CN103011773A - Bone ceramic green body - Google Patents

Bone ceramic green body Download PDF

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Publication number
CN103011773A
CN103011773A CN2012105723578A CN201210572357A CN103011773A CN 103011773 A CN103011773 A CN 103011773A CN 2012105723578 A CN2012105723578 A CN 2012105723578A CN 201210572357 A CN201210572357 A CN 201210572357A CN 103011773 A CN103011773 A CN 103011773A
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China
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flux
bone
oxide
base substrate
bone china
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CN2012105723578A
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Chinese (zh)
Inventor
王志义
王晖
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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Priority to CN2012105723578A priority Critical patent/CN103011773A/en
Publication of CN103011773A publication Critical patent/CN103011773A/en
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Abstract

The invention relates to a novel ceramic green body, and further relates to a flux system of the bone ceramic green body, belonging to the field of domestic ceramics. The bone ceramic green body provided by the invention comprises the following materials: bone ash or bone powder, flux, quartz, clay and the like, wherein the flux is synthetic flux; the flux comprises the following components in molar percentage: 45.0-70.0% of SiO, 1.0-8.0% of Al2O3, 1.0-10.0% of alkali metal oxide, 0.0-40.0% of alkaline earth metal oxide, 5.0-20.0% of B2O3. After the synthetic flux provided by the invention is adopted to equally replace feldspar flux, the appearance quality of the bone ceramic is not changed, and the firing temperature is reduced by 50-80 DEG C, the bending strength is improved to 130-140 MPa, and the heat stability is improved so that bursting does not happen during the one-step heat exchange of water from 200-220 DEG C to 20 DEG C. Besides, the bone ceramic green body provided by the invention realizes the perfect combination of low-temperature energy-saving firing with high performances of the bone ceramic production.

Description

A kind of Bone China base substrate
Technical field
The present invention relates to a kind of Novel bone porcelain base substrate, further, relate to a kind of fluxing agent system of Bone China base substrate, belong to the domestic ceramics field.
Background technology
Bone China is a high-grade porcelain kind that results from Britain, apart from modern existing more than 300 year history.Bone China is take the bone ash of animal or synthetic bone meal (content is more than 36% in the blank), clay, feldspar and quartzy as basic raw material, passes through high temperature biscuiting and low temperature sinter and fires a kind of porcelain that forms for twice.
Bone China is penetrating because of its porcelain exquisiteness, type elegance attractive in appearance, the moist light of glaze, the colourful characteristics of flower face, having achieved its pure white quality and luxurious moulding, had concurrently and use and artistic dual value, is the treasure of imperial palace special product and noble's collection in history, be power and status symbol, be known as " king of porcelain ".Bone China becomes world's ceramic treasures gradually behind the hand through generation code name craftsman, be at present unique high-grade porcelain kind of generally acknowledging in the world.
The superior outward appearance that the Bone China whiteness is high, transparency good, porcelain is soft, gloss is soft is to be determined by its unique microstructure.China porcelain body microstructure is mainly by β-Ca 3(PO 4) 2, lime feldspar, cristobalite, mullite and glassy phase consist of.Glassy phase can reach about 40% in the bone china, and the specific refractory power difference between each phase is little, and (glassy phase is 1.56, and lime feldspar is 1.58, tricalcium phosphate 1.59-1.62), thereby scattering of light is less, and transparency is good and bright soft, decorative effect is good, and sound is melodious especially.
But the just existence of a large amount of glassy phases in the Bone China porcelain body causes its fragility larger, and thermostability is relatively poor, and firing range is narrow, and is wayward.Poor heat stability particularly, only be that a heat exchange of 140 ℃ → 20 ℃ water does not burst (national standard), cause the Bone China product can not enter four-star, five-star hotel and catering industry, mostly only use with porcelain as gift and furnishings, seriously limited its Application Areas.
For this reason, a lot of scientific and technical personnel have carried out a large amount of work, as add the measures such as other material is toughness reinforcing, enhancing, all are not significantly improved, and the industrialization achievement is not also arranged.
Goal of the invention and content
The object of the invention is to solve since the Bone China birth, the intensity that exists is low, the inherent defect of poor heat stability, and provide a kind of novel synthetic flux, this synthetic flux, the on the one hand fully liquid phase sintering of Substitute Feldspar flux realization Bone China base substrate, on the other hand, in the porcelain body process of cooling, this flux is whole crystallization almost, change superfine small-crystalline into, like this under the prerequisite that does not change the Bone China excellent appearance, almost all change the glassy phase in the conventional bone porcelain porcelain body into superfine small-crystalline, significantly promote physicochemical property, especially physical strength and the thermostability of conventional bone porcelain, thereby it is low to have solved the intensity that has existed since Bone China is born, the inherent defect of poor heat stability.
Purpose of the present invention can realize by following measures:
Bone China base substrate of the present invention is comprised of raw materials such as bone ash or bone meal, flux, quartz, clays, and wherein, described flux is synthetic flux, and this flux comprises following component: in molecular fraction, and SiO 245.0~70.0%, Al 2O 31.0~8.0%, alkalimetal oxide 1.0~10.0%, alkaline earth metal oxide 0.0~40.0%, B 2O 35.0~20.0%.
In other words, synthetic flux of the present invention comprises following chemical composition: be calculated in mass percent SiO 245.0~70.0%, Al 2O 33.0~12.0%, alkalimetal oxide 2.0~10.0%, alkaline earth metal oxide 0.0~42.0%, B 2O 35.0~20.0%.
Wherein, described alkalimetal oxide is any one or its arbitrary combination in Lithium Oxide 98min, potassium oxide, the sodium oxide; Described alkaline earth metal oxide is any one or its arbitrary combination in calcium oxide, magnesium oxide, zinc oxide, barium oxide, the strontium oxide.
In addition, synthetic flux of the present invention also comprises any one or its arbitrary combination in titanium dioxide, zirconium dioxide, zirconium silicate, Calcium Fluoride (Fluorspan), bone ash, the calcium phosphate, its content: count 0~10.0% with molecular fraction; Be calculated in mass percent is 0~15.0%.
Optimized choice, synthetic flux of the present invention comprises following component: in molecular fraction, SiO 255.0~65.0%, Al 2O 33.0~6.0%, alkalimetal oxide 3.0~7.0%, alkaline earth metal oxide 8.0~25.0%, B 2O 8.0~15.0%.
Perhaps, described synthetic flux comprises following chemical composition: be calculated in mass percent SiO 250.0~65.0%, Al 2O 34.5~10.0%, alkalimetal oxide 4.0~9.0%, alkaline earth metal oxide 10.0~30.0%, B 2O 39.0~16.0%.
The preparation method of Bone China base substrate synthetic flux of the present invention is: the various raw materials that described chemical composition is corresponding after melting under 1250~1650 ℃ of temperature, shrend, just obtain described synthetic flux after being pre-mixed evenly.
The consumption of synthetic flux of the present invention in the Bone China base substrate is calculated in mass percent, and is 5~25%.
The present invention compared with prior art has following technical characterstic and effect:
1, the present invention adopts SiO 2-Al 2O 3-R 2O-RO-B 2O 3System is that the basis of flux system forms, and is aided with various seed contents and thin brilliant agent, such as TiO 2, ZrO 2, ZrSiO 4, Calcium Fluoride (Fluorspan), bone ash, calcium phosphate, Deng, both guaranteed that the flux system at high temperature can have the identical sintering behavior of feldspar flux (melt high temperature viscosity, the temperature variant speed of high temperature viscosity), Substitute Feldspar flux is realized the low-temp liquid-phase sintering of Bone China fully, guaranteed that again the flux system can whole crystallization in the porcelain body process of cooling, and the crystal of separating out is superfine small-crystalline, thereby has guaranteed the realization of the object of the invention.
The SEM photo of synthetic flux of the present invention, XRD figure sheet and differential thermal-weight-loss curve are seen shown in the accompanying drawing.
2, in the Bone China base substrate, after adopting synthetic flux equivalent substitution feldspar flux of the present invention, the visual appearance of Bone China is such as whiteness, transparence, the fine and smooth degree of porcelain etc., without any change, but firing temperature significantly reduces, and experiment shows, can reduce by 50~80 ℃, firing range is significantly widened, 15~20 ℃ by traditional china are extended to 30~40 ℃, are conducive to the raising of the regularity of goods, reduce the production difficulty of china.
3, behind the employing synthetic flux equivalent substitution feldspar flux of the present invention, the physicochemical property of Bone China porcelain body is greatly improved.Experiment shows, the bending strength of Bone China can be by 80~100MPa, bring up to 130~140MPa, thermostability can not burst by a heat exchange of 140 ℃ → 20 ℃ water, bringing up to a heat exchange of 200~220 ℃ → 20 ℃ water does not burst, performance improves highly significant, and the intensity that has thoroughly solved Bone China self existence is low, the inherent defect of poor heat stability.
4, realized that Bone China production low-temperature energy-saving burns till and high performance perfect unity.
Description of drawings
The SEM photo of accompanying drawing 1 synthetic flux of the present invention;
The XRD figure sheet of accompanying drawing 2 synthetic fluxs of the present invention;
Differential thermal-the weight-loss curve of accompanying drawing 3 synthetic fluxs of the present invention.
Embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing.
Embodiment 1:
Bone China base substrate of the present invention is comprised of raw materials such as bone ash or bone meal, flux, quartz, clays, and described flux is a kind of synthetic flux, comprises following chemical composition: in molecular fraction, and SiO 263.5%, Al 2O 33.2%, K 2O3.1%, CaO4.0%, MgO3.2%, ZnO3.1%, B 2O 312.7%, Calcium Fluoride (Fluorspan) 2.4%, zirconium white 4.8%.Perhaps, be calculated in mass percent SiO 257.0%, Al 2O 34.8%, K 2O4.5%, CaO3.3%, MgO1.9%, ZnO3.9%, B 2O 313.1%, Calcium Fluoride (Fluorspan) 2.7%, zirconium white 8.8%.
The preparation method of above-mentioned synthetic flux is:
Above-mentioned chemical composition is at first calculated each self-corresponding various raw material (being calculated in mass percent):
Potassium felspar sand 24%, wollastonite 6%, talcum 5%, zircon 11.5%, boric acid 21%, quartz 24%, saltpetre 2.5%, zinc oxide 3.5%, fluorite 2.5%.
After being pre-mixed above-mentioned raw materials evenly, after melting under 1380 ℃ of temperature, shrend, just obtain described Bone China blank sintering flux system.
The SEM photo of synthetic flux of the present invention, XRD figure sheet and differential thermal-weight-loss curve are seen shown in the accompanying drawing 1-3.
Can find out from accompanying drawing 1, behind the synthetic flux high-temperature fusant cool to room temperature of the present invention, almost all change fine crystals into, the crystallographic dimension uniformity is on average about 2um.
Can also find out from accompanying drawing 2XRD curve, behind the synthetic flux high-temperature fusant cool to room temperature of the present invention, almost all change crystalline phase into, exist without glassy phase.
Can find out from accompanying drawing 3, synthetic flux of the present invention is (0-1100 ℃) in Range of measuring temp, its differential thermal curve is a level and smooth DTA curve, without obvious exothermic peak, this explanation is under test condition (0 ~ 1100 ℃), can't find the crystallization starting temperature of synthetic flux melt, namely the synthetic flux melt is just beginning crystallization more than 1100 ℃, and this high temperature quick integral crystallization with the present invention's expection is consistent.
(all flux form and all represent with molecular fraction) shown in other embodiment sees the following form.
Preparation technology is with embodiment 1.
The embodiment sequence number 2 3 4 5 6 7
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
The embodiment sequence number 8 9 10 11 12 13
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
Extraneous component ? ? ? ? ? ?
Titanium oxide 10 8 6 4 2 1
The embodiment sequence number 14 15 16 17 18 19
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
Extraneous component ? ? ? ? ? ?
Zirconium silicate 10 9 7 5 3 1
The embodiment sequence number 20 21 22 23 24 25
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
Extraneous component ? ? ? ? ? ?
Titanium oxide 2 2 0 5 0 0
Zirconium white 2 0 0 0 2 5
Zirconium silicate 2 2 3 0 0 0
Calcium Fluoride (Fluorspan) 2 3 4 0 5 1
Bone ash 2 0 2 3 1 4
The embodiment sequence number 26 27 28 29 30 31
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
Extraneous component ? ? ? ? ? ?
Titanium oxide 3 3 0 5 0 0
Zirconium white 0 0 1 0 2 5
Zirconium silicate 2 3 3 0 0 0
Calcium Fluoride (Fluorspan) 2 3 1 0 5 1
Calcium phosphate 2 0 2 3 1 4
The embodiment sequence number 32 33 34 35 36 37
SiO 2 45 60 60 65 65 65
Al 2O 3 8 9 10 8 8 8
K 2O 6 0 2 2 0 0
Na 2O 0 0 0 0 4 2
Li 2O 0 5 4 2 3 4
CaO 15 10 5 5 0 0
MgO 12 3 8 4 0 0
ZnO 5 2 2 4 2 0
BaO 0 0 0 0 4 5
SrO 0 0 0 0 4 6
B 2O 3 6 11 9 10 10 10
Extraneous component ? ? ? ? ? ?
Zirconium silicate 4 2 3 2 6 2
Bone ash 4 5 2 6 1 2

Claims (9)

1. Bone China base substrate is comprised of raw materials such as bone ash or bone meal, flux, quartz, clays, it is characterized in that, described flux is synthetic flux, and this flux comprises following component: in molecular fraction, and SiO 245.0~70.0%, Al 2O 31.0~8.0%, alkalimetal oxide 1.0~10.0%, alkaline earth metal oxide 0.0~40.0%, B 2O 35.0~20.0%.
2. Bone China base substrate as claimed in claim 1 is characterized in that, described synthetic flux comprises following chemical composition: be calculated in mass percent SiO 245.0~70.0%, Al 2O 33.0~12.0%, alkalimetal oxide 2.0~10.0%, alkaline earth metal oxide 0.0~42.0%, B 2O 35.0~20.0%.
3. Bone China base substrate as claimed in claim 1 is characterized in that, described alkalimetal oxide is any one or its arbitrary combination in Lithium Oxide 98min, potassium oxide, the sodium oxide; Described alkaline earth metal oxide is any one or its arbitrary combination in calcium oxide, magnesium oxide, zinc oxide, barium oxide, the strontium oxide.
4. Bone China base substrate as claimed in claim 1, it is characterized in that, described synthetic flux also comprises any one or its arbitrary combination in titanium dioxide, zirconium dioxide, zirconium silicate, Calcium Fluoride (Fluorspan), bone ash, the calcium phosphate, and its content counts 0~10.0% with molecular fraction.
5. Bone China base substrate as claimed in claim 2, it is characterized in that, described synthetic flux also comprises any one or its arbitrary combination in titanium dioxide, zirconium dioxide, zirconium silicate, Calcium Fluoride (Fluorspan), bone ash, the calcium phosphate, and it is 0~15.0% that its content is calculated in mass percent.
6. Bone China base substrate as claimed in claim 1 is characterized in that, described synthetic flux comprises following component: in molecular fraction, and SiO 255.0~65.0%, Al 2O 33.0~6.0%, alkalimetal oxide 3.0~7.0%, alkaline earth metal oxide 8.0~25.0%, B 2O 38.0~15.0%.
7. Bone China base substrate as claimed in claim 2 is characterized in that, described synthetic flux comprises following chemical composition: be calculated in mass percent SiO 250.0~65.0%, Al 2O 34.5~10.0%, alkalimetal oxide 4.0~9.0%, alkaline earth metal oxide 10.0~30.0%, B 2O 39.0~16.0%.
8. Bone China base substrate as claimed in claim 1, it is characterized in that, the preparation method of described synthetic flux is: the various raw materials that described chemical composition is corresponding after melting under 1250~1650 ℃ of temperature, shrend, just obtain described synthetic flux after being pre-mixed evenly.
9. Bone China base substrate as claimed in claim 1 is characterized in that, the consumption of described synthetic flux in the Bone China base substrate is calculated in mass percent, and is 5~25%.
CN2012105723578A 2012-12-25 2012-12-25 Bone ceramic green body Pending CN103011773A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104496417A (en) * 2014-12-08 2015-04-08 吴锐 High-grade bone porcelain for daily use
CN106431384A (en) * 2016-08-31 2017-02-22 佛山市高明区生产力促进中心 Artificial bionic shell and preparing method thereof
CN106966715A (en) * 2017-04-21 2017-07-21 梅庆波 A kind of preparation method of high-heat resistance shock resistant Bone China
CN107056263A (en) * 2017-04-27 2017-08-18 湖南港鹏实业有限公司 A kind of preparation method of middle temperature feldspathic bone china
CN107721376A (en) * 2017-11-07 2018-02-23 广西壮族自治区黎塘工业瓷厂 A kind of high-strength ceramic blank of material and preparation method thereof
CN108558357A (en) * 2018-07-12 2018-09-21 邱楚芳 A kind of devitrified glass ceramics blank and the method that devitrified glass ceramics tableware is prepared using the blank
CN108558367A (en) * 2018-04-17 2018-09-21 安徽青花坊瓷业股份有限公司 A kind of china and preparation method thereof that thermal stability is high

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CN102653468A (en) * 2011-03-02 2012-09-05 深圳市常兴金刚石磨具有限公司 Process for producing ceramic grinding table

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CN102653468A (en) * 2011-03-02 2012-09-05 深圳市常兴金刚石磨具有限公司 Process for producing ceramic grinding table

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104496417A (en) * 2014-12-08 2015-04-08 吴锐 High-grade bone porcelain for daily use
CN104496417B (en) * 2014-12-08 2017-01-18 南通大红鹰涂料有限公司 High-grade bone porcelain for daily use
CN106431384A (en) * 2016-08-31 2017-02-22 佛山市高明区生产力促进中心 Artificial bionic shell and preparing method thereof
CN106966715A (en) * 2017-04-21 2017-07-21 梅庆波 A kind of preparation method of high-heat resistance shock resistant Bone China
CN107056263A (en) * 2017-04-27 2017-08-18 湖南港鹏实业有限公司 A kind of preparation method of middle temperature feldspathic bone china
CN107721376A (en) * 2017-11-07 2018-02-23 广西壮族自治区黎塘工业瓷厂 A kind of high-strength ceramic blank of material and preparation method thereof
CN108558367A (en) * 2018-04-17 2018-09-21 安徽青花坊瓷业股份有限公司 A kind of china and preparation method thereof that thermal stability is high
CN108558357A (en) * 2018-07-12 2018-09-21 邱楚芳 A kind of devitrified glass ceramics blank and the method that devitrified glass ceramics tableware is prepared using the blank

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Application publication date: 20130403