CN108550872A - A kind of full-automatic production method of quadrate lithium battery - Google Patents

A kind of full-automatic production method of quadrate lithium battery Download PDF

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Publication number
CN108550872A
CN108550872A CN201810429438.XA CN201810429438A CN108550872A CN 108550872 A CN108550872 A CN 108550872A CN 201810429438 A CN201810429438 A CN 201810429438A CN 108550872 A CN108550872 A CN 108550872A
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China
Prior art keywords
cylinder
carrier
fixed
battery
reflux
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CN201810429438.XA
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Chinese (zh)
Inventor
柯文生
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Individual
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Individual
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Priority to CN201810429438.XA priority Critical patent/CN108550872A/en
Publication of CN108550872A publication Critical patent/CN108550872A/en
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/058Construction or manufacture
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M6/00Primary cells; Manufacture thereof
    • H01M6/005Devices for making primary cells
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Automatic Assembly (AREA)

Abstract

The present invention relates to lithium battery production field more particularly to a kind of full-automatic production methods of quadrate lithium battery.A kind of full-automatic production method of quadrate lithium battery, the equipment of the production method includes rack components, carrier conveyer, carrier reflux, lifting gear, carrier pusher, printer device, spray code spraying apparatus, voltage internal resistance testing device, bar code scanner, separating device of connector, blanking conveying robot unit, defective products drawing mechanism and group through-connection station component, the equipment is using the organization distribution created, while ensureing that finished battery reaches strict technology requirement, reach and improve production efficiency and functional reliability, reduces the purpose of production cost.

Description

A kind of full-automatic production method of quadrate lithium battery
Technical field
The present invention relates to lithium battery production field more particularly to a kind of full-automatic production methods of quadrate lithium battery.
Background technology
When lithium battery produces, need to carry out bat printing and coding on lithium battery.Bat printing is the figure required printing Steel version is made intaglio plate and is transferred on printed material via special silica gel print head again by case using the method for the plate-making that takes pictures.Coding refers to With code-spraying equipment, spray printing identifies date of manufacture, shelf-life, lot number, enterprise name, Logo, bar code, Quick Response Code etc. on product.But It is that current lithium battery production bat printing and coding, the degree of automation be not high.
Invention content
In order to solve the above technical problems, the object of the present invention is to provide a kind of fully-automatic production sides of quadrate lithium battery Method, this method can once complete the automatic sorting of battery bat printing, battery spray code, barcode scanning detection, non-defective unit, defective products.This method The equipment of use reaches raising life using the organization distribution of original creation while ensureing that finished battery reaches strict technology requirement Efficiency and functional reliability are produced, the purpose of production cost is reduced.
In order to achieve the above purpose, present invention employs technical solutions below:
The equipment of a kind of full-automatic production method of quadrate lithium battery, this method includes rack components, carrier conveyer, carrier Reflux, the first lifting gear, the second lifting gear, carrier pusher, printer device, spray code spraying apparatus, voltage internal resistance are surveyed Trial assembly sets, bar code scanner, separating device of connector, blanking conveying robot unit, defective products drawing mechanism and group through-connection station Component, for other devices to be fixedly mounted, carrier conveyer is fixed in rack components the rack components, is transported Carrier is advanced, and into corresponding station processing, carrier reflux is fixed inside rack components, is located at carrier conveyer Zero load tool is transported to processing initial point by underface, and the first lifting gear, the second lifting gear are located at carrier conveyer With carrier reflux both ends, play conveying carrier up and down, carrier pusher is respectively fixedly disposed at the by four sets The side of one lifting gear and the upper and lower working position of the second lifting gear pushes carrier to enter second by entering carrier conveyer Lifting gear, and carrier reflux is entered by the second lifting gear, then the first lifting gear is entered by carrier reflux, by This carrier energy circulation, continue working;Printer device is fixed in rack components, corresponding first station, to battery The operation of bat printing corresponding pattern is carried out, spray code spraying apparatus is arranged behind printer device, and corresponding second station sprays battery Code operation, voltage internal resistance testing device are mutually connected with spray code spraying apparatus, and corresponding third station carries out battery the survey of voltage internal resistance Examination, bar code scanner setting are scanned the bar code of battery in voltage internal resistance testing device offside, corresponding third station It detects whether that correctly separating device of connector corresponds to the 4th station, the lock out operation with carrier is carried out to the battery detected, Blanking conveying robot unit is mutually connected with separating device of connector, is carried to the battery in carrier, certified products are transported to In group through-connection station component, defective work is transported in defective products drawing mechanism, and defective products drawing mechanism is fixed at rack components On, defective work is transported into working machine, group through-connection station component is fixed in rack components, for accepting blanking conveying robot Device carries the finished battery of coming, subsequently by manually transporting working machine.
As a further improvement, the carrier conveyer includes carrier, transports belt mechanism and carrier detent mechanism, For carrier for placing battery a to be processed, the bottom of carrier is provided with two straight slots, and is provided with two on transporting belt mechanism Guide rail is transported, on transporting guide rail, carrier can from left to right be moved by transport belt mechanism for straight slot setting, switch work Position, is detected by carrier detent mechanism, carrier is located in carrier detent mechanism, is carried out to the battery of corresponding station corresponding Operation;
The carrier includes clamping seats, clamping plate, fastening spring, Carrier base and test board;It is set in the Carrier base Be equipped with battery case, the test board be arranged be provided on a corner of battery case open end, test board for it is to be added First contact of work battery a contacts and the second contact contacted with test device, the extraction pole piece and test board of battery a to be processed Sheet metal mutually clasp;
The carrier detent mechanism is arranged in the first station, second station, 3rd station and the 4th station, including the first cylinder Fixed frame, positioning plate, the first cylinder, the first infrared sensor, stop device and linkage locking device;Described first is infrared Line sensor, which is fixed at, to be transported in belt mechanism, for detecting whether carrier reaches above carrier detent mechanism;When first After infrared sensor detects signal, stop device makes carrier be placed in positioning plate, and linkage locking device realizes side Thus carrier is realized and is positioned, waits for the processing at the station by clamping and positioning and rear end face clamping and positioning, after processing is completed, folder Tense-lax is opened, and drives carrier to enter next station by transport belt mechanism;
The carrier reflux includes reflux guide rail, reflux conveyer belt, the second motor, the second infrared sensor, reflux Rack and the first retention device, first retention device include the first stop cylinder fixed seat, the first stop cylinder and card Pawl, two reflux guide rails are arranged in the both sides of reflux conveyer belt, and the setting of reflux conveyer belt in reflux rack, fix by reflux rack It is arranged in rack components;The reflux conveyer belt is located at the underface of carrier conveyer, and the two is held in the mouth by lifting gear It connects, for zero load tool to be transported to machining starting point, is driven by the second motor being fixed on reflux conveyer belt;Described Two infrared sensors are fixed at reflux conveyer belt side, and the first stop cylinder fixing end is fixed by the first stop cylinder Seat is fixed in reflux rack, and claw is fixedly mounted on the first stop cylinder telescopic end, and claw is located at reflux conveyer belt Lower section, after the second infrared sensor detects the unloaded tool on reflux conveyer belt, the elongation of the first stop cylinder jacks up card Pawl, claw top are placed through the perforation of reflux rack, stop the carrier of rear end;
First lifting gear and the second lifting gear be used to realize carrier and lift, the carrier conveyer of connection height arrangement and Carrier reflux;First lifting gear includes the 4th cylinder fixed seat, the 4th cylinder, the first lifting articles holding table and the first distance Sensor, the 4th cylinder fixed seat are fixed in rack components, and it is solid that the 4th cylinder fixing end is fixed at the 4th cylinder In reservation, the first lifting articles holding table is fitted to by prismatic pair in the 4th cylinder fixed seat, with the 4th Telescopic-cylinder end phase It is fixedly connected, the first linking guide rail being mutually connected with reflux guide rail is provided on the first lifting articles holding table, carrier is through the load Have the first linking guide rail that pusher is sent by reflux guide rail on the first lifting articles holding table, is set in the rear end of the first linking guide rail It is equipped with the first range sensor, after the first range sensor detects that carrier reaches the first lifting articles holding table commitment positions, the Four cylinders extend or decline, then are realized from the first lifting gear to carrier conveyer and load by the carrier pusher Has reflux to the carrying between the first lifting gear;
Second lifting gear includes the 5th cylinder fixed seat, the 5th cylinder, the second lifting articles holding table and second distance sensor, the Five cylinder fixed seats are fixed in rack components, and the 5th cylinder fixing end is fixed in the 5th cylinder fixed seat, the Two lifting articles holding tables are fitted to by prismatic pair in the 5th cylinder fixed seat, are mutually fixedly connected with the 5th Telescopic-cylinder end, The second linking guide rail being mutually connected with transport guide rail is provided on second lifting articles holding table, carrier is through the carrier pusher By transport guide rail be sent into second lifting articles holding table on second linking guide rail, second linking guide rail rear end be provided with second away from From sensor, after second distance sensor detects that carrier reaches the second lifting articles holding table commitment positions, the elongation of the 5th cylinder Or decline, then realized from carrier conveyer to the second lifting gear and the second lifting gear by the carrier pusher Carrying between carrier reflux;
The printer device includes cross slid platform seat, the 7th cylinder, the second linear guides, paint legendary venomous insect, paint pond, bat printing branch Frame, bat printing head assembly and shell, bat printing holder are fixed in rack components, and cross slid platform seat is by upper and lower vertically arranged swallow Stern notch forms, and can adjust the distance of two dimensions, changes the component locations being disposed thereon, the fixed setting of the 7th cylinder fixing end On cross slid platform seat, telescopic end is connected with paint pond, and paint pond is mounted on by the second linear guides on cross slid platform seat, It can be driven by the 7th cylinder and be moved along the second linear guides direction, paint legendary venomous insect is mounted on paint pond, is carried for the paint pond It for paint, is dipped for bat printing head assembly, bat printing head assembly is mounted on bat printing holder, dips the paint in paint pond, and bat printing arrives On the battery surface of corresponding station;
The spray code spraying apparatus includes first feed screw nut's auxiliary drive gear, third motor, the first slide unit, the connection of the first slide unit Part, the 4th motor, the second slide unit, second feed screw nut's auxiliary drive gear, ink jet numbering machine, limit sensors, ink jet numbering machine hold-down support, Drag chain and fixed pedestal, fixed pedestal are fixed in rack components, and first feed screw nut's auxiliary drive gear is fixed at On fixed pedestal, third motor and the first slide unit are mounted on first feed screw nut's auxiliary drive gear, by third motor driving the One slide unit moves along a straight line, and the first slide unit connector lower end is fixed on the first slide unit, and side is passed with the second feed screw nut pair Motivation structure is mutually fixedly connected, and first feed screw nut's auxiliary drive gear and second feed screw nut's auxiliary drive gear are at orthogonal space cloth It sets, the 4th motor and the second slide unit are installed on second feed screw nut's auxiliary drive gear, and the second slide unit is driven by the 4th motor Linear motion, ink jet numbering machine hold-down support are fixed on the second slide unit, and ink jet numbering machine lower end can carry out coding behaviour to battery surface Make, be fixedly mounted on vertically on ink jet numbering machine hold-down support, drag chain is arranged in first feed screw nut's auxiliary drive gear side, for putting Conducting wire is set, limit sensors are mounted on first feed screw nut's auxiliary drive gear and second feed screw nut's auxiliary drive gear, detection Stop the movement of motor at this after sensing chip on to slide unit, the spray code spraying apparatus is made jointly by third motor and the 4th motor With control ink jet numbering machine moves in the horizontal plane, and the height of ink jet numbering machine is slightly above battery surface to be processed, when battery reaches the work When position, spray bar code operation is carried out to it;
The voltage internal resistance testing device includes installation suspension bracket, the tenth cylinder, engaged test head mounting plate and engaged test Head, installation suspension bracket bottom end are fixed in rack components, and the tenth cylinder fixing end is fixedly mounted on installation suspension bracket cantilever On, engaged test head mounting plate is mutually fixedly connected with the tenth Telescopic-cylinder end, engaged test head and the sheet metal pair on test board It answers, is located at the surface of test board, after battery enters the station, drive engaged test head to decline by the tenth cylinder, with test Plate contacts, and the voltage value and internal resistance value of battery are measured by processing, this data is used with rejecting defective work later;
The battery of the bar code scanner same station corresponding with voltage internal resistance testing device is located at voltage inner walkway and fills Whether the offside set, it is qualified to be detected to the bar code of spray code spraying apparatus spray, this result is used with rejecting defective work later, including Optical axis, gripping block, code reader and pedestal, optical axis are fixed at by pedestal in rack components, and gripping block is for clamping two Orthogonal optical axis, with screw fastened, code reader is fixed on the optical axis of least significant end, is adjusting the position of code reader probe just To battery, if scanning successfully, product is qualified, if unsuccessful, is subsequently rejected;
The separating device of connector includes mounting bracket, the 11st cylinder, the 11st cylinder connecting plate, the 12nd cylinder, 12 cylinder connecting plates, the 13rd cylinder and gripping head, mounting bracket are fixed in rack components, the 11st cylinder fixing end It is fixed on mounting bracket, the 12nd cylinder fixing end is mounted on the 11st Telescopic-cylinder by the 11st cylinder connecting plate End, the 13rd cylinder are mounted on the 12nd Telescopic-cylinder end by the 12nd cylinder connecting plate, and gripping head is mounted on the 13rd gas Cylinder lower end, the spacing that the 13rd cylinder can control two gripping heads pass through the 11st gas to clamp the pole piece of battery Cylinder controls transverse movement, and longitudinal movement is controlled by the 12nd cylinder, gripping head is moved at battery pole piece and test board, by the 13 cylinders drive two gripping head clamping battery pole pieces, since battery pole piece is stuck on the test board of carrier, so in work It detaches after being clamped at position, is screened convenient for the later stage;
The blanking conveying robot unit includes blanking holder, the second V belt translation component, third linear guide rail, the 5th electricity Machine, the 14th cylinder, belt fixture block, sucker, sucker fixed plate and connecting plate, blanking holder are fixed in rack components, Second V belt translation component is driven by the 5th motor, is transversely mounted on blanking holder, and the 14th cylinder fixing end is solid with connecting plate Fixed connection, connecting plate are mounted on blanking holder by third linear guide rail, can be moved left and right, connecting plate by belt fixture block with The synchronous belt of second V belt translation component is connected, and realizes that power transmits, drives the 14th cylinder to move back and forth, sucker passes through sucker Fixed plate is mounted on the 14th Telescopic-cylinder end, battery is sucked for extending vertically close to battery, then by sucker, according to voltage Inner walkway device and bar code scanner detection as a result, defective work is transported in defective products drawing mechanism, will be qualified Product are transported in group through-connection station component;
The defective products drawing mechanism include discharging carriage, the 6th motor, third V belt translation component, discharging drive roll, Discharge driven roller, outfeed belt and adjusting screw, and discharging carriage is fixed in rack components, discharging drive roll and The driven roller that discharges is mounted on discharging carriage, and outfeed belt is wrapped on discharging drive roll and discharging driven roller, Middle discharging driven roller both can adjust distance by adjusting screw, to be tensioned outfeed belt, third V belt translation component connection the The shaft of the output shaft and discharging drive roll of six motors, with passing power, drive was carried by blanking conveying robot unit The unqualified battery come transports working machine;
The group through-connection station component is used to place the qualified battery of detection, and group through-connection station component includes Change-over frame, sensor, the 15th Cylinder, turning rolls, idler wheel and clamp system, Change-over frame are fixed in rack components, and sensor is arranged below Change-over frame, For whether in place to detect battery b, the 15th cylinder operation of control, the 15th cylinder is mounted on by folded plate below Change-over frame, Turning rolls is used to install idler wheel, is fixed at the 15th Telescopic-cylinder end, and clamp system is separately fixed at Change-over frame two sides, Battery b is clamped, when the 15th cylinder extends, drives idler wheel to rise, to make clamp system work.
As a further improvement, the rack components includes lower bearing bracket, upper protective cover, touch screen, manual operation platform, police Show lamp and control button component, for lower bearing bracket for other devices to be fixedly installed, lower bearing bracket bottom is provided with universal wheel and lower margin spiral shell Nail, for the entire machine of fixation of transhipment, upper protective cover is fixed on lower bearing bracket, working region is protected, safety Reliably, touch screen is mounted on upper protective cover side, for controlling the parameter setting in workflow, the fixed setting of manual operation platform Can artificial loading be realized by worker on lower bearing bracket, at this, battery to be tested is put into carrier, warning lamp is for emergency Alarm is fixed above protective cover, and control button component controls the start and stop of the folding and machine of power supply, is fixed at On upper protective cover.
As a further improvement, the strip recess of the side setting recess of the battery case, the clamping seats It is arranged in strip recess, clamping plate is located at the top of clamping seats, and the outside settings of clamping seats is there are two the first spring eye, two The fastening spring is respectively arranged in first spring eye, and chimb is provided with second spring hole on the outside of strip recess, folder The other end of tight spring is arranged in second spring hole, and the inner side edge of clamping plate is acted on by battery a to be processed by fastening spring It is fixed in battery case;The inside both sides of the clamping seats are respectively arranged with guide rod, and guide rod is threaded through Carrier base In first axis hole, catch bar is provided in the middle part of clamping seats, catch bar, which runs through, to be arranged in the second axis hole of Carrier base, and The other side of Carrier base is provided with pushing block, and pushing block is connected with the catch bar, pushes pushing block that can make clamping plate It is detached from battery a to be processed.
As a further improvement, the second lifting gear further includes the second retention device and unlock push rod, the second retention device It is arranged on the downside of the rear end of the second lifting articles holding table, second retention device includes the second stop cylinder fixed seat, second Stop cylinder and the second claw, the second stop cylinder fixing end are fixed at the second lifting by the second stop cylinder fixed seat On articles holding table, the second claw is fixedly mounted on the second stop cylinder telescopic end, and the second claw is located under the second lifting articles holding table Side, after second distance sensor detects the carrier on the second lifting articles holding table, the elongation of the second stop cylinder jacks up the second card Pawl, the second claw top are placed through the perforation of the second lifting articles holding table, stop the carrier of rear end;The unlock push rod setting In the front end of the second lifting articles holding table, the unlock push rod includes push rod and push rod cylinder, and push rod cylinder is fixed on second liter Front end on articles holding table drops, and push rod is connected with the piston rod of push rod cylinder, and when unlock, push rod cylinder, which stretches out driving, to be pushed away Bar pushes pushing block to be unlocked plate and battery a to be processed.
As a further improvement, the transport belt mechanism include carriage, belt conveyor, first band transmission parts, First motor, drive roll and driven roller, carriage are fixed in rack components, drive roll and driven roller installation On carriage, belt conveyor is wrapped on drive roll and driven roller, and first motor is fixed on carriage, is passed through First band transmission parts connect the shaft of the output shaft and drive roll of first motor, and the transport belt mechanism passes through first Motor drives, and belt conveyor is driven to move from right to left so that the carrier movement being placed on it, it is fixed that detection carrier reaches carrier First motor stops operating after the mechanism of position, is positioned by carrier detent mechanism.
It is arranged in the rear end of positioning plate as the stop device for being further improved described, stop device includes lock pawl, stops Pawl seat and the second cylinder, second cylinder are fixed in the first air cylinder supporting structure, stop pawl seat and the second cylinder Piston rod be fixedly connected, lock pawl is arranged in the both sides of stop pawl seat, when detecting carrier and reaching above carrier detent mechanism, Lock pawl stretching positions carrier;First air cylinder supporting structure is fixed in rack components, and first cylinder fixation is set It sets in the inside of the first air cylinder supporting structure, axle sleeve is provided on the upper plate of the first air cylinder supporting structure, is set on the positioning plate Two guiding axis are equipped with to be threaded through in axle sleeve, the piston rod of the first cylinder is connected across upper plate with positioning plate, positioning plate with Limiting device is provided between upper plate;The first locating piece and the second locating piece is respectively set in the top both sides of the positioning plate, Recess is respectively arranged on first locating piece and the second locating piece, two recesses form shape compatible with carrier, positioning When plate rises, the first locating piece and the second locating piece limit the carrier in two recesses.
Include side clamp jaw, third cylinder, linkage board and rear end as the linkage locking device is further improved Clamp jaw, third cylinder are fixed at a side of positioning plate, and side clamp jaw and the piston rod of third cylinder fix company It connects, the end of linkage board is fixedly connected with side clamp jaw, and sliding slot is provided in the middle part of the positioning plate, and linkage board setting exists On sliding slot, the rear end clamp jaw, the rear end clamp jaw are equipped with inside the first locating piece and the second locating piece respectively Including bar portion and claw, claw is located at one end of bar portion, and bar portion is threaded through the through-hole inside the first locating piece and the second locating piece It is interior, and have baffle in another end set of bar portion, compressed spring is set on baffle, on the other end and through-hole of compressed spring Step surface offset, connector is provided among the bar portion, the lower part of connector is provided with spindle nose, and the linkage board exists Cam path is respectively set in position where two spindle noses, and the spindle nose is located in cam path, a side of the cam path Face is cam surface, and third cylinder drives side clamp jaw to advance and locks the side of carrier, while linkage board advances, cam surface driving Spindle nose makes the rear end face of rear end clamp jaw locking carrier.
As a further improvement, the bat printing head assembly include the 8th cylinder, transversely-moving rack, intermediate slide unit, the 9th cylinder, Vertical shift frame and rubber head, the 8th cylinder fixing end are fixed on transversely-moving rack, and transversely-moving rack is fixed on bat printing holder, intermediate Slide unit is fitted to by prismatic pair in transversely-moving rack, is mutually fixedly connected with the 8th Telescopic-cylinder end, and the 9th cylinder is fixed vertically It is arranged on intermediate slide unit, telescopic end is connected with vertical shift frame, and vertical shift frame is fitted to by prismatic pair in intermediate slide unit, institute The vertical shift frame stated contains there are two vertically arranged dovetail groove, can adjust the position of rubber head in the horizontal plane, the setting of rubber head lower surface There is burr, the paint dipped in paint pond is transported to battery surface by the 8th cylinder and the 9th cylinder collective effect, is moved Print operation.
As a further improvement, the clamp system include fold bar, fold bar mounting base, clamp edge, moving rail, Plush copper axis pin and spring, the shaft for turning down bar are fitted in fold bar mounting base, the fixed setting of fold bar mounting base upper end It on the lower surface of Change-over frame tablet, clamps edge and is mounted on moving rail by screw, left and right Kong Wei may be selected, adapt to different The battery of size, plush copper axis pin left end have plush copper, right end to be fixed in moving rail, and fold bar mounting base is matched by prismatic pair Close be mounted on plush copper axis pin in, spring tension, be mounted on plush copper axis pin in, both ends hold plush copper and fold bar mounting base, not by Under external force state, edge is clamped in left side.
Due to the adoption of the above technical solution, which can once complete battery bat printing, battery spray code, sweep the present invention Code detection, non-defective unit, defective products automatic sorting.The equipment is ensureing that finished battery reaches stringent using the organization distribution of original creation While technological requirement, reaches and improve production efficiency and functional reliability, reduce the purpose of production cost.
Description of the drawings
Fig. 1 is the structural schematic diagram of the embodiment of the present invention.
Fig. 2 is the configuration schematic diagram of each functional device of the embodiment of the present invention.
Fig. 3 is the structural schematic diagram of rack components.
Fig. 4 is the configuration schematic diagram of carrier conveyer.
Fig. 5 is the structural blast structural schematic diagram of carrier.
Fig. 6 is the configuration schematic diagram for transporting belt mechanism.
Fig. 7 A, Fig. 7 B are the configuration schematic diagram of carrier detent mechanism.
Fig. 8 is the configuration schematic diagram of carrier reflux.
Fig. 9 A are the configuration schematic diagram of the first lifting gear.
Fig. 9 B are the configuration schematic diagram of the second lifting gear.
Figure 10 is the configuration schematic diagram of carrier pusher.
Figure 11 is the configuration schematic diagram of printer device.
Figure 12 is the configuration schematic diagram of bat printing head assembly.
Figure 13 is the configuration schematic diagram of spray code spraying apparatus.
Figure 14 is the configuration schematic diagram of voltage internal resistance testing device.
Figure 15 is the configuration schematic diagram of bar code scanner.
Figure 16 is the configuration schematic diagram of separating device of connector.
Figure 17 is the configuration schematic diagram of blanking conveying robot unit.
Figure 18 is the configuration schematic diagram of defective products drawing mechanism.
Figure 19 is the configuration schematic diagram of group through-connection station component.
Figure 20 is the configuration schematic diagram of clamp system.
Specific implementation mode
The specific implementation mode of the present invention is made a detailed explanation below in conjunction with the accompanying drawings.
A kind of full-automatic production method of quadrate lithium battery as shown in Figure 1 and Figure 2, the equipment that this method uses includes machine Frame component 1, carrier conveyer 2, carrier reflux 3, the first lifting gear 4, the second lifting gear 14, carrier pusher 5, printer device 6, spray code spraying apparatus 7, voltage internal resistance testing device 8, bar code scanner 9, separating device of connector 10, blanking are removed Robot device 11, defective products drawing mechanism 12 and group through-connection station component 13 are transported, the rack components 1 is for being fixedly mounted other Device, carrier conveyer 2 are fixed in rack components 1, are transported carrier and are advanced, and into corresponding station processing, carrier returns Stream device 3 is fixed inside rack components 1, is located at immediately below carrier conveyer 2, and it is initial that zero load tool is transported to processing Point, the first lifting gear 4, the second lifting gear 14 are located at 3 both ends of carrier conveyer 2 and carrier reflux, rise The effect of upper and lower conveying carrier, carrier pusher 5 are respectively fixedly disposed at the lifting of the first lifting gear 4 and second by four sets The side of 14 upper and lower working position of device pushes carrier to enter the second lifting gear 14 by entering carrier conveyer 2, and by the Two lifting gears 14 enter carrier reflux 3, then enter the first lifting gear 4 by carrier reflux 3, and thus carrier can follow Circulation is logical, continue working;Printer device 6 is fixed in rack components 1, and corresponding first station carries out bat printing to battery The operation of corresponding pattern, spray code spraying apparatus 7 are arranged behind printer device 6, and corresponding second station carries out coding behaviour to battery Make, voltage internal resistance testing device 8 is connected with 7 phase of spray code spraying apparatus, and corresponding third station carries out battery the survey of voltage internal resistance Examination, the setting of bar code scanner 9 sweep the bar code of battery in 8 offside of voltage internal resistance testing device, corresponding third station It retouches and detects whether correct, the 4th station of correspondence of separating device of connector 10, the separation to the battery progress and carrier that have detected Operation, blanking conveying robot unit 11 are connected with 10 phase of separating device of connector, are carried to the battery in carrier, qualified Product are transported in group through-connection station component 13, and defective work is transported in defective products drawing mechanism 12, and defective products drawing mechanism 12 is fixed It is arranged in rack components 1, defective work is transported into working machine, group through-connection station component 13 is fixed in rack components 1, is used for It accepts blanking conveying robot unit 11 and carries the finished battery of coming, subsequently by manually transporting working machine.
As shown in figure 3, the rack components 1 includes lower bearing bracket 14, upper protective cover 15, touch screen 16, manual operation platform 17, warning lamp 18 and control button component 19, for lower bearing bracket 14 for other devices to be fixedly installed, 14 bottom of lower bearing bracket is provided with ten thousand To wheel and fot screw, for the entire machine of fixation of transhipment, upper protective cover 15 is fixed on lower bearing bracket 14, by workspace Domain protects, and securely and reliably, touch screen 16 is mounted on 15 side of upper protective cover, and the parameter for controlling in workflow is set Fixed, manual operation platform 17 is fixed on lower bearing bracket 14, can realize artificial loading by worker at this, battery to be tested is put into Carrier, warning lamp 18 are used for the alarm of emergency, are fixed at 15 top of protective cover, and control button component 19 controls electricity The folding in source and the start and stop of machine, are fixed on protective cover 15.
As shown in figure 4, the carrier conveyer 2 includes carrier 21, transports belt mechanism 22 and carrier detent mechanism 23, for carrier 21 for placing battery a to be processed, the bottom of carrier 21 is provided with two straight slots 24, and is transporting belt mechanism 22 On be provided with two transport guide rails 25, on transporting guide rail 25, carrier 21 can be by transport belt mechanism for the straight slot 24 setting 22 move from left to right, switch station, are detected by carrier detent mechanism 23, carrier 21 is located in carrier detent mechanism 23 In, the battery of corresponding station is operated accordingly.
As shown in figure 5, the carrier 21 includes clamping seats 210, clamping plate 211, fastening spring 212, Carrier base 213 With test board 214.Battery case 215 is provided in the Carrier base 213, the test board 214 is arranged in battery case 215 One corner of open end is provided with the first contact and and test device for being contacted with battery a to be processed on test board 214 Second contact of contact, the extraction pole piece and the sheet metal of test board 214 of battery a to be processed mutually clasp, so being tested in postorder Measuring head need to be only in contact with test board 214 when voltage and internal resistance, it is not necessary to be contacted with battery lead pole piece.
In the strip recess 216 of a side of battery case 215 setting recess, the clamping seats 210 are arranged in strip In recess 216, clamping plate 211 is located at the top of clamping seats 210, and the outside settings of clamping seats 210 is there are two the first spring eye, and two It is respectively arranged with the fastening spring 212 in a first spring eye, and 216 outside chimb of strip recess is provided with the second bullet The other end in spring hole, fastening spring 212 is arranged in second spring hole, and the inside of clamping plate 211 is acted on by fastening spring 212 While battery a to be processed is fixed in battery case 215.The inside both sides of the clamping seats 210 are respectively arranged with guide rod 217, guide rod 217 is threaded through in the first axis hole of Carrier base 213, and the middle part of clamping seats 210 is provided with catch bar 218, pushes away Lever 218, which runs through, to be arranged in the second axis hole of Carrier base 213, and the other side of Carrier base 213 is provided with pushing block 219, pushing block 219 is connected with the catch bar 218, pushes pushing block 219 that can make clamping plate 211 and battery a to be processed It is detached from.
As shown in fig. 6, the transport belt mechanism 22 includes carriage 221, belt conveyor 222, first band driving section Part 223, first motor 224, drive roll 225 and driven roller 226, carriage 221 are fixed in rack components 1, and two Item transports guide rail 25 and is erected on carriage 221, and drive roll 225 and driven roller 226 are mounted on carriage 221, conveying Belt 222 is wrapped on drive roll 225 and driven roller 226, and first motor 224 is fixed on carriage 221, is passed through First band transmission parts 223 connect the shaft of the output shaft and drive roll 225 of first motor 224, the transport belt feeder Structure 22 is driven by first motor 224, and belt conveyor 222 is driven to move from right to left so that the carrier movement being placed on it, First motor 224 stops operating after detection carrier reaches carrier detent mechanism 23, is positioned by carrier detent mechanism 23.
As shown in Fig. 7 A, 7B, the carrier detent mechanism 23 setting the first station, second station, 3rd station and 4th station, including the first air cylinder supporting structure 231, positioning plate 232, the first cylinder 233, the first infrared sensor 234, stop Device and linkage locking device.First infrared sensor 234, which is fixed at, to be transported in belt mechanism 22, for examining Survey whether carrier 21 reaches 23 top of carrier detent mechanism.The stop device is arranged in the rear end of positioning plate 232, stop dress It sets including lock pawl 235, stop pawl seat 239 and the second cylinder 236, second cylinder 236 is fixed at the first cylinder On fixed frame 231, stop pawl seat 239 is fixedly connected with the piston rod of the second cylinder 236, and lock pawl 235 is arranged in stop pawl seat 239 both sides, when detecting above the arrival carrier of carrier 21 detent mechanism 23, the stretching of lock pawl 235 positions carrier 21.First Air cylinder supporting structure 231 is fixed in rack components 1, and first cylinder 233 is fixed at the first air cylinder supporting structure 231 inside, is provided with axle sleeve on the upper plate of the first air cylinder supporting structure 231, and being provided with two on the positioning plate 232 leads Be threaded through in axle sleeve to axis, the piston rod of the first cylinder 233 is connected across upper plate with positioning plate 232, positioning plate 232 with it is upper Limiting device is provided between plate.The positioning of the first locating piece 240 and second is respectively set in the top both sides of the positioning plate 232 Recess is respectively arranged on block 241, the first locating piece 240 and the second locating piece 241, two recess formation are adapted with carrier 21 Shape, when positioning plate 232 rises, the first locating piece 240 and the second locating piece 241 exist the limit of carrier 21 In two recesses.
As shown in Figure 7 B, the linkage locking device includes side clamp jaw 237, third cylinder 238, linkage board 242 With rear end clamp jaw 243, third cylinder 238 is fixed at a side of positioning plate 232, side clamp jaw 237 and third The piston rod of cylinder 238 is fixedly connected, and the end of linkage board 242 is fixedly connected with side clamp jaw 237, the positioning plate 232 middle part is provided with sliding slot, and linkage board 242 is arranged on the chute, 241 inside points of the first locating piece 240 and the second locating piece It is not equipped with the rear end clamp jaw 243, the rear end clamp jaw 243 includes bar portion and claw, and claw is located at bar portion One end, bar portion are threaded through in the through-hole 248 inside the first locating piece 240 and the second locating piece 241, and at another end of bar portion Portion is provided with baffle, and compressed spring 244 is arranged on baffle, and the step surface on the other end and through-hole of compressed spring 244 offsets, institute Connector 245 is provided among the bar portion stated, the lower part of connector 245 is provided with spindle nose 246, and the linkage board 242 is two Cam path 247 is respectively set in position where a spindle nose 246, and the spindle nose 246 is located at 247 in cam path, the cam One side of slot 247 is cam surface, and third cylinder 238 drives side clamp jaw 237 to advance and locks the side of carrier 21, simultaneously Linkage board 242 advances, and cam surface driving spindle nose makes the rear end face of the locking carrier 21 of rear end clamp jaw 243.
23 working mechanism of carrier detent mechanism is:After the first infrared sensor 234 detects signal, second Cylinder 236 drives lock pawl 235 to be lifted, and makes 21 stop motion of carrier, and then the first cylinder 233 extends, and lifts positioning plate 232, So that carrier 21 is placed in positioning plate 232, realize that side clamping and positioning, rear end clamp jaw 243 are realized by side clamp jaw 237 Thus carrier 21 is realized and is positioned, waits for the processing at the station by rear end face clamping and positioning, after processing is completed, clamping and release, by Transporting belt mechanism 22 drives carrier 21 to enter next station.
As shown in figure 8, the carrier reflux 3 include reflux guide rail 30, reflux conveyer belt 31, the second motor 32, Second infrared sensor 33, reflux rack 37 and the first retention device, first retention device include the first blocking gas Cylinder fixed seat 34, the first stop cylinder 35 and claw 36, two reflux guide rails 30 are arranged in the both sides of reflux conveyer belt 31, reflux In reflux rack 37, reflux rack 37 is fixed in rack components 1 setting of conveyer belt 31.The reflux conveyer belt 31 Positioned at the underface of carrier conveyer 2, the two is connected by lifting gear 4, for zero load tool to be transported to machining starting point, by The second motor 32 driving being fixed on reflux conveyer belt 31.Second infrared sensor 33 is fixed at back 31 side of conveyer belt is flowed, 35 fixing end of the 4th cylinder is fixed at by the 4th cylinder fixed seat 34 in reflux rack 37, card Pawl 36 is fixedly mounted on 35 telescopic end of the 4th cylinder, and claw 36 is located at 31 lower section of reflux conveyer belt, when the second infrared ray sensing After device 33 detects the unloaded tool on reflux conveyer belt 31, the elongation of the 4th cylinder 35 jacks up claw 36, and 36 top of claw passes through position In the perforation 38 of reflux rack 37, stop the carrier 21 of rear end.
As shown in fig. 9 a and fig. 9b, the first lifting gear 4 and the second lifting gear 14 are used to realize carrier and lift, connection The carrier conveyer 2 and carrier reflux 3 of height arrangement;As shown in Figure 9 A, the first lifting gear 4 is solid including the 4th cylinder Reservation 41, the 4th cylinder 42, first lifting articles holding table 43 and the first range sensor 44, the fixed setting of the 4th cylinder fixed seat 41 In rack components 1,42 fixing end of the 4th cylinder is fixed in the 4th cylinder fixed seat 41, and the first lifting articles holding table 43 is logical It crosses prismatic pair to be fitted in the 4th cylinder fixed seat 41, be mutually fixedly connected with 42 telescopic end of the 4th cylinder, the first lifting is set The first linking guide rail 45 being connected with reflux 26 phase of guide rail is provided on object platform 43, carrier 21 is through the carrier pusher 5 The first linking guide rail 45 on first lifting articles holding table 43 is sent by reflux guide rail 26, is arranged in the rear end of the first linking guide rail 45 There is the first range sensor 44, when the first range sensor 44 detects that carrier 21 reaches the first lifting 43 commitment positions of articles holding table Afterwards, the elongation of the 4th cylinder 42 or decline, then realized from the first lifting gear 4 to carrier and transported by the carrier pusher 5 Send the carrying between device 2 and the 3 to the first lifting gear of carrier reflux 4;
As shown in Figure 9 B, the second lifting gear 14 includes the 5th cylinder fixed seat 141, the 5th cylinder 42, second lifting articles holding table 143 and second distance sensor 144, the 5th cylinder fixed seat 141 be fixed in rack components 1, the 5th cylinder 142 fix End is fixed in the 5th cylinder fixed seat 141, and the second lifting articles holding table 143 is fitted to the 5th cylinder by prismatic pair It in fixed seat 141, is mutually fixedly connected with 142 telescopic end of the 5th cylinder, is provided on the second lifting articles holding table 143 and transports guide rail Second linking guide rail 145 of 25 phases linking, carrier 21 are sent into the second lifting through the carrier pusher 5 by transport guide rail 25 The second linking guide rail 145 on articles holding table 143 is provided with second distance sensor 144 in the rear end of the second linking guide rail 145, After second distance sensor 144 detects that carrier 21 reaches the second lifting 143 commitment positions of articles holding table, the 5th cylinder 142 is stretched Long or decline, then realized from the 2 to the second lifting gear of carrier conveyer 14 and second liter by the carrier pusher 5 Falling unit 14 arrives the carrying between carrier reflux 3
As shown in Figure 9 B, the second lifting gear 14 further includes the second retention device and unlock push rod, and the setting of the second retention device exists On the downside of the rear end of second lifting articles holding table 143, second retention device includes the second stop cylinder fixed seat 146, second Stop cylinder 147 and the second claw 148,147 fixing end of the second stop cylinder are set by the fixation of the second stop cylinder fixed seat 146 It sets on the second lifting articles holding table 143, the second claw 148 is fixedly mounted on 147 telescopic end of the second stop cylinder, the second claw 148 are located at 143 lower section of the second lifting articles holding table, when second distance sensor 144 detects the load on the second lifting articles holding table 143 After tool, the elongation of the second stop cylinder 147 jacks up the second claw 148,148 top of the second claw is placed through the second lifting glove The perforation 149 of platform 143 stops the carrier 21 of rear end;The unlock push rod is arranged in the front end of the second lifting articles holding table 143, The unlock push rod includes push rod 150 and push rod cylinder 151, and push rod cylinder 151 is fixed on the second lifting articles holding table 143 Front end, push rod 150 are connected with the piston rod of push rod cylinder 151, and when unlock, push rod cylinder 151 stretches out driving push rod 150 promotion pushing blocks 219 are unlocked plate 211 and battery a to be processed.
As shown in Figure 10, the carrier pusher 5 includes the 6th cylinder 51, the 6th cylinder mounting base 52, First Line Property guide rail 53 and rod for stiring materials 54, the 6th cylinder mounting base 52 are fixed at 3 end of carrier conveyer 2 and carrier reflux Portion, the 6th cylinder 51 are fixed in the 6th cylinder mounting base 52, and rod for stiring materials 54 is mounted on the by the first linear guides 53 It in six cylinder mounting bases 52, can be moved along 53 direction of the first linear guides, 51 telescopic end of the 6th cylinder is by connecting rod 55 and dials Material bar 54 is connected.5 working mechanism of carrier pusher is:It drives rod for stiring materials 54 to move back and forth by the 6th cylinder 51, realizes and dial Material, the adjustment of lifting gear 4 height is flushed with carrier conveyer 2 or 3 height of carrier reflux when work, and then carrier pushes Device 5 carries out material toggling operation, realizes the movement of carrier therebetween.
As shown in figure 11, the printer device 6 include cross slid platform seat 61, the 7th cylinder 62, the second linear guides 63, Paint legendary venomous insect 64, paint pond 65, bat printing holder 66, bat printing head assembly 67 and shell 68, bat printing holder 66 are fixed at rack group On part 1, cross slid platform seat 61 is made of upper and lower vertically arranged dovetail groove, can adjust the distance of two dimensions, changes setting Component locations on it, 62 fixing end of the 7th cylinder are fixed on cross slid platform seat 61, telescopic end and paint 65 phase of pond Connection, paint pond 65 are mounted on by the second linear guides 63 on cross slid platform seat 61, can be driven along second by the 7th cylinder 62 63 direction of linear guides is moved, and paint legendary venomous insect 64 is mounted on paint pond 65, paint is provided for the paint pond 65, for bat printing head Component 67 dips, and bat printing head assembly 67 is mounted on bat printing holder 66, dips the paint in paint pond 65, bat printing to corresponding station Battery surface on.
As shown in Figure 11, Figure 12, the bat printing head assembly 67 includes the 8th cylinder 671, transversely-moving rack 672, intermediate slide unit 673, the 9th cylinder 674, vertical shift frame 675 and rubber head 676,671 fixing end of the 8th cylinder are fixed on transversely-moving rack 672, horizontal It moves frame 672 to be fixed on bat printing holder 66, intermediate slide unit 673 is fitted to by prismatic pair in transversely-moving rack 672, with the Eight cylinders, 671 telescopic end is mutually fixedly connected, and the 9th cylinder 674 is fixed at vertically on intermediate slide unit 673, telescopic end and vertical shift Frame 675 is connected, and vertical shift frame 675 is fitted to by prismatic pair in intermediate slide unit 673, and the vertical shift frame 675 contains two A vertically arranged dovetail groove, can adjust the position of rubber head 676 in the horizontal plane, and 676 lower surface of rubber head is provided with burr, dips in The paint in paint pond 65 is taken, by the 8th cylinder 671 and 674 collective effect of the 9th cylinder, battery surface is transported to, carries out bat printing Operation.
As shown in figure 13, the spray code spraying apparatus 7 includes first feed screw nut's auxiliary drive gear 71, third motor 72, the One slide unit 73, the first slide unit connector 74, the 4th motor 75, the second slide unit 76, second feed screw nut's auxiliary drive gear 77, coding Machine 78, limit sensors 79, ink jet numbering machine hold-down support 70, drag chain 710 and fixed pedestal 711, fixed pedestal 711 are fixed at In rack components 1, first feed screw nut's auxiliary drive gear 71 is fixed on fixed pedestal 711, third motor 72 and first Slide unit 73 is mounted on first feed screw nut's auxiliary drive gear 71, drives the first slide unit 73 to move along a straight line by third motor 72, the One slide unit connector, 74 lower end is fixed on the first slide unit 73, and side is fixed with second feed screw nut's auxiliary drive gear, 77 phase Connection, first feed screw nut's auxiliary drive gear 71 arrange that the 4th is electric with second feed screw nut's auxiliary drive gear 77 at orthogonal space Machine 75 and the second slide unit 76 are installed on second feed screw nut's auxiliary drive gear 77, and the second slide unit 76 is driven by the 4th motor 75 Linear motion, ink jet numbering machine hold-down support 70 is fixed on the second slide unit 76,78 lower end of ink jet numbering machine can to battery surface into Row coding operates, and is fixedly mounted on vertically on ink jet numbering machine hold-down support 70, and drag chain 710 is arranged in the first feed screw nut pair driver 71 side of structure, for placing conducting wire, limit sensors 79 are mounted on first feed screw nut's auxiliary drive gear 71 and the second lead screw spiral shell On female auxiliary drive gear 77, the movement for stopping motor at this after the sensing chip on slide unit is detected, the spray code spraying apparatus 7 is by Three motors 72 and 75 collective effect of the 4th motor, control ink jet numbering machine 78 move in the horizontal plane, and the height of ink jet numbering machine 78 is slightly above Battery surface to be processed carries out it spray bar code operation when battery reaches the station.
As shown in figure 14, the voltage internal resistance testing device 8 includes installation suspension bracket 81, the tenth cylinder 82, contact survey Head mounting plate 83 and engaged test head 84 are tried, 81 bottom end of installation suspension bracket is fixed in rack components 1, and the tenth cylinder 82 is solid Fixed end is fixedly mounted on installation 81 cantilever of suspension bracket, and mutually fixation connects engaged test head mounting plate 83 with 82 telescopic end of the tenth cylinder It connects, engaged test head 84 is corresponding with the sheet metal on test board 214, is located at the surface of test board 214, when battery enters the work Behind position, drives engaged test head 84 to decline by the tenth cylinder 82, contacted with test board 214, the voltage of battery is measured by processing Value and internal resistance value, this data are used with rejecting defective work later.
As shown in figure 15, the battery of the bar code scanner 9 same station corresponding with voltage internal resistance testing device 8, Positioned at the offside of voltage internal resistance testing device 8, whether qualified, after this result is used for if being detected to the bar code that spray code spraying apparatus 7 sprays Face is rejected defective work and is used, including optical axis 91, gripping block 92, code reader 93 and pedestal 94, and optical axis 91 is set by the fixation of pedestal 94 It sets in rack components 1, gripping block 92 is for clamping two orthogonal optical axises 91, and with screw fastened, code reader 93 is fixedly installed On the optical axis 91 of least significant end, the position face battery of 93 probe of code reader is adjusted, if scanning successfully, product is qualified, if It is unsuccessful, then it is subsequently rejected.
As shown in figure 16, the separating device of connector 10 includes mounting bracket 101, the 11st cylinder 102, the 11st gas Cylinder connecting plate 103, the 12nd cylinder 104, the 12nd cylinder connecting plate 105, the 13rd cylinder 106 and gripping head 107, mounting bracket 101 are fixed in rack components 1, and 102 fixing end of the 11st cylinder is fixed on mounting bracket 101, the 12nd cylinder 104 fixing ends are mounted on 102 telescopic end of the 11st cylinder by the 11st cylinder connecting plate 103, and the 13rd cylinder 106 passes through the 12 cylinder connecting plates 105 are mounted on 104 telescopic end of the 12nd cylinder, and gripping head 107 is mounted on 106 lower end of the 13rd cylinder, 13rd cylinder 106 can control the spacing of two gripping heads 107, to clamp the pole piece of battery, the connection 10 working mechanism of device separator is:Transverse movement is controlled by the 11st cylinder 102, is controlled by the 12nd cylinder 104 vertical To movement, gripping head 107 is moved at battery pole piece and test board 214, two gripping heads 107 are driven by the 13rd cylinder 106 Battery pole piece is clamped, since battery pole piece is stuck on the test board 214 of carrier, so detached after being clamped at station, It is screened convenient for the later stage.
As shown in figure 17, the blanking conveying robot unit 11 includes blanking holder 111, the second V belt translation component 112, third linear guide rail 113, the 5th motor 114, the 14th cylinder 115, belt fixture block 116, sucker 117, sucker fixed plate 118 and connecting plate 119, blanking holder 111 be fixed in rack components 1, the second V belt translation component 112 is by the 5th motor 114 drivings, are transversely mounted on blanking holder 111,115 fixing end of the 14th cylinder is fixedly connected with connecting plate 119, connecting plate 119 are mounted on by third linear guide rail 113 on blanking holder 111, can be moved left and right, connecting plate 119 passes through belt fixture block 116 It is connected with the synchronous belt of the second V belt translation component 112, realizes that power transmits, drive the 14th cylinder 115 to move back and forth, sucker 117 are mounted on 115 telescopic end of the 14th cylinder by sucker fixed plate 118, for extending vertically close to battery, then pass through sucker 117 are sucked battery, according to voltage internal resistance testing device 8 and bar code scanner 9 detect as a result, defective work is transported to not In non-defective unit drawing mechanism 12, certified products are transported in group through-connection station component 13.
As shown in figure 18, the defective products drawing mechanism 12 includes discharging carriage 121, the 6th motor 122, third band Transmission parts 123, discharging drive roll 124, discharging driven roller 125, outfeed belt 126 and adjusting screw 127, discharging conveying Frame 121 is fixed in rack components 1, and discharging drive roll 124 and discharging driven roller 125 are mounted on discharging carriage On 121, outfeed belt 126 is wrapped on discharging drive roll 124 and discharging driven roller 125, wherein discharging driven roller 125 The two distance can be adjusted by adjusting screw 127, to be tensioned outfeed belt 126, third V belt translation component 123 connects the 6th motor The shaft of 122 output shaft and discharging drive roll 124, with passing power, drive is carried by blanking conveying robot unit 11 The unqualified battery to come over transports working machine.
As shown in figure 19, the group through-connection station component 13 is used to place the qualified battery of detection, including Change-over frame 131, biography Sensor 132, the 15th cylinder 133, turning rolls 134, idler wheel 135 and clamp system 136, Change-over frame 131 are fixed at rack On component 1, sensor 132 is arranged below Change-over frame 131, for whether in place to detect battery b, controls the 15th cylinder 133 Work, the 15th cylinder 133 are mounted on 131 lower section of Change-over frame by folded plate 137, and turning rolls 134 is used to install idler wheel 135, Gu Fixed to be arranged in 133 telescopic end of the 15th cylinder, clamp system 136 is separately fixed at 131 two sides of Change-over frame, clamps battery b, when When 15th cylinder 133 extends, idler wheel 135 is driven to rise, to make clamp system 136 work.
As shown in figure 20, the clamp system 136 includes fold bar 1361, fold bar mounting base 1362, clamps edge 1363, the shaft of moving rail 1364, plush copper axis pin 1365 and spring 1366, fold bar 1361 is fitted to fold bar mounting base In 1362,1362 upper end of fold bar mounting base is fixed on the lower surface of 131 tablet of Change-over frame, is clamped edge 1363 and is passed through Screw is mounted on moving rail 1364, and left and right Kong Wei may be selected, adapt to different size of battery, 1365 left end of plush copper axis pin has convex Head, right end are fixed in moving rail 1364, and fold bar mounting base 1362 is fitted to plush copper axis pin by prismatic pair In 1365,1366 tension of spring is mounted in plush copper axis pin 1365, and plush copper and fold bar mounting base 1362 are held in both ends, not by Under external force state, edge 1363 is clamped in left side, 136 working mechanism of clamp system is:When idler wheel 135 rises, push away Dynamic fold bar 1361 is rotated counterclockwise around axis, to push clamping edge 1363 to move to the right so that and placement region becomes larger, when After battery b is put, the 15th cylinder 133 is shunk, and clamp system 136 resets under the action of the spring, to clamp battery so that Stacking is whole, the battery of clamping and positioning can by other manipulators or it is artificial carry out working machine, complete to battery of mobile phone it is complete from Dynamic bat printing coding and detection.

Claims (10)

1. a kind of full-automatic production method of quadrate lithium battery, which is characterized in that the equipment that this method uses includes rack components (1), carrier conveyer(2), carrier reflux(3), the first lifting gear(4), the second lifting gear(14), carrier push Device(5), printer device(6), spray code spraying apparatus(7), voltage internal resistance testing device(8), bar code scanner(9), connector point From device(10), blanking conveying robot unit(11), defective products drawing mechanism(12)With group through-connection station component(13);Carrier transports Device(2)It is fixed at rack components(1)On, it transports carrier and advances, into corresponding station processing, carrier reflux(3) It is fixed at rack components(1)Inside is located at carrier conveyer(2)Zero load tool is transported to processing initial point by underface, First lifting gear(4), the second lifting gear(14)It is located at carrier conveyer(2)With carrier reflux(3)Both ends Conveying carrier up and down, carrier pusher play in portion(5)By four sets, it is respectively fixedly disposed at the first lifting gear(4)With Second lifting gear(14)The side of upper and lower working position, pushes carrier by entering carrier conveyer(2)Into the second lifting dress It sets(14), and by the second lifting gear(14)Into carrier reflux(3), then by carrier reflux(3)Into first liter Falling unit(4), thus carrier energy circulation, continue working;Printer device(6)It is fixed at rack components(1)On, it is corresponding First station carries out battery the operation of bat printing corresponding pattern, spray code spraying apparatus(7)It is arranged in printer device(6)Below, corresponding Second station carries out coding operation, voltage internal resistance testing device to battery(8)With spray code spraying apparatus(7)Mutually it is connected, corresponding third A station carries out battery the test of voltage internal resistance, bar code scanner(9)It is arranged in voltage internal resistance testing device(8)Offside, Corresponding third station is scanned the bar code of battery and detects whether correct, separating device of connector(10)It is 4th corresponding Station carries out the lock out operation with carrier, blanking conveying robot unit to the battery detected(11)Dress is detached with connector It sets(10)Mutually it is connected, the battery in carrier is carried, certified products are transported to group through-connection station component(13)In, defective work is carried To defective products drawing mechanism(12)In, defective products drawing mechanism(12)It is fixed at rack components(1)On, defective work is transported Go out working machine, group through-connection station component(13)It is fixed at rack components(1)On, for accepting blanking conveying robot unit(11) The finished battery of coming is carried, subsequently by manually transporting working machine.
2. according to the method described in claim 1, it is characterized in that, the carrier conveyer(2)Including carrier(21), fortune Send belt mechanism(22)With carrier detent mechanism(23), carrier(21)For placing battery a to be processed, carrier(21)Bottom set It is equipped with two straight slots(24), and transporting belt mechanism(22)On be provided with two transport guide rails(25), the straight slot(24) Guide rail is being transported in setting(25)On, carrier(21)It can be by transport belt mechanism(22)It moves from left to right, switches station, pass through load Has detent mechanism(23)Detection, by carrier(21)It is located in carrier detent mechanism(23)In, phase is carried out to the battery of corresponding station The operation answered;
The carrier(21)Including clamping seats(210), clamping plate(211), fastening spring(212), Carrier base(213)And survey Test plate (panel)(214);The Carrier base(213)On be provided with battery case(215), the test board(214)It is arranged in battery Slot(215)One corner of open end, test board(214)On be provided with the first contact for being contacted with battery a to be processed and The second contact contacted with test device, the extraction pole piece and test board of battery a to be processed(214)Sheet metal mutually clasp;
The carrier detent mechanism(23)It is arranged in the first station, second station, 3rd station and the 4th station, including first Air cylinder supporting structure(231), positioning plate(232), the first cylinder(233), the first infrared sensor(234), stop device and connection Dynamic locking device;First infrared sensor(234)It is fixed at transport belt mechanism(22)On, it is carried for detecting Tool(21)Whether carrier detent mechanism is reached(23)Top;When the first infrared sensor(234)After detecting signal, stop dress It sets so that carrier(21)It is placed on positioning plate(232)In, it is fixed that linkage locking device realizes that side clamping and positioning and rear end face clamp Position, thus by carrier(21)It realizes positioning, waits for the processing at the station, after processing is completed, clamping and release, by transport belt feeder Structure(22)Drive carrier(21)Into next station;
The carrier reflux(3)Including the guide rail that flows back(30), reflux conveyer belt(31), the second motor(32), it is second red Outside line sensor(33), reflux rack(37)With the first retention device, first retention device includes the first stop cylinder Fixed seat(34), the first stop cylinder(35)And claw(36), two reflux guide rails(30)Setting is in reflux conveyer belt(31)'s Both sides, flow back conveyer belt(31)Setting is in reflux rack(37)On, flow back rack(37)It is fixed at rack components(1)On; The reflux conveyer belt(31)Positioned at carrier conveyer(2)Underface, the two passes through lifting gear(4)Linking, is used for Zero load tool is transported to machining starting point, by being fixed at reflux conveyer belt(31)On the second motor(32)Driving;Described Second infrared sensor(33)It is fixed at reflux conveyer belt(31)Side, the first stop cylinder(35)Fixing end passes through One stop cylinder fixed seat(34)It is fixed at reflux rack(37)On, claw(36)It is fixedly mounted on the first stop cylinder (35)On telescopic end, claw(36)Positioned at reflux conveyer belt(31)Lower section, when the second infrared sensor(33)Detect reflux Conveyer belt(31)On unloaded tool after, the first stop cylinder(35)Elongation jacks up claw(36), claw(36)Top is placed through Flow back rack(37)Perforation(38), stop the carrier of rear end(21);
First lifting gear(4)With the second lifting gear(14)It is lifted for realizing carrier, the carrier fortune of connection height arrangement Send device(2)With carrier reflux(3);First lifting gear(4)Including the 4th cylinder fixed seat(41), the 4th cylinder (42), first lifting articles holding table(43)With the first range sensor(44), the 4th cylinder fixed seat(41)It is fixed at rack Component(1)On, the 4th cylinder(42)Fixing end is fixed at the 4th cylinder fixed seat(41)On, the first lifting articles holding table(43) It is fitted to the 4th cylinder fixed seat by prismatic pair(41)In, with the 4th cylinder(42)Telescopic end is mutually fixedly connected, and first Lift articles holding table(43)On be provided with reflux guide rail(26)Mutually the first linking guide rail of linking(45), carrier(21)Through described Carrier pusher(5)By reflux guide rail(26)It is sent into the first lifting articles holding table(43)On first linking guide rail(45), One linking guide rail(45)Rear end be provided with the first range sensor(44), when the first range sensor(44)Detect carrier (21)Reach the first lifting articles holding table(43)After commitment positions, the 4th cylinder(42)Elongation declines, then passes through the carrier Pusher(5)It realizes from the first lifting gear(4)To carrier conveyer(2)With carrier reflux(3)To the first lifting Device(4)Between carrying;
Second lifting gear(14)Including the 5th cylinder fixed seat(141), the 5th cylinder(42), second lifting articles holding table(143) With second distance sensor(144), the 5th cylinder fixed seat(141)It is fixed at rack components(1)On, the 5th cylinder (142)Fixing end is fixed at the 5th cylinder fixed seat(141)On, the second lifting articles holding table(143)Coordinated by prismatic pair Mounted on the 5th cylinder fixed seat(141)In, with the 5th cylinder(142)Telescopic end is mutually fixedly connected, the second lifting articles holding table (143)On be provided with transport guide rail(25)Mutually the second linking guide rail of linking(145), carrier(21)It is pushed through the carrier Device(5)By transport guide rail(25)It is sent into the second lifting articles holding table(143)On second linking guide rail(145), in the second linking Guide rail(145)Rear end be provided with second distance sensor(144), when second distance sensor(144)Detect carrier(21) Reach the second lifting articles holding table(143)After commitment positions, the 5th cylinder(142)Elongation declines, then is pushed away by the carrier Send device(5)It realizes from carrier conveyer(2)To the second lifting gear(14)With the second lifting gear(14)It flows back to carrier Device(3)Between carrying;
The printer device(6)Including cross slid platform seat(61), the 7th cylinder(62), the second linear guides(63), paint legendary venomous insect (64), paint pond(65), bat printing holder(66), bat printing head assembly(67)And shell(68), bat printing holder(66)It is fixed at Rack components(1)On, cross slid platform seat(61)It is made of upper and lower vertically arranged dovetail groove, the distance of two dimensions can be adjusted, Change the component locations being disposed thereon, the 7th cylinder(62)Fixing end is fixed at cross slid platform seat(61)On, telescopic end With paint pond(65)It is connected, paints pond(65)Pass through the second linear guides(63)Mounted on cross slid platform seat(61)On, it can be by 7th cylinder(62)It drives along the second linear guides(63)Direction is moved, and legendary venomous insect is painted(64)Mounted on paint pond(65)On, for institute The paint pond stated(65)Paint is provided, for bat printing head assembly(67)It dips, bat printing head assembly(67)Mounted on bat printing holder(66) On, dip paint pond(65)In paint, on the battery surface of bat printing to corresponding station;
The spray code spraying apparatus(7)Including first feed screw nut's auxiliary drive gear(71), third motor(72), the first slide unit (73), the first slide unit connector(74), the 4th motor(75), the second slide unit(76), second feed screw nut's auxiliary drive gear(77)、 Ink jet numbering machine(78), limit sensors(79), ink jet numbering machine hold-down support(70), drag chain(710)And fixed pedestal(711), fixed base Seat(711)It is fixed at rack components(1)On, first feed screw nut's auxiliary drive gear(71)It is fixed at fixed pedestal (711)On, third motor(72)With the first slide unit(73)Mounted on first feed screw nut's auxiliary drive gear(71)On, by third electricity Machine(72)Drive the first slide unit(73)Linear motion, the first slide unit connector(74)Lower end is fixed at the first slide unit(73) On, side and second feed screw nut's auxiliary drive gear(77)It is mutually fixedly connected, first feed screw nut's auxiliary drive gear(71)With Two feed screw nut's auxiliary drive gears(77)It is arranged at orthogonal space, the 4th motor(75)With the second slide unit(76)It is installed in second Feed screw nut's auxiliary drive gear(77)On, by the 4th motor(75)Drive the second slide unit(76)Linear motion, ink jet numbering machine fix branch Seat(70)It is fixed at the second slide unit(76)On, ink jet numbering machine(78)Lower end can carry out battery surface coding operation, vertical solid Dingan County is mounted in ink jet numbering machine hold-down support(70)On, drag chain(710)It is arranged in first feed screw nut's auxiliary drive gear(71)Side is used In placement conducting wire, limit sensors(79)Mounted on first feed screw nut's auxiliary drive gear(71)With second feed screw nut's auxiliary driving Mechanism(77)On, detect the movement for stopping motor at this after the sensing chip on slide unit, the spray code spraying apparatus(7)By third electricity Machine(72)With the 4th motor(75)Collective effect controls ink jet numbering machine(78)It moves in the horizontal plane, ink jet numbering machine(78)Height omit Higher than battery surface to be processed, when battery reaches the station, spray bar code operation is carried out to it;
The voltage internal resistance testing device(8)Including installing suspension bracket(81), the tenth cylinder(82), engaged test head mounting plate (83)With engaged test head(84), suspension bracket is installed(81)Bottom end is fixed at rack components(1)On, the tenth cylinder(82)Gu Fixed end is fixedly mounted on installation suspension bracket(81)On cantilever, engaged test head mounting plate(83)With the tenth cylinder(82)Telescopic end phase It is fixedly connected, engaged test head(84)With test board(214)On sheet metal correspond to, be located at test board(214)Surface, when After battery enters the station, by the tenth cylinder(82)Drive engaged test head(84)Decline, with test board(214)Contact is passed through Processing measures the voltage value and internal resistance value of battery, this data is used with rejecting defective work later;
The bar code scanner(9)With voltage internal resistance testing device(8)The battery of corresponding same station, is located at voltage internal resistance Test device(8)Offside, to spray code spraying apparatus(7)Whether the bar code of spray is detected qualified, this result with rejecting not later Certified products are used, including optical axis(91), gripping block(92), code reader(93)And pedestal(94), optical axis(91)Pass through pedestal(94)Gu It is fixed to be arranged in rack components(1)On, gripping block(92)For clamping two orthogonal optical axises(91), with screw fastened, code reader (93)It is fixed at the optical axis of least significant end(91)On, adjust code reader(93)The position face battery of probe, if being scanned into Work(, then product is qualified, if unsuccessful, is subsequently rejected;
The separating device of connector(10)Including mounting bracket(101), the 11st cylinder(102), the 11st cylinder connecting plate (103), the 12nd cylinder(104), the 12nd cylinder connecting plate(105), the 13rd cylinder(106)With gripping head(107), installation Frame(101)It is fixed at rack components(1)On, the 11st cylinder(102)Fixing end is fixed at mounting bracket(101)On, 12nd cylinder(104)Fixing end passes through the 11st cylinder connecting plate(103)Mounted on the 11st cylinder(102)Telescopic end, the 13 cylinders(106)Pass through the 12nd cylinder connecting plate(105)Mounted on the 12nd cylinder(104)Telescopic end grips head(107) Mounted on the 13rd cylinder(106)Lower end, the 13rd cylinder(106)Two gripping heads can be controlled(107)Spacing, from And the pole piece of battery is clamped, the separating device of connector(10)Working mechanism is:Pass through the 11st cylinder(102)Control is horizontal To movement, pass through the 12nd cylinder(104)Longitudinal movement is controlled, head will be gripped(107)Move to battery pole piece and test board(214) Place, by the 13rd cylinder(106)Drive two gripping heads(107)Battery pole piece is clamped, since battery pole piece is stuck in carrier Test board(214)On, so being detached after being clamped at station, screened convenient for the later stage;
The blanking conveying robot unit(11)Including blanking holder(111), the second V belt translation component(112), third line Property guide rail(113), the 5th motor(114), the 14th cylinder(115), belt fixture block(116), sucker(117), sucker fixed plate (118)And connecting plate(119), blanking holder(111)It is fixed at rack components(1)On, the second V belt translation component(112)By 5th motor(114)Driving, is transversely mounted on blanking holder(111)On, the 14th cylinder(115)Fixing end and connecting plate (119)It is fixedly connected, connecting plate(119)Pass through third linear guide rail(113)Mounted on blanking holder(111)On, shifting can be controlled It is dynamic, connecting plate(119)Pass through belt fixture block(116)With the second V belt translation component(112)Synchronous belt be connected, realize power pass It passs, drives the 14th cylinder(115)It moves back and forth, sucker(117)Pass through sucker fixed plate(118)Mounted on the 14th cylinder (115)Telescopic end for extending vertically close to battery, then passes through sucker(117)Battery is sucked, according to voltage internal resistance testing device (8)And bar code scanner(9)Detection as a result, defective work is transported to defective products drawing mechanism(12)In, by certified products It is transported to group through-connection station component(13)In;
The defective products drawing mechanism(12)Including the carriage that discharges(121), the 6th motor(122), third V belt translation component (123), discharging drive roll(124), discharging driven roller(125), outfeed belt(126)And adjusting screw(127), discharge defeated Send frame(121)It is fixed at rack components(1)On, discharge drive roll(124)With discharging driven roller(125)It is mounted on out Expect carriage(121)On, outfeed belt(126)It is wrapped in discharging drive roll(124)With discharging driven roller(125)On, Middle discharging driven roller(125)Adjusting screw can be passed through(127)The two distance is adjusted, to be tensioned outfeed belt(126), third band Transmission parts(123)Connect the 6th motor(122)Output shaft and discharging drive roll(124)Shaft, with passing power, band It moves by blanking conveying robot unit(11)It carries the unqualified battery to come and transports working machine;
The group through-connection station component(13)The battery qualified for placing detection, group through-connection station component(13)Including Change-over frame(131)、 Sensor(132), the 15th cylinder(133), turning rolls(134), idler wheel(135)And clamp system(136), Change-over frame(131) It is fixed at rack components(1)On, sensor(132)It is arranged in Change-over frame(131)Lower section, for detecting whether battery b arrives Position controls the 15th cylinder(133)Work, the 15th cylinder(133)Pass through folded plate(137)Mounted on Change-over frame(131)Lower section, Turning rolls(134)For installing idler wheel(135), it is fixed at the 15th cylinder(133)Telescopic end, clamp system(136)Point Change-over frame is not fixed on it(131)Two sides clamp battery b, when the 15th cylinder(133)When elongation, idler wheel is driven(135)On It rises, to make clamp system(136)Work.
3. according to the method described in claim 2, it is characterized in that, the rack components(1)Including lower bearing bracket(14), it is upper anti- Shield(15), touch screen(16), manual operation platform(17), warning lamp(18)With control button component(19), lower bearing bracket(14)With In other devices of fixed setting, lower bearing bracket(14)Bottom is provided with universal wheel and fot screw, the entire machine of fixation for transhipment Device, upper protective cover(15)It is fixed at lower bearing bracket(14)On, working region is protected, securely and reliably, touch screen(16) Mounted on upper protective cover(15)Side, for controlling the parameter setting in workflow, manual operation platform(17)It is fixed at Lower bearing bracket(14)On, can artificial loading be realized by worker at this, battery to be tested is put into carrier, warning lamp(18)For urgent The alarm of situation, is fixed at protective cover(15)Top, control button component(19)Control folding and the machine of power supply Start and stop are fixed at protective cover(15)On.
4. according to the method described in claim 2, it is characterized in that, in battery case(215)A side setting recess item Shape recess(216), the clamping seats(210)It is arranged in strip recess(216)It is interior, clamping plate(211)It is located at clamping seats(210) Top, clamping seats(210)Outside setting there are two the first spring eye, be respectively arranged in two the first spring eyes described Fastening spring(212), and in strip recess(216)Outside chimb is provided with second spring hole, fastening spring(212)The other end It is arranged in second spring hole, passes through fastening spring(212)Act on clamping plate(211)Inner side edge battery a to be processed is fixed In battery case(215)It is interior;The clamping seats(210)Inside both sides be respectively arranged with guide rod(217), guide rod(217) It is threaded through Carrier base(213)The first axis hole in, clamping seats(210)Middle part be provided with catch bar(218), catch bar (218)Through setting in Carrier base(213)The second axis hole in, and in Carrier base(213)The other side be provided with promotion Block(219), pushing block(219)With the catch bar(218)It is connected, pushes pushing block(219)It can make clamping plate(211)With Battery a to be processed is detached from.
5. according to the method described in claim 3, it is characterized in that, the second lifting gear(14)Further include the second retention device and Push rod is unlocked, the setting of the second retention device lifts articles holding table second(143)Rear end on the downside of, the second retention device packet Include the second stop cylinder fixed seat(146), the second stop cylinder(147)With the second claw(148), the second stop cylinder(147) Fixing end passes through the second stop cylinder fixed seat(146)It is fixed at the second lifting articles holding table(143)On, the second claw (148)It is fixedly mounted on the second stop cylinder(147)On telescopic end, the second claw(148)Positioned at the second lifting articles holding table(143) Lower section, when second distance sensor(144)Detect the second lifting articles holding table(143)On carrier after, the second stop cylinder (147)Elongation jacks up the second claw(148), the second claw(148)Top is placed through the second lifting articles holding table(143)Wear Hole(149), stop the carrier of rear end(21);The unlock push rod setting lifts articles holding table second(143)Front end, it is described Unlock push rod include push rod(150)With push rod cylinder(151), push rod cylinder(151)It is fixed on the second lifting articles holding table(143) On front end, push rod(150)With push rod cylinder(151)Piston rod be connected, unlock when, push rod cylinder(151)It stretches Go out driving push rod(150)Push pushing block(219)It is unlocked plate(211)With battery a to be processed.
6. according to the method described in claim 2, it is characterized in that, the transport belt mechanism(22)Including carriage (221), belt conveyor(222), first band transmission parts(223), first motor(224), drive roll(225)And driven roller (226), carriage(221)It is fixed at rack components(1)On, drive roll(225)And driven roller(226)Mounted on defeated Send frame(221)On, belt conveyor(222)It is wrapped in drive roll(225)And driven roller(226)On, first motor(224)Gu It is fixed to be arranged in carriage(221)On, pass through first band transmission parts(223)Connect first motor(224)Output shaft with actively Roller(225)Shaft, the transport belt mechanism(22)Pass through first motor(224)Driving drives belt conveyor(222) It moves from right to left so that the carrier movement being placed on it, detection carrier reach carrier detent mechanism(23)First motor afterwards (224)It stops operating, by carrier detent mechanism(23)It is positioned.
7. according to the method described in claim 2, it is characterized in that, the stop device is arranged in positioning plate(232)After End, stop device includes lock pawl(235), stop pawl seat(239)With the second cylinder(236), second cylinder(236)Gu It is fixed to be arranged in the first air cylinder supporting structure(231)On, stop pawl seat(239)With the second cylinder(236)Piston rod be fixedly connected, only Pawl(235)It is arranged in stop pawl seat(239)Both sides, detection carrier(21)Reach carrier detent mechanism(23)When top, Lock pawl(235)It stretches out carrier(21)Positioning;First air cylinder supporting structure(231)It is fixed at rack components(1)On, it is described The first cylinder(233)It is fixed at the first air cylinder supporting structure(231)Inside, in the first air cylinder supporting structure(231)It is upper Axle sleeve, the positioning plate are provided on plate(232)On be provided with two guiding axis and be threaded through in axle sleeve, the first cylinder(233) Piston rod pass through upper plate and positioning plate(232)It is connected, in positioning plate(232)Limiting device is provided between upper plate;Institute The positioning plate stated(232)Top both sides the first locating piece is respectively set(240)With the second locating piece(241), the first locating piece (240)With the second locating piece(241)On be respectively arranged with recess, two recesses are formed and carrier(21)Compatible shape, Positioning plate(232)When rising, the first locating piece(240)With the second locating piece(241)By the carrier(21)Limit exists In two recesses.
8. according to the method described in claim 2, it is characterized in that, the linkage locking device includes side clamp jaw (237), third cylinder(238), linkage board(242)With rear end clamp jaw(243), third cylinder(238)It is fixed at positioning Plate(232)A side, side clamp jaw(237)With third cylinder(238)Piston rod be fixedly connected, linkage board(242) End and side clamp jaw(237)It is fixedly connected, the positioning plate(232)Middle part be provided with sliding slot, linkage board(242) It is arranged on the chute, the first locating piece(240)With the second locating piece(241)Inside is equipped with the rear end clamp jaw respectively (243), the rear end clamp jaw(243)Including bar portion and claw, claw is located at one end of bar portion, and it is fixed that bar portion is threaded through first Position block(240)With the second locating piece(241)Internal through-hole(248)It is interior, and have baffle in another end set of bar portion, it keeps off Compressed spring is set on plate(244), compressed spring(244)The other end and through-hole on step surface offset, in the bar portion Between be provided with connector(245), connector(245)Lower part be provided with spindle nose(246), the linkage board(242)At two Spindle nose(246)Cam path is respectively set in the position at place(247), the spindle nose(246)In cam path(247), described Cam path(247)A side be cam surface, third cylinder(238)Drive side clamp jaw(237)Advance locking carrier (21)Side, while linkage board(242)Advance, cam surface driving spindle nose makes rear end clamp jaw(243)Lock carrier(21)'s Rear end face.
9. according to the method described in claim 2, it is characterized in that, the carrier pusher(5)Including the 6th cylinder (51), the 6th cylinder mounting base(52), the first linear guides(53)And rod for stiring materials(54), the 6th cylinder mounting base(52)Fixation is set It sets in carrier conveyer(2)With carrier reflux(3)End, the 6th cylinder(51)It is fixed at the 6th cylinder mounting base (52)On, rod for stiring materials(54)Pass through the first linear guides(53)Mounted on the 6th cylinder mounting base(52)On, it can be linear along first Guide rail(53)Direction is moved, the 6th cylinder(51)Telescopic end passes through connecting rod(55)With rod for stiring materials(54)It is connected.
10. according to the method described in claim 2, it is characterized in that, the bat printing head assembly(67)Including the 8th cylinder (671), transversely-moving rack(672), intermediate slide unit(673), the 9th cylinder(674), vertical shift frame(675)And rubber head(676), the 8th cylinder (671)Fixing end is fixed at transversely-moving rack(672)On, transversely-moving rack(672)It is fixed at bat printing holder(66)On, centre is sliding Platform(673)It is fitted to transversely-moving rack by prismatic pair(672)In, with the 8th cylinder(671)Telescopic end is mutually fixedly connected, and the 9th Cylinder(674)It is fixed at intermediate slide unit vertically(673)On, telescopic end and vertical shift frame(675)It is connected, vertical shift frame(675) It is fitted to intermediate slide unit by prismatic pair(673)In, the vertical shift frame(675)Containing there are two vertically arranged dovetails Slot can adjust rubber head(676)Position in the horizontal plane, rubber head(676)Lower surface is provided with burr, dips paint pond(65)In Paint, by the 8th cylinder(671)With the 9th cylinder(674)Collective effect is transported to battery surface, carries out bat printing operation;Institute The clamp system stated(136)Including turning down bar(1361), fold bar mounting base(1362), clamp edge(1363), moving rail (1364), plush copper axis pin(1365)And spring(1366), turn down bar(1361)Shaft be fitted to fold bar mounting base (1362)In, turn down bar mounting base(1362)Upper end is fixed at Change-over frame(131)On the lower surface of tablet, edge is clamped (1363)It is mounted on moving rail by screw(1364)On, left and right Kong Wei may be selected, adapt to different size of battery, plush copper axis pin (1365)Left end has plush copper, right end to be fixed at moving rail(1364)In, turn down bar mounting base(1362)Matched by prismatic pair It closes and is mounted on plush copper axis pin(1365)In, spring(1366)Tension is mounted on plush copper axis pin(1365)In, both ends hold plush copper and Turn down bar mounting base(1362), not under by external force state, clamp edge(1363)In left side.
CN201810429438.XA 2018-05-08 2018-05-08 A kind of full-automatic production method of quadrate lithium battery Withdrawn CN108550872A (en)

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CN109703972A (en) * 2019-02-12 2019-05-03 安徽宏实自动化装备有限公司 A kind of automation crystal grain feeding device of three stations unification
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CN112549793A (en) * 2020-12-11 2021-03-26 深圳市华宇新能源科技有限公司 Ternary lithium battery processing is with spouting a yard device with direction limit function
CN113764719A (en) * 2021-08-16 2021-12-07 刘志超 But clamping device is used in continuous type lithium ion battery processing of autoloading
CN115535355A (en) * 2022-11-04 2022-12-30 苏州隆成电子设备有限公司 Automatic product carrying and boxing equipment

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109860752A (en) * 2019-01-23 2019-06-07 广州中国科学院沈阳自动化研究所分所 A kind of power battery automation dismantling line and its method
CN109860752B (en) * 2019-01-23 2024-04-26 广州中国科学院沈阳自动化研究所分所 Automatic power battery disassembling line and method thereof
CN109703972A (en) * 2019-02-12 2019-05-03 安徽宏实自动化装备有限公司 A kind of automation crystal grain feeding device of three stations unification
CN109703972B (en) * 2019-02-12 2024-05-14 合肥憬望智能科技有限公司 Three-station-in-one automatic grain feeding device
CN112549793A (en) * 2020-12-11 2021-03-26 深圳市华宇新能源科技有限公司 Ternary lithium battery processing is with spouting a yard device with direction limit function
CN113764719A (en) * 2021-08-16 2021-12-07 刘志超 But clamping device is used in continuous type lithium ion battery processing of autoloading
CN113764719B (en) * 2021-08-16 2024-02-09 深圳市英联达自动化装备有限公司 Clamping device capable of automatically feeding for continuous lithium ion battery processing
CN115535355A (en) * 2022-11-04 2022-12-30 苏州隆成电子设备有限公司 Automatic product carrying and boxing equipment

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Application publication date: 20180918