of big span bridge conveyor.
---the bridge shape that described big span bridge conveyor is adjustable arch amount is sew with long stitches girder construction, and it comprises drive end unit, middle frame, chain-drive section, conveyer belt and dump car.
Drive end unit comprises aircraft tail shelf, aircraft tail shelf top is hopper, aircraft tail shelf is suspended on the caterpillar track travelling material feeding by spherical hinge structure and reprints on the unloading rack of crushing engine, hopper is positioned at the below that the discharge port of crushing engine is reprinted in the caterpillar track travelling material feeding, the aircraft tail shelf tail end is provided for the stern barrel of conveyer belt changed course, and aircraft tail shelf tail end both sides are provided for the strainer of conveyer belt tensioning.
The middle frame two ends are junctor afterbody and chain-drive section respectively, middle frame is connected by the pin joint mode by some girder construction parts of sewing with long stitches, arrange some carrying rollers in order to formation conveyer belt orbit and support parallel to each other on the middle frame, the described adjacent girder construction part of sewing with long stitches connects by two symmetrically arranged junction plates, by the control connection plate hole apart from regulating fuselage arch amount, the adverse effect that fuselage sinks when eliminating big span.The carrying roller that is positioned at middle frame top is served as reasons and is lifted roller and the inclination carrying roller is formed V-type groove structure, and the carrying roller that is positioned at the middle frame bottom is for lifting roller.
Chain-drive section comprises headstock, and the headstock bottom-hinged is on dump car, and the anterior installation of headstock is used to support and drive the head roll of conveyer belt, and head roll connects actuating unit, and headstock top is provided with the strainer of conveyer belt.
Dump car is supported on the guide rail of rigid structure frame by idler wheel mechanism.
---rigid structure frame comprises the central frame and the aircraft tail cylinder of some band sled bearings, and belt idler is installed on the rigid structure frame.Adjacent central frame connects by horizontal bearing pin.Rigid structure frame has replaced the drive end unit with supporting (main transportation) extension band type conveyor of the present invention, and provides the walking track for big span bridge conveyor.
The end that the present invention will accept material is orientated the afterbody or the tail end of mechanism as, and an end of outputting material is defined as head or the head end or the front portion of mechanism.
The present invention is the complete relevant equipment that aims at tunnelling equipment rock tunnelling bolting combined machine research and development under the coal mine.It is arranged between rock tunnelling bolting combined machine and (main transportation) extension band type conveyor, can follow the anchor driving machine walking, the coal under the anchor driving machine pick is directly transported on (main transportation) extension band type conveyor.Can realize after supporting with the two tunneling, bolt support, material is broken and the mechanizeding continuous operation of the tunnelling of carrying, and has improved drivage efficiency and safety greatly, makes anchor driving machine can bring into play its production capacity fully.The caterpillar track travelling material feeding is reprinted crushing engine and is realized material feeding, fragmentation and traction; Big span bridge conveyor is realized big span long-distance transportation reprinting; Walking dolly realizes that complete machine slides on rigid structure frame, be connected with the pin radial type by spherical hinge structure between the three, has satisfied the requirement of transfer, turning, climbing.
The present invention has following beneficial effect:
That 1, has formed the tunnelling engineering falls, adorns, props up, breaks, transports continuous process system, has not only improved the mechanization level and the drivage efficiency of tunnelling greatly, has also alleviated working strength of workers simultaneously, has improved the safety of producing; In addition compact conformation, transport capacity is big, breaking capacity is strong, good operating stability, and tractive force is big, stepless speed regulation can be satisfied pick and adopt the servo-actuated and the long distance of operation and transfer;
2, the structure of caterpillar track travelling material feeding reprinting crushing engine allows that the volume of the hopper that connects material is very big, buffer chain has the function that buffering is reprinted in the receiving hopper, can adapt to the instantaneous big coal amount of anchor driving machine, can make anchor driving machine bring into play its production capacity fully, improve the Homes Using TV of rock tunnelling bolting combined machine greatly, and do not influenced the stability of anchor driving machine.
3, big span bridge conveyor and belt conveyor are arrived in the fragmentation that the bulk coal petrography that produces in the anchor driving machine coal cutting process is reprinted crushing engine through the caterpillar track travelling material feeding again, have avoided the scuffing of coal cinder to conveyer belt, have eliminated potential safety hazard.
4, the structure of big span bridge conveyor can realize long effective overlap joint stroke, has reduced the inferior number of times that prolongs belt of per tour, has increased the Homes Using TV of driving face, has accelerated tunnelling speed.
5, chain-drive section, the drive end unit of big span bridge conveyor all adopt hinged supporting form; can guarantee that fuselage is in correct state all the time; to adapt to variation, improved compliance to roadway floor by orientation between uneven, the crooked a complete set of equipment unit that is caused of roadway floor.
Description of drawings
Fig. 1 is a main TV structure schematic diagram of the present invention
Fig. 2 is the vertical view of Fig. 1
Among the figure: the 1-hopper that connects material, 2-tail shaft assembly, the 3-buffer chain, 4-is subjected to bin, the broken frame of 5-, 6-broken shaft, 7-breaking disc, 8-pick, the 9-creeper undercarriage, 10-scraper chain, 11-unloading rack, 12-stern barrel, 13-sprocket shaft assembly, the 14-hopper, 15-aircraft tail shelf, 16-are sew with long stitches the girder construction part, 17-lifts roller, 18-inclination carrying roller, 19-junction plate, 20-headstock, the 21-dump car, 22-head roll, 23-rigid structure frame
The specific embodiment
In conjunction with the accompanying drawings the specific embodiment of the present invention is described further.
The broken outfit of reprinting mainly is made up of caterpillar track travelling material feeding reprinting crushing engine, big span bridge conveyor and three units of rigid structure frame.Big span bridge conveyor machine tail end is connected the delivery end below that crushing engine is reprinted in the caterpillar track travelling material feeding by spherical hinge structure with sus-pension.The other end of big span bridge conveyor, promptly delivery end then rides on the rigid structure frame 23 by dump car 21.Adopt articulated manner to realize supporting and being connected between headstock 20 and the dump car 21.Like this, when caterpillar track travelling material feeding reprinting crushing engine advances or retreats, it is variable that the three forms a delivered length, coal with the broken function of material carries continuous reprinting induction system, bear by rock tunnelling bolting combined machine and carry broken reprinting task, finish the overall process that is transported to (main transportation) extension band type conveyor from material feeding, fragmentation, reprinting to the coal (main transportation) extension band type conveyor.
After big span bridge conveyor advanced to stroke terminal, the caterpillar track travelling material feeding was reprinted crushing engine and is retreated, and big span bridge conveyor is back into initial installation site.This moment, outfit length was the shortest, just can utilize suitable flexible link then, connect firmly connection caterpillar track travelling material feeding reprinting crushing engine and rigid structure frame as cable or annulus, reprint crushing engine by the caterpillar track travelling material feeding outfit is dragged to new station, so that begin new pick anchor operation.
1, crushing engine is reprinted in the caterpillar track travelling material feeding
Caterpillar track travelling material feeding reprinting crushing engine is the key equipment in the outfit.Its function is to follow that anchor driving machine advances and directly accept to carry from the coal of anchor driving machine, drags the traction task that big span bridge conveyor and outfit enter new station in the course of work through after the fragmentation coal idling being transported on the big span bridge conveyor, being born simultaneously.
The caterpillar track travelling material feeding is reprinted crushing engine equipment and mainly partly is made up of discharging portion, broken portion, feeding part, scraper chain, walking mechanism, hydraulic system, electric-control system, driver's cabin and lubricating system and cooling system etc.
Chief component is as follows:
1.1, discharging portion
Discharging portion mainly is made up of unloading rack 11, body cradle, transport establishment's drive unit, sprocket shaft assembly 13, hyoplastron, cable rack etc.
Unloading rack 11 is used for supporting and installing the main element of component such as drive unit, body cradle, sprocket shaft assembly, hyoplastron, is the frame type welded construction.
Transport establishment's drive unit is made up of motor, reducer, limit square clutch.
Sprocket shaft assembly 13 is installed on the end of unloading rack 11 near big span bridge conveyor, is the driving member that drives the scraper chain operation, mainly is made up of parts such as axle, sprocket wheel, connection seats.
1.2, broken portion
Fragmentation portion is made of broken frame 5, broken shaft assembly and broken drive unit etc.
On the broken frame 5 broken shaft assembly and broken drive unit being installed, is the main part that crushing engine is reprinted in the caterpillar track travelling material feeding, is the support of each parts, and discharging portion, feeding part, running part, driver's cabin all are attached thereto.Broken frame one end be subjected to bin hinged, the other end and unloading rack are hinged, both sides connection track frame.
The broken shaft assembly is arranged at the scraper chain top, and it comprises broken shaft 6, breaking disc 7, pick, bearing, bearing support etc.Breaking disc is welded on the broken shaft, installs somely pick 8 on every dish, and the pick spiral is distributed on the circumference, makes the stressed even of axle.By the adjusting of broken shaft setting height(from bottom), can obtain different granularities.
Broken drive unit is made up of motor, yielding coupling, friction limit square device, reducer.Friction limit square device is the safeguard protection element, and during overload, friction plate skids.
1.3, feeding part
Feeding part comprises parts such as being subjected to bin 4, tail shaft assembly 2, chain stretching device, movable hyoplastron, bumper frame, buffer chain.
Be subjected to bin top to be the hopper 1 that connects material, it is equipped with buffer chain 3 near broken portion broken groove entrance, the speed and the quantity that flow into broken groove with balanced coal be can slow down, overload that causes greatly and the generation of spraining phenomenons such as card even vexed car flow through because of coal to avoid crushing mechanism.
Chain tensioning mechanism adopts two-way cylinder to add the mode of locking pad, and is easy to operate, safe and reliable.
1.4, scraper chain
Scraper chain 10 is that the haulage gear that crushing engine is carried coal is reprinted in the caterpillar track travelling material feeding.The scraper plate machine is the double-stranded pattern in limit.Form by chain, scraper plate, bearing pin, locking nut etc.
1.5, walking mechanism
Two parts that two covers were independent mutually about walking mechanism was divided into, form of structure is symmetrical fully mainly contain drive unit, track frame, caterpillar chain and caterpillar chain tensioning apparatus (guide wheel units) and form.
The drive unit of creeper undercarriage comprises parts such as hydraulic motor, reducer, track drive sprocket wheel.Left and right sides walking mechanism transmission system is identical, can regulate the direction of motion and the speed of left and right sides creeper undercarriage respectively, and making the caterpillar track travelling material feeding reprint crushing engine can straight ahead, retreat and turn.
Track frame is the frame type welded construction, adopts suspending way with connecting of mainframe, can reduce number of bolts, is convenient to processing, installation and maintenance.
Creeper tread adopts thickening high strength creeper tread, has higher reliability and life-span.
The caterpillar chain tensioning apparatus adopts oil cylinder to add the mode of locking pad.
1.6, driver's cabin
Driver's cabin is made up of body frame body, engaging lug assembly, ceiling, seat, door, various Hydraulic Elements and electric control gear, is the command centre that crushing engine is reprinted in the caterpillar track travelling material feeding.Exercises such as operating personnel advance by handling each handle and button, the feeding crushing machine being finished in driver's cabin, retreat, broken, fortune coal.Driver's cabin and mainframe join by bearing pin, and its height can be regulated by hydraulic jack, to increase driver's the visual field.
2, big span bridge conveyor
Big span bridge conveyor is a kind of bridge shape ribbon conveyer, and one end (storage end) is hung on the unloading rack that is hung in caterpillar track travelling material feeding reprinting crushing engine, and the other end (delivery end) then rides on the rigid structure frame 23 by dump car 21.Whole equipment is combined by certain connection form by critical pieces such as drive end unit, middle frame, chain-drive section, dump cars.
Big span bridge conveyor is reprinted crushing engine by the caterpillar track travelling material feeding and is dragged, and vertically advances or retreats along rigid structure frame, can reprint the coal idling fortune of crushing engine and is discharged on the follow-up ribbon conveyer from the caterpillar track travelling material feeding simultaneously.Its function is to reprint.Its design feature is to be bridge shape and adjustable arch amount, and the characteristics that can walk are then arranged on the performance.
The primary structure ingredient is as follows:
2.1, dump car
Dump car 21 is supported on the rigid structure frame 23 by roller structure, and can walk along rigid structure frame 23 front and back.It is the support component of whole equipment delivery end.
2.2, chain-drive section
Mainly form by headstock, drive unit, head roll, pressure zone cylinder etc.Headstock comprises travelling carriage and fixed mount.
2.2.1, travelling carriage, be the installation frame of parts such as drive unit, head roll 22, pressure zone cylinder.Can before and after passing the effect lower edge fixed mount of oil cylinder, slide, be used for tightening belt.
2.2.2, fixed mount, its bottom be connected with dump car 21 by vertical pin joint structure, for travelling carriage provides support and sliding rail.
2.2.3, drive unit, mainly by motor, fluid-flywheel clutch, reducer be connected cover and form, and link together by connecting cover.
2.2.4, head roll 22, be used to drive conveyer belt, its power comes from drive unit.
2.3, middle frame
Be positioned between chain-drive section and the feeding part (being drive end unit), have several to sew with long stitches girder construction part 16 and connect into a girder structure with certain arch amount by the pin joint mode.Be furnished with carrying roller on the middle frame, in order to form the orbit and the support of conveyer belt.
2.4, drive end unit
Drive end unit mainly is made up of aircraft tail shelf 15, stern barrel, strainer etc.It is suspended on the caterpillar track travelling material feeding by spherical hinge structure and reprints on the crushing engine unloading rack, and aircraft tail shelf 15 tops are hopper 14, and it is positioned at the caterpillar track travelling material feeding and reprints crushing engine discharge port below.The strainer that is arranged in aircraft tail shelf tail end both sides can be regulated the conveyer belt tensioning degree.
2.5, carrying roller
The carrying roller on middle frame top is that flute profile is arranged, by lifting roller 17 and inclination carrying roller 18 is formed V-shaped groove, the bottom is by lifting the roller support.
3, rigid structure frame
Rigid structure frame 23 is a frame construction, is used for substituting (main transportation) extension band type conveyor drive end unit supporting with this outfit.And provide walking track and spacing for big span bridge conveyor.Connect by horizontal bearing pin between each central frame, to be suitable for the fluctuating of roadway floor.