CN108582458A - A kind of GFRC non-metal sound barriers production line - Google Patents
A kind of GFRC non-metal sound barriers production line Download PDFInfo
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- CN108582458A CN108582458A CN201810448739.7A CN201810448739A CN108582458A CN 108582458 A CN108582458 A CN 108582458A CN 201810448739 A CN201810448739 A CN 201810448739A CN 108582458 A CN108582458 A CN 108582458A
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- 230000004888 barrier function Effects 0.000 title claims abstract description 106
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 44
- 239000011211 glass fiber reinforced concrete Substances 0.000 title claims abstract description 25
- 229910052755 nonmetal Inorganic materials 0.000 title claims abstract description 23
- 239000004744 fabric Substances 0.000 claims abstract description 95
- 239000000463 material Substances 0.000 claims abstract description 77
- 238000005507 spraying Methods 0.000 claims abstract description 50
- 230000015572 biosynthetic process Effects 0.000 claims abstract description 26
- 238000000465 moulding Methods 0.000 claims abstract description 17
- 238000009826 distribution Methods 0.000 claims abstract description 15
- 238000012423 maintenance Methods 0.000 claims abstract description 15
- 239000007921 spray Substances 0.000 claims description 38
- 239000003795 chemical substances by application Substances 0.000 claims description 37
- 238000002156 mixing Methods 0.000 claims description 21
- 238000005056 compaction Methods 0.000 claims description 14
- 230000007246 mechanism Effects 0.000 claims description 14
- 238000010408 sweeping Methods 0.000 claims description 14
- 230000002000 scavenging effect Effects 0.000 claims description 12
- 230000009471 action Effects 0.000 claims description 10
- 230000002146 bilateral effect Effects 0.000 claims description 8
- 239000003365 glass fiber Substances 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 4
- 238000007689 inspection Methods 0.000 claims description 3
- 238000013461 design Methods 0.000 abstract description 8
- 230000032258 transport Effects 0.000 description 13
- 238000000034 method Methods 0.000 description 10
- 230000008569 process Effects 0.000 description 6
- 239000000654 additive Substances 0.000 description 3
- 230000000996 additive effect Effects 0.000 description 3
- 239000011083 cement mortar Substances 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000012779 reinforcing material Substances 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000004567 concrete Substances 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910003471 inorganic composite material Inorganic materials 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010411 cooking Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000007598 dipping method Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011152 fibreglass Substances 0.000 description 1
- 238000005246 galvanizing Methods 0.000 description 1
- 239000011372 high-strength concrete Substances 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/021—Feeding the unshaped material to moulds or apparatus for producing shaped articles by fluid pressure acting directly on the material, e.g. using vacuum, air pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
- B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The present invention is a kind of GFRC non-metal sound barriers production line.The production line includes that control system, platform automatic conveying system, automatic material distribution system, cloth formation system, automatic stacking transport system, curing system, automatic dismoulding system and the automatic send-back system of platform ferry bus, the production line include following steps：Material allocation, release agent spraying and platform conveying, arrange stacking, sound barrier maintenance, sucker demoulding, sound barrier finished product shipping at cloth molding.Structure of the invention reasonable design, using pile line operation, instead of pervious complete using worker's manual operations, improve the working environment of worker, the labor intensity for considerably reducing worker, reduces production cost, realizes production and is changed from craftization to mechanization intelligence；Production efficiency is improved, ensure that product quality, meets the demand of high ferro GFRC non-metal sound barriers mass production.
Description
Technical field
The present invention relates to a kind of sound barrier production lines, and flowing water is produced more particularly, to a kind of GFRC non-metal sound barriers
Line.
Background technology
With the high speed development of China's economic, the continuous quickening of urbanization process, highway, railway, city rail are handed over
The modes of transportation such as logical are rapidly developed, these roads will inevitably pass through the residential area of population concentration when building, generated
Traffic noise brings certain interference to the work, life, study of near roads resident.National environmental monitoring results show：
In road traffic noise there are about 17% city belong to intermediate pollution, 49% city belong to slight pollution, establish sound barrier solve hand over
Logical noise pollution becomes the major way of urban road noise control.Current sound barrier type mainly has metal sound barrier（Gold
Belong to blinds, metallic screen mesh）, concrete acoustical barrier（Lightweight concrete, high-strength concrete）, PC sound barriers, glass fiber reinforced plastic sound barrier
Deng.High speed railway sound barrier is in addition to good acoustical behavior, it is often more important that is adapted to be formed with train running speed
Aerodynamic noise and its influence of the positive and negative fluctuation pressure to sound barrier, especially railway bridge beam section sound barrier how with bridge tying
Structure is realized homogeneity, is necessary with the service life.China's current engineering structural reliability design standard provides " railroad bridge structure
Safe class be level-one, the design basis service life is 100 years ", and existing railway bridge noise barrier projected life is only 25
Year, both bridge and sound barrier projected life difference are too big, are because mark is not achieved for product quality in current sound barrier market
Quasi- prescribed requirement.
Railway sound barrier especially high-speed railway bridge sound barrier is made of column and sound barrier panel spigot-and-socket, and column is by H
Shaped steel is formed through galvanizing by dipping, and sound barrier panel mainly uses metal type Felt, and metal sound barrier panel durability is poor, the service life
Short, engineering construction is of high cost, and cost performance is low.Existing non-metal sound barrier plate is typically all to be made of GFRC materials, GFRC
It is a kind and base material is made with the cement mortar containing additive, glass fibre makees reinforcing material, is process by special process inorganic
Composite material.Existing non-metal sound barrier plate is typically all using the sound barrier panel with cavity structure, such sound barrier
Plate can not one-pass molding, need multi-pass operation, assembly line cannot be formed, need manual operation, low production efficiency, the labor of worker
Fatigue resistance is big, cannot meet the requirement of mass production.
Invention content
In order to overcome the above-mentioned deficiencies of the prior art, the present invention provides a kind of GFRC non-metal sound barriers to produce flowing water
Line, GFRC is a kind and makees base material with the cement mortar containing additive, and glass fibre makees reinforcing material, by special process processing
At inorganic composite materials because, environmental protection big with light-weight, design flexibility, effective sound insulation, high-quality, durable and installation are fast
Etc. fine qualities, be widely used, the present invention adopts the following technical scheme that：A kind of GFRC non-metal sound barriers production
Assembly line, including control system, platform automatic conveying system, automatic material distribution system, cloth formation system, automatic stacking are defeated
Send system, curing system, automatic dismoulding system and the automatic send-back system of platform ferry bus, the platform automatic conveying system, object
Expect automatic delivery, cloth formation system, automatic stacking transport system, curing system, automatic dismoulding system and platform ferry-boat
The automatic send-back system of vehicle is connected to the control system, and the automatic material distribution system is set to the platform automatic conveying system
Top, the platform automatic conveying system, automatic material distribution system be connected with the cloth formation system, the cloth at
The output end of type system is connected by track with the entrance of the automatic stacking transport system, the automatic stacking transport system
It is connected with curing system by track, the outlet of the curing system is connected by track with automatic dismoulding system, described
Automatic dismoulding system is connected by track with the automatic send-back system of platform ferry bus, the automatic loopback of platform ferry bus
System is connected by track with the platform automatic conveying system.
Preferably, the automatic dismoulding system includes sucker dismoulding system, platform automatic sweeping system and automatic spray demoulding
One end of agent system, the sucker dismoulding system is connected with finished product freight house center.When operation, acoustic barrier unit board and mould are carried
The platform of tool is run to by track at sucker dismoulding system, using the suction of sucker by acoustic barrier unit board and mold separation,
Then acoustic barrier unit board is transported to finished product freight house center by platform conveyor, and the platform with mold is run to by track
At platform automatic sweeping system, then platform automatic sweeping system cleans out remaining material on mold, ensures mold
Neat and tidy, the platform for then carrying mold continue to run until at automatic release agent spraying system that automatic release agent spraying system is by mould
Releasing agent is sprayed on tool so that mold and acoustic barrier unit board are more prone to detach.
Preferably, the sucker dismoulding system includes sucker ingot stripper and finished product conveyer, the sucker ingot stripper it is defeated
Enter end by track to be connected with automatic platform output machine；The platform automatic sweeping system includes platform scavenging machine, described
Platform scavenging machine is connected by track with the output end of the sucker ingot stripper, and the automatic release agent spraying system includes automatic
Release agent spraying machine, the automatic Release agent spraying machine are connected by track with the platform automatic sweeping machine output end, the sucker
The starting switch of ingot stripper, platform scavenging machine and automatic Release agent spraying machine is connected to the control system, and control system is according to connecing
The signal received controls sucker ingot stripper, platform scavenging machine and automatic Release agent spraying machine and starts and complete respective operation respectively to be wanted
It asks.
Preferably, the platform automatic conveying system includes the ready area of platform automatic ferry vehicle and platform conveyor, described
The outlet in the ready area of platform automatic ferry vehicle is connected by track with the input terminal of the platform conveyor；The material is matched automatically
It includes automatic mixing plant and autoloader to send system, and the outlet of the automatic mixing plant passes through track and the autoloader
Input terminal be connected；The automatic send-back system of platform includes automatic platform ferry bus and platform conveyor, and the platform is automatic
Ferry bus is connected by track with the output end of the automatic Release agent spraying machine, the platform conveyor input terminal by track with
The platform automatic ferry vehicle output end is connected, the platform ferry bus, platform conveyor, automatic mixing plant, self-feeding
The starting switch of machine is connected to the control system, and control system is distinguished control platform ferry bus according to the signal received, put down
Platform conveyer, automatic mixing plant, autoloader start and complete respective operation requirement.
Preferably, the automatic mixing plant carries glass fibre automatic recipe maker, because glass fiber weight is very light, institute
To need independent dispensing, in this way could preferably cooperation is uniform with heavier material, on the cloth hopper with vibrating motor and
Spray equipment makes material more smoothly pass over cloth hopper by the vibration of vibrating motor, and spray equipment makes material to spray
The mode of painting completes cloth, and such cloth is more uniform, and cloth effect is good, the automatic mixing plant, vibrating motor and spraying
The switch of device is connected to the control system, and control system controls automatic mixing plant, vibration respectively according to the signal received
Motor and spray equipment start and complete respective operation requirement, can realize the intelligentized control method of operation in this way so that operation
It is more accurate, the unnecessary error for avoiding manual operation from generating improves production efficiency.
Preferably, the automatic stacking transport system and curing system include automatic platform input machine, all automatic piler,
Automatic maintenance kiln and automatic platform export machine, and the automatic platform input machine input terminal passes through track and shake table rear end phase
Connection, the automatic platform input machine output end are connected by track with all automatic piler, all automatic piler
It moves and is run between the automatic platform input machine, automatic platform output machine outside the curing kilns, in the curing kilns
It is interior to be equipped with temperature sensor and humidity sensor, the temperature range and humidity range of needs are inputted in control system, pass through temperature
The temperature and humidity for spending sensor and humidity sensor feedback adjusts the temperature and humidity in curing kilns, to reach the mesh of maintenance
, after conserving the regular hour finished product freight house center, the automatic platform input are exported and are sent to by automatic platform output machine again
The starting switch that machine, all automatic piler, automatic maintenance kiln, automatic platform export machine is connected to the control system, control system
System controls automatic platform input machine, all automatic piler, automatic maintenance kiln, automatic platform output respectively according to the signal received
Machine starts and completes respective operation requirement.
Preferably, the cloth formation system is a secondary material distributing formation system, and the cloth formation system includes cloth
Hopper, spray pump machine and bed die, the cloth hopper are connected by track with the output end of the autoloader, and the cloth hopper connects
It is connected to dynamic spraying device and is realized by the dynamic spraying device and be moved forward and backward cloth, the bed die position into the bed die
On platform above the track, after completing a cloth forming operation, noise reducing mechanism is placed into molding sound barrier
On panel, continue cloth forming operation, completes secondary material distributing forming operation, the cloth hopper, spray pump machine and dynamic spraying
The starting switch of device is connected to the control system, and control system controls cloth hopper, spray pump respectively according to the signal received
Machine and dynamic spraying device start and complete respective operation requirement.
It is further preferred that being equipped with vibratory compaction system, the vibratory compaction system in the lower section of the cloth formation system
System is the shake table being arranged below track, and the shake table is positioned bottom die platform by shake table bilateral fixing device,
After the completion of cloth forming operation, shake table by material carry out the closely knit operation of material vibrating, the shake table front end by track with
The platform transfer mechanism output end is connected.The bed die is located on the platform above the shake table, above shake table
Platform is positioned bottom die platform by shake table bilateral fixing device, and the cloth hopper with vibrating motor and spray equipment is filled in power
It moves forward, material is sprayed into bed die, cloth hopper moves backward back under the action of power plant later under the action of setting
To the lower section of feeder, while shake table vibrates, and by molding sound barrier vibration compacting in bed die, completes the system of sound barrier panel
Make, then noise reducing mechanism is placed into molding sound barrier panel by worker, and the platform with sound barrier is automatically defeated through platform
It send machine to be delivered at secondary material distributing machine vibration, material is subjected to cloth vibratory compaction, carry out secondary material distributing and sound-screen is completed in vibration
Hinder the making of finished product, the cloth hopper, spray pump machine, shake table and dynamic spraying device starting switch be connected with control system
It connects, control system controls cloth hopper respectively according to the signal received, spray pump machine, shake table and dynamic spraying device start and complete
At respective operation requirement.
The production line of the GFRC non-metal sound barriers flow production line, specifically includes following steps, will control
Processing procedure sequence, which designs, is incorporated into control system, and following operation is completed by control system control：（1）Material conveys：Material automatically into
Automatic stirring is carried out in the automatic mixing plant of automatic material distribution system, is then transported to cloth molding system via autoloader
In cloth hopper in system；（2）Automatic release agent spraying and platform conveying：While material allocation, the platform with mold passes through
Track automatically into automatic Release agent spraying machine at, automatic Release agent spraying machine to mold spray releasing agent, be automatically performed spray coating operations
Afterwards, the platform with mold is transported to ferry bus Accreditation Waiting Area by platform conveyor, and automatic ferry vehicle is defeated by the platform in Accreditation Waiting Area
It is sent to the ready area of ferry bus, the platform with mold is delivered to automatic platform conveyer, rail is passed through by automatic platform conveyer
Road is transported to below cloth hopper；（3）Cloth is molded and vibratory compaction：Platform above shake table is by shake table bilateral fixing device
Bottom die platform is positioned；Cloth hopper with vibrating motor and spray equipment moves forward under the action of power plant, by object
Material sprays into bed die, and cloth hopper moves backward the lower section for returning to feeder, while shake table under the action of power plant later
Vibration, by molding sound barrier vibration compacting in bed die, completes the making of sound barrier panel, then worker places noise reducing mechanism
Onto molding sound barrier panel, the platform with sound barrier is delivered to secondary material distributing machine vibration through platform transfer mechanism
Material is carried out cloth vibratory compaction by place, carries out secondary material distributing and the making of sound barrier finished product is completed in vibration；(4) sound barrier is supported
Shield：Platform automatically enters machine and the platform with sound barrier is transported on all automatic piler, and stacking machine automatic running is to specified
Platform with sound barrier is transferred in curing kilns and is conserved by position；After the completion of maintenance, stacking machine will carry sound-screen automatically
The platform of barrier is sent to automatic platform output machine；(5) demoulding is arranged：Automatic platform exports machine and conveys the platform with sound barrier
It is demoulded on to sucker ingot stripper, finished product sound barrier is delivered to finished product freight house center by finished product conveyer after demoulding, then
Empty bottom die platform via platform automatic sweeping machine clean it is intact after, then proceed to start next round circulate operation；(6) sound barrier
Finished product shipping：Sound barrier on finished product conveyer is transported to finished product freight house center and carries out natural curing, quality inspection until manufacture.
Compared with prior art, the beneficial effects of the invention are as follows：1. reasonable in design；2. using pile line operation, replace
For pervious complete use worker manual operations, the working environment of worker is improved, the labour for considerably reducing worker is strong
Degree, reduces production cost, realizes production and is changed from craftization to mechanization intelligence；3. improving production efficiency, ensure
Product quality meets the demand of high ferro GFRC non-metal sound barriers mass production；4. making the production of sound barrier more
The regulation and standardization added is conducive to enterprise's development steady in a long-term.
Description of the drawings
Fig. 1 is the flow sheet of the present invention.
Fig. 2 is the flow sheet of the automatic dismoulding system of the present invention.
Fig. 3 is the position view of the cloth formation system of the present invention.
Specific implementation mode
Below by non-limiting embodiment and in conjunction with attached drawing, the present invention is further illustrated：
1-3 gives the first embodiment of the present invention in figure：A kind of GFRC non-metal sound barriers production line, GFRC are
1 kind is made base material with the cement mortar containing additive, and glass fibre makees reinforcing material, is process by special process inorganic multiple
Condensation material, because of fine qualities such as, environmental protection big with light-weight, design flexibility, effective sound insulation, high-quality, durable and installation are fast,
Be widely used, the GFRC non-metal sound barrier production lines, including control system, platform automatic conveying system,
Automatic material distribution system, cloth formation system, automatic stacking transport system, curing system, automatic dismoulding system and platform pendulum
Cross the automatic send-back system of vehicle, the platform automatic conveying system, automatic material distribution system, cloth formation system, automatic stacking
Transport system, curing system, automatic dismoulding system and the automatic send-back system of platform ferry bus are connected to the control system, described
Automatic material distribution system is set to the top of the platform automatic conveying system, and the platform automatic conveying system, material are automatic
Delivery system is connected by track with the cloth formation system, and the output end of the cloth formation system passes through track and institute
The entrance for stating automatic stacking transport system is connected, and the automatic stacking transport system is connected by track with curing system,
The outlet of the curing system is connected by track with automatic dismoulding system, the automatic dismoulding system by track with it is described
The automatic send-back system of platform ferry bus is connected, and the automatic send-back system of platform ferry bus is automatic by track and the platform
Transport system is connected.
The automatic dismoulding system includes sucker dismoulding system, platform automatic sweeping system and automatic release agent spraying system,
One end of the sucker dismoulding system is connected with finished product freight house center.It is flat with acoustic barrier unit board and mold when operation
Platform is run to by track at sucker dismoulding system, using the suction of sucker by acoustic barrier unit board and mold separation, then sound
Barrier unit board is transported to finished product freight house center by platform conveyor, and the platform with mold runs to platform certainly by track
At dynamic purging system, then platform automatic sweeping system cleans out remaining material on mold, ensures the clean whole of mold
Clean, the platform for then carrying mold continues to run until at automatic release agent spraying system that automatic release agent spraying system will spray on mold
Coating release agent so that mold and acoustic barrier unit board are more prone to detach.
The sucker dismoulding system includes sucker ingot stripper and finished product conveyer, and the sucker ingot stripper is by state's ancient cooking vessel (south
It is logical) production of pile pile Co., Ltd, the input terminal of the sucker ingot stripper exports machine with the automatic platform by track and is connected；
The platform automatic sweeping system includes platform scavenging machine, and the platform scavenging machine is that rise special cable material by Anhui U.S.A limited
Company's production, the platform scavenging machine is connected by track with the output end of the sucker ingot stripper, and the automatic spray is de-
Mould agent system includes automatic Release agent spraying machine, and the automatic Release agent spraying machine is given birth to by Dongshu (Ningbo) Oil Pressure Industry Co., Ltd.
Production, the automatic Release agent spraying machine is connected by track with the platform automatic sweeping machine output end, the sucker ingot stripper,
The starting switch of platform scavenging machine and automatic Release agent spraying machine is connected to the control system, and control system is according to the letter received
Control sucker ingot stripper, platform scavenging machine and automatic Release agent spraying machine start and complete respective operation and require number respectively.
The platform automatic conveying system includes that the ready area of platform automatic ferry vehicle and platform conveyor, the platform are automatic
The outlet in the ready area of ferry bus is connected by track with the input terminal of the platform conveyor；The automatic material distribution system packet
Automatic mixing plant and autoloader are included, the automatic mixing plant and autoloader are all existing products, can be according to reality
Border needs producer to purchase the product of required specifications and models, can be used after installation, the automatic mixing plant goes out
Mouth is connected by track with the input terminal of the autoloader；The automatic send-back system of platform includes automatic platform ferry bus
And platform conveyor, the platform automatic ferry vehicle is connected by track with the output end of the automatic Release agent spraying machine, described
Platform conveyor input terminal is connected by track with the platform automatic ferry vehicle output end, the platform ferry bus, platform
Conveyer, automatic mixing plant, autoloader starting switch be connected to the control system, control system is according to receiving
Signal, which distinguishes control platform ferry bus, platform conveyor, automatic mixing plant, autoloader and starts and complete respective operation, to be wanted
It asks.
The automatic mixing plant carries glass fibre automatic recipe maker, because glass fiber weight is very light, needs
Independent dispensing could preferably coordinate uniformly in this way with heavier material, with vibrating motor and spraying dress on the cloth hopper
It sets, the power of vibrating motor can be selected according to the size of actual cloth hopper, this can seek advice from motor producer, to select
Suitable power realizes the reasonable disposition of resource, makes material more smoothly pass over cloth hopper by the vibration of vibrating motor,
Spray equipment makes material in a manner of spraying to complete cloth, and the spray equipment which uses is adopted for high pressure painting device
The material in cloth hopper is come out with larger air spraying with high pressure, such cloth is more uniform, closely knit, the seam between material
Gap smaller, cloth effect is good, and the switch of the automatic mixing plant, vibrating motor and spray equipment is connected to the control system,
Control system controls automatic mixing plant, vibrating motor and spray equipment according to the signal received and starts and complete respective respectively
Operation requires, and can realize the intelligentized control method of operation in this way so that operation it is more accurate, avoid manual operation from generating not
Necessary error improves production efficiency.
The automatic stacking transport system and curing system include automatic platform input machine, and all automatic piler is supported automatically
It protects kiln and automatic platform exports machine, all automatic piler is Zhongye Huatian Engineering Technology Co., Ltd.'s production, and specification is big
Small to be selected according to the daily output of the size of practical workshop and product, the automatic maintenance kiln is the Hebei elm structure limited public affairs of material
Department's production, temperature and humidity can need voluntarily to adjust according to the production of oneself, and the automatic platform input machine input terminal is logical
It crosses track with the shake table rear end to be connected, the automatic platform input machine output end passes through track and all automatic piler
It is connected, all automatic piler moves outside the curing kilns and to run on automatic platform input machine, automatic platform defeated
Go out between machine, temperature sensor and humidity sensor are equipped in the curing kilns, the temperature of needs is inputted in control system
Range and humidity range, the temperature and humidity fed back by temperature sensor and humidity sensor is to temperature in curing kilns and wet
Degree is adjusted, and to achieve the purpose that maintenance, is exported again by automatic platform output machine after conserving the regular hour and is sent to finished product freight house
Center, automatic platform input machine, all automatic piler, automatic maintenance kiln, automatic platform output machine starting switch with
Control system is connected, control system according to the signal received control respectively automatic platform input machine, all automatic piler, from
Dynamic curing kilns, automatic platform output machine start and complete respective operation requirement.
The cloth formation system is a secondary material distributing formation system, and the cloth formation system includes cloth hopper, spray
Pump machine and bed die, the cloth hopper are connected by track with the output end of the autoloader, and the cloth hopper is connected with dynamic
Power spray equipment simultaneously realizes that back-and-forth motion cloth into the bed die, the bed die are located at described by the dynamic spraying device
On platform above track, after completing a cloth forming operation, noise reducing mechanism is placed into molding sound barrier panel,
Continue cloth forming operation, complete secondary material distributing forming operation, the cloth hopper, spray pump machine and dynamic spraying device open
Dynamic switch is connected to the control system, and control system controls cloth hopper, spray pump machine and power respectively according to the signal received
Spray equipment starts and completes respective operation requirement.
It is equipped with vibratory compaction system in the lower section of the cloth formation system, the vibratory compaction system is to be arranged in track
The shake table of lower section, the shake table are produced by Gang Long concrete Co., Ltd of Shenzhen, the dynamics and frequency root of vibration
Different specifications, the shake table can be selected to position bottom die platform by shake table bilateral fixing device according to actual conditions,
After the completion of cloth forming operation, material is carried out the closely knit operation of material vibrating by shake table, and the shake table front end passes through track
It is connected with the platform transfer mechanism output end.The bed die is located on the platform above the shake table, above shake table
Platform bottom die platform is positioned by shake table bilateral fixing device, the cloth hopper with vibrating motor and spray equipment is in power
It moves forward, material is sprayed into bed die, cloth hopper is moved backward under the action of power plant later under the action of device
The lower section of feeder is returned to, while shake table vibrates, and by molding sound barrier vibration compacting in bed die, completes sound barrier panel
It makes, then noise reducing mechanism is placed into molding sound barrier panel by worker, and the platform with sound barrier is automatic through platform
Conveyer is delivered at secondary material distributing machine vibration, and material is carried out cloth vibratory compaction, carries out secondary material distributing and vibration completion sound
The making of barrier finished product, the cloth hopper, spray pump machine, shake table and dynamic spraying device starting switch with control system phase
Connection, control system control cloth hopper, spray pump machine, shake table and dynamic spraying device according to the signal received and start simultaneously respectively
Complete respective operation requirement.
The production line of the GFRC non-metal sound barriers flow production line, specifically includes following steps, will control
Processing procedure sequence, which designs, is incorporated into control system, has control system control to complete following operation：（1）Material conveys：Material automatically into
Automatic stirring is carried out in the automatic mixing plant of automatic material distribution system, then passes through orbit transports to cloth via autoloader
Expect in the cloth hopper in formation system；（2）Automatic release agent spraying and platform conveying：While material allocation, with mold
Platform by track automatically into automatic Release agent spraying machine at, automatic Release agent spraying machine to mold spray releasing agent；It is automatically performed
After spray coating operations, the platform with mold is transported to ferry bus Accreditation Waiting Area by platform conveyor, and automatic ferry vehicle will be in Accreditation Waiting Area
Platform be transported to the ready area of ferry bus, the platform with mold is delivered to automatic platform conveyer, is conveyed by automatic platform
Machine is transported to below cloth hopper；（3）Cloth is molded and vibratory compaction：Platform above shake table is by shake table bilateral fixing device
Bottom die platform is positioned；Cloth hopper with vibrating motor and spray equipment moves forward under the action of power plant, by object
Material sprays into bed die, and cloth hopper is vibrated simultaneously moving backward the lower section for returning to feeder under the action of power plant later
Platform vibrates, and by molding sound barrier vibration compacting in bed die, completes the making of sound barrier panel, then worker puts noise reducing mechanism
It sets in molding sound barrier panel, the platform with sound barrier is delivered to secondary material distributing machine vibration through platform transfer mechanism
Material is carried out cloth vibratory compaction by place, carries out secondary material distributing and the making of sound barrier finished product is completed in vibration；(4) sound barrier is supported
Shield：Platform automatically enters machine and the platform with sound barrier is transported on all automatic piler by track, and stacking machine is transported automatically
Platform with sound barrier is transferred in curing kilns and is conserved to designated position by row；After the completion of maintenance, stacking machine automatically will
Platform with sound barrier is sent by track to automatic platform output machine；(5) demoulding is arranged：Automatic platform output machine will carry
For the platform of sound barrier by orbit transports at sucker ingot stripper, sucker ingot stripper carries out the acoustic barrier unit board with mold
Finished product sound barrier is passed through orbit transports to finished product goods by demoulding after acoustic barrier unit board and mold separation by finished product conveyer
Storehouse center, then empty bottom die platform by track via platform automatic sweeping machine clean it is intact after, then proceed to start next
Take turns circulate operation；(6) sound barrier finished product shipping：Sound barrier on finished product conveyer is transported to finished product freight house center and carries out nature
Maintenance, quality inspection are until manufacture.
Above-described embodiment elaborates the present invention.Certainly, above description is not limitation of the present invention, the present invention
It is also not limited to above-mentioned example, related technical personnel's variation made in the essential scope of the present invention retrofits, adds and add deduct
Less, it replaces, also belongs to protection scope of the present invention.
Claims (9)
1. a kind of GFRC non-metal sound barriers production line, it is characterised in that：Including control system, the automatic delivery system of platform
System, automatic material distribution system, cloth formation system, automatic stacking transport system, curing system, automatic dismoulding system and platform
The automatic send-back system of ferry bus, the platform automatic conveying system, automatic material distribution system, cloth formation system, Automatic Code
Pile transport system, curing system, automatic dismoulding system and the automatic send-back system of platform ferry bus are connected to the control system, institute
The top that automatic material distribution system is set to the platform automatic conveying system is stated, the platform automatic conveying system, material are certainly
Dynamic delivery system is connected by track with the cloth formation system, and the output end of the cloth formation system passes through track and institute
The entrance for stating automatic stacking transport system is connected, and the automatic stacking transport system is connected with curing system, the maintenance
The outlet of system is connected by track with automatic dismoulding system, and the automatic dismoulding system returns automatically with the platform ferry bus
System is sent to be connected, the automatic send-back system of platform ferry bus is connected with the platform automatic conveying system.
2. a kind of GFRC non-metal sound barriers production line according to claim 1, it is characterised in that：It is described automatic de-
Modular system includes sucker dismoulding system, platform automatic sweeping system and automatic release agent spraying system, the sucker dismoulding system
One end is connected with finished product freight house center.
3. a kind of GFRC non-metal sound barriers production line according to claim 2, it is characterised in that：The sucker is de-
Modular system includes sucker ingot stripper and finished product conveyer, and the input terminal of the sucker ingot stripper passes through track and the automatic platform
Output machine is connected；The platform automatic sweeping system includes platform scavenging machine, and the platform scavenging machine passes through track and the suction
The output end of disk ingot stripper is connected, and the automatic release agent spraying system includes automatic Release agent spraying machine, the automatic spray demoulding
Agent machine is connected by track with the platform automatic sweeping machine output end, the sucker ingot stripper, platform scavenging machine and automatic spray
The starting switch of releasing agent machine is connected to the control system.
4. a kind of GFRC non-metal sound barriers flow production line according to claim 1, it is characterised in that：The platform is certainly
Dynamic transport system includes the ready area of platform automatic ferry vehicle and platform conveyor, the outlet in the ready area of platform automatic ferry vehicle
It is connected with the input terminal of the platform conveyor；The automatic material distribution system includes automatic mixing plant and autoloader,
The outlet of the automatic mixing plant is connected with the input terminal of the autoloader；The automatic send-back system of platform includes automatic
Platform ferry bus and platform conveyor, the output end that the platform automatic ferry vehicle passes through track and the automatic Release agent spraying machine
It is connected, the platform conveyor input terminal is connected by track with the platform automatic ferry vehicle output end, the platform pendulum
Cross vehicle, platform conveyor, automatic mixing plant, autoloader starting switch be connected to the control system.
5. a kind of GFRC non-metal sound barriers production line according to claim 4, it is characterised in that：The automatic stirring
It mixes station and carries glass fibre automatic recipe maker, vibrating motor and spray equipment are equipped on the cloth hopper.
6. a kind of GFRC non-metal sound barriers production line according to claim 1, it is characterised in that：The Automatic Code
Pile transport system and curing system include automatic platform input machine, all automatic piler, automatic maintenance kiln and automatic platform output
Machine, the automatic platform input machine input terminal are connected by track with the output end of the cloth system, and the automatic platform is defeated
Enter machine output end by track to be connected with all automatic piler, all automatic piler moves simultaneously outside the curing kilns
Run between automatic platform input machine, automatic platform output machine, the automatic platform input machine, all automatic piler,
The starting switch that automatic maintenance kiln, automatic platform export machine is connected to the control system.
7. a kind of GFRC non-metal sound barriers production line according to claim 1, it is characterised in that：The cloth at
Type system is a secondary material distributing formation system, and the cloth formation system includes cloth hopper, spray pump machine and bed die, the cloth
Case is connected by track with the output end of the autoloader, and the cloth hopper is connected with dynamic spraying device and by described
Dynamic spraying device, which is realized, is moved forward and backward the cloth into the bed die, and the bed die is located on the platform above the track, complete
After a cloth forming operation, noise reducing mechanism is placed into molding sound barrier panel, continues cloth molding behaviour
Make, completes secondary material distributing forming operation, the starting switch of the cloth hopper, spray pump machine and dynamic spraying device is and control system
It is connected.
8. a kind of GFRC non-metal sound barriers production line according to claim 1, it is characterised in that：In the cloth
The lower section of formation system is equipped with vibratory compaction system, and the vibratory compaction system is the shake table being arranged below track, described
Shake table is positioned bottom die platform by shake table bilateral fixing device, and after the completion of cloth forming operation, shake table is by material
The closely knit operation of material vibrating is carried out, the shake table front end is connected by track with the platform transfer mechanism output end.
9. according to claim 1-8 any one of them GFRC non-metal sound barrier production lines, specifically include following
Step, control system is incorporated by control programming well, and following operation is completed by control system control：
（1）Material conveys：Then material is passed through automatically into automatic stirring is carried out in the automatic mixing plant of automatic material distribution system
It is transported in the cloth hopper in cloth formation system by autoloader；
（2）Automatic release agent spraying and platform conveying：While material allocation, the platform with mold is automatically into release agent spraying
Machine sprays；It is automatically performed after spray coating operations and ferry bus Accreditation Waiting Area is transported to by platform conveyor, automatic ferry vehicle will be in Accreditation Waiting Area
Platform be transported to the ready area of ferry bus, the platform with mold is delivered to automatic platform conveyer, is conveyed by automatic platform
Machine is transported to below cloth hopper；
（3）Cloth is molded and vibratory compaction：Platform above shake table is positioned bottom die platform by shake table bilateral fixing device；
Cloth hopper with vibrating motor and spray equipment moves forward under the action of power plant, and material is sprayed into bed die, it
Cloth hopper under the action of power plant moving backward the lower section for returning to feeder afterwards, while shake table vibrates, will be in bed die
Molding sound barrier vibration compacting, completes the making of sound barrier panel, and then noise reducing mechanism is placed into molding sound-screen by worker
Hinder on panel, the platform with sound barrier is delivered to through platform transfer mechanism at secondary material distributing machine vibration, material is carried out
Cloth vibratory compaction carries out secondary material distributing and vibration, completes the making of sound barrier finished product；
(4) sound barrier conserves：Platform automatically enters machine and the platform with sound barrier is transported on all automatic piler, stacking machine
Platform with sound barrier is transferred in curing kilns and is conserved to designated position by automatic running；After the completion of maintenance, stacking machine
Automatically the platform with sound barrier is sent to automatic platform output machine；
(5) demoulding is arranged：Platform with sound barrier is transported on sucker ingot stripper by automatic platform output machine to be demoulded, and is taken off
Finished product sound barrier is delivered to finished product freight house center by finished product conveyer after mould, then empty bottom die platform is automatically clear via platform
Sweep machine clean it is intact after, then proceed to start next round circulate operation；
(6) sound barrier finished product shipping：Sound barrier on finished product conveyer is transported to finished product freight house center and carries out natural curing, matter
Inspection is until manufacture.
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| CN201810448739.7A CN108582458A (en) | 2018-05-11 | 2018-05-11 | A kind of GFRC non-metal sound barriers production line |
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