CN103011767A - Sanitary ceramic body - Google Patents

Sanitary ceramic body Download PDF

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Publication number
CN103011767A
CN103011767A CN2012105753681A CN201210575368A CN103011767A CN 103011767 A CN103011767 A CN 103011767A CN 2012105753681 A CN2012105753681 A CN 2012105753681A CN 201210575368 A CN201210575368 A CN 201210575368A CN 103011767 A CN103011767 A CN 103011767A
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flux
oxide
ceramic body
sanitary ceramic
sanitary
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王志义
王晖
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Qingdao University of Science and Technology
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Qingdao University of Science and Technology
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Abstract

The invention relates to a novel sanitary ceramic body and further relates to a novel flux system of the sanitary ceramic body, belonging to the field of sanitary ceramics. The sanitary ceramic body disclosed by the invention is composed of quartz, a flux, clay and the like, wherein the flux is a synthetic flux, which comprises the following components by molar percent: 45.0-70.0% of SiO2, 1.0-8.0% of Al2O3, 1.0-10.0% of alkali metal oxide, 0.0-40.0% of alkaline earth metal oxide, and 5.0-20.0% of B2O3. After the feldspar flux is replaced by the synthetic flux disclosed by the invention in equal amount, the appearance quality of the sanitary ceramic is not changed; but, the firing temperature is decreased by 50-100 DEG C; the bending strength is increased by 30-50%; and therefore, the perfect unification of low-temperature energy-saving firing and high performance of the sanitary ceramic is realized.

Description

A kind of sanitary ceramic body
Technical field
The present invention relates to a kind of novel sanitation ceramic body, further, relate to a kind of flux system of sanitary ceramic body, belong to the snitaryware field.
Background technology
Snitaryware refers to the ceramic appliance of health and cleaning washing usefulness.The China Health ceramic industry is started late with respect to whole world market, and snitaryware is in China or an emerging industry.But because of good succession is arranged in ceramic process, add the continuous effort of China's snitaryware industry, introduce and the basis of the managerial experience of digestion advanced foreign technology and equipment and learning overseas on, obtained great development, met or exceeded the level of an external line brand.
In recent years, along with the transformation of Chinese cities and towns, development of real estate deepen continuously, the snitaryware industry has welcome a new gold developing period, and increasing Production of Ceramics enterprise joins in these ranks, industry size is expanded rapidly, unprecedented " prosperity " occurred.In Jan-Sept, 2011, sanitary ware production sales revenue total value reaches 311.078 hundred million yuan, increases by 34.75% on a year-on-year basis; Total profit reaches 20.661 hundred million yuan, increases by 8.91% on a year-on-year basis.
During " 12 ", urbanization and new countryside construction provide the steady-state growth space for snitaryware.Residential building, public building and infrastructure construction, particularly new rural area and central and west regions town and country construction are fast-developing, and be larger to the sanitary ceramic product demand pull.This shows that " 12 " are the critical periods of China's snitaryware adjustment of industrial structure, following China snitaryware industry promise well.
But the snitaryware industry is the industry of a high energy consumption, high raw material consumption, and the industry overall development is subject to the serious restriction of global energy shortage and national energy-saving consumption reduction policy.Development high quality, energy-saving sanitary pottery industry are the directions of future development.At present, domestic snitaryware industry energy consumption level is compared with international most advanced level and is also had larger gap, for example, burns till the hear rate aspect: advanced country 3350~8370kJ/kg; China 5023~12558 (large and medium-sized enterprise) kJ/kg; The comprehensive heat consumption aspect: advanced country 238~476kg marks coal/t; China 400~1800 (large and medium-sized enterprise) kg mark coal/t.China's snitaryware energy consumption index with very large gap is abroad still arranged, also reflected the energy-conservation great potential of China's ceramic industry simultaneously.
On the snitaryware Energy Conservation, many scientific and technical personnel have made a large amount of research work, mainly concentrate on to realize snitaryware low temperature fast firing aspect, for example, increase flux composition and content, select to be suitable for the fast raw material (such as wollastonite, diopside) that burns etc.
Realize that low temperature fast firing is to burn till energy-conservation effective way.It is the highest that high temperature burns till energy consumption, and firing temperature burns till energy consumption and can reduce nearly 30% as dropping to 1180 ℃ from 1280 ℃.
Low temperature fast firing is at present domestic to make great progress, but also has very large potentiality.Such as the sanitary china factory in area, Chaozhou, be a prescription basically, firing temperature is all at 1230-1260 ℃, and output (accounts for the whole nation 40%) greatly.Do a little work at the reduction firing temperature, huge energy-conservation total amount can be arranged.
But, increasing flux composition and content, unilateral reduction firing temperature can bring serious disadvantageous effect.Change glassy phase under the high-temperature fusant low temperature that a large amount of flux produce, can seriously reduce the physicochemical property of snitaryware, such as intensity, thermostability etc., cause the significantly downslide of quality product.
Therefore say that the low temperature fast firing of snitaryware and the raising of quality product are the contradiction of a pair of long-term puzzled industrial community.
Goal of the invention and content
The object of the invention is to solve above-mentioned the deficiencies in the prior art, and provide a kind of novel sanitation ceramic body to form, further, provide a kind of fluxing agent system, this flux system, one side is the low-temp liquid-phase sintering of Substitute Feldspar flux realization sanitary china base substrate fully, on the other hand, in the porcelain body process of cooling, this flux is whole crystallization almost, change superfine small-crystalline into, under the prerequisite that does not change the sanitary china visual appearance, almost all change the glassy phase in the sanitary china porcelain body into superfine small-crystalline like this, significantly promote the physicochemical property of its porcelain body, especially physical strength and thermostability, thus efficiently solve the contradiction of the raising of the low temperature fast firing of snitaryware and quality product.
Purpose of the present invention can realize by following technical measures:
Sanitary ceramic body of the present invention is comprised of raw materials such as quartz, flux, clays, and wherein, described flux is a kind of synthetic flux, and this flux comprises following component: in molecular fraction, and SiO 245.0~70.0%, Al 2O 31.0~8.0%, alkalimetal oxide 1.0~10.0%, alkaline earth metal oxide 0.0~40.0%, B 2O 35.0~20.0%.
Perhaps, described flux comprises following chemical composition: be calculated in mass percent SiO 245.0~70.0%, Al 2O 33.0~12.0%, alkalimetal oxide 2.0~10.0%, alkaline earth metal oxide 0.0~42.0%, B 2O 35.0~20.0%.
Wherein, described alkalimetal oxide is any one or its arbitrary combination in Lithium Oxide 98min, potassium oxide, the sodium oxide; Described alkaline earth metal oxide is any one or its arbitrary combination in calcium oxide, magnesium oxide, zinc oxide, barium oxide, the strontium oxide.
In addition, the flux of sanitary ceramic body of the present invention also comprises any one or its arbitrary combination in titanium dioxide, zirconium dioxide, zirconium silicate, Calcium Fluoride (Fluorspan), bone ash, the calcium phosphate, and its content counts 0~10.0% with molecular fraction.
Perhaps, described flux also comprises any one or its arbitrary combination in titanium dioxide, zirconium dioxide, zirconium silicate, Calcium Fluoride (Fluorspan), bone ash, the calcium phosphate, and it is 0~15.0% that its content is calculated in mass percent.
Optimized choice, the used synthetic flux of sanitary ceramic body of the present invention comprises following component: in molecular fraction, SiO 255.0~65.0%, Al 2O 33.0~6.0%, alkalimetal oxide 3.0~7.0%, alkaline earth metal oxide 8.0~25.0%, B 2O 38.0~15.0%.
Perhaps, described synthetic flux comprises following chemical composition: be calculated in mass percent SiO 250.0~65.0%, Al 2O 34.5~10.0%, alkalimetal oxide 4.0~9.0%, alkaline earth metal oxide 10.0~30.0%, B 2O 39.0~16.0%.
The preparation method of the synthetic flux that sanitary ceramic body of the present invention is used is: the various raw materials that described chemical composition is corresponding after melting under 1250~1650 ℃ of temperature, shrend, just obtain described synthetic flux after being pre-mixed evenly.
The consumption of described synthetic flux in sanitary ceramic body is calculated in mass percent, and is 5~30%.
The present invention compared with prior art has following technical characterstic and effect:
1, the present invention adopts SiO 2-Al 2O 3-R 2O-RO-B 2O 3System is that the basis of flux system forms, and is aided with various seed contents and thin brilliant agent, such as TiO 2, ZrO 2, ZrSiO 4, Calcium Fluoride (Fluorspan), bone ash, calcium phosphate, Deng, both guaranteed that the flux system at high temperature can have the identical sintering behavior of feldspar flux (melt high temperature viscosity, the temperature variant speed of high temperature viscosity), fully can Substitute Feldspar flux, realize the low-temp liquid-phase sintering of sanitary china, guaranteed that again the flux system can whole crystallization in the porcelain body process of cooling, and the crystal of separating out is superfine small-crystalline, thereby guaranteed the realization of the object of the invention.
The SEM photo of synthetic flux of the present invention, XRD figure sheet and differential thermal-weight-loss curve are seen shown in the accompanying drawing.
2, in the sanitary china base substrate, adopt synthetic flux equivalent substitution feldspar flux of the present invention after, the visual appearance of sanitary china goods is without any change, but firing temperature significantly reduces, experiment shows, can reduce by 50~100 ℃.
3, behind the employing synthetic flux equivalent substitution feldspar flux of the present invention, the physicochemical property of sanitary china porcelain body is greatly improved.Experiment shows that the mechanical bending strength of sanitary china can improve 30~50%, and performance improves highly significant.
4, realized that sanitary china production low-temperature energy-saving burns till and high performance perfect unity.
Description of drawings
The SEM photo of accompanying drawing 1 synthetic flux of the present invention;
The XRD figure sheet of accompanying drawing 2 synthetic fluxs of the present invention;
Differential thermal-the weight-loss curve of accompanying drawing 3 synthetic fluxs of the present invention.
Embodiment
The present invention is further detailed explanation below in conjunction with accompanying drawing.
Embodiment 1:
Sanitary china base substrate of the present invention is comprised of raw materials such as quartz, flux, clays, and described flux is a kind of synthetic flux, comprises following chemical composition: in molecular fraction, and SiO 263.5%, Al 2O 33.2%, K 2O 3.1%, and CaO 4.0%, and MgO 3.2%, and ZnO 3.1%, B 2O 312.7%, Calcium Fluoride (Fluorspan) 2.4%, zirconium white 4.8%.Perhaps, be calculated in mass percent SiO 257.0%, Al 2O 34.8%, K 2O 4.5%, and CaO 3.3%, and MgO 1.9%, and ZnO 3.9%, B 2O 313.1%, Calcium Fluoride (Fluorspan) 2.7%, zirconium white 8.8%.
The preparation method of above-mentioned synthetic flux is:
Above-mentioned chemical composition is at first calculated each self-corresponding various raw material (being calculated in mass percent):
Potassium felspar sand 24%, wollastonite 6%, talcum 5%, zircon 11.5%, boric acid 21%, quartz 24%, saltpetre 2.5%, zinc oxide 3.5%, fluorite 2.5%.
After being pre-mixed above-mentioned raw materials evenly, after melting under 1380 ℃ of temperature, shrend, just obtain described ceramic body sintering flux system.
The SEM photo of synthetic flux of the present invention, XRD figure sheet and differential thermal-weight-loss curve are seen shown in the accompanying drawing 1-3.
Can find out that from accompanying drawing 1 behind the synthetic flux high-temperature fusant cool to room temperature of the present invention, almost all change fine crystals into, the crystallographic dimension uniformity is on average about 2um.
Can also find out from accompanying drawing 2XRD curve, behind the synthetic flux high-temperature fusant cool to room temperature of the present invention, almost all change crystalline phase into, exist without glassy phase.
Can find out from accompanying drawing 3, synthetic flux of the present invention is (0-1100 ℃) in Range of measuring temp, its differential thermal curve is a level and smooth DTA curve, without obvious exothermic peak, this explanation is under test condition (0~1100 ℃), can't find the crystallization starting temperature of synthetic flux melt, namely the synthetic flux melt is just beginning crystallization more than 1100 ℃, and this high temperature quick integral crystallization with the present invention's expection is consistent.
(synthetic flux forms and all represents with molecular fraction) shown in other embodiment sees the following form.
Preparation technology is with embodiment 1.
The embodiment sequence number 2 3 4 5 6 7
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
The embodiment sequence number 8 9 10 11 12 13
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
Extraneous component
Titanium oxide 10 8 6 4 2 1
The embodiment sequence number 14 15 16 17 18 19
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
Extraneous component
Zirconium silicate 10 9 7 5 3 1
The embodiment sequence number 20 21 22 23 24 25
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
Extraneous component
Titanium oxide 2 2 0 5 0 0
Zirconium white 2 0 0 0 2 5
Zirconium silicate 2 2 3 0 0 0
Calcium Fluoride (Fluorspan) 2 3 4 0 5 1
Bone ash 2 0 2 3 1 4
The embodiment sequence number 26 27 28 29 30 31
SiO 2 45 50 55 60 65 70
Al 2O 3 8 7 6 4 2 1
K 2O 3 4 3 2 1 0
Na 2O 3 4 2 0 0 0
Li 2O 4 0 1 2 1 1
CaO 15 12 14 10 5 0
MgO 5 3 5 3 8 5
ZnO 5 4 5 2 2 3
BaO 2 5 0 2 0 0
SrO 5 4 0 2 0 0
B 2O 3 5 7 9 13 16 20
Extraneous component
Titanium oxide 3 3 0 5 0 0
Zirconium white 0 0 1 0 2 5
Zirconium silicate 2 3 3 0 0 0
Calcium Fluoride (Fluorspan) 2 3 1 0 5 1
Calcium phosphate 2 0 2 3 1 4
The embodiment sequence number 32 33 34 35 36 37
SiO 2 45 60 60 65 65 65
Al 2O 3 8 9 10 8 8 8
K 2O 6 0 2 2 0 0
Na 2O 0 0 0 0 4 2
Li 2O 0 5 4 2 3 4
CaO 15 10 5 5 0 0
MgO 12 3 8 4 0 0
ZnO 5 2 2 4 2 0
BaO 0 0 0 0 4 5
SrO 0 0 0 0 4 6
B 2O 3 6 11 9 10 10 10
Extraneous component
Zirconium silicate 4 2 3 2 6 2
Bone ash 4 5 2 6 1 2

Claims (9)

1. a sanitary ceramic body is comprised of raw materials such as quartz, flux, clays, it is characterized in that described flux is a kind of synthetic flux, and this flux comprises following component: in molecular fraction, and SiO 245.0~70.0%, Al 2O 31.0~8.0%, alkalimetal oxide 1.0~10.0%, alkaline earth metal oxide 0.0~40.0%, B 2O 35.0~20.0%.
2. sanitary ceramic body as claimed in claim 1 is characterized in that, described flux comprises following chemical composition: be calculated in mass percent SiO 245.0~70.0%, Al 2O 33.0~12.0%, alkalimetal oxide 2.0~10.0%, alkaline earth metal oxide 0.0~42.0%, B 2O 35.0~20.0%.
3. sanitary ceramic body as claimed in claim 1 is characterized in that, described alkalimetal oxide is any one or its arbitrary combination in Lithium Oxide 98min, potassium oxide, the sodium oxide; Described alkaline earth metal oxide is any one or its arbitrary combination in calcium oxide, magnesium oxide, zinc oxide, barium oxide, the strontium oxide.
4. sanitary ceramic body as claimed in claim 1, it is characterized in that, described flux also comprises any one or its arbitrary combination in titanium dioxide, zirconium dioxide, zirconium silicate, Calcium Fluoride (Fluorspan), bone ash, the calcium phosphate, and its content counts 0~10.0% with molecular fraction.
5. sanitary ceramic body as claimed in claim 2, it is characterized in that, described flux also comprises any one or its arbitrary combination in titanium dioxide, zirconium dioxide, zirconium silicate, Calcium Fluoride (Fluorspan), bone ash, the calcium phosphate, and it is 0~15.0% that its content is calculated in mass percent.
6. sanitary ceramic body as claimed in claim 1 is characterized in that, described synthetic flux comprises following component: in molecular fraction, and SiO 255.0~65.0%, Al 2O 33.0~6.0%, alkalimetal oxide 3.0~7.0%, alkaline earth metal oxide 8.0~25.0%, B 2O 38.0~15.0%.
7. sanitary ceramic body as claimed in claim 2 is characterized in that, described synthetic flux comprises following chemical composition: be calculated in mass percent SiO 250.0~65.0%, Al 2O 34.5~10.0%, alkalimetal oxide 4.0~9.0%, alkaline earth metal oxide 10.0~30.0%, B 2O 39.0~16.0%.
8. sanitary ceramic body as claimed in claim 1, it is characterized in that, the preparation method of described synthetic flux is: the various raw materials that described chemical composition is corresponding after melting under 1250~1650 ℃ of temperature, shrend, just obtain described synthetic flux after being pre-mixed evenly.
9. sanitary ceramic body as claimed in claim 1 is characterized in that, the consumption of described synthetic flux in sanitary ceramic body is calculated in mass percent, and is 5~30%.
CN2012105753681A 2012-12-25 2012-12-25 Sanitary ceramic body Pending CN103011767A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103482957A (en) * 2013-09-29 2014-01-01 陈春水 Antibacterial sanitary ceramic and preparation method thereof
CN104193301A (en) * 2013-11-07 2014-12-10 广东省枫溪陶瓷工业研究所 Blank material use for preparing porous decorated porcelain by intermediate-temperature firing and porous decorated porcelain preparing method by intermediate-temperature firing
CN105693236A (en) * 2014-12-16 2016-06-22 三星电机株式会社 Low-temperature sintering dielectric composition and multilayer ceramic capacitor formed thereof
CN107721376A (en) * 2017-11-07 2018-02-23 广西壮族自治区黎塘工业瓷厂 A kind of high-strength ceramic blank of material and preparation method thereof
CN109133892A (en) * 2018-10-31 2019-01-04 江苏脒诺甫纳米材料有限公司 Imitation Rock Porcelain Tiles brighten synthetic material and its preparation method and application with zirconium matter
CN113929437A (en) * 2021-11-05 2022-01-14 河北工业大学 Low-temperature sintered sanitary ceramic body and preparation method thereof

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CN1594180A (en) * 2004-07-02 2005-03-16 况学成 Wall and floor tile and its making method

Patent Citations (2)

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CN1594180A (en) * 2004-07-02 2005-03-16 况学成 Wall and floor tile and its making method

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103482957A (en) * 2013-09-29 2014-01-01 陈春水 Antibacterial sanitary ceramic and preparation method thereof
CN104193301A (en) * 2013-11-07 2014-12-10 广东省枫溪陶瓷工业研究所 Blank material use for preparing porous decorated porcelain by intermediate-temperature firing and porous decorated porcelain preparing method by intermediate-temperature firing
CN104193301B (en) * 2013-11-07 2016-08-17 韩山师范学院 Burn till the logical blank spending porcelain for middle temperature and middle temperature burns till the logical preparation method spending porcelain
CN105693236A (en) * 2014-12-16 2016-06-22 三星电机株式会社 Low-temperature sintering dielectric composition and multilayer ceramic capacitor formed thereof
CN105693236B (en) * 2014-12-16 2020-12-01 三星电机株式会社 Low temperature sintered dielectric composition and multilayer ceramic capacitor formed therefrom
CN107721376A (en) * 2017-11-07 2018-02-23 广西壮族自治区黎塘工业瓷厂 A kind of high-strength ceramic blank of material and preparation method thereof
CN109133892A (en) * 2018-10-31 2019-01-04 江苏脒诺甫纳米材料有限公司 Imitation Rock Porcelain Tiles brighten synthetic material and its preparation method and application with zirconium matter
CN113929437A (en) * 2021-11-05 2022-01-14 河北工业大学 Low-temperature sintered sanitary ceramic body and preparation method thereof
CN113929437B (en) * 2021-11-05 2022-08-05 河北工业大学 Low-temperature sintered sanitary ceramic body and preparation method thereof

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Application publication date: 20130403