CN102071525A - Scientific knit-and-wear knitting process - Google Patents
Scientific knit-and-wear knitting process Download PDFInfo
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- CN102071525A CN102071525A CN2010102858663A CN201010285866A CN102071525A CN 102071525 A CN102071525 A CN 102071525A CN 2010102858663 A CN2010102858663 A CN 2010102858663A CN 201010285866 A CN201010285866 A CN 201010285866A CN 102071525 A CN102071525 A CN 102071525A
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Abstract
The invention discloses a scientific knit-and-wear knitting process which is implemented by knitting long sleeve shirts with three openings on a computerized flat knitting machine. The numbers shown in a figure (1) refer to the knitting sequence; during carrying out knitting, simultaneously beginning to knit cuffs and a bodice on the corresponding positions of a needle bed, at the moment, the cuffs and the bodice are knitted in a cylindrical structure; as knitting to the underarm part, combining two sleeves and the bodice together, and carrying out cylindrical knitting on the obtained combination until knitting to a neckline part; and finally, knitting the neckline part. The knitting sequence is as follows: knitting a bodypiece, a body rib 1 and two cuff ribs 2 on the corresponding operation positions of the needle bed by using three yarn guides; then, knitting the bodypiece 3 and two sleeve bodies 4 unit knitting to shoulder parts 5; and finally, simultaneously knitting the shoulder parts until knitting to the neckline part 6 by using one yarn guide. Because the processes of artificial clipping and sewing are omitted, the production efficiency is greatly enhanced; because no sewing trace is produced, a unique pattern effect is formed; and the scientific knit-and-wear knitting technical process disclosed by the invention is convenient to operate, less in working procedure an high in degree of automation, and has corresponding automatic programs, therefore, the process is suitable for producing high-grade products such as cashmere, velvet products, and the like.
Description
Technical field:
The present invention relates to the braiding functional area of Computerized flat knitting machine, " knit and to wear " knitting skill technology of a kind of science particularly, on straight-bar machines, once just can realize the braiding function of whole clothing, present technique can reduce production process and labor savings cost, is particularly suitable for the countries and regions of labor cost costliness.
Technical background:
" knitting and can wear " technology is exactly to adopt whole braid method once just to knit out a complete clothes on straight-bar machines, need not behind the following machine to sew up or only need a little stitching just can wear.In principle, any Computerized flat knitting machine can weave " knit and can wear " product, and just owing to the restriction of machine width and pinhock structure, product can not satisfy the requirement of " knit and can wear ".The programming complexity of " knit and can wear " product is had relatively high expectations to the designer in existing " knit and can wear " technology, and the product that can weave is subjected to certain restriction, and production of machinery efficient is low at present less in the application of China.
" knit and can wear " the knitting skill technology that the purpose of this invention is to provide a kind of science, its technological process of production is short, and the raw material applicability is strong, production efficiency is high, labour cost is lower, it is fast to turn kind, overcomes above shortcomings and deficiencies.Along with the raising of China's labor cost and ripe labor's shortage and the progress of " knit and to wear " knitting skill, thisly reduce production process and the labor savings cost techniques is bound to satisfy the demand of market and domestic enterprise.
Technical scheme of the present invention: Computerized flat knitting machine adopts the sinker forming technique to combine effectively with the electronic jacquard technology, makes the ready-made clothes technology of flat machine more perfect.Processes such as the conversion of single needle needle selection, lopping, tuck and flotation line, barring-on, shog, the design of flower type, Auto-regulating System of Density of Heavy Medium, tractive batch, shuttle changing, thread-carrier location have realized the clothes fashioned knitting function of " knit and can wear " all by computer control." knit and to wear " knitting skill technology of a kind of science, its the design with braiding be in proper order: shown in Fig. 4-a be a kind of four needle-bar straight-bar machines the needle-bar structure it two the braiding needle-bars above, two needle-bars have been added again, but these two needle-bars are the barring-on needle-bar, and what install on it is barring-on sheet 3,4, rather than knitting needle, it can carry out the barring-on operation with the knitting needle 1,2 on the main needle-bar, when needed promptly, receiving coil or the coil of being preserved returned knitting needle from the knitting needle, but can not weave.The four needle-bar straight-bar machines of real four needle-bar looms shown in Fig. 4-b that also four needle-bars all can be installed knitting needle can weave the frivolous product of 8 pins, 12 pins even 15 pins and can more conveniently carry out " knit and can wear " The Application of Technology effectively.Bian Zhi product can form special style in shoulder sleeve junction in this way, avoided because of stitching form the ridge of protrusion and the extension damaged and that form that causes because of the suture fracture inconsistent.Save and sew up operation and reduce raw materials consumption.
It is characterized in that whole sweater of the disposable braiding of energy, and pocket, buttonhole, left front, collar, lace etc. can be woven directly on the sweater process of saved artificial cutting, making, improved production efficiency greatly, in addition, owing to do not stitch mark, formed a kind of style effect of uniqueness.It has not only satisfied the braiding requirement on hardware device, and its accessory system has corresponding auto-programming, easy to operate, the technological process of production is short, the raw material applicability strong, the product scope of application is wide, production efficiency is high, turn that kind is fast, labour intensity is low, machine noise is little, energy resource consumption and floor space are few, directly formed product or semi-finished product product are helped in braiding on machine, to economize in raw materials, simplify or cancellation cutting and sewing work, and can improve the performance that wears of product, thereby have high economic benefit and vast potential for future development.
Along with the infiltration of modern high technology to hosiery industry, the continuing to bring out with the modification of original knitting material of novel knitting material of progressively realizing that knitting machine is electrical integrated handled, and the progress of finishing process in printing and dye-ing processing complex technique, promoted the exploitation of the seamless manufacturing technology of knit product and the raising of performance.Be further described below in conjunction with accompanying drawing and concrete enforcement.
Description of drawings:
The braiding precedence diagram that has three mouthfuls sweatshirt that weaves on Fig. 1 Computerized flat knitting machine
Fig. 2 is cylindrical shape 1+1 ribbed knitting figure
Fig. 3 is cylindrical shape plain stitch figure
Fig. 4 a is the four needle-bar straight-bar machines that have two barring-on needle-bars, and b is the four needle-bar straight-bar machines that have four braiding needle-bars
Concrete enforcement:
" knit and can wear " knitting skill technology of a kind of science as shown in Figure 1 is three mouthfuls the sweatshirt of having that weaves on Computerized flat knitting machine.Numeral has indicated the braiding order, and during braiding, the corresponding site on needle-bar opens simultaneously and weaves the cuff bodice, sleeve and bodice braiding this moment all be tubular structure, when being woven into the oxter, two sleeve sheets and bodice lump together carry out tubular knitted, up to the neckline position, weave neckline at last.
Its braiding is in proper order: with three thread-carrier is woven body piece in the corresponding working position of needle-bar, body rib 1 and two cuff rib-loops 2, then weave body piece 3 and two sleeve bodies 4 to hanging shoulder 5 places, with one thread-carrier is woven extension shoulder position simultaneously to neckline 6 then
The braid method of its each section is as follows:
1. the matching relationship before and after when the braiding of bodice body rib and cuff rib-loop: Fig. 2 (1) is depicted as braiding 1+1 rib-loop between needle-bed knitting needle.Knitting needle is opposed, and two needle-bed knitting needle difference 1 are every 1 drawn needle.At first, braiding one line 1+1 rib-loop coil on one group of contiguous needles, shown in Fig. 2 (2), then the coil on the needle-bed knitting needle is transferred on the corresponding knitting needle of another needle-bar and (coil on the front needle bed knitting needle is transferred on the corresponding knitting needle of back needle-bar herein).Then, braiding one line 1+1 rib-loop coil on another group contiguous needles of two needle-bars, shown in Fig. 2 (3), then the coil on another needle-bed knitting needle is transferred on the corresponding knitting needle of corresponding needle-bar (coil on will the back needle-bed knitting needle transfer to before the corresponding knitting needle of needle-bar on) herein, so just formed a line cylindrical shape 1+1 Rib bottom (cuff rib-loop).So circulation braiding is till required ribbed border length.
2. the braiding of bodice and sleeve body: Figure 3 shows that the weave diagram of cylindrical shape plain stitch, wherein Fig. 3 (1) is depicted as the weave diagram of bodice cylindrical shape plain stitch, and Fig. 3 (2) is depicted as the weave diagram of sleeve body cylindrical shape plain stitch.The sleeve body is with the increase of braiding length, widening gradually.When reciprocal knitting when hanging the shoulder place, back needle-bar coil is transferred on the preceding needle-bar empty needle,, removes the empty needle position between sleeve body and the body piece respectively by back shog, coil before will being transferred to again on the needle-bar empty needle is retracted on the needle-bed knitting needle of back, hangs the narrowing braiding of shoulder place.
3. hang the braiding of shoulder place narrowing: when the shoulder place is hung in braiding, the braiding of not narrowing of bodice and sleeve status.It should be noted that both can not narrow in same line.Narrow on demand, each narrowing can be received a pin, two pins or spininess more, generally adopts dark narrowing, to form narrowing plait attractive in appearance.Whenever finish once narrowing, before then needing back needle-bar coil is transferred on the needle-bar empty needle, eliminate gap between narrowing place bodice and sleeve body, needle-bar after again barring-on to the coil on the preceding needle-bar empty needle being retracted by back shog.So circulation narrowing, traversing, braiding are until arriving the neckline place.
4. the braiding of neckline: the braid method of neckline 1+1 rib-loop is with the braiding of body rib and cuff rib-loop.After being woven into the needed length of neckline 1+1 rib-loop on the straight-bar machines, on machine, putting down closing in, and then finish knitting of whole clothing and can wear braiding.Theoretically, knitting of this whole clothing can be worn weave, can realize the braiding of single face pattern effect and part bilateral structure tissue, very little with the method knitting yarn line loss consumption, be suitable for the sweater knitted production of high-grade raw materials such as cashmere, yakwool, Luo Rong.
Computerized flat knitting machine adopts the sinker forming technique to combine effectively with the electronic jacquard technology, makes the ready-made clothes technology of flat machine more perfect.Processes such as the conversion of single needle needle selection, lopping, tuck and flotation line, barring-on, shog, the design of flower type, Auto-regulating System of Density of Heavy Medium, tractive batch, shuttle changing, thread-carrier location have realized the clothes fashioned knitting function of " knit and can wear " all by computer control.
Its design braiding is in proper order: " knit and can wear " knitting skill technology of a kind of science as shown in Figure 1 is three mouthfuls the sweatshirt of having that weaves on Computerized flat knitting machine.Numeral has indicated the braiding order, and during braiding, the corresponding site on needle-bar opens simultaneously and weaves the cuff bodice, sleeve and bodice braiding this moment all be tubular structure, when being woven into the oxter, two sleeve sheets and bodice lump together carry out tubular knitted, up to the neckline position, weave neckline at last.
Its braiding is in proper order: with three thread-carrier is woven body piece in the corresponding working position of needle-bar as shown in Figure 1, body rib 1 and two cuff rib-loops 2, then weave body piece 3 and two sleeve bodies 4 to hanging shoulder 5 places, with one thread-carrier is woven extension shoulder position simultaneously to neckline 6 then.
Seamless woven " knit and can wear " technology is applied to the underwear industry field, because its advanced technology advantage rises year by year at the shared proportion of underwear industry. Compare with traditional knitting mode of production and to have the reduction energy resource consumption, lower yarn and fabric deposit, reduce the time of drawing a design, reduce the sewing cost, reduce the benefits such as arrangement cost, more and more by producer's approval both at home and abroad.
Claims (2)
1. a science " knits and can wear that " knitting skill technology is three mouthfuls the sweatshirt of having that weaves on Computerized flat knitting machine.Numeral has indicated the braiding order as shown in Figure 1, during braiding, corresponding site on needle-bar opens simultaneously and weaves the cuff bodice, what this moment, sleeve and bodice wove all is tubular structure, when being woven into the oxter, two sleeves sheet and bodices lump together and carry out tubular knittedly, up to the neckline position, weave neckline at last.Its braiding is in proper order: with three thread-carrier is woven body piece in the corresponding working position of needle-bar, body rib 1 and two cuff rib-loops 2, then weave body piece 3 and two sleeve bodies 4 to hanging shoulder 5 places, with one thread-carrier is woven extension shoulder position simultaneously to neckline 6 then.
2. a kind of science according to claim 1 " knits and can wear that " braid method of its each section of knitting skill technology is: braiding, (3) of the braiding of (1) bodice body rib and cuff rib-loop, (2) bodice and sleeve body hang the braiding of shoulder place narrowing, the braiding of (4) neckline.
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Cited By (15)
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CN103572483A (en) * | 2012-08-07 | 2014-02-12 | 江苏景盟针织企业有限公司 | Knitwear and knitting machine and knitting method for knitting knitwear |
CN103849992A (en) * | 2012-11-30 | 2014-06-11 | 江苏景盟针织企业有限公司 | Fabric with simulative seamed seam allowances and knitting machine and knitting method for fabric |
CN103850035A (en) * | 2012-12-03 | 2014-06-11 | 江苏景盟针织企业有限公司 | Imitation hand-crocheted laced fabric and knitting machine and method thereof |
CN103866482A (en) * | 2014-03-05 | 2014-06-18 | 江苏金龙科技股份有限公司 | Method for knitting 2*2 rib stitch textile through two-needle bar flat knitting machine |
CN103882617A (en) * | 2014-03-10 | 2014-06-25 | 江苏金龙科技股份有限公司 | Stitch adding knitting method for weaving wearable fabric through double-needle-bed flat knitting machine |
CN104264355A (en) * | 2014-08-27 | 2015-01-07 | 江苏金龙科技股份有限公司 | Method for knitting metallic fabric through two-needle-bed flat knitting machine |
CN103726205B (en) * | 2012-10-15 | 2015-09-09 | 株式会社岛精机制作所 | The braid method of knitted fabric and knitted fabric |
CN107447352A (en) * | 2016-08-26 | 2017-12-08 | 上海沙涓时装科技有限公司 | A kind of tubular 3D weaving methods of flat machine and its knit and can wear product |
CN110205741A (en) * | 2019-05-27 | 2019-09-06 | 斓帛针织科技(嘉兴)有限公司 | The braiding structure and its weaving method of improved-type full molding raglan sleeve shoulder version type |
CN110670221A (en) * | 2019-09-05 | 2020-01-10 | 苏州闰博尔服饰有限公司 | Full-formed knitted fabric and application thereof in ready-made clothes |
CN111621913A (en) * | 2020-06-06 | 2020-09-04 | 针知运纺织科技(上海)有限公司 | Parallel copying method for clamping bottom |
CN112176517A (en) * | 2020-09-30 | 2021-01-05 | 斓帛职业培训学校(桐乡)有限公司 | Knitting method for improving knitting efficiency of flat knitting machine full-molded clothes |
CN113279129A (en) * | 2021-05-21 | 2021-08-20 | 无锡太平针织有限公司 | Front knitting manufacturing process of four-needle bed full-forming protective sports connected clothes and hat |
CN113584697A (en) * | 2021-07-26 | 2021-11-02 | 内蒙古鹿王羊绒有限公司 | Process for knitting fully formed product by needle separating technology |
CN114164549A (en) * | 2022-01-09 | 2022-03-11 | 斓帛职业培训学校(桐乡)有限公司 | Knitting method for improving appearance effect of fully-formed clamped single-splice angle and knitted fabric |
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CN103726205B (en) * | 2012-10-15 | 2015-09-09 | 株式会社岛精机制作所 | The braid method of knitted fabric and knitted fabric |
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CN103849992B (en) * | 2012-11-30 | 2015-09-30 | 江苏景盟针织企业有限公司 | With the fabric of imitative seam part and the knitting machine of this fabric of braiding and braid method |
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Application publication date: 20110525 |