Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or the orientations or positional relationships that the products of the present invention are conventionally placed in use, and are only used for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present invention, it should also be noted that, unless otherwise explicitly specified or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of the embodiments of the invention. The objectives and other advantages of the invention will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Referring to fig. 1 and fig. 2, fig. 1 is a schematic structural diagram of a writing device 100 according to an embodiment of the present invention, where the writing device 100 includes a workbench 110, a writing pen moving mechanism 120, and a reel mechanism 130, the writing pen moving mechanism 120 is connected to the workbench 110, a writing pen clamping mechanism 121 for fixing a writing pen 20 is disposed on the writing pen moving mechanism 120, the reel mechanism 130 is fixedly connected to the workbench 110, the reel mechanism 130 is used for carrying a writing paper 10, the reel mechanism 130 includes a feeding reel 131, a feeding paper guide roller 132, a discharging paper guide roller 133, and a discharging reel 134, the writing paper 10 is hung on the feeding reel 131, passes through the feeding paper guide roller 132, and is guided out by the discharging paper guide roller 133 and the discharging reel 134, when the writing device 100 is in an operating state, the writing pen clamping mechanism 121 is driven by the movement of the writing pen moving mechanism 120, so that the writing pen 20 writes on the writing paper 10.
Specifically, the workbench 110 is used for carrying the winding drum mechanism 130, that is, the winding drum mechanism 130 is disposed on the workbench 110, and two sides of the workbench 110 can be supported by support frames. The writing instrument 100 may be provided with a switch button for activating the writing instrument 100, for example, after the switch button is activated to activate the writing instrument 100, so that the writing instrument 100 is in an operating state, the pen moving mechanism 120 and the winding drum mechanism 130 may be controlled by a stepping motor to realize the movement.
The roll mechanism 130 is disposed on the workbench 110 and used for bearing the writing paper 10, the roll mechanism 130 drives the writing paper 10 to move during operation, the writing pen moving mechanism 120 may be disposed above the workbench 110 and slidably connected to the workbench 110 through a bracket, the writing pen holding mechanism 121 disposed on the writing pen moving mechanism 120 is used for fixing the writing pen 20, and the writing pen moving mechanism 120 may move relative to the workbench 110. For example, when a user needs to write, the writing device 100 may be turned on, and the writing pen moving mechanism 120 is controlled to move and the writing pen holding mechanism 121 is driven to move through a customized writing mode, such as predefined chinese characters and calligraphy, so that the writing pen 20 also moves, and the writing pen 20 writes on the writing paper 10 according to the customized writing mode.
When the writing device 100 is used for writing, the writing paper 10 is placed on the feeding reel 131 of the reel mechanism 130, then when the writing device 100 is in an operating state, the reel mechanism 130 moves to convey the writing paper 10 to a writing position, and then the writing pen 20 moves according to a preset movement track (i.e., a writing mode) to drive the writing pen 20 to complete writing on the writing paper 10.
Wherein, the chinese information that commonly uses etc. can integrate in writing device 100 in advance for can carry out automatic setting on writing device 100 and write the mode, for example, write information such as length, the page margin, write word number, distribution condition, the size and the kind of the typeface of writing of paper 10, after opening writing device 100, select corresponding writing mode, then make writing pen motion 120 drive writing pen fixture 121 motion, thereby make writing pen 20 accomplish the writing operation, write with the simulation and drive the manual work.
Particularly, for spring festival scrolls, most of spring festival scrolls are printed at present, handwritten spring festival scrolls are deeply loved by everyone due to specific inspiration of characters, but at present, fewer and fewer people adopt handwritten spring festival scrolls, not all people can write a good character on one hand, and calligraphy cannot be quickly finished, practice of calligraphy not only consumes a large amount of time, but also greatly reduces learning quality and effect under the condition of not having better guidance for teachers, and a spring festival scroll with characters similar to the shape and spirit of calligraphy cannot be written, so that the writing device 100 is used for writing spring festival scrolls, various writing modes can be set, namely various calligraphy are adopted, a user does not need to learn calligraphy, and the spring festival scrolls with characters similar to the shape and spirit of calligraphy can be written only after the writing device 100 is operated, and a better visual effect is achieved.
As shown in fig. 2, the entire roll mechanism 130 is fixed on the work table 110, the writing paper 10 is a roll-shaped finished paper, and is mounted on the feeding roll 131 of the roll mechanism 130, passes through the feeding paper guide roll 132, is tensioned at the writing area table on the work table 110, and is guided out by the discharging paper guide roll 133 and the discharging roll 134, and further, when writing, the roll mechanism 130 can drive the writing paper 10 to move, and when the writing paper 10 reaches a suitable writing area, the movement is stopped, and then writing is completed.
As an embodiment, referring to fig. 3 and 4, the writing pen moving mechanism 120 includes an X-axis moving mechanism 122 and a Y-axis moving mechanism 123, the X-axis moving mechanism 122 is vertically connected to the worktable 110 and disposed at two ends of the worktable 110, the Y-axis moving mechanism 123 is connected to the X-axis moving mechanism 122 and disposed parallel to the worktable 110, the writing pen holding mechanism 121 is disposed on the Y-axis moving mechanism 123, and the writing pen holding mechanism 121 is slidably connected to the Y-axis moving mechanism 123.
Specifically, the Y-axis moving mechanism 123 is provided with a Y-axis guide 1231, the X-axis moving mechanism 122 is provided with an X-axis guide 1221 and an X-axis frame 1222, the X-axis frame 1222 is slidably connected to the X-axis guide 1221, the Y-axis guide 1231 is slidably connected to the X-axis frame 1222, the stylus clamping mechanism 121 is slidable along the Y-axis guide 1231, to achieve height adjustment of the stylus holder 121, the Y-axis moving mechanism 123 can slide along the X-axis frame 1222, that is, as shown in fig. 3, the Y-axis guide 1231 can slide up and down along the X-axis frame 1222, the stylus holder 121 can slide along the Y-axis guide 1231, the X-axis frame 1222 can slide along the X-axis guide 1221, namely, the writing pen holding mechanism 121 can slide up and down and left and right and back and forth relative to the table 110, i.e., slides in XYZ directions, thereby moving the writing pen 20 so that various chinese characters can be written on the writing paper 10.
Of course, the Y-axis motion mechanism 123 may be driven by a Y-axis motor, the X-axis motion mechanism 122 may be driven by an X-axis motor, and the driving motor of the roll mechanism 130, the Y-axis motor and the X-axis motor may all be controlled by a control module to drive the motors to work, and the control module may be disposed on the writing device 100 or outside the writing device 100.
The X-axis moving mechanism 122 includes a supporting frame 140, the supporting frame 140 is fixedly connected to the X-axis guide 1221, the X-axis guide 1221 can be supported and fixed by the supporting frame 140, the supporting frame 140 is used for supporting the writing pen moving mechanism 120, the supporting frame 140 can be disposed on the ground and is used for supporting the whole writing pen moving mechanism 120, and the X-axis frame 1222 and the Y-axis guide 1231 are perpendicular to each other and can slide under the driving of the motor.
The X-axis movement mechanism 122 is driven by an X-axis motor, the Y-axis movement mechanism 123 is driven by a Y-axis motor, the X-axis motor and the Y-axis motor can both adopt 80ST-M02430 alternating current servo motors, and are matched with corresponding motor drivers to be connected with the control module, the planar movement with the length and the width of 750 multiplied by 1025mm can be realized, the precision can reach 0.01mm, the repeated positioning precision can reach +/-0.05 mm, the stable and accurate movement control at low speed can be realized, the planar movement of the writing pen 20 on the workbench 110 can be realized, and the simulation of writing at different positions on the writing paper 10 can be realized.
The winding drum mechanism 130 can be driven by a stepping motor, is provided with a subdivision driver with the maximum subdivision number of 512, and can realize the rotation angle precision control of the second level. In addition, the discharging reel 134 is provided with a bus type 14-bit differential position encoder, so that high-precision corner feedback can be realized.
The writing pen movement mechanism 120 can adopt a lead screw stepping motor and is provided with a highest 512 subdivision driver, so that the up-and-down movement with the length and the width of 200mm can be realized, and the precision can reach 0.01 mm.
As an embodiment, in order to facilitate the writing paper 10 to be better attached to the writing area on the workbench 110, an electrode adsorption array is embedded in the writing table arranged in the writing area on the workbench 110, and the electrode adsorption array adopts a "sieve type" electrode, which can be used to realize uniform adsorption of the writing paper 10. In addition, the electrode adsorption array can be controlled by a high-voltage generating circuit, and the high-voltage generating circuit is used for converting a normally output +5V power supply into a +/-12V power supply and further boosting the power supply into a +/-3000V power supply so as to be used by the electrode adsorption array.
The electrode adsorption array can adopt a flexible PCB printing process to transfer the shape of the electrode on a flexible PI (polyimide) film so as to form an electrode array, and each electrode can be independently controlled to be powered on or powered off.
In addition, the writing pen holding mechanism 121 is provided with a writing pen holding member 1211 for fixing the writing pen 20.
The writing pen holding mechanism 121 is further provided with a positioning device 1212, and the positioning device 1212 is used for detecting the position of the writing paper 10 on the workbench 110.
As an embodiment, the positioning device 1212 is a CMOS video sensor, i.e. an area-array CMOS camera with high resolution and high pixel, which can detect whether the writing paper 10 is tilted during moving and realize video monitoring during writing. For example, if the writing paper 10 is found to be tilted, the writing paper 10 can be adjusted to be in an appropriate writing position to avoid an undesirable writing effect due to the tilted position.
In one embodiment, the X-axis moving mechanism 122 is provided with a cutter 1213 and a cutter moving mechanism 1214 for fixing the cutter 1213, and the cutter moving mechanism 1214 can move up and down along the Y-axis direction to complete the cutting operation, and after the writing is completed, the writing paper 10 can be cut.
Specifically, the guillotine motion 1214 includes a horizontal slide rail, a vertical slide rail, and a guillotine mount, the horizontal slide rail with the vertical sliding connection of vertical slide rail, the horizontal slide rail can slide from top to bottom on the vertical slide rail, the vertical slide rail is connected with the vertical sliding connection of X-axis guide rail 1221, the vertical slide rail can slide on the X-axis guide rail 1221, the guillotine mount is used for fixing the guillotine 1213, can dismantle with the guillotine 1213 and be connected, the guillotine mount is connected with the horizontal slide rail sliding connection, that is, the guillotine mount can slide on the horizontal slide rail.
The paper cutter movement mechanism 1214 needs to realize the movement of three degrees of freedom, namely, the movement in the Y-axis direction, the up-and-down movement in the Z-axis direction and the rotation around the Z-axis, wherein lead screw stepping motors are adopted in the Y-axis direction and the Z-axis direction, stepping motors are also adopted in the rotation around the Z-axis, and all motors are all provided with subdivision drivers with the highest 512 subdivisions, so that the accurate control of the movement of the X-axis, the Y-axis and the Z-axis is realized, and the cutting action is completed.
As an embodiment, the working table 110 is further provided with a working table turntable 150, the working table turntable 150 is used for adjusting the position of the working table 110, the working table 110 is used for providing support for writing, conveying and cutting of the whole writing device 100, the whole reel mechanism 130 is fixed on the working table 110, the working table turntable 150 is arranged below the working table 110, and the whole working table 110 with the reel mechanisms 130 on both sides can perform a rotation movement of ± 25 ° under the driving of the working table turntable 150, so as to meet the requirement that when the writing paper 10 is inclined, the rotation correction can be performed through the working table turntable 150.
The workbench rotary table 150 is driven by a stepping motor, driven by a worm and gear, and driven by a highest 512 subdivision driver through a precision shafting, so that the second-level rotation angle precision can be realized.
Referring to fig. 5, fig. 5 is a block diagram of a writing device control system 300 according to an embodiment of the present invention, where the writing device control system 300 includes a control terminal 200 and the writing device 100, and the control terminal 200 can be communicatively connected to the writing device 100.
The control terminal 200 may be implemented by an independent electronic device, such as a PC, or may be implemented in an embedded manner, such as a single chip, where the control device has a human-computer interaction interface, so as to facilitate a user to control and manage the writing device 100.
For example, writing information of common chinese characters is already integrated in the software of the control terminal 200, after an operator sets information such as length, page margin, number and distribution of written characters, size and type of written fonts, etc. of the writing paper 10 through the control terminal 200, the operator inputs a control command at the control terminal 200, i.e., controls the writing device 100 to start operating, the writing device 100 calls the chinese character information of the chinese character information library of the control terminal 200 in real time, and completes writing operation of desired writing contents according to the setting by driving the X-axis movement mechanism 122, the Y-axis movement mechanism 123 and the writing pen movement mechanism 120, so as to simulate and replace manual writing, and at the same time, controls the guillotine movement mechanism 1214 to cut when writing is completed. If the writing paper 10 is inclined, the writing device 100 acquires an image of the writing paper 10 through the positioning device 1212, calculates an inclination angle by using algorithms such as edge detection and line detection, and finally performs a deflection motion until the writing paper 10 is parallel to the X-axis guide 1221 of the writing device 100.
The writing apparatus 100 may be provided with a control module for receiving command data from the control terminal 200 in real time, thereby implementing analog writing of various fonts. In the writing process, in cooperation with real-time video output, the control terminal 200 may further set information such as writing speed, writing interval skip speed, and the like. The whole writing paper 10 is wrapped and mounted on the feeding reel 131, the other end of the writing paper passes through the feeding paper guide roll 132 and then is laid on the writing table arranged on the workbench 110, the control terminal 200 controls the adsorption electrode on the writing table to tightly adsorb the writing paper 10, and the driving of the writing paper 10 is realized through the movement of the reel mechanism 130. After writing is completed, the positioning device 1212 identifies the position of the writing paper 10 corresponding to the position to be cut to calculate the physical coordinates of the cutting point, so as to drive the X-axis motion mechanism 122, the Y-axis motion mechanism 123 and the guillotine motion mechanism 1214 to complete cutting of the writing paper 10. The whole system can complete automatic writing and automatic cutting only after the control terminal 200 is subjected to relevant setting, so that the writing automation is realized.
The writing process performed by the writing instrument 100 is as follows:
the first step is as follows: setting and preparation work.
(1) The operator inputs the size (length, width) of the writing paper 10 in the writing area of the table 110 and the writing contents (the contents are the same or have the same periodicity) on the control terminal 200. At this time, the writing apparatus 100 automatically matches the writing paper 10 to generate contents such as margins, writing fonts, writing character sizes, and spaces between writing fonts of the writing paper 10, and the operator may use the generated information directly or may set the information separately.
(2) The control terminal 200 may set information such as writing speed, skip speed of the writing pen 20 when it is idle, time interval of dipping ink, and time of dipping ink, or may default the system initial setting value.
(3) The feed roll 131 is loaded. The finished writing paper 10 is mounted on the feeding reel 131 by an operator, and the blank writing paper 10 is wound around the feeding guide roller 132, straightened by the table 110, wound around the discharging guide roller 133, and pulled tight by the discharging reel 134, so that the writing paper 10 is laid flat on the table 110. The distance of one-time rolling (the length of the writing paper 10 on the workbench 110) is set, the test paper material is manually operated, and meanwhile, the pretightening force is adjusted, so that the phenomena of breaking the writing paper 10 and the like are prevented. After setup is complete, the rotary encoder of the take-off spool 134 is zeroed.
(4) Resetting the X-axis movement mechanism 122 and the Y-axis movement mechanism 123, adjusting the focal length of the lens of the positioning device 1212, and setting relevant parameters such as exposure parameters, so that the edge of the writing paper 10 in the acquired image is clearly visible.
(5) Setting a font of the content to be written on the control terminal 200, thereby providing data for cutting the writing paper 10; at the same time, the operation causes the guillotine 1213 to move down to the cutting position, observing whether the blade is attached to the cutting zone table.
The second step is that: the reel mechanism 130 rolls once, thereby completing one transfer of the current writing area.
And cutting off the adsorption power supply, releasing the adsorption of the adsorption electrode on the spring festival scroll writing paper 10, simultaneously, driving the reel mechanism 130 to transmit the writing paper 10 once, receiving the data of the selective encoder from the discharge reel 134 by the control terminal 200 to perform accurate rolling of the transmission distance, and performing the third step after transmitting the blank writing paper 10 to the writing area.
The third step: and electrifying the electrode adsorption array to adsorb and fix the writing paper 10.
And starting an adsorption electrode high voltage generation circuit to generate positive and negative 3000V high voltage, and then, carrying out automatic working state on the system. The suction electrode array generates a suction force after being pressurized, thereby sucking the writing paper 10. The distribution schematic diagram of the screen type electrostatic adsorption electrode is shown in fig. 6, and a single-sided PCB is designed, two patterns (a factory copper deposition process) are drawn on the single-sided PCB, a grid pattern in a field shape is connected with a positive power supply, a grid pattern in an oblique line shape is connected with a negative power supply, when the power supply is turned on, an electrostatic field is established on the plane of the workbench 110, when the writing paper 10 (which is not conductive) above the electrostatic field is laid, charges with opposite polarities are induced on the writing paper 10 due to the electrostatic induction principle, so that an electrostatic field is established between the writing paper 10 and the electrode, and an electrostatic adsorption phenomenon is generated.
The fourth step: the writing paper 10 is automatically detected for inclination and the table 110 is adjusted according to the situation.
The control terminal 200 automatically retrieves the image of the positioning device 1212, performs pre-filtering, edge detection and line detection algorithms on the image, detects the edge line of the writing paper 10, and calculates an included angle β of the edge line with respect to the Y-axis of the field of view of the positioning device 1212 (i.e., the X-axis of the device frame of the present invention). As shown in FIG. 7, if | β ≦ 0.5 °, the writing paper 10 is considered to be free from deflection; otherwise, the turntable motor is started to perform the reverse angle adjustment until the edge line of the writing paper 10 is nearly parallel to the Y axis of the viewing field of the positioning device 1212 and the included angle requirement is met, and the next step can be performed.
The fifth step: the X-axis movement mechanism 122 and the Y-axis movement mechanism 123, and the writing pen movement mechanism 120 are driven to move, completing the writing simulation operation.
The control terminal 200 calls information of the Chinese characters to be written in real time, and the Chinese characters are written on the plane of the writing paper 10 through the mutual matching of the XY axis and the Z axis movement mechanism, the Z axis movement represents writing force information to a certain extent, and the required Chinese characters are written one by one under the automatic control of the control terminal 200 until the completion.
Meanwhile, the system will automatically pre-determine whether the writing paper 10 delivered from the discharging reel 134 is complete, if not, continue to operate in the second step, otherwise, enter the sixth step.
And a sixth step: the cutter movement mechanism 1214 is driven to move, and the cutting of the writing paper 10 is completed.
The system first resets the paper cutter 1213, drives the paper cutter movement mechanism 1214, takes the writing paper 10 in the fourth step at the inclination angle β, rotates the paper cutter 1213 head by means of the data, drives the Z-axis movement mechanism to move the cutter head downward, and drives the Y-axis movement mechanism to perform one-time cutting.
The seventh step: unloading, reloading and returning.
And (3) judging whether the writing of the whole roll of writing paper 10 is finished or not in advance, if so, automatically cutting off the power supply of the electrostatic adsorption electrode after all Chinese characters are written, resetting the equipment, and taking down the writing paper 10 on the feeding paper guide roller 132, the writing table top and the discharging paper guide roller 133. Meanwhile, if the writing is required to be continued, the material is reloaded and returns to the first step to be executed.
In summary, the embodiment of the present invention provides a writing device 100 and a control system, where the writing device 100 includes a workbench 110, a writing pen movement mechanism 120, and a reel mechanism 130, the writing pen movement mechanism 120 is connected to the workbench 110, the writing pen movement mechanism 120 is provided with a writing pen clamping mechanism 121 for fixing a writing pen 20, the reel mechanism 130 is fixedly connected to the workbench 110, the reel mechanism 130 is used for carrying a writing paper 10, the reel mechanism 130 includes a feeding reel 131, a feeding paper guide 132, a discharging paper guide 133, and a discharging reel 134, the writing paper 10 is hung on the feeding reel 131, passes through the feeding paper guide 132, and is guided out by the discharging paper guide 133 and the discharging reel 134, when the writing device 100 is in an operating state, the writing pen clamping mechanism 121 is driven by the movement of the writing pen movement mechanism 120, so that the writing pen 20 writes on the writing paper 10, the writing device 100 can simulate manual writing, and a user can operate on the writing device 100 without learning calligraphy, and automatically writes to write characters similar to the calligraphy, thereby realizing automation and intellectualization of writing.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.