CN108570755A - Seamless knitting filtering material and preparation method thereof - Google Patents
Seamless knitting filtering material and preparation method thereof Download PDFInfo
- Publication number
- CN108570755A CN108570755A CN201810339415.XA CN201810339415A CN108570755A CN 108570755 A CN108570755 A CN 108570755A CN 201810339415 A CN201810339415 A CN 201810339415A CN 108570755 A CN108570755 A CN 108570755A
- Authority
- CN
- China
- Prior art keywords
- loop
- yarn
- knitting
- rib
- filtering material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/22—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes specially adapted for knitting goods of particular configuration
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B1/14—Other fabrics or articles characterised primarily by the use of particular thread materials
- D04B1/16—Other fabrics or articles characterised primarily by the use of particular thread materials synthetic threads
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2321/00—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D10B2321/04—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons
- D10B2321/042—Fibres made from polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds polymers of halogenated hydrocarbons polymers of fluorinated hydrocarbons, e.g. polytetrafluoroethene [PTFE]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The present invention relates to a kind of seamless knitting filtering materials and preparation method thereof, it is characterized in that:The seamless knitting filtering material is seamless tubular structure, including ground tissue, two groups of stuffer wefts and one group of laying-in yarn, one group of laying-in yarn is clamped by two groups of stuffer wefts, two line stuffer wefts and one group of laying-in yarn are respectively positioned on inside fabric construction, are covered by the anter rib-loop of interlock and rear piece rib-loop;Two groups of stuffer wefts are located at behind anter rib-loop and each row loop pillar of rear piece rib-loop, and upper and lower directions is clamped by the coil sinker loop of adjacent courses, and front-rear direction is lived by coil loop pillar and laying-in thread grip;One group of laying-in yarn is located at the rear of each vertical circle stringer, is in the middle layer of entire fabric construction, left and right directions by both threads circle sinker loop clamp, front-rear direction is clamped by two groups of stuffer wefts.The present invention uses one-pass molding, removes cutting process from, seamless knitting filtering material strainability obtained is good, service life is long.
Description
Technical field
The present invention relates to a kind of seamless knitting filtering materials and preparation method thereof, belong to industry textile technology field.
Background technology
Traditional filtering material finished product is cylindrical shape, be applied to the dirty gas discharge such as power plant, steel plant, cement plant chemical plant compared with
For serious industrial circle.The material passes through weaving(It is tatting, warp knit, non-woven), needle thorn, dipping, suture etc. a series of flows
It completes, the material low production efficiency is of high cost, and suture easy tos produce the phenomenon that ash is run in gas leakage, and filtering material is caused to filter
Efficiency and service life decline, and seamless filtering material has become filtering industry research hot spot.
It is glass, terylene, polyimides and aramid fiber etc. that filtering material base fabric, which mainly uses raw material, at present, by tatting,
After warp knit and these three non-woven modes of production, polytetrafluoroethylsolution solution row impregnation is carried out to base fabric, makes its attached last layer
Film lacks research, it is difficult to reduce mesh to improve filter efficiency and product flexibility to the type that is manufactured directly to of polytetrafluoroethylene (PTFE) yarn
The production process of preceding filtering material.
It is high to be knitted production efficiency, product flexibility is good, and especially circle weft knitting, equipment and product are cylindrical shape, for filtering
The production and exploitation of material provide thinking.It is the double rib machine of cotton wool configuration to select knitting needle, and raw material mainly using cotton, fiber crops and is washed
The common raw materials such as synthetic fibre, product are mainly used for making cotton sweater and trousers, it can also be used to easy dress, gym suit T-shirt and shoes inner cloth etc.,
Its application field is predominantly taken, in terms of being not directed to fabrics for industrial use.
Invention content
The purpose of the present invention is overcoming the deficiencies in the prior art, a kind of seamless knitting filtering material and its system are provided
Cutting process is removed in Preparation Method, the preparation method one-pass molding from, and seamless knitting filtering material strainability obtained is good, uses
Long lifespan.
According to technical solution provided by the invention, a kind of seamless knitting filtering material, it is characterized in that:The seamless knitting mistake
Filter material material is seamless tubular structure, is woven in the circular knitting machine that knitting needle is configured to cotton wool configuration, including ground tissue, two groups of linings
Weft yarn and one group of laying-in yarn, one group of laying-in yarn are clamped by two groups of stuffer wefts, and two line stuffer wefts and one group of laying-in yarn are respectively positioned on
Inside fabric construction, covered by the anter rib-loop of interlock and rear piece rib-loop;Two groups of stuffer wefts are located at anter
Behind rib-loop and each row loop pillar of rear piece rib-loop, upper and lower directions is clamped by the coil sinker loop of adjacent courses, preceding
Rear direction is lived by coil loop pillar and laying-in thread grip;One group of laying-in yarn is located at the rear of each vertical circle stringer, is in
The middle layer of entire fabric construction, left and right directions by both threads circle sinker loop clamp, front-rear direction is pressed from both sides by two groups of stuffer wefts
It handles.
Further, it is organized as 1+1 interlocks describedly, surface is lopping tissue, before the connection of coil sinker loop
Piece rib-loop and rear piece rib-loop form a row of the structure by two cam systems.
Further, the coil sinker loop with certain length to be formed with certain thickness structure.
Further, a diameter of 25mm of the seamless tubular structure, wall thickness 2mm.
The preparation method of the seamless knitting filtering material, characterized in that include the following steps:
(1)Fabric is weaved in circular knitting machine:The knitting needle and yarn guide configuration relation of the circular knitting machine be:It is low under from upper high heel needle
Heel needle is arranged in order according to upper dials → weft yarn yarn feeding mouth → warp thread yarn feeding mouth → yarn guide → bottom cylinder;The upper high heel needle and
The height of lower high heel needle relative configuration, upper dials and bottom cylinder call in person needle among respective needle tray 1 every 1 arrangement;The weft yarn yarn feeding
Mouth penetrates two groups of weft yarns;The yarn guide penetrates polytetrafluoroethylene (PTFE) monofilament;The warp thread yarn feeding mouth penetrates one group of warp thread;
In weaving process:Two groups of weft yarn yarn feeding mouths advance into knitting zone in yarn guide, are successively padded on stuffer weft before lopping
At the knitting needle needle back of upper dials and bottom cylinder, it is ensured that the success of stuffer weft is lining into;One group of warp thread fournisseur be fixed on dials and
The centre position of adjacent two knitting needles of bottom cylinder, persistently feeds one group of laying-in yarn;When yarn guide feeds yarn, first lopping system
System priority lopping on the high heel needle of upper dials and bottom cylinder, forms the line of the coil and anter rib-loop of rear adjacent rib-loop
Priority lopping on the low heel needle of circle, subsequent second cam system bottom cylinder and upper dials, forms the line of adjacent anter rib-loop
The coil of circle and rear piece rib-loop, two cam systems are knitted to form a row of interlock, including front and back two groups
Rib-loop coil;
(2)Machine under the fabric woven is washed, is dried, is impregnated, is dried and overlay film, ultimately forming the seamless knitting
Filtering material.
Further, the distance of the upper dials and bottom cylinder is 3-5mm.
Further, 150D polytetrafluoroethylene (PTFE) monofilament is penetrated in the yarn guide.
Further, the stuffer weft and laying-in yarn are 500D high-strength polyester yarns.
The preparation method of seamless knitting filtering material of the present invention uses one-pass molding, removes cutting process from, obtained
Seamless knitting filtering material strainability is good, service life is long.
Description of the drawings
Fig. 1 is the structural schematic diagram of seamless knitting filtering material of the present invention.
Fig. 2 is the structure chart of seamless knitting filtering material of the present invention bottom tissue.
Fig. 3 is the vertical view of seamless knitting filtering material of the present invention.
Fig. 4 is the side view of seamless knitting filtering material of the present invention.
Fig. 5 is the outside drawing of seamless knitting filtering material of the present invention.
Fig. 6 is the schematic diagram of seamless knitting filtering material production process Zhong Ge of the present invention mechanisms.
Fig. 7-1 is the weave diagram of seamless knitting filtering material of the present invention.
Fig. 7-2 is the knitting needle arrangement figure of seamless knitting filtering material of the present invention.
Fig. 7-3 is the triangle configuration diagram of seamless knitting filtering material of the present invention.
Reference sign:Piece rib-loop, 3- rows, 4- wales, 5- sinker loops, 6- after 1- anters rib-loop, 2-
Stuffer weft, 7- laying-in yarn, 8- coils loop pillar, the upper dials of 9-, 10- bottom cylinders, 11- yarn guides, 12- warp thread yarn feeding mouth, 13- weft yarns
The low heel needle of yarn feeding mouth, 14-, 15- high heels needle, 16- is seamless tubular structure.
Specific implementation mode
With reference to specific attached drawing, the invention will be further described.
As shown in figure 5, seamless knitting filtering material of the present invention is seamless tubular structure 16, cotton wool is configured in knitting needle
It is woven in the circular knitting machine of configuration, as Figure 1-Figure 4, including ground tissue, two groups of stuffer wefts 6 and one group of laying-in yarn 7, one
Group laying-in yarn 7 is clamped by two groups of stuffer wefts 6, and two line stuffer wefts 6 and one group of laying-in yarn 7 are respectively positioned on inside fabric construction, double
The anter rib-loop 1 of rib construction and rear piece rib-loop 2 cover;It is organized as 1+1 interlocks describedly, surface is lopping group
It knits, coil sinker loop 5 connects anter rib-loop 1 and rear piece rib-loop 2, and a coil cross of the structure is formed by two cam systems
Row.As shown in fig. 6, since there are certain distances, coil sinker loop 5 certain length between upper dials 9 and bottom cylinder 10, formed
With certain thickness structure, described two groups of stuffer wefts 6 are located at anter rib-loop 1 and rear 2 each row of piece rib-loop, 3 loop pillar
Behind, upper and lower directions is clamped by the coil sinker loop 5 of adjacent courses, and front-rear direction is pressed from both sides by coil loop pillar 8 and laying-in yarn 7
It handles;One group of laying-in yarn 7 is located at the rear of each vertical circle stringer 4, is in the middle layer of entire fabric construction, right and left
To by both threads circle sinker loop 5 clamp, front-rear direction is clamped by two groups of stuffer wefts 6.
The diameter d of 16 one-pass molding of seamless tubular structure, seamless tubular structure 16 is 25mm, and wall thickness t is
2mm, cylinder are deep depending on particular condition in use.
The preparation method of seamless knitting filtering material of the present invention, includes the following steps:
(1)The structure of the seamless knitting filtering material is designed by internet weft knitting CAD software, and organizational information is turned
It changes machine recognizable file into, circular knitting machine is passed to by network;
(2)Fabric is weaved using circular knitting machine, wherein:
As shown in fig. 6, the knitting needle and yarn guide configuration relation of the circular knitting machine are as follows:It is pressed from the upper high heel low heel needle 14 under of needle 15
It is arranged in order according to 11 → bottom cylinder of upper 9 → weft yarn of dials yarn feeding mouth 13 → warp thread, 12 → yarn guide of yarn feeding mouth 10;The upper high heel
Needle 15 and lower high heel needle 14 are oppositely disposed, the height of upper dials 9 and bottom cylinder 10 call in person needle among respective needle tray 1 every 1 arrangement, i.e.,
The low heel needle of height heel needle is adjacent, and the distance of upper dials 9 and bottom cylinder 10 is 3-5mm;The weft yarn yarn feeding mouth 13 penetrates two groups of weft yarns;
The yarn guide 11 penetrates 150D polytetrafluoroethylene (PTFE) monofilament;The warp thread yarn feeding mouth 12 penetrates one group of warp thread;
In weaving process:Two groups of weft yarn yarn feeding mouths 13 advance into knitting zone in yarn guide 11, successively by stuffer weft 6 before lopping
It is padded at the knitting needle needle back of dials 9 and bottom cylinder 10, it is ensured that the success of stuffer weft 6 is lining into;One group of warp thread fournisseur 12 is fixed
In the centre position of 10 adjacent two knitting needles of upper dials 9 and bottom cylinder, position will not change, turn with the rotation of syringe 10
It is dynamic, persistently feed one group of laying-in yarn 7;When yarn guide 11 feeds yarn, first cam system is in upper dials 9 and bottom cylinder 10
Priority lopping on height heel needle 15, forms the coil of the coil and anter rib-loop 1 of rear adjacent rib-loop 2, subsequent second lopping
14 priority lopping on the low heel needle of system bottom cylinder 10 and upper dials 9, form the coil of adjacent anter rib-loop 1 and rear piece rib-loop
2 coil, two cam systems are knitted to form a row 3 of interlock, including front and back two groups of rib-loop coils;Institute
It is 500D high-strength polyester yarns to state stuffer weft 6 and laying-in yarn 7;
(3)Machine under the fabric woven is washed, is dried, is impregnated, is dried and overlay film, ultimately forming the seamless knitting
Filtering material.
Seamless knitting filtering material of the present invention, is once molded in circular knitting machine, and cylindrical structure eliminates traditional mistake
The later stage quilting process of filter material material;In addition, the interval between upper dials 9 and bottom cylinder 10 so that fabric construction has certain
Thickness, due to the presence of laying-in yarn 7 and stuffer weft 6, laying-in yarn 7 and stuffer weft 6 have filled up fabric knot while increasing thickness
The gap of structure reduces the porosity of structure, is conducive to the raising of filtration of material performance;Using two groups of stuffer wefts 6 and one group of lining
Warp thread 7, stuffer weft 6 can clamp warp thread in fabric construction, while ensure that the flatness on fabric two sides is consistent, Bu Huiyin
Material appearance and use are influenced for the missing of a side shutes.
In preparation method of the present invention, one group of laying-in yarn is clamped by two groups of stuffer wefts, two groups of stuffer wefts and one group
Laying-in yarn is respectively positioned on inside fabric construction, by the front and rear panel rib-loop of interlock and is covered;To it after tubular structure molding
The dipping and overlay film for carrying out polytetrafluoroethylene (PTFE), further increase its filter effect and mechanical property on the basis of the original.
Claims (8)
1. a kind of seamless knitting filtering material, it is characterized in that:The seamless knitting filtering material is seamless tubular structure(16),
Knitting needle is configured to weave in the circular knitting machine of cotton wool configuration, including ground tissue, two groups of stuffer wefts(6)And one group of laying-in yarn
(7), one group of laying-in yarn(7)By two groups of stuffer wefts(6)It clamps, two line stuffer wefts(6)With one group of laying-in yarn(7)It is respectively positioned on fabric
Inside configuration, by the anter rib-loop of interlock(1)With rear rib-loop(2)It covers;Two groups of stuffer wefts(6)It is located at
Anter rib-loop(1)With rear rib-loop(2)Each row(3)Behind loop pillar, upper and lower directions is sunk by the coil of adjacent courses
Arc drops(5)It clamps, front-rear direction is by coil loop pillar(8)With laying-in yarn(7)It clamps;One group of laying-in yarn(7)Position
In each vertical circle stringer(4)Rear, be in entire fabric construction middle layer, left and right directions by both threads circle sinker loop
(5)It clamps, front-rear direction is by two groups of stuffer wefts(6)It clamps.
2. seamless knitting filtering material as described in claim 1, it is characterized in that:It is organized as 1+1 interlocks, table describedly
Face is lopping tissue, coil sinker loop(5)Connect anter rib-loop(1)With rear rib-loop(2), formed by two cam systems
One row of the structure.
3. seamless knitting filtering material as described in claim 1, it is characterized in that:The coil sinker loop(5)With a fixed length
Degree is to form with certain thickness structure.
4. seamless knitting filtering material as described in claim 1, it is characterized in that:The seamless tubular structure(16)It is a diameter of
25mm, wall thickness 2mm.
5. a kind of preparation method of seamless knitting filtering material, characterized in that include the following steps:
(1)Fabric is weaved in circular knitting machine:The knitting needle and yarn guide configuration relation of the circular knitting machine be:From upper high heel needle(15)It arrives
Under low heel needle(14)According to upper dials(9)→ weft yarn yarn feeding mouth(13)→ warp thread yarn feeding mouth(12)→ yarn guide(11)→ bottom cylinder
(10)It is arranged in order;The upper high heel needle(15)With lower high heel needle(14)Relative configuration, upper dials(9)And bottom cylinder(10)Height
Low heel needle among respective needle tray 1 every 1 arrangement;The weft yarn yarn feeding mouth(13)Penetrate two groups of weft yarns;The yarn guide(11)It wears
Enter polytetrafluoroethylene (PTFE) monofilament;The warp thread yarn feeding mouth(12)Penetrate one group of warp thread;
In weaving process:Two groups of weft yarn yarn feeding mouths(13)In yarn guide(11)Knitting zone is advanced into, it successively will lining before lopping
Weft yarn(6)It is padded on dials(9)And bottom cylinder(10)Knitting needle needle back at, it is ensured that stuffer weft(6)Success be lining into;One group of warp thread
Fournisseur(12)It is fixed on dials(9)And bottom cylinder(10)The centre position of adjacent two knitting needles, persistently feeds one group of laying-in
Yarn(7);Yarn guide(11)When feeding yarn, first cam system is in upper dials(9)And bottom cylinder(10)High heel needle(15)
Upper priority lopping forms rear adjacent rib-loop(2)Coil and anter rib-loop(1)Coil, subsequent second cam system
Bottom cylinder(10)With upper dials(9)Low heel needle on(14)Priority lopping forms adjacent anter rib-loop(1)Coil and rear piece
Rib-loop(2)Coil, two cam systems are knitted to form a row of interlock(3), including front and back two groups of sieve
Streakline circle;
(2)Machine under the fabric woven is washed, is dried, is impregnated, is dried and overlay film, ultimately forming the seamless knitting
Filtering material.
6. the preparation method of seamless knitting filtering material as claimed in claim 5, it is characterized in that:The upper dials(9)With under
Syringe(10)Distance be 3-5mm.
7. the preparation method of seamless knitting filtering material as claimed in claim 5, it is characterized in that:The yarn guide(11)In wear
Enter 150D polytetrafluoroethylene (PTFE) monofilament.
8. the preparation method of seamless knitting filtering material as claimed in claim 5, it is characterized in that:The stuffer weft(6)And lining
Warp thread(7)For 500D high-strength polyester yarns.
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
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CN201810339415.XA CN108570755B (en) | 2018-04-16 | 2018-04-16 | Seamless knitted filter material and preparation method thereof |
PCT/CN2018/121951 WO2019200954A1 (en) | 2018-04-16 | 2018-12-19 | Seamless knitted filter material and preparation method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810339415.XA CN108570755B (en) | 2018-04-16 | 2018-04-16 | Seamless knitted filter material and preparation method thereof |
Publications (2)
Publication Number | Publication Date |
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CN108570755A true CN108570755A (en) | 2018-09-25 |
CN108570755B CN108570755B (en) | 2020-01-10 |
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CN201810339415.XA Active CN108570755B (en) | 2018-04-16 | 2018-04-16 | Seamless knitted filter material and preparation method thereof |
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WO (1) | WO2019200954A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019200954A1 (en) * | 2018-04-16 | 2019-10-24 | 江南大学 | Seamless knitted filter material and preparation method thereof |
CN114341416A (en) * | 2019-08-28 | 2022-04-12 | 耐克创新有限合伙公司 | Double knit fabric with modified inlay |
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US5614282A (en) * | 1995-06-30 | 1997-03-25 | Davlyn Manufacturing Co., Inc. | Fabric structural members |
US20040099016A1 (en) * | 2002-08-30 | 2004-05-27 | Shepherd Adrian M. | Weft knitted spacer fabrics |
CN1431351A (en) * | 2002-09-17 | 2003-07-23 | 江南大学 | Method for weaving fabric with large needle bed step in double knit circular knitting machine with device for pressing against yarns being used |
CN1932108A (en) * | 2005-09-16 | 2007-03-21 | 江南大学 | Forming process of stitching weft-knitted alternative fabric with surface warp inserting and weft inserting structure |
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WO2019200954A1 (en) * | 2018-04-16 | 2019-10-24 | 江南大学 | Seamless knitted filter material and preparation method thereof |
CN114341416A (en) * | 2019-08-28 | 2022-04-12 | 耐克创新有限合伙公司 | Double knit fabric with modified inlay |
CN114341416B (en) * | 2019-08-28 | 2023-09-15 | 耐克创新有限合伙公司 | Double knit fabric with modified inlay yarn |
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Publication number | Publication date |
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CN108570755B (en) | 2020-01-10 |
WO2019200954A1 (en) | 2019-10-24 |
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