CN108544864A - A kind of automation marking device - Google Patents
A kind of automation marking device Download PDFInfo
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- CN108544864A CN108544864A CN201810546871.1A CN201810546871A CN108544864A CN 108544864 A CN108544864 A CN 108544864A CN 201810546871 A CN201810546871 A CN 201810546871A CN 108544864 A CN108544864 A CN 108544864A
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- marking device
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- 238000012216 screening Methods 0.000 claims abstract description 29
- 230000000007 visual effect Effects 0.000 claims abstract description 7
- 239000007788 liquid Substances 0.000 claims description 14
- 238000001179 sorption measurement Methods 0.000 claims description 10
- 238000012163 sequencing technique Methods 0.000 claims description 9
- 230000005415 magnetization Effects 0.000 claims description 7
- 230000007306 turnover Effects 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 3
- 238000003825 pressing Methods 0.000 claims description 2
- 230000008602 contraction Effects 0.000 claims 2
- 230000002950 deficient Effects 0.000 claims 1
- 238000010521 absorption reaction Methods 0.000 abstract 1
- 239000000463 material Substances 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000001960 triggered effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010330 laser marking Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41K—STAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
- B41K3/00—Apparatus for stamping articles having integral means for supporting the articles to be stamped
- B41K3/36—Apparatus for stamping articles having integral means for supporting the articles to be stamped with means for deforming or punching the copy matter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41K—STAMPS; STAMPING OR NUMBERING APPARATUS OR DEVICES
- B41K3/00—Apparatus for stamping articles having integral means for supporting the articles to be stamped
- B41K3/62—Details or accessories
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Abstract
The present invention is a kind of automation marking device, which is made of Working piece positioning device, marking device, visual determination screening plant and workpiece transfer device；The Working piece positioning device includes vibrating disk, and vibrating disk is horizontally placed on operation console, and the sequence guide rail end side of vibrating disk is equipped with feeding side push cylinder, and the piston rod of feeding side push cylinder has been provided opposite to absorption station；Air cylinder support upper end is installed with transverse cylinder, the piston-rod end of transverse cylinder is equipped with the first lifting cylinder, the piston rod front end of first lifting cylinder is equipped with stepper motor, stepper motor lower end is equipped with vacuum generator, vacuum generator does multi-dimensional movement in the same plane by transverse cylinder and the drive of the first lifting cylinder, laser range sensor is set to positioning table side, for measuring workpiece.Apparatus of the present invention can be carried out continuously mark, and automatic decision screens conveying work pieces.
Description
Technical Field
The invention relates to the technical field of marking in automobile part production, in particular to an automatic marking device.
Background
The common marking device is laser marking, which is to use laser beam to mark permanent marks on the surfaces of various materials, evaporate surface materials to expose deep materials, or cause chemical and physical changes of the surface materials to mark, or burn off partial materials through light energy to show the patterns and characters to be etched.
For some marking workpieces with small shapes, errors are easy to occur due to continuous recognition of human eyes, the labor intensity is high, and the automation degree is low.
Aiming at the problems, the invention provides the automatic marking machine which is simple in structure, good in identification effect, fast in identification beat and high in automation degree.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides an automatic marking device.
In order to achieve the technical purpose and achieve the technical effect, the invention is realized by the following technical scheme:
an automatic marking device comprises a workpiece positioning device, a marking device, a visual judgment screening device and a workpiece transfer device; wherein,
the workpiece positioning device comprises a vibration disc, a cylinder bracket, a transverse moving cylinder, a first lifting cylinder, a stepping motor, a vacuum generator, a positioning table, a feeding side pushing cylinder and a laser ranging sensor;
the vibrating plate is horizontally arranged on the operating table, a feeding side pushing cylinder is arranged on one side of the tail end of the sequencing guide rail of the vibrating plate, and an adsorption station is arranged opposite to a piston rod of the feeding side pushing cylinder;
the device comprises a cylinder support, a transverse moving cylinder, a first lifting cylinder, a stepping motor, a vacuum generator and a second lifting cylinder, wherein the transverse moving cylinder is arranged at the upper end of the cylinder support, the first lifting cylinder is arranged at the tail end of a piston rod of the transverse moving cylinder, the stepping motor is arranged at the front end of the piston rod of the first lifting cylinder, and the vacuum generator is driven by the transverse moving cylinder and the first lifting cylinder to do multi-dimensional movement in the same plane;
the positioning table is arranged in the limit stroke of the transverse moving air cylinder so as to ensure that the vacuum generator drives the workpiece to the positioning table, and the laser ranging sensor is arranged on the side edge of the positioning table and used for measuring the workpiece.
Further, the workpiece transfer device comprises an electric sliding table, a second lifting cylinder, a clamping jaw cylinder, a corresponding clamping jaw, a clamping jaw fixing plate and a clamping turnover cylinder, wherein,
a second lifting cylinder is slidably arranged on the electric sliding table, and the telescopic direction of a piston rod of the second lifting cylinder is vertical to the upward direction of the electric sliding table;
and a clamping jaw air cylinder and a clamping turnover air cylinder are respectively fixed at two ends of the clamping jaw fixing plate.
Further, beat the mark device and include "door" style of calligraphy frame structure of constituteing by left baffle, right baffle and an upper fixed plate, reserve the allowance that has the clamping jaw to pass through between left side baffle and the right baffle, be fixed with the gas-liquid pressure cylinder on the upper fixed plate, the piston rod of gas-liquid pressure cylinder extends to in the "door" style of calligraphy frame structure and stretches out and draw back downwards perpendicularly, the piston rod front end of gas-liquid pressure cylinder is fixed with the mould, be equipped with under going up the mould and beat the mark platform, beat and be equipped with corresponding matrix on the mark platform for when the work piece is beaten the standard, bulldoze the work piece by last mould, beat the mark bench and pass through the matrix with the work piece.
Furthermore, the vision screening device comprises a driving motor, a discharging conveying belt, a screening cylinder and an industrial camera, wherein the discharging conveying belt runs under the driving of the driving motor, the industrial camera and the screening cylinder are sequentially arranged in the conveying direction of the discharging conveying belt, and the screening cylinder is used for laterally pushing the discharging conveying belt and the remaining unqualified workpieces of the corresponding side guide rail.
Furthermore, the telescopic direction of the piston rod of the first lifting cylinder is perpendicular to the telescopic direction of the transverse moving cylinder, and the front end and the rear end of the first lifting cylinder and the front end of the transverse moving cylinder are respectively provided with a magnetization switch for detecting whether the piston rods of the first lifting cylinder and the transverse moving cylinder are stretched in place.
Further, the second lifting cylinder is perpendicular to the electric sliding table.
Furthermore, the tail end of the sequencing guide rail of the vibration disc is also provided with a proximity switch, and when the proximity switch is triggered by a workpiece, the feeding side pushing cylinder pushes the workpiece to an adsorption station.
Further, still be equipped with the screening sensor on the unloading conveyer belt for control industry camera when detecting the work piece and pass through, distinguish the work piece shooing.
The invention has the beneficial effects that:
the device can continuously mark, automatically judge, screen and convey the workpiece, and has the advantages of simple structure, good identification effect, fast identification beat and high automation degree.
Drawings
FIG. 1 is a schematic view of the overall structure of the apparatus of the present invention;
FIG. 2 is a block diagram of a workpiece positioning device according to the present invention;
FIG. 3 is an enlarged schematic view of an upper mold and a marking table according to the present invention;
FIG. 4 is a schematic view of the marking device of the present invention;
FIG. 5 is a schematic view of an electric slide table according to the present invention;
FIG. 6 is a schematic view of a workpiece transfer apparatus according to the present invention;
FIG. 7 is an enlarged schematic view of the blanking conveyor belt and the screening cylinder of the present invention;
FIG. 8 is an enlarged schematic view of the positioning table and the adsorption station of the workpiece positioning device of the present invention;
FIG. 9 is a first perspective view of the vision screening apparatus of the present invention;
FIG. 10 is a perspective view of a second perspective view of the vision screening apparatus of the present invention;
FIG. 11 is a schematic view of the magnetization switch position of the present invention;
fig. 12 is a schematic view of a proximity switch according to the present invention.
The reference numbers in the figures illustrate: the device comprises a workpiece positioning device 1, a marking device 2, a visual judgment screening device 3, a workpiece transfer device 4, a cylinder support 6, a transverse moving cylinder 7, a first lifting cylinder 8, a stepping motor 9, a vacuum generator 10, a positioning table 11, a feeding side pushing cylinder 12, a laser ranging sensor 13, an electric sliding table 14, a second lifting cylinder 15, a clamping jaw cylinder 16, a clamping jaw fixing plate 17, a clamping and overturning cylinder 18, a left baffle plate 19, a right baffle plate 20, an upper fixing plate 21, an upper die 22, a marking table 23, a driving motor 24, a blanking conveying belt 25, a screening cylinder 26, an industrial camera 27, an electric sliding table limit trigger 28, an adsorption station 29, a magnetization switch 30, a proximity switch 31, a gas-liquid pressurizing cylinder 32 and a screening sensor 33.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1, an automatic marking device is composed of a workpiece positioning device 1, a marking device 2, a visual judgment screening device 3 and a workpiece transfer device 4; wherein,
as shown in fig. 2 and 8, the workpiece positioning device comprises a vibration disc, a cylinder support 6, a transverse moving cylinder 7, a first lifting cylinder 8, a stepping motor 9, a vacuum generator 10, a positioning table 11, a feeding side pushing cylinder 12 and a laser distance measuring sensor 13;
the vibration disc is horizontally arranged on the operating platform, the vibration disc can adopt a conventional vibration disc in the field, a feeding side pushing cylinder 12 is arranged at one side of the tail end of a sequencing guide rail of the vibration disc, and an adsorption station 29 is arranged opposite to a piston rod of the feeding side pushing cylinder 12;
the upper end of the cylinder support 6 is provided with a transverse moving cylinder 7, the tail end of a piston rod of the transverse moving cylinder 7 is provided with a first lifting cylinder 8, the front end of the piston rod of the first lifting cylinder 7 is provided with a stepping motor 9, the lower end of the stepping motor 9 is provided with a vacuum generator 10, and the vacuum generator 10 is driven by the transverse moving cylinder 7 and the first lifting cylinder 8 to do multidimensional movement in the same plane;
the positioning table 11 is arranged in the limit stroke of the transverse moving cylinder 7 to ensure that the vacuum generator 10 drives the workpiece to the positioning table 11, and the laser ranging sensor 13 is arranged on the side edge of the positioning table 11 and used for measuring the workpiece.
As shown in fig. 5 and 6, the workpiece transfer device 4 includes an electric sliding table 14, a second lifting cylinder 15, a clamping jaw cylinder 16 and a corresponding clamping jaw, a clamping jaw fixing plate 17 and a clamping turnover cylinder 18, wherein,
a second lifting cylinder 15 is slidably arranged on the electric sliding table 14, and the telescopic direction of a piston rod of the second lifting cylinder 15 is vertical to the electric sliding table 14 and upwards;
and a clamping jaw air cylinder 16 and a clamping turnover air cylinder 18 are respectively fixed at two ends of the clamping jaw fixing plate 17.
As shown in fig. 3 and 4, the marking device 2 includes a frame structure shaped like a Chinese character 'men' which is composed of a left baffle 19, a right baffle 20 and an upper fixing plate 21, an allowance for a clamping jaw to pass through is reserved between the left baffle 19 and the right baffle 20, a gas-liquid pressure cylinder 32 is fixed on the upper fixing plate 21, a piston rod of the gas-liquid pressure cylinder 32 extends into the frame structure shaped like a Chinese character 'men' and vertically extends downwards, an upper die 22 is fixed at the front end of the piston rod of the gas-liquid pressure cylinder 32, a marking table 23 is arranged under the upper die 22, and a corresponding character die is arranged on the marking table 23 and used for pushing and pressing the workpiece by the upper die 22 when the workpiece is marked and carving characters on the marking table 23 through the character die.
As shown in fig. 7, 9 and 10, the visual screening device 3 includes a driving motor 24, a blanking conveyor belt 25, a screening cylinder 26 and an industrial camera 27, the blanking conveyor belt 25 is driven by the driving motor 24 to operate, the industrial camera 27 and the screening cylinder 26 are sequentially arranged along the conveying direction of the blanking conveyor belt 25, and the screening cylinder 26 is used for pushing an opening on the side of an unqualified workpiece left on the blanking conveyor belt 25 and a corresponding side guide rail.
As shown in fig. 11, the extension direction of the piston rod of the first lifting cylinder 8 is perpendicular to the extension direction of the traverse cylinder 7, and the front end and the rear end of the first lifting cylinder 8 and the front end of the traverse cylinder 7 are provided with magnetization switches 30 for detecting whether the piston rods of the first lifting cylinder 8 and the traverse cylinder 7 are extended in place.
The second lifting cylinder 15 is arranged perpendicular to the electric sliding table 14.
As shown in fig. 12, the tail end of the sequencing guide rail of the vibrating tray is further provided with a proximity switch 31, and when the proximity switch 31 is triggered by a workpiece, the feeding side pushing cylinder 12 pushes the workpiece to the adsorption station 29.
The blanking conveyor belt 25 is further provided with a screening sensor 33 for controlling the industrial camera 27 to photograph and judge the workpiece when the workpiece is detected to pass through.
Principle and working process of the invention
When the device works, a workpiece is placed into a disc of a vibration disc, the vibration disc enables marking of the workpiece to be consistent in the workpiece surface sequencing direction, a sequencing guide rail of the vibration disc sequences the workpiece, a proximity switch 31 is arranged at the tail end of the sequencing guide rail, the workpiece triggers the proximity switch 31, and a feeding side pushing cylinder 12 pushes the workpiece to an adsorption station 29. The first lifting cylinder 8 descends to drive the vacuum generator 10 to suck the workpiece tightly, the front end and the rear end of the first lifting cylinder 8 are provided with the magnetization switches 30, when the first lifting cylinder 8 retracts to the right position and sends a right position signal to control the transverse moving cylinder 7 to start lifting, the front end of the transverse moving cylinder 7 is provided with the magnetizing switch 30, the right position signal is sent to control the stepping motor 9 and the laser ranging sensor 13 to start to work in a matching way, the stepping motor 9 starts to drive the workpiece to rotate, the laser ranging sensor 13 starts to detect the workpiece, when the distance measuring sensor 13 finds the position, the stepping motor 9 stops rotating, the first lifting cylinder 8 is controlled to descend, the vacuum generator 10 is controlled to be turned off after the first lifting cylinder 8 descends in place, a workpiece is placed on the positioning table 11, the proximity switches 31 are arranged on two sides of the positioning table 11, the proximity switches 31 control the transverse moving cylinder 7 to move back, and the marking position is enabled to be clear.
The transverse moving cylinder 7 retracts to send a position signal, the electric sliding table 14 is controlled to move leftwards, the second lifting cylinder 15 is driven to move leftwards, when the electric sliding table 14 triggers the left limit sensor 28, the second lifting cylinder 15 rises to position, the clamping jaw 16 clamps a positioned workpiece, after clamping, the position signal is sent to control the electric sliding table 14 to move leftwards, when the electric sliding table 14 moves to a marking position, the second lifting cylinder 15 falls, the workpiece is placed on the marking table 23, the workpiece triggers the marking proximity switch 31, the second lifting cylinder 15 is controlled to rise, and the marking position moves rightwards along with the electric sliding table 14, and the marking position is enabled to be clear. The electric sliding table 14 moves to the right limit position to control the gas-liquid pressure cylinder 32 to press down, the upper die 22 is arranged at the front end of the piston rod of the gas-liquid pressure cylinder 32, the upper die 22 pushes and presses the workpiece, and the workpiece is marked on the marking table 23. The back end of the gas-liquid pressure cylinder 32 is provided with a magnetization switch 30, when the gas-liquid pressure cylinder 32 retracts to the right position and sends a position signal to control the electric sliding table 14 to move leftwards, the left limit position 28 is triggered again, the second lifting cylinder 15 descends, and the clamping jaw cylinder 16 repeats the actions. Meanwhile, the clamping and overturning cylinder 18 is also driven to the marking table 23 by the electric sliding table 14, a signal in place is sent after a workpiece is clamped, the second lifting cylinder 15 rises, the electric sliding table 14 moves to the blanking conveying belt 25, and the workpiece is clamped and overturned in the moving process. After the electric sliding table 14 moves to the right limit position, the clamping and overturning air cylinder 18 is controlled to place the overturned workpiece on the blanking conveying belt 25. Meanwhile, the second lifting cylinder 15 ascends and moves left along with the electric sliding table 14, and the conveying judgment is enabled.
The distance A between the two clamping jaws is equal to the distance A between the adsorption station 29 and the marking table 23 and the distance A between the marking table 23 and the blanking conveyor belt 25. After debugging, the effect that can be reached is:
the two stations are clamped simultaneously, and the two stations are released simultaneously.
The workpiece is conveyed along with the conveying belt on the blanking conveying belt 25, the marking surface of the workpiece faces upwards, the screening sensor 33 is triggered in the moving process of the workpiece, and the screening sensor 33 controls the industrial camera 27 to photograph and judge the workpiece. If the workpiece is qualified by comparison with the standard part, the screening cylinder 26 does not act, and the blanking conveyor belt 25 scratches the qualified workpiece into the bin. If the workpiece is judged to be unqualified by comparison with the standard part, the blanking conveyor belt 25 rotates for a set distance, and the screening cylinder moves 26 to push the unqualified workpiece into the waste bin.
In addition, it should be noted that the terms "first", "second", and the like in the specification are used for distinguishing various components, elements, steps, and the like in the specification, and are not used for representing a logical relationship or a sequential relationship between the various components, elements, steps, and the like, unless otherwise specified or indicated.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (8)
1. An automatic marking device is characterized by comprising a workpiece positioning device (1), a marking device (2), a visual judgment screening device (3) and a workpiece transfer device (4); wherein,
the workpiece positioning device comprises a vibrating disc, a cylinder support (6), a transverse moving cylinder (7), a first lifting cylinder (8), a stepping motor (9), a vacuum generator (10), a positioning table (11), a feeding side pushing cylinder (12) and a laser ranging sensor (13);
the vibrating plate is horizontally arranged on the operating table, a feeding side pushing cylinder (12) is arranged on one side of the tail end of the sequencing guide rail of the vibrating plate, and an adsorption station (29) is arranged opposite to a piston rod of the feeding side pushing cylinder (12);
the device is characterized in that a transverse moving cylinder (7) is arranged at the upper end of the cylinder support (6), a first lifting cylinder (8) is arranged at the tail end of a piston rod of the transverse moving cylinder (7), a stepping motor (9) is arranged at the front end of the piston rod of the first lifting cylinder (7), a vacuum generator (10) is arranged at the lower end of the stepping motor (9), and the vacuum generator (10) is driven by the transverse moving cylinder (7) and the first lifting cylinder (8) to do multi-dimensional motion in the same plane;
the positioning table (11) is arranged in the limit stroke of the transverse moving cylinder (7) to ensure that the vacuum generator (10) drives a workpiece to the positioning table (11), and the laser ranging sensor (13) is arranged on the side edge of the positioning table (11) and used for measuring the workpiece.
2. The automated marking device according to claim 1, wherein the workpiece transfer device (4) comprises an electric sliding table (14), a second lifting cylinder (15), a clamping jaw cylinder (16) and corresponding clamping jaws, a clamping jaw fixing plate (17) and a clamping overturning cylinder (18), wherein,
a second lifting cylinder (15) is slidably arranged on the electric sliding table (14), and the telescopic direction of a piston rod of the second lifting cylinder (15) is vertical to the electric sliding table (14) and upwards;
and a clamping jaw air cylinder (16) and a clamping turnover air cylinder (18) are respectively fixed at two ends of the clamping jaw fixing plate (17).
3. The automated marking device according to claim 2, wherein the marking device (2) comprises a frame structure in the shape of a Chinese character 'men' consisting of a left baffle (19), a right baffle (20) and an upper fixing plate (21), allowance for the clamping jaw to pass through is reserved between the left baffle plate (19) and the right baffle plate (20), a gas-liquid pressure cylinder (32) is fixed on the upper fixing plate (21), a piston rod of the gas-liquid pressure cylinder (32) extends into the frame structure shaped like a Chinese character 'men' and vertically extends downwards, an upper die (22) is fixed at the front end of a piston rod of the gas-liquid pressure cylinder (32), a marking table (23) is arranged under the upper die (22), the marking table (23) is provided with a corresponding matrix, the device is used for pressing the workpiece by an upper die (22) when the workpiece is marked, and lettering the workpiece through a lettering die on a marking table (23).
4. The automatic marking device according to claim 3, wherein the visual screening device (3) comprises a driving motor (24), a blanking conveyor belt (25), a screening cylinder (26) and an industrial camera (27), the blanking conveyor belt (25) is driven by the driving motor (24) to operate, the industrial camera (27) and the screening cylinder (26) are sequentially arranged in the conveying direction of the blanking conveyor belt (25), and the screening cylinder (26) is used for pushing defective workpieces left on the blanking conveyor belt (25) and corresponding side guide rails to the side.
5. The automatic marking device according to claim 1, wherein the extension and contraction direction of the piston rod of the first lifting cylinder (8) is perpendicular to the extension and contraction direction of the traverse cylinder (7), and the front end and the rear end of the first lifting cylinder (8) and the front end of the traverse cylinder (7) are respectively provided with a magnetization switch (30) for detecting whether the piston rods of the first lifting cylinder (8) and the traverse cylinder (7) are extended and contracted in place.
6. The automated marking device according to claim 2, wherein the second lifting cylinder (15) is arranged perpendicular to the electric slide (14).
7. The automatic marking device according to claim 1, wherein a proximity switch (31) is further arranged at the tail end of the sequencing guide rail of the vibrating disc, and the feeding side pushing cylinder (12) is used for pushing the workpiece to the adsorption station (29) when the workpiece triggers the proximity switch (31).
8. The automatic marking device as claimed in claim 4, wherein a screening sensor (33) is further arranged on the blanking conveyor belt (25) and used for controlling the industrial camera (27) to photograph and distinguish the workpiece when the workpiece is detected to pass through.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810546871.1A CN108544864A (en) | 2018-05-31 | 2018-05-31 | A kind of automation marking device |
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| CN201810546871.1A CN108544864A (en) | 2018-05-31 | 2018-05-31 | A kind of automation marking device |
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| CN201810546871.1A Pending CN108544864A (en) | 2018-05-31 | 2018-05-31 | A kind of automation marking device |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109108481A (en) * | 2018-10-25 | 2019-01-01 | 珠海格力智能装备有限公司 | marking device and heater production line |
| CN110314998A (en) * | 2019-05-28 | 2019-10-11 | 苏州康克莱自动化科技有限公司 | A kind of bushing automatic transportation equipment and stamping device |
| CN115026537A (en) * | 2022-08-10 | 2022-09-09 | 苏州康克莱自动化科技有限公司 | Automatic feeding and positioning device for liner tube |
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