CN212916630U - Full-automatic pile machine that divides of FPC defective products - Google Patents
Full-automatic pile machine that divides of FPC defective products Download PDFInfo
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- CN212916630U CN212916630U CN202021236748.9U CN202021236748U CN212916630U CN 212916630 U CN212916630 U CN 212916630U CN 202021236748 U CN202021236748 U CN 202021236748U CN 212916630 U CN212916630 U CN 212916630U
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Abstract
The utility model discloses a full-automatic branch of FPC defective products is piled machine, including the end cabinet and install the line on end cabinet upper portion and sweep light source module, material loading upset module, remove the module, transport module and pay-off module, material loading upset module is located the left side of base upper cabinet face and is used for product material loading and upset, it is located the middle part position of end cabinet upper cabinet face and is used for removing material loading upset module to remove the module, the pay-off module is used for removing the product that the material loading module sent to transport module side, the line is swept light source module and is located pay-off module top and be used for shooing the product and discern the defective products mark on it, then pass back information to control system, the transport module is located the right side of end cabinet upper cabinet face and carries different product to different heap material level according to control command. The full-automatic pile machine of dividing of FPC defective products is made conveniently, and degree of automation is high, not only effectively improves letter sorting and divides the heap efficiency and divide the heap quality, reduces artifical intensity moreover, reduces the human cost, and the practicality is high.
Description
Technical Field
The utility model relates to a full-automatic branch of FPC defective products is piled machine relates to FPC production facility technical field.
Background
In the marking and sorting process of defective products of FPC materials of a camera module, most sorting processes adopt manual work to see the number of marks such as X newspapers, mark points, punching holes and the like, stack and sort set plates, and pack and deliver the products according to the corresponding number; however, as the camera modules required by the market are smaller and smaller, and each set is provided with more than 100 small pcs, the problems of pile splitting error, efficiency reduction and the like frequently occur in manual pile splitting, and customer complaints are caused; and the manual intensity of manual sorting is big, sorts inefficiency, therefore increases the human cost.
SUMMERY OF THE UTILITY MODEL
The utility model discloses the technical problem that will solve is: the full-automatic FPC defective product stacking machine can effectively improve sorting efficiency.
In order to solve the technical problem, the utility model discloses a realize through following technical scheme:
a full-automatic pile dividing machine for FPC defective products comprises a bottom cabinet, a line scanning light source module, a feeding overturning module, a moving module, a carrying module and a feeding module, wherein the line scanning light source module, the feeding overturning module, the moving module, the carrying module and the feeding module are mounted on the upper portion of the bottom cabinet, the front-back direction of the bottom cabinet is X-direction, the left-right direction of the bottom cabinet is Y-direction, the feeding overturning module is located on the left side of the upper cabinet surface of a base and used for feeding and overturning products, the moving module is located in the middle of the upper cabinet surface of the bottom cabinet and used for moving the feeding overturning module, the feeding module is used for moving the products sent by the feeding module to the side of the carrying module, the line scanning light source module is located above the feeding module and used for photographing the products and identifying defective product marks on the line scanning light source module, then the information is transmitted back to a control system, the control system sends a control command to the carrying module according to the information, the carrying module, the material stacking position is located in the right area of the upper cabinet surface of the bottom cabinet.
As preferred, material loading upset module includes door type support frame and material loading tilting mechanism, material loading tilting mechanism includes material loading box, sharp module, lift cylinder, revolving cylinder, slip table cylinder and sucking disc mechanism, sucking disc mechanism connects on revolving cylinder's piston, and revolving cylinder's cylinder body passes through the fixing base and connects the tailpiece of the piston at the slip table cylinder, and the cylinder body of slip table cylinder passes through the fixing base and connects the tailpiece of the piston at lift cylinder, and the cylinder body of lift cylinder is fixed on the movable block of sharp module, and the left surface at the horizontal hack lever of door type support frame is fixed to the sharp module, door type support frame is along X to fixing on the top cabinet panel at the bottom cabinet, material loading box is located a side of door type support frame and fixes on the bottom.
Preferably, the feeding module comprises a linear motion cylinder and a tray, the linear motion cylinder is fixed on an upper cabinet plate of the bottom cabinet along the Y direction, the door-shaped support frame stretches across two sides of the front end of the linear motion cylinder, the lower side of the tray is fixed on a movable seat of the linear motion cylinder, the front end of the linear motion cylinder is located on one side of the upper material box, and the rear end of the linear motion cylinder is located in the middle position of the side face of the material stacking position.
Preferably, the line scanning light source module comprises a camera probe and a camera fixing seat for fixing the camera probe, the camera fixing seat is fixed on the right side face of a horizontal cross rod of the door-shaped support frame, and the camera probe is vertically arranged downwards and is located right above the linear motion cylinder.
Preferably, the carrying module comprises a rear door type supporting frame, a rear straight line module, a rear sucker mechanism, a rear lifting cylinder and a lower straight line module, the rear door type supporting frame is arranged along the X direction and located on the right side of the door type supporting frame, the rear straight line module is fixed on the right side of a horizontal frame rod of the rear door type supporting frame and stretches across two sides of the rear end portion of the linear motion cylinder, the rear lifting cylinder is fixed on a movable block of the rear straight line module through a fixing seat, the lower straight line module is fixed at the lower end of a piston rod of the rear lifting cylinder through the fixing seat and arranged along the Y direction, and the rear sucker mechanism is connected to the lower side of the movable block of the.
Preferably, the control system is integrally installed in the bottom cabinet and is used for controlling the operation of the line scanning light source module, the feeding overturning module, the moving module, the carrying module and the feeding module.
Preferably, the bottom cabinet is provided with a protective cover positioned outside the line scanning light source module, the feeding overturning module, the moving module, the carrying module and the feeding module.
Compared with the prior art, the utility model discloses an useful part is: the full-automatic pile machine of dividing of FPC defective products makes conveniently, and degree of automation is high, not only effectively improves letter sorting and divides the heap efficiency and divide the heap quality, reduces artifical intensity moreover, reduces the human cost, therefore the practicality is high.
Description of the drawings:
in order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts;
fig. 1 is a perspective view of the present invention without a protective cover;
fig. 2 is a perspective view of the present invention from another perspective when the protective cover is not installed;
fig. 3 is a perspective view of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it should be apparent that the described embodiments are only some embodiments of the present invention, but not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work all belong to the protection scope of the present invention:
as shown in fig. 1 to 3, a full-automatic stacking machine for defective FPC products comprises a bottom cabinet 1, and a line-scanning light source module, a feeding turnover module, a moving module, a carrying module and a feeding module which are installed on the upper portion of the bottom cabinet, wherein in practical application, for convenient operation and installation, a control system is integrated in the bottom cabinet for controlling the operation of the line-scanning light source module, the feeding turnover module, the moving module, the carrying module and the feeding module, and further, for improving safety, a protective cover 3 is provided on the bottom cabinet outside the line-scanning light source module, the feeding turnover module, the moving module, the carrying module and the feeding module, and for convenient operation, the protective cover is an openable and closable cover body, and is provided with a control key device connected to a control display screen and the control system outside the protective cover, the front-back direction of the bottom cabinet is an X direction, and the left-right direction is a Y direction, the feeding overturning module is positioned on the left side of the upper cabinet surface of the base and used for feeding and overturning products, the moving module is positioned in the middle of the upper cabinet surface of the base and used for moving the feeding overturning module, the feeding module is used for moving the products sent by the feeding module to the side surface of the carrying module, the line scanning light source module is positioned above the feeding module and used for photographing the products and identifying defective product marks on the products, then the information is transmitted back to the control system, the control system sends a control command to the carrying module according to the information, the carrying module is positioned on the right side of the upper cabinet surface of the base and carries different products to different stacking positions 4 according to the control command, the stacking positions are positioned in the right side area of the upper cabinet surface of the base, the stacking positions are a plurality of blocks, each block is a stacking area of different defective products, and in practical application, a raised support frame plate 5 can be arranged on the base cabinet according to requirements, then, the line scanning light source module, the loading overturning module, the moving module, the carrying module and the feeding module are all arranged on the supporting frame plate, so that the installation and the disassembly are convenient and the space utilization rate is improved.
In this embodiment, in order to facilitate loading and double-sided sorting, the loading turnover module comprises a door-shaped support frame 6 and a loading turnover mechanism, the loading turnover mechanism comprises a loading box 7, a linear module 8, a lifting cylinder 9, a rotary cylinder 10, a sliding table cylinder 11 and a sucker mechanism 12, the sucker mechanism is connected to a piston of the rotary cylinder, a cylinder body of the rotary cylinder is connected to a piston end of the sliding table cylinder through a fixing seat, the cylinder body of the sliding table cylinder is connected to a piston end of the lifting cylinder through a fixing seat, the cylinder body of the lifting cylinder is fixed to a movable block of the linear module, the linear module is fixed to the left side of a horizontal frame rod of the door-shaped support frame, the door-shaped support frame is fixed to an upper cabinet panel of a base cabinet along the X direction, the loading box is located on one side of the door-shaped support frame and is, the product is placed and stacked in the feeding box through the manual work, then the feeding process is completed, and the sucking disc mechanism is under the control of sharp module, lift cylinder and slip table cylinder for sucking disc mechanism moves to the feeding box top, then rises after descending and holding the product, then moves to the material loading position of pay-off module again, and when needs overturn, then after sucking disc mechanism holds the product again, control revolving cylinder rotatory 180 degrees can, convenient and fast and practicality are high.
Further, for raising the efficiency, material loading tilting mechanism sets up to two sets of and symmetrical setting in pay-off module both sides, in this embodiment, for convenient operation control, the pay-off module includes linear motion cylinder 13, tray 14, the linear motion cylinder is followed Y to fixing on the last cupboard board of end cabinet, the door type support frame spanes in the front end both sides of linear motion cylinder, and the downside of tray is fixed on the sliding seat of linear motion cylinder, and the front end of linear motion cylinder is located one side of last magazine, and the rear end is located the side middle part position of piling the material level, therefore, after sucking disc mechanism holds the product, removes to the tray top, then drives the lower material level at product to rear portion by the linear motion cylinder to accomplish the pay-off process.
In this embodiment, for the convenient discernment that carries out the defective products, light source module is swept to line includes camera probe 15 and the camera fixing base 16 of fixed camera probe, and the right flank at the horizontal pole of door type support frame is fixed to the camera fixing base, and the vertical downward setting of camera probe just is located the linear motion cylinder directly over, when the product transmits on the tray, when passing through camera probe below, owing to be equipped with the sensor on the camera fixing base and detect the product position, then control camera probe and shoot, then will shoot information routing to control system.
For conveniently carrying the product to piling up the region in this embodiment, the transport module includes back door type support frame 17, back sharp module 18, back sucking disc mechanism 19 and back lift cylinder 20 and lower sharp module 21, back door type support frame is along X to setting up and being located door type support frame right side, and back sharp module is fixed on the right side of the horizontal hack lever of back door type support frame and is spaned in the rear end portion both sides of rectilinear motion cylinder, and back lift cylinder passes through the fixing base to be fixed on the movable block of back sharp module, lower sharp module is fixed at the piston rod lower extreme of back lift cylinder and is followed Y to the setting through the fixing base, back sucking disc mechanism passes through the connecting piece and connects the movable block downside at lower sharp module. Therefore, the lifting cylinder is driven to move through the rear linear module, the lower linear module drives the rear sucker mechanism to move linearly, the carrying process of products in the two-dimensional plane is achieved, and the carrying device is convenient and fast.
In practical application, FPC product is manually placed and stacked in a feeding box, then a linear module is controlled to drive a sucker mechanism to move to the upper part of the feeding box, then a lifting cylinder is controlled to drive the sucker mechanism to descend until the product is sucked, then the sucker mechanism is driven to ascend and continuously move to the upper part of a tray of a feeding module, then the product is put down on the tray, then the linear motion cylinder is controlled to drive the tray to move to the lower part of a camera probe, the camera probe takes a picture and identifies related mark information, then the product returns to an initial position, the sucker mechanism sucks the product and ascends, then a rotary cylinder is controlled to rotate 180 degrees to realize the turnover of the product, then the product is placed on the tray again, then the linear motion cylinder drives the product to the lower part of the camera probe to take a picture, after taking a picture, the product is continuously driven to a feeding position at the tail part, then a control system marks information of two defective products according to the, and sending a control instruction to the carrying module, controlling the rear linear module, the rear lifting cylinder and the lower linear module to drive the rear sucker mechanism to suck the products on the tray to a preset piling region, and performing reciprocating circulation to complete the continuous sorting and piling processes of all the products.
It is to be emphasized that: the above embodiments are only preferred embodiments of the present invention, and are not intended to limit the present invention in any form, and any simple modifications, equivalent changes and modifications made by the technical spirit of the present invention to the above embodiments are all within the scope of the technical solution of the present invention.
Claims (7)
1. The utility model provides a full-automatic heap machine that divides of FPC defective products which characterized in that: the automatic feeding and overturning device comprises a bottom cabinet, a line-scanning light source module, a feeding and overturning module, a moving module, a carrying module and a feeding module, wherein the line-scanning light source module, the feeding and overturning module, the moving module, the carrying module and the feeding module are arranged on the upper portion of the bottom cabinet, the front-back direction of the bottom cabinet is an X direction, the left-right direction of the bottom cabinet is a Y direction, the feeding and overturning module is positioned on the left side of the upper cabinet surface of a base and is used for feeding and overturning products, the moving module is positioned in the middle of the upper cabinet surface of the bottom cabinet and is used for moving the feeding and overturning module, the feeding module is used for moving the products sent by the feeding module to the side surface of the carrying module, the line-scanning light source module is positioned above the feeding module and is used for photographing the products and identifying defective product marks on the products, then the information is transmitted back to a control system, the control system sends control, the material stacking position is located in the right area of the upper cabinet surface of the bottom cabinet.
2. The full-automatic FPC defective product stacking machine according to claim 1, wherein: the material loading upset module includes door type support frame and material loading tilting mechanism, material loading tilting mechanism includes material loading box, sharp module, lift cylinder, revolving cylinder, slip table cylinder and sucking disc mechanism, sucking disc mechanism connects on revolving cylinder's piston, and revolving cylinder's cylinder body passes through the fixing base and connects the tailpiece of the piston at the slip table cylinder, and the cylinder body of slip table cylinder passes through the fixing base and connects the tailpiece of the piston at lift cylinder, and the cylinder body of lift cylinder is fixed on the movable block of sharp module, and the left surface at the horizontal hack lever of door type support frame is fixed to sharp module, door type support frame is along X to fixing on the upper cabinet panel of base cabinet, material loading box is located a side of door type support frame and fixes on the base cabinet.
3. The full-automatic FPC defective product stacking machine according to claim 2, wherein: the pay-off module includes linear motion cylinder, tray, the linear motion cylinder is along Y to fixing on the last cabinet board of end cabinet, the door type support frame spanes in the preceding tip both sides of linear motion cylinder, and the downside of tray is fixed on the sliding seat of linear motion cylinder, and the front end of linear motion cylinder is located one side of last magazine, and the rear end is located the side middle part position of piling the material level.
4. The full-automatic FPC defective product stacking machine according to claim 3, wherein: the line scanning light source module comprises a camera probe and a camera fixing seat for fixing the camera probe, the camera fixing seat is fixed on the right side face of a horizontal cross rod of the door-shaped support frame, and the camera probe is vertically downwards arranged and is located right above the linear motion cylinder.
5. The full-automatic FPC defective product stacking machine according to claim 4, wherein: the transport module includes back door type support frame, back sharp module, back sucking disc mechanism and back lift cylinder and lower sharp module, back door type support frame is along X to setting up and being located door type support frame right side, and back sharp module is fixed on the right side of the horizontal hack lever of back door type support frame and spanes in the rear end portion both sides of rectilinear motion cylinder, and back lift cylinder passes through the fixing base to be fixed on the movable block of back sharp module, down sharp module is fixed at the piston rod lower extreme of back lift cylinder and is followed Y to setting through the fixing base, back sucking disc mechanism passes through the connecting piece and connects the movable block downside at sharp module down.
6. The full-automatic FPC defective product stacking machine according to claim 1, wherein: the control system is integrally installed in the bottom cabinet and used for controlling the operation of the line scanning light source module, the feeding overturning module, the moving module, the carrying module and the feeding module.
7. The full-automatic FPC defective product stacking machine according to claim 1, wherein: the bottom cabinet is provided with a protective cover which is positioned outside the line scanning light source module, the feeding overturning module, the moving module, the carrying module and the feeding module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021236748.9U CN212916630U (en) | 2020-06-30 | 2020-06-30 | Full-automatic pile machine that divides of FPC defective products |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021236748.9U CN212916630U (en) | 2020-06-30 | 2020-06-30 | Full-automatic pile machine that divides of FPC defective products |
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| CN212916630U true CN212916630U (en) | 2021-04-09 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113231330A (en) * | 2021-05-18 | 2021-08-10 | 江苏力德尔电子信息技术有限公司 | AVI visual inspection machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113231330A (en) * | 2021-05-18 | 2021-08-10 | 江苏力德尔电子信息技术有限公司 | AVI visual inspection machine |
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Address after: Room 102, building 17, Northwest District, Suzhou nano City, 99 JinJiHu Road, Suzhou Industrial Park, Jiangsu Province, 215024 Patentee after: Suzhou Xinyecheng Intelligent Equipment Co.,Ltd. Patentee after: AKM ELECTRONICS INDUSTRIAL (PANYU) Ltd. Address before: Room 102, building 17, Northwest District, Suzhou nano City, 99 JinJiHu Road, Suzhou Industrial Park, Jiangsu Province, 215024 Patentee before: Suzhou Jingzhen Intelligent Technology Co.,Ltd. Patentee before: AKM ELECTRONICS INDUSTRIAL (PANYU) Ltd. |