CN110815962A - Warp and weft knitted double-faced fabric and preparation method and processing system thereof - Google Patents

Warp and weft knitted double-faced fabric and preparation method and processing system thereof Download PDF

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Publication number
CN110815962A
CN110815962A CN201911021015.5A CN201911021015A CN110815962A CN 110815962 A CN110815962 A CN 110815962A CN 201911021015 A CN201911021015 A CN 201911021015A CN 110815962 A CN110815962 A CN 110815962A
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China
Prior art keywords
warp
weft
knitted
fabric
knitted fabric
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Pending
Application number
CN201911021015.5A
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Chinese (zh)
Inventor
柯薇
邓中民
李照
陈志军
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Wuhan Textile University
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Wuhan Textile University
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Priority to CN201911021015.5A priority Critical patent/CN110815962A/en
Publication of CN110815962A publication Critical patent/CN110815962A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/06Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B2038/0052Other operations not otherwise provided for
    • B32B2038/008Sewing, stitching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00Layers arrangement
    • B32B2250/20All layers being fibrous or filamentary

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  • Knitting Of Fabric (AREA)

Abstract

The invention discloses a warp and weft knitted double-sided fabric and a preparation method and a processing system thereof. The formed knitted warp and weft knitted double-sided composite fabric has the advantages of being integrated with the advantages of warp knitted fabrics and weft knitted fabrics, stable in structure and soft in hand feeling, can be used as various knitted clothes or home textile, is close to body skin, is soft and skin-friendly, and is attractive and strong in decoration due to the fact that the warp knitted layer is used as the outer layer; and the outer layer of the composite fabric has a napping effect, so that the composite fabric is warm-keeping and comfortable.

Description

Warp and weft knitted double-faced fabric and preparation method and processing system thereof
Technical Field
The invention belongs to the field of textiles, and particularly relates to a warp and weft knitted double-faced fabric, and a preparation method and a processing system thereof.
Background
Knitted fabrics are known to play an increasingly important role in the modern textile sector, having been widely used in all aspects of life. As the name suggests, the knitted fabrics are fabric products formed by mutually interlooping and bending yarns, and are divided into weft knitted fabrics and warp knitted fabrics according to the knitting directions of the yarns, the weft knitted fabrics are soft, the yarn variety adaptability is wide, and the knitted fabrics can be formed by knitting short fibers or long filaments; warp knitted fabrics have high production efficiency, rich pattern transformation and beautiful appearance, and are generally woven by filament yarns, such as chinlon, terylene and the like.
With the development of the clothing industry and the continuous updating of the consumption concept, consumers begin to like diversified high-grade fabrics which are comfortable and skin-friendly and have beautiful patterns and the like, and the combination of warp knitting and weft knitting fabrics has the advantages of the warp knitting and the weft knitting.
Disclosure of Invention
In order to solve the above technical problems, an object of the present invention is to provide a warp and weft knitted double-sided fabric with good flexibility and environmental protection.
In order to achieve the purpose, the technical scheme of the invention is as follows: the warp and weft knitted double-sided fabric is formed by using a weft knitted fabric as a base fabric and a warp knitted fabric as a cloth cover, and overlapping the base fabric and the warp knitted fabric up and down and compounding the base fabric and the warp knitted fabric through needling.
The beneficial effects of the above technical scheme are that: the formed knitted warp and weft knitted double-sided composite fabric has the advantages of being integrated with the advantages of warp knitted fabrics and weft knitted fabrics, stable in structure and soft in hand feeling, can be used as various knitted clothes or home textile, is close to body skin, is soft and skin-friendly, and is attractive and strong in decoration due to the fact that the warp knitted layer is used as the outer layer; and the outer layer of the composite fabric has a napping effect, so that the composite fabric is warm-keeping and comfortable.
In the technical scheme, the weft-knitted fabric is a weft plain knitted fabric or a double-back side fabric or a variable plain knitted fabric which is knitted by adopting spun yarns.
The beneficial effects of the above technical scheme are that: short fibers may be provided by being needle entangled with the warp knit fabric as a unit.
The technical front of the weft-knitted fabric and the technical back of the warp-knitted fabric are mutually attached.
The beneficial effects of the above technical scheme are that: so that the two can be better combined by acupuncture.
In the technical scheme, the warp knitted fabric is a multi-bar jacquard warp knitted fabric.
The beneficial effects of the above technical scheme are that: the pattern is beautiful, the variety is rich, the transformation is easy, and rich appearance effect is provided for the warp and weft knitting double-sided fabric.
The invention also aims to provide a method for preparing the warp-weft knitted double-faced fabric.
In order to achieve the above object, another technical solution of the present invention is as follows: the preparation method of the warp and weft knitted double-faced fabric is characterized by comprising the following steps:
step 1, respectively weaving a weft-knitted fabric and a warp-knitted fabric according to a preset fabric structure by adopting a weft-knitted machine and a warp-knitted machine;
step 2, the weft-knitted fabric obtained in the step 1 is tiled on a needle bed of needling equipment, and then the warp-knitted fabric obtained in the step 1 is tiled on the upper end of the weft-knitted fabric;
and 3, driving the needles by the needling equipment to combine the weft-knitted fabric and the warp-knitted fabric of the needle bed, wherein the density and the needling times of the needles of the needling equipment are determined according to the fabrics of the warp-knitted fabric and the weft-knitted fabric.
The beneficial effects of the above technical scheme are that: the warp knitting fabric and the weft knitting fabric are directly combined by adopting a needling method, the warp knitting fabric and the weft knitting fabric are firmly combined and cannot be delaminated, the use of an adhesive is abandoned, the warp knitting fabric and the weft knitting fabric are environment-friendly and sanitary, additional materials are not needed, and the production cost is low.
The invention also aims to provide a processing system for preparing the warp-weft knitted double-faced fabric or a processing system for realizing the preparation method.
In order to achieve the above object, another technical solution of the present invention is as follows: the processing system for preparing the warp and weft knitted double-sided fabric comprises a warp knitting machine, a weft knitting machine, a needle machine and a cloth rolling machine, wherein the warp knitting machine, the weft knitting machine, the needle machine and the cloth rolling machine are sequentially arranged in the front-back direction, a warp knitted fabric knitted by the warp knitting machine passes through the upper part of the weft knitting machine, is vertically overlapped with a weft knitted fabric knitted by the weft knitting machine, passes through a processing part of the needle machine for needling, and is rolled by the cloth rolling machine for collection.
The beneficial effects of the above technical scheme are that: the processing system enables the warp and weft knitted double-faced fabric to be in a composite flow, the processing process is convenient and fast, and the transportation, the package and the cutting after the middle fabrics are formed are omitted.
The warp knitting machine in the technical scheme is a multi-bar jacquard warp knitting machine.
The beneficial effects of the above technical scheme are that: the pattern changing of the multi-bar jacquard warp knitting machine is easy and quick, the formed multi-bar jacquard warp knitting fabric has rich pattern types, and after being compounded with weft-knitted plain cloth, the multi-bar jacquard warp knitting machine has obvious 'ground' and 'pattern' effects, strong stereoscopic impression and attractive appearance.
In the technical scheme, the weft knitting machine is a weft knitting single-side circular weft knitting machine.
The beneficial effects of the above technical scheme are that: the application range of the yarn is wide, the use of various types of spun yarns is met, the formed weft knitting single-side basic structure is compact, the fiber hooking in the needling process is facilitated, and the cloth cover is not damaged.
Drawings
FIG. 1 is a schematic view of a warp and weft knitted double-sided fabric according to embodiment 1 of the present invention;
FIG. 2 is a schematic view of the needle punching combination of warp and weft knitted double-sided fabric according to embodiment 2 of the present invention;
FIG. 3 is a schematic structural view of a processing system according to embodiment 3 of the present invention;
fig. 4 is a schematic view of a warp knit fabric in an embodiment of the invention.
In the figure: 1 warp knitting machine, 11 guide rollers, 12 warp knitting fabric, 2 weft knitting machine, 21 weft knitting fabric, 211 staple fiber, 3 needle machine, 31 feed rollers, 32 discharge rollers, 33 needle beds and 4 cloth rolling machine.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
Example 1
The embodiment provides a warp and weft knitted double-sided fabric, which is formed by vertically overlapping a weft knitted fabric serving as a base fabric and a warp knitted fabric serving as a cloth cover and combining the two fabrics through needling. The formed knitted warp and weft knitted double-sided composite fabric has the advantages of being integrated with the advantages of warp knitted fabrics and weft knitted fabrics, stable in structure and soft in hand feeling, can be used as various knitted clothes or home textile, is close to body skin, is soft and skin-friendly, and is attractive and strong in decoration due to the fact that the warp knitted layer is used as the outer layer; and the outer layer of the composite fabric has a napping effect, so that the composite fabric is warm-keeping and comfortable.
In the technical scheme, the weft-knitted fabric is a weft plain knitted fabric or a double-back side fabric or a variable plain knitted fabric which is knitted by adopting spun yarns. Short fibers may be provided by being needle entangled with the warp knit fabric as a unit.
The technical front of the weft-knitted fabric and the technical back of the warp-knitted fabric are mutually attached, so that the weft-knitted fabric and the warp-knitted fabric can be better combined in a needling manner.
The warp knitted fabric in the technical scheme is a multi-bar jacquard warp knitted fabric, is attractive in pattern, rich in variety and easy to transform, and provides rich appearance effect for warp and weft knitted double-sided fabrics.
The principle is as shown in figure 1, and the warp knitted fabric and the weft knitted fabric are overlapped up and down and then combined by needling.
Example 2
As shown in fig. 2, this embodiment provides a method for preparing the warp and weft knitted double-sided fabric, which is characterized by comprising the following steps:
step 1, respectively weaving a weft-knitted fabric and a warp-knitted fabric according to a preset fabric structure by adopting a weft-knitted machine and a warp-knitted machine;
step 2, the weft-knitted fabric obtained in the step 1 is tiled on a needle bed of needling equipment, and then the warp-knitted fabric obtained in the step 1 is tiled on the upper end of the weft-knitted fabric;
and 3, driving the needles by the needling equipment to combine the weft-knitted fabric and the warp-knitted fabric of the needle bed, wherein the density and the needling times of the needles of the needling equipment are determined according to the fabrics of the warp-knitted fabric and the weft-knitted fabric. The warp knitting fabric and the weft knitting fabric are directly combined by adopting a needling method, the warp knitting fabric and the weft knitting fabric are firmly combined and cannot be delaminated, the use of an adhesive is abandoned, the warp knitting fabric and the weft knitting fabric are environment-friendly and sanitary, additional materials are not needed, and the production cost is low.
Referring specifically to FIG. 2, the needling drives the staple yarns on the weft knit fabric through the warp knit fabric to integrate the weft knit fabric with the warp knit fabric.
Example 3
As shown in fig. 3, the present embodiment provides a processing system for preparing the warp and weft knitted double-sided fabric according to embodiment 1, which includes a warp knitting machine 1, a weft knitting machine 2, a needle machine 3, and a cloth winding machine 4, wherein the warp knitting machine 1, the weft knitting machine 2, the needle machine 3, and the cloth winding machine 4 are sequentially arranged in a front-back direction, and a warp knitted fabric knitted by the warp knitting machine 1 passes over the weft knitting machine 2, is overlapped with a weft knitted fabric knitted by the weft knitting machine 2 up and down, passes through a processing portion of the needle machine 3, is subjected to needle punching, and is wound and collected by the cloth winding machine 4. The processing system enables the warp and weft knitted double-faced fabric to be in a composite flow, the processing process is convenient and fast, and the transportation, the package and the cutting after the middle fabrics are formed are omitted.
The warp knitted fabric and the weft knitted fabric are conveyed from front to back, the warp knitted fabric is guided to pass through the weft knitted fabric through the guide roller 11, and in order to enable the warp knitted fabric and the weft knitted fabric to be tightly and overlapped on the needle machine, a feeding roller 31 and a discharging roller 32 are additionally arranged at the outlet end of an inlet section of the needle machine, wherein the feeding roller 31 and the discharging roller 32 are respectively composed of two other rotating rollers which are overlapped up and down and horizontally arranged along the left-right direction.
In the technical scheme, the warp knitting machine 1 is a multi-bar jacquard warp knitting machine. The pattern changing of the multi-bar jacquard warp knitting machine is easy and quick, the formed multi-bar jacquard warp knitting fabric has rich pattern types, and after being compounded with weft-knitted plain cloth, the multi-bar jacquard warp knitting machine has obvious 'ground' and 'pattern' effects, strong stereoscopic impression and attractive appearance.
In the technical scheme, the weft knitting machine 2 is a weft knitting single-side circular weft knitting machine. The application range of the yarn is wide, the use of various types of spun yarns is met, the formed weft knitting single-side basic structure is compact, the fiber hooking in the needling process is facilitated, and the cloth cover is not damaged.
Wherein, cloth rewinder and needle loom are prior art, and will not be described herein.
Wherein, the weft-knitted fabric is taken as a base fabric, the weft-knitted fabric is generally a weft plain stitch structure, and can also be other basic structures, such as a double-back surface, a change plain stitch and the like, the technical front surface (loop dry surface) is downward, the technical back surface (loop arc) is upward, and the base fabric is knitted by adopting spun yarns; the warp knitted fabric is used as a cloth cover, generally has a multi-comb jacquard weave structure, the cloth cover is divided into a bottom net and patterns, the bottom net is a warp knitting mesh weave, the pattern weave can be designed by jacquard and multi-comb according to the fabric effect, and has decorative effect (commonly called lace fabric), and the warp knitted fabric is usually formed by weaving chemical fiber filaments; a large amount of short fiber fluff on the weft-knitted base fabric penetrates through the interior of the warp-knitted fabric and then is adhered to the surface of the warp-knitted fabric, so that the weft-knitted fabric on the lower layer and the warp-knitted fabric on the upper layer are tightly combined together and are not easy to fall off, and a warp-knitted double-sided composite fabric is formed. And the outer layer of the composite fabric has a napping effect, so that the composite fabric is warm-keeping and comfortable.
The well-woven weft-knitted single-sided fabric and warp-knitted single-sided fabric are flatly laid together, the weft-knitted fabric is arranged below, the warp-knitted fabric is arranged above, and when needles on a needle plate move downwards, the needles firstly penetrate through the surface of the warp-knitted fabric, penetrate into the loops of the weft-knitted fabric and act on yarns in the loops; when the needles move upwards, the staple fiber yarns 211 in the weft knitting fabric coils are taken out to form a layer of fluff which is attached to the surface of the warp knitting fabric on the upper layer, the moving direction of the needles is perpendicular to the tiled warp knitting fabric and moves up and down, and the density of the fluff attached to the warp knitting fabric depends on the density of the needle arrangement, the puncture frequency and the puncture depth, generally speaking, the needle arrangement range is 2000-3000 needles/m, and the puncture frequency range is 200-300 times/min. The penetration depth depends on the types of raw materials and the thickness of the fabric, and the pattern structure is comprehensively determined so as to ensure that the fluff layer of the weft-knitted fabric is closely attached to the upper layer fabric, but the penetration cannot be excessive so as to cause the yarn breakage of the weft-knitted loops and damage the fabric.
The following description will be given by taking a weft plain single-sided knitted fabric and a warp-knitted multi-pattern yarn-dyed fabric as examples: weft knitted fabric
Organization structure: weft plain knitting, raw materials: the common pure cotton yarn is woven and formed by a single-side circular weft knitting machine and is defined as a first fabric.
Warp knitted fabric
Organization structure: the bottom net + decorative pattern structure, bottom net hexagon is woven by 2 combs, and the yarn-laying number is: GB 1: 1-2/2-1/1-2/1-0/0-1/1-0//, GB 2: 2-2/1-1/2-2/0-0/1-1/0-0//, as shown in fig. 3 below, the pattern is formed by a plurality of combs, the number of required guide bars is determined by the pattern, as shown in fig. 4 below, 5 flower combs are required; raw materials: chinlon, spandex filament; and the second fabric is formed by weaving through a multi-comb Raschel warp knitting machine and is defined as a second fabric.
Double-layer fabric compounding process
The first fabric and the second fabric are overlapped and laid together, a row of densely arranged felting needles moves downwards, penetrate through the second fabric, are penetrated into the first fabric, the spun yarn in the first fabric loop is penetrated by the felting needles, then the felting needles move upwards, and the hairiness or fluff of the spun yarn is taken out by the felting needles, passes through the surface of the second fabric, is mutually entangled with the fibers on the surface of the second fabric and is attached to the surface of the second fabric, so that the first fabric and the second fabric are tightly combined together to form the warp-weft knitted double-sided combined fabric.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (8)

1. The warp and weft knitted double-sided fabric is characterized in that the warp and weft knitted fabric is used as a base fabric, the warp knitted fabric is used as a cloth cover, and the base fabric and the warp knitted fabric are overlapped up and down and are compounded through needling to form a warp and weft knitted composite double-sided fabric.
2. The warp and weft knitted double sided fabric according to claim 1, wherein the weft knitted fabric is a weft plain knitted fabric or a links side fabric or a modified plain knitted fabric knitted with spun yarns.
3. The warp and weft knitted double sided fabric according to claim 1, wherein the technical front side of the weft knitted fabric and the technical back side of the warp knitted fabric are attached to each other.
4. The warp and weft knitted double sided fabric according to any one of claims 1-3, wherein the warp knitted fabric is a multi-bar Jacquard warp knitted fabric.
5. A method for preparing the warp and weft knitted double-sided fabric according to any one of claims 1 to 4, comprising the steps of:
step 1, respectively weaving a weft-knitted fabric and a warp-knitted fabric according to a preset fabric structure by adopting a weft-knitted machine and a warp-knitted machine;
step 2, the weft-knitted fabric obtained in the step 1 is tiled on a needle bed of needling equipment, and then the warp-knitted fabric obtained in the step 1 is tiled on the upper end of the weft-knitted fabric;
and 3, driving the needles by the needling equipment to combine the weft-knitted fabric and the warp-knitted fabric of the needle bed, wherein the density and the needling times of the needles of the needling equipment are determined according to the fabrics of the warp-knitted fabric and the weft-knitted fabric.
6. A processing system for preparing the warp and weft knitted double-sided fabric according to any one of claims 1 to 4, comprising a warp knitting machine (1), a weft knitting machine (2), a needle machine (3) and a cloth rolling machine (4), wherein the warp knitting machine (1), the weft knitting machine (2), the needle machine (3) and the cloth rolling machine (4) are sequentially arranged in the front-back direction, and the warp knitted fabric knitted by the warp knitting machine (1) passes above the weft knitting machine (2), is overlapped with the weft knitted fabric knitted by the weft knitting machine (2) up and down, passes through a processing part of the needle knitting machine (3), is subjected to needle punching, and is rolled up and collected by the cloth rolling machine (4).
7. A system for processing warp and weft knitted double-sided fabric according to claim 6, characterized in that the warp knitting machine (1) is a multi-bar Jacquard warp knitting machine.
8. A system for processing warp and weft knitted double-faced fabrics according to claim 6, characterised in that the weft knitting machine (2) is a circular weft knitting machine.
CN201911021015.5A 2019-10-25 2019-10-25 Warp and weft knitted double-faced fabric and preparation method and processing system thereof Pending CN110815962A (en)

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Publication number Priority date Publication date Assignee Title
CN112342683A (en) * 2020-10-16 2021-02-09 浙江润龙针织股份有限公司 Warp-knitting and weft-knitting composite weaving equipment
CN112342683B (en) * 2020-10-16 2022-02-01 浙江润龙针织股份有限公司 Warp-knitting and weft-knitting composite weaving equipment

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