CN108558357A - A kind of devitrified glass ceramics blank and the method that devitrified glass ceramics tableware is prepared using the blank - Google Patents

A kind of devitrified glass ceramics blank and the method that devitrified glass ceramics tableware is prepared using the blank Download PDF

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CN108558357A
CN108558357A CN201810760758.3A CN201810760758A CN108558357A CN 108558357 A CN108558357 A CN 108558357A CN 201810760758 A CN201810760758 A CN 201810760758A CN 108558357 A CN108558357 A CN 108558357A
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blank
devitrified glass
mud
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glass ceramics
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邱楚芳
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CHAOZHOU QINGFA CERAMICS CO LTD
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    • C04B33/00Clay-wares
    • C04B33/02Preparing or treating the raw materials individually or as batches
    • C04B33/13Compounding ingredients
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47GHOUSEHOLD OR TABLE EQUIPMENT
    • A47G19/00Table service
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    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C10/00Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition
    • C03C10/0036Devitrified glass ceramics, i.e. glass ceramics having a crystalline phase dispersed in a glassy phase and constituting at least 50% by weight of the total composition containing SiO2, Al2O3 and a divalent metal oxide as main constituents
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3217Aluminum oxide or oxide forming salts thereof, e.g. bauxite, alpha-alumina
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3427Silicates other than clay, e.g. water glass
    • C04B2235/3463Alumino-silicates other than clay, e.g. mullite
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    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/36Glass starting materials for making ceramics, e.g. silica glass
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  • Glass Compositions (AREA)

Abstract

A kind of method for preparing devitrified glass ceramics tableware the invention discloses devitrified glass ceramics blank and using the blank.The devitrified glass ceramics blank of the present invention is grouped as by the group of following weight percent %:Mud 50 56, Guilin feldspar 11 15, Guizhou clay 13 16, a alumina powders 58, microcrystalline glass powder 13 16% are washed in Longyan.The present invention utilizes the characteristic of devitrified glass high-strength and high ductility, in conjunction with the sintering process feature of domestic ceramics, obtain the optimum formula of blank, the devitrified glass domestic ceramics prepared using the blank can be under conditions of ensureing domestic ceramics water absorption rate, firing temperature is reduced, the thermal shock resistance and impact strength of domestic ceramic product are further increased;The blank of the present invention is particularly suitable for preparing devitrified glass ceramics tableware, and the product of acquisition can also keep higher light transmittance, solve domestic ceramics because firing temperature is low and the problems such as impact strength decline.

Description

A kind of devitrified glass ceramics blank and devitrified glass ceramics tableware is prepared using the blank Method
Technical field
The present invention relates to the preparation method of a kind of ceramic batch and crockery, a kind of specific devitrified glass ceramics blank and The method for preparing devitrified glass ceramics tableware using blank is adopted, belongs to field of ceramic preparation technology.
Background technology
Domestic ceramics occupies an important position in Ceramic Market, good, resistant to chemical etching and attractive and durable with thermostabilization The characteristics of, it is the first choice used in people's daily life.Traditional domestic ceramics composition of raw materials mostly be use a large amount of clay, and When for producing crockery, the quality of product is influenced these formulas by raw material, thermal shock resistance and impact strength It can decline because firing temperature is low, affect the quality and service life of crockery, cause the waste of product.
Devitrified glass is also glass ceramics, be it is a kind of by the glass particle that suitably forms through sintering and crystallization, it is manufactured by The crystalline phase and quality of glass phase composition is hard, composite diphase material of packed uniform, the double grading with glass and ceramics, crystallite Glass is higher than the brightness of ceramics, stronger than glass toughness.In the prior art, have using devitrified glass as the report of ceramic cosolvent Road, such as CN105236993B also disclose that and utilize devitrified glass Low fire ceramic crystallite glass composite plate, such as CN101613217B. Also have in the prior art and prepare tableware, such as CN201510003124.X using devitrified glass, but still fails fundamentally to solve day With ceramic product in terms of thermal shock resistance and impact strength existing deficiency.
Invention content
The characteristics of it is an object of the invention to using devitrified glass high-strength and high ductility, solves domestic ceramics because firing temperature is low And impact strength the problems such as declining, a kind of devitrified glass ceramics blank is provided and is prepared using the devitrified glass ceramics blank micro- The method of crystal glass crockery;Firing temperature is reduced, product is made to keep compared with high-transmittance, and the anti-impact with high temperature household china Hit intensity is conducive to save energy consumption, reduces production cost, expands foreign exchange earning.
What the present invention was achieved through the following technical solutions:A kind of devitrified glass ceramics blank, by following weight percent % Group be grouped as:Mud 50-56, Guilin feldspar 11-15, Guizhou clay 13-16, a- alumina powder 5-8, microcrystalline glass powder are washed in Longyan 13-16。
The composition of mud is washed in described Longyan(% by weight percentage is counted)For:SiO2 55.50-64.00、A12O3 28.00- 34.00、Fe2O3 0.10-0.35、TiO2 0.03-0.05、CaO 0.06-0.15、MgO 0.25-0.33、K2O 4.20- 5.40、Na2O 0.30-0.36, loss on ignition IL=6.20-8.70.
The composition of the Guizhou clay(% by weight percentage is counted)For:SiO2 40.00-50.00、Al2O3 35.00- 42.00、Fe2O3 0.14-0.20、TiO2 0.05-0.07、CaO 0.36-0.56、MgO 0.01-0.03、K2O 0.01- 0.03、Na2O 0.01-0.03, loss on ignition IL=11.50-16.50.
The composition of the microcrystalline glass powder(% by weight percentage is counted)For:SiO2 58.5、Al2O3 7.5、B2O3 1.0、 CaO 16.5、ZnO 6.5、BaO 4.0、Na2O 3.0、K2O 2.0、Fe2O3 0.5、Sb2O3 0.5。
Preferably, the a- alumina powders grain size is 3-4 μm.
Preferably, the microcrystalline glass powder grain size is 80-100 μm.
The method that devitrified glass ceramics blank using the present invention prepares devitrified glass ceramics tableware, includes the following steps:
(1)Blank, green body make:Using Longyan wash mud, Guilin feldspar, Guizhou clay, a- alumina powders and microcrystalline glass powder as Longyan is washed mud, Guilin feldspar, Guizhou clay, a- alumina powders and microcrystalline glass powder and puts into ball mill by said ratio by blank, Add water for ball milling, sieving, except iron, pressure mud, pugging, aging, refining, blank forming, drying, repaired biscuit, glazing;
(2)Kiln calcining is examined.
The step(1)When blank adds water for ball milling, by blank:Ball:Water=1:3:0.7 weight ratio adds water;The sieving is Cross 160 mesh sieve;The gaussian intensity except iron is ten thousand gaussian intensities of 1.1-2.0;The pressure mud makes mud cake moisture be 25-27%;Institute It is 10-15 days to state the aging time;The refining vacuum degree is 0.06-0.075MPa.
The step(2)The kiln calcination temperature is 1260-1280 DEG C, calcination time 12-16 hours, and calcination atmosphere is Oxidizing atmosphere.
Devitrified glass ceramics tableware internal performance index prepared by blank using the present invention and above-mentioned preparation method:(1) Center impact strength reaches 1.5J/cm2More than;(2)Thermal shock resistance:It is primary through 180 DEG C to 20 DEG C heat exchanges, it does not burst.
The present invention in conjunction with the characteristics of devitrified glass high-strength and high ductility, is passed through based on the sintering process feature of domestic ceramics Orthogonal test filters out the ingredient of optimal devitrified glass and devitrified glass additive amount when as domestic ceramics blank;Pass through selection The crystallization technique of suitable nucleating agent and control devitrified glass, controls the relative amount of household ceramic blank glass phase, makes use The blank, which prepares ceramic product, to reduce firing temperature, while also may make production under conditions of ensureing domestic ceramics water absorption rate Product are kept compared with high-transmittance, solve domestic ceramics because firing temperature is low and the problems such as impact strength decline;Relative to existing Technology, the present invention have following advantageous effects:
(1)Devitrified glass powder is introduced in composition of raw materials reduces firing temperature, utilizes the Characteristics Control Si/Na ratios of devitrified glass Example, Si/K ratios, the bond strength of addition alkaline-earth metal ions enhancing flux glass network, the quantity of control green body glass phasor make Product has compared with high-transmittance, solves that domestic ceramics firing temperature is low the problems such as intensity, energy-saving effect is notable;
(2)Using microcrystalline glass powder (CaO-Al2O3-SiO2) fluxing agent as blank, it introduces devitrified glass powder and replaces part Spectra forms novel glass phase structure and the equally distributed composite material of crystalline phase, and production is improved to reduce firing temperature Product thermal shock resistance and ceramic impact strength.
Specific implementation mode
The present invention is described in further details below by embodiment, the embodiment of the present invention is only used for illustrating the present invention, It does not limit the scope of the invention.
A kind of 1 devitrified glass ceramics tableware of embodiment, the composition of blank are in terms of weight percent %:Mud is washed in Longyan 56.0, (grain size is 3 μm for Guilin feldspar 11.0, Guizhou clay 13.0, a- alumina powders)5.0, microcrystalline glass powder 15.0;
Wherein, it is following components that mud is washed in Longyan(% by weight percentage is counted):SiO2 60.00、Al2O3 27.50、Fe2O3 0.40、TiO2 0.04、CaO 0.11、MgO 0.29、K2O 4.80、Na2O 0.33, loss on ignition IL=7.00;Guizhou clay be with Lower component(% by weight percentage is counted):SiO2 45.79、Al2O3 38.79、Fe2O3 0.17、TiO2 0.06、CaO 0.46、 MgO 0.02、K2O 0.02、Na2O 0.02, loss on ignition IL=14.00;Microcrystalline glass powder is following components(% by weight percentage Meter):SiO2 58.5、Al2O3 7.5、B2O3 1.0、CaO 16.5、ZnO 6.5、BaO 4.0、Na2O 3.0、K2O 2.0、Fe2O3 0.5、Sb2O30.5, microcrystalline glass powder grain size is 80-100 μm.
Preparation process is as follows:
(1)Blank, green body make:Mud, Guilin feldspar, Guizhou clay, a- alumina powders and microcrystalline glass powder are washed by upper in Longyan Proportioning input ball mill is stated, by blank:Ball:Water=1:3:0.7 weight ratio adds water to carry out ball milling, crosses 160 mesh sieve, strong in Gauss Degree is that iron is removed under ten thousand gaussian intensities of 1.1-2.0, and pressure mud makes mud cake moisture be 25-27%, pugging, 10-15 days aging, in 0.06- Refining, blank forming, drying, repaired biscuit, glazing under 0.075MPa vacuum degrees;
(2)In oxidizing atmosphere, at 1260-1280 DEG C kiln calcine 12-16 hour, examine qualification to get.
After testing, the devitrified glass ceramics tableware internal performance index prepared using the above scheme:(1)Center shock resistance is strong Degree reaches 1.5J/cm2More than;(2)Thermal shock resistance:It is primary through 180 DEG C to 20 DEG C heat exchanges, it does not burst.
A kind of 2 devitrified glass ceramics tableware of embodiment, the composition of blank are in terms of weight percent %:Mud is washed in Longyan 52, Guilin feldspar 15, Guizhou clay 16, a- alumina powders(Grain size is 4 μm)4, devitrified glass 13;Wherein, Longyan wash mud be with Lower component(% by weight percentage is counted):SiO2 56.00、Al2O3 28.00、Fe2O3 0.30、TiO2 0.03、CaO 0.15、 MgO 0.33、K2O 5.40、Na2O 0.36, loss on ignition IL=8.00;Guizhou clay is following components(% by weight percentage is counted): SiO2 50.00、Al2O3 35.00、Fe2O3 0.14、TiO2 0.05、CaO 0.40、MgO 0.01、K2O 0.03、Na2O 0.03, loss on ignition IL=14.50;Microcrystalline glass powder is following components(% by weight percentage is counted):SiO2 58.5、Al2O3 7.5、 B2O3 1.0、CaO 16.5、ZnO 6.5、BaO 4.0、Na2O 3.0、K2O 2.0、Fe2O3 0.5、Sb2O30.5, devitrified glass Powder diameter is 80-100 μm.
Preparation process is as follows:
(1)Blank, green body make:Mud, Guilin feldspar, Guizhou clay, a- alumina powders and microcrystalline glass powder are washed by upper in Longyan Proportioning input ball mill is stated, by blank:Ball:Water=1:3:0.7 weight ratio adds water to carry out ball milling, crosses 160 mesh sieve, strong in Gauss Degree is that iron is removed under ten thousand gaussian intensities of 1.1-2.0, and pressure mud makes mud cake moisture be 25-27%, pugging, 10-15 days aging, in 0.06- Refining, blank forming, drying, repaired biscuit, glazing under 0.075MPa vacuum degrees;
(2)In oxidizing atmosphere, at 1260-1280 DEG C kiln calcine 12-16 hour, examine qualification to get.
After testing, the devitrified glass ceramics tableware internal performance index prepared using the above scheme:(1)Center shock resistance is strong Degree reaches 1.5J/cm2More than;(2)Thermal shock resistance:It is primary through 180 DEG C to 20 DEG C heat exchanges, it does not burst.
A kind of 3 devitrified glass ceramics tableware of embodiment, the composition of blank are in terms of weight percent %:Mud is washed in Longyan 50, Guilin feldspar 15, Guizhou clay 14, a- alumina powders(Grain size is 4 μm)8, devitrified glass 13;Wherein, Longyan wash mud be with Lower component(% by weight percentage is counted):SiO2 56.00、Al2O3 28.00、Fe2O3 0.30、TiO2 0.03、CaO 0.15、 MgO 0.33、K2O 5.40、Na2O 0.36, loss on ignition IL=8.70;Guizhou clay is following components(% by weight percentage is counted): SiO2 50.00、Al2O3 35.00、Fe2O3 0.14、TiO2 0.05、CaO 0.40、MgO 0.01、K2O 0.03、Na2O 0.03, loss on ignition IL=16.50;Microcrystalline glass powder is following components(% by weight percentage is counted):SiO2 58.5、Al2O3 7.5、 B2O3 1.0、CaO 16.5、ZnO 6.5、BaO 4.0、Na2O 3.0、K2O 2.0、Fe2O3 0.5、Sb2O30.5, devitrified glass Powder diameter is 80-100 μm.
Preparation process is as follows:
(1)Blank, green body make:Mud, Guilin feldspar, Guizhou clay, a- alumina powders and microcrystalline glass powder are washed by upper in Longyan Proportioning input ball mill is stated, by blank:Ball:Water=1:3:0.7 weight ratio adds water to carry out ball milling, crosses 160 mesh sieve, strong in Gauss Degree is that iron is removed under ten thousand gaussian intensities of 1.1-2.0, and pressure mud makes mud cake moisture be 25-27%, pugging, 10-15 days aging, in 0.06- Refining, blank forming, drying, repaired biscuit, glazing under 0.075MPa vacuum degrees;
(2)In oxidizing atmosphere, at 1260-1280 DEG C kiln calcine 12-16 hour, examine qualification to get.
After testing, the devitrified glass ceramics tableware internal performance index prepared using the above scheme:(1) center shock resistance is strong Degree reaches 1.5J/cm2 or more;(2) thermal shock resistance:It is primary through 180 DEG C to 20 DEG C heat exchanges, it does not burst.
To sum up example, present invention introduces devitrified glass powder replace part spectra, formed novel glass phase structure and The equally distributed composite material of crystalline phase the characteristics of by using devitrified glass high-strength and high ductility, can solve domestic ceramics because burning The problems such as and impact strength low at temperature declines.
Protection scope of the present invention is not limited to the above embodiments, and those skilled in the art can carry out the present invention Various changes and deformation are without departing from scope and spirit of the present invention.If these changes and deformation belong to the claims in the present invention And its in the range of equivalent technologies, then including the intent of the present invention also includes these changes and deforms.

Claims (9)

1. a kind of devitrified glass ceramics blank, it is characterised in that:It is grouped as by the group of following weight percent %:Mud 50- is washed in Longyan 56, Guilin feldspar 11-15, Guizhou clay 13-16, a- alumina powder 5-8, microcrystalline glass powder 13-16.
2. blank according to claim 1, it is characterised in that:The composition meters of % by weight percentage of mud are washed in described Longyan, For:SiO2 55.50-64.00、A12O3 28.00-34.00、Fe2O3 0.10-0.35、TiO2 0.03-0.05、CaO 0.06- 0.15、MgO 0.25-0.33、K2O 4.20-5.40、Na2O 0.30-0.36, loss on ignition IL=6.20-8.70.
3. blank according to claim 1, it is characterised in that:The composition meters of % by weight percentage of the Guizhou clay, For:SiO2 40.00-50.00、Al2O3 35.00-42.00、Fe2O3 0.14-0.20、TiO2 0.05-0.07、CaO 0.36- 0.56、MgO 0.01-0.03、K2O 0.01-0.03、Na2O 0.01-0.03, loss on ignition IL=11.50-16.50.
4. blank according to claim 1, it is characterised in that:The composition of the microcrystalline glass powder meters of % by weight percentage, For:SiO2 58.5、Al2O3 7.5、B2O3 1.0、CaO 16.5、ZnO 6.5、BaO 4.0、Na2O 3.0、K2O 2.0、Fe2O3 0.5、Sb2O3 0.5。
5. blank according to claim 1, it is characterised in that:The a- alumina powders grain size is 3-4 μm.
6. blank according to claim 1 or 4, it is characterised in that:The microcrystalline glass powder grain size is 80-100 μm.
7. a kind of using the method that devitrified glass ceramics blank prepares devitrified glass ceramics tableware described in claim 1, feature It is, includes the following steps:
(1)Blank, green body make:Using Longyan wash mud, Guilin feldspar, Guizhou clay, a- alumina powders and microcrystalline glass powder as Longyan is washed mud, Guilin feldspar, Guizhou clay, a- alumina powders and microcrystalline glass powder and is put by the weight percent by blank Ball mill adds water for ball milling, sieving, except iron, pressure mud, pugging, aging, refining, blank forming, drying, repaired biscuit, glazing;
(2)Kiln calcining is examined.
8. according to the method described in claim 7, it is characterized in that:The step(1)When blank adds water for ball milling, by blank:Ball: Water=1:3:0.7 weight ratio adds water;The sieving was 160 mesh sieve;The gaussian intensity except iron is ten thousand Gausses of 1.1-2.0 Intensity;The pressure mud makes mud cake moisture be 25-27%;The aging time is 10-15 days;The refining vacuum degree is 0.06- 0.075MPa。
9. preparation method according to claim 7, it is characterised in that:The step(2)The kiln calcination temperature is 1260-1280 DEG C, calcination time 12-16 hours, calcination atmosphere is oxidizing atmosphere.
CN201810760758.3A 2018-07-12 2018-07-12 A kind of devitrified glass ceramics blank and the method that devitrified glass ceramics tableware is prepared using the blank Pending CN108558357A (en)

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Publication number Priority date Publication date Assignee Title
CN113087389A (en) * 2021-03-31 2021-07-09 山东国瓷功能材料股份有限公司 Method for preparing lithium silicate glass or lithium silicate glass ceramic body with different light transmittances
CN113716947A (en) * 2021-07-13 2021-11-30 咸宁市汇美达工贸有限公司 Production process of high-toughness and drop-resistant bowl
CN113880551A (en) * 2021-10-13 2022-01-04 福建省威尔陶瓷股份有限公司 High-strength daily tableware reinforced porcelain and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113087389A (en) * 2021-03-31 2021-07-09 山东国瓷功能材料股份有限公司 Method for preparing lithium silicate glass or lithium silicate glass ceramic body with different light transmittances
CN113716947A (en) * 2021-07-13 2021-11-30 咸宁市汇美达工贸有限公司 Production process of high-toughness and drop-resistant bowl
CN113880551A (en) * 2021-10-13 2022-01-04 福建省威尔陶瓷股份有限公司 High-strength daily tableware reinforced porcelain and preparation method thereof

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Application publication date: 20180921