CN108537301A - A kind of accurate retroactive method of full process of aluminium alloy compression casting product - Google Patents
A kind of accurate retroactive method of full process of aluminium alloy compression casting product Download PDFInfo
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- 238000003754 machining Methods 0.000 claims description 17
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- 230000001594 aberrant effect Effects 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
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Abstract
The invention discloses provide a kind of accurate retroactive method of full process of aluminium alloy compression casting product, the every creation data of real time monitoring acquisition is recorded and scanned by Quick Response Code in the full process of aluminium alloy compression casting product, replace a large amount of and various, fallibility manual labor, whole process can be quickly restored, production process visualization carries out quantitative analysis to the abnormal problem detected, reduce retrospect range, product processing is locked, the fast throughput of anomalous event is improved, effectively reduces production cost.
Description
Technical field
The invention belongs to processing technology fields, and in particular to a kind of accurate retroactive method of full process of aluminium alloy compression casting product.
Background technology
Nowadays, die casting class product is increasingly various, and individual product amount is big.In the case where shipment amount is big, equipment does not have data
The OEE of acquisition, equipment can only be by demographic, and data result is inaccurate, causes scheduling of production accurate, increase personnel,
The waste of board.Exception die casting, machine such as add, assemble system is not recorded at the technical parameters, and unrelated to be linked to product, product exists
Without defective products management and process management and control in production process.If product client go wrong will cause product batch every
From corresponding caused rework cost, Product transport expense can also rise.
Invention content
For at least one of prior art disadvantages described above or Improvement requirement, the present invention provides a kind of aluminium alloy compression castings
The accurate retroactive method of the full process of product replaces a large amount of and various, fallibility manual labor, in the full process of aluminium alloy compression casting product
The every creation data of real time monitoring acquisition can quickly restore whole process, production process visualization, to the exception detected
Problem carries out quantitative analysis, reduces retrospect range, and locking product processing improves the fast throughput of anomalous event, effectively drops
Low production cost.
To achieve the above object, according to one aspect of the present invention, a kind of full process essence of aluminium alloy compression casting product is provided
Quasi- retroactive method, includes the following steps:
A, after the pickup of aluminium alloy compression casting machinery hand removes cinder ladle, product keeps drying, passes through on the blank after die casting
Quick Response Code laser machine scribes the Quick Response Code of unique sequence numbers, and Quick Response Code association includes molten aluminum batch, the technological parameter of die casting, shift
Information;
B, including aluminium alloy compression casting process, rear process, machining processes, assembly process, cleaning process, riveting acoustical panel
In each process of process, press fitting oil sealing and assembly leak test process, it is both provided with industrial tablet terminal and two-dimensional code scanning rifle;
C, craft port and the industrial tablet terminal and the Quick Response Code are set in aluminium alloy compression casting Production equipment
Scanner connect, it is described industry tablet terminal and the two-dimensional code scanning rifle connect with ERP system, production equipment output signal and
The related information of the Quick Response Code links with the ERP system;
D, after scanning product Quick Response Code in process at once, the key process parameter of process i.e. storage at once is entered into described
In ERP system, which board production the ERP system output is included in, the press fitting leak detection date, press fitting leak detection parameter, packs out
The information on goods date;
E, when aluminium alloy compression casting product is led to the problem of in client, Quick Response Code on the product is scanned, export includes which sets
Standby production, the date of manufacture, production process parameters information, judge whether there is exception, the suspicious product of aberrant batches are isolated,
It does over again or scraps, involved abnormal production equipment is overhauled or replaced;
F, after producing a period of time, by the production monitoring of the ERP system, transferring each production equipment of collection includes
Creation data, shutdown, failure, the information of maintenance data export global device efficiency OEE.
Preferably, in the die casting process, the computer of the Quick Response Code laser machine is carried out mutually with robot by IO communications
It is dynamic, and it includes die casting parameter, the information of vacuum machine parameter, die heater parameter to adopt module reading by PLC numbers.
Preferably, in the rear process, before production goes into operation, operator, which swipes the card, logs in MES system, and work(is acquired in production and processing
Can interface first select work order, mold, system recalls corresponding processing work order information, scans the Quick Response Code of feeding product, in verification
Process performance, authentication failed then prompt to alarm, and product is returned to upper process processing, are verified, bind work after corresponding to
The process information of sequence, processing staff's information, process time.
Preferably, in the machining processes, before production goes into operation, operator, which swipes the card, logs in MES system, is adopted in production and processing
Collection function interface first selects work order, mold, system to recall corresponding processing work order information, scans the Quick Response Code of feeding product, tests
Front-end-of-line performance is demonstrate,proved, leading portion leaks process or processing is unqualified, prompts to alarm, and product is returned to upper process processing, tests
Card passes through the process information for then binding corresponding machining processes, processing staff's information, process for machining parameter, process time;Institute
It states process for machining parameter and module reading is adopted by PLC numbers.
Preferably, in the assembly process, before production goes into operation, operator, which swipes the card, logs in MES system, is acquired in production and processing
Function interface first selects work order, mold, system to recall corresponding assembly work order information, scans the Quick Response Code of feeding product, verification
Front-end-of-line performance, leading portion leaks process or processing is unqualified, prompts to alarm, and product is returned to upper process processing, verification
By then binding the process information of corresponding assembly process, processing staff's information, tool parameters, process time;The tool parameters
Module is adopted by PLC numbers to read.
Preferably, in the cleaning process, module is adopted by PLC numbers and reads cleaning equipment parameter, if abnormal, passes through IO
Communication module, which controls conveyer belt, to be stopped.
Preferably, in the riveting acoustical panel process, by plc data acquisition module read processing corresponding pressure value with
The riveting point quantity of each product.
Preferably, in the press fitting oil sealing and assembly leak test process, corresponding pressure is read by plc data acquisition module
Value, the oil sealing depth of parallelism, machine number, leak test value.
Preferably, the information that output overall situation device efficiency OEE is acquired further includes being docked by numerically-controlled machine tool PLC system
With the industrial tablet terminal is installed, collect display and record every lathe, the pure lathe beat of every product, fluctuation situation;It is aobvious
Show that record employee operates the cycle time of every product of production, fluctuation situation;Display records every lathe employee's clamping time, wave
Emotionally condition;Each machining tool whole cutter lifetime data;The qualities such as display three coordinate measurements of record check data, each processing dimension
Fluctuate situation.
Preferably, the information that is acquired of output overall situation device efficiency OEE is transmitted to MES system push simultaneously early warning in one's hands
In machine or workshop billboard.
Above-mentioned preferred feature can be combined with each other as long as they do not conflict with each other.
In general, through the invention it is contemplated above technical scheme is compared with the prior art, have below beneficial to effect
Fruit:The accurate retroactive method of the full process of aluminium alloy compression casting product of the present invention replaces a large amount of and various, fallibility manual labor,
The every creation data of real time monitoring acquisition, can quickly restore whole process, produce in the full process of aluminium alloy compression casting product
Journey visualizes, and realizes that product quality retrospect, technological process monitor to production process, realizes real-time property, the accuracy of production,
Product back-tracing accuracy is improved, effective quality tracing data foundation is provided for client, the abnormal problem detected is determined
Amount analysis, reduces retrospect range, and locking product processing improves the fast throughput of anomalous event, the later stage imitates global equipment
Rate OEE is analyzed and counted, and is controlled in conjunction with production, and the arrangement to cope with production order is maintained with board, is improved production efficiency, is kept away
Manpower-free's statistics leads to unnecessary consuming, accomplishes precisely to produce, and precisely traces, effectively reduces production cost.
Description of the drawings
Fig. 1 is the retrospect flow diagram of the embodiment of the present invention.
Specific implementation mode
In order to make the purpose , technical scheme and advantage of the present invention be clearer, with reference to the accompanying drawings and embodiments, right
The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and
It is not used in the restriction present invention.As long as in addition, technical characteristic involved in the various embodiments of the present invention described below
It does not constitute a conflict with each other and can be combined with each other.The present invention is described in more detail With reference to embodiment.
As a kind of better embodiment of the present invention, as shown in Figure 1, a kind of aluminium alloy compression casting product of present invention offer is complete
The accurate retroactive method of process, includes the following steps:
A, after the pickup of aluminium alloy compression casting machinery hand removes cinder ladle, product keeps drying, passes through on the blank after die casting
Quick Response Code laser machine scribes the Quick Response Code of unique sequence numbers, and Quick Response Code association includes molten aluminum batch, the technological parameter of die casting, shift
Information;
B, including aluminium alloy compression casting process, rear process, machining processes, assembly process, cleaning process, riveting acoustical panel
In each process of process, press fitting oil sealing and assembly leak test process, it is both provided with industrial tablet terminal and two-dimensional code scanning rifle;
C, craft port and the industrial tablet terminal and the Quick Response Code are set in aluminium alloy compression casting Production equipment
Scanner connection, the industry tablet terminal and the two-dimensional code scanning rifle and ERP system (enterprise resource planning
The abbreviation of Enterprise Resource Planning) it connects, production equipment output signal is associated with letter with the Quick Response Code
Breath links with the ERP system;
D, after scanning product Quick Response Code in process at once, the key process parameter of process i.e. storage at once is entered into described
In ERP system, which board production the ERP system output is included in, the press fitting leak detection date, press fitting leak detection parameter, packs out
The information on goods date;
E, when aluminium alloy compression casting product is led to the problem of in client, Quick Response Code on the product is scanned, export includes which sets
Standby production, the date of manufacture, production process parameters information, judge whether there is exception, the suspicious product of aberrant batches are isolated,
It does over again or scraps, involved abnormal production equipment is overhauled or replaced;
F, after producing a period of time, by the production monitoring of the ERP system, transferring each production equipment of collection includes
Creation data, shutdown, failure, the information of maintenance data, output overall situation device efficiency OEE (overall equipment efficiency.comprehensive efficiency of equipment Overall
The abbreviation of Equipment Effectiveness).
The information that output overall situation device efficiency OEE is acquired further includes passing through numerically-controlled machine tool PLC (Programmable logical controllers
The abbreviation of device Programmable Logic Controller) system docking and the industrial tablet terminal is installed, collect display
Record every lathe, the pure lathe beat of every product, fluctuation situation;Display record employee operates the period of every product of production
Time, fluctuation situation;Display records every lathe employee's clamping time, fluctuation situation;Each machining tool whole cutter life number
According to;The qualities such as display three coordinate measurements of record check that data, each processing dimension fluctuate situation.
The information that output overall situation device efficiency OEE is acquired is transmitted to MES system and push simultaneously early warning to mobile phone or vehicle
Between in billboard.
In summary data, network analysis go out the OEE of board, and production control combines several OEE, come order of arranging production
Arrangement is maintained with board, and reducing human hand statistics causes unnecessary equipment to waste, and accomplishes precisely to produce, precisely trace.
In the die casting process, the computer of the Quick Response Code laser machine, which is communicated with robot by IO, carries out interaction, and leads to
It crosses PLC numbers and adopts the information such as module reading die casting parameter, vacuum machine parameter, die heater parameter.
After described in process, before production goes into operation, operator swipes the card, and (manufacturing enterprise's production process executes system to login MES system
The abbreviation of system Manufacturing Execution System), first select work order, mould in production and processing acquisition function interface
Tool, system recall corresponding processing work order information, and the product of a upper process (is put the folder of process at once by scanning feeding product
Tool is known as feeding product in industry) Quick Response Code, process performance in verification, authentication failed then prompts to alarm, and product
Process is processed in return, is verified, and the process information of process, processing staff's information, process time after corresponding to are bound.
In the machining processes, before production goes into operation, operator, which swipes the card, logs in MES system, and function is acquired in production and processing
Interface first selects work order, mold, system to recall corresponding processing work order information, scans the Quick Response Code of feeding product, verifies leading portion
Process performance, leading portion leaks process or processing is unqualified, prompts to alarm, and product is returned to upper process processing, is verified
Then bind the process informations of corresponding machining processes, processing staff's information, process for machining parameter, process time;The machine adds
Work technological parameter is adopted module by PLC numbers and is read.
In the assembly process, before production goes into operation, operator, which swipes the card, logs in MES system, and function circle is acquired in production and processing
Face first selects work order, mold, system to recall corresponding assembly work order information, scans the Quick Response Code of feeding product, verifies leading portion work
Sequence performance, leading portion leaks process or processing is unqualified, prompts to alarm, and product is returned to upper process processing, is verified then
The process information of the corresponding assembly process of binding, processing staff's information, tool parameters, process time;The tool parameters pass through PLC
Number adopts module reading.
In the cleaning process, module is adopted by PLC numbers and reads cleaning equipment parameter, if abnormal, mould is communicated by IO
Block, which controls conveyer belt, to be stopped.
In the riveting acoustical panel process, processing corresponding pressure value and each production are read by plc data acquisition module
The riveting point quantity of product.
In the press fitting oil sealing and assembly leak test process, it is flat that corresponding pressure value, oil sealing are read by plc data acquisition module
Row degree, machine number, leak test value.
The concrete technology of the accurate retroactive method of the full process of aluminium alloy compression casting product of the present invention requires as follows:
It is bound simultaneously per the procedure condition of production, equipment situation, quality feelings 1. being docked with equipment PLC interface by Quick Response Code
Condition carries out data acquisition, then quickly reflects and analyzes by system, required data are transported to demand personnel;
2. relevant personnel are categorized in one kind by system, workshop is swiped the card login by industrial tablet work card, will be different
Role be presented different interfaces, but it is noted that later stage personnel change safeguards, plant personnel is needed to be existed according to actual conditions
The ends MES PC are adjusted;
3. by the docking of numerically-controlled machine tool PLC system and mounting industrial tablet, combined by lathe and employee, collects board letter
Breath then passes to MES system and push and in early warning to mobile phone or workshop billboard;
4., can by information such as the state of real-time collecting device, processing staff, converted products, machined parameters, process times
Quickly reduction whole process is helped, problem is subjected to quantitative analysis, reduces retrospect range, locking product processing etc., effectively
Reduce production cost;
5. by safeguarding producing line plan in systems, in conjunction with system automatic collection producing line processing quantity, to monitor production in real time
Line processing progress;Real-time collecting device running state data, can real-time, accurate statistics equipment and producing line processing efficiency;And system
Relevant report chart can be automatically generated, checks, analyze convenient for personnel, quick response and effective management and control schedule.
The accurate retroactive method of the full process of aluminium alloy compression casting product of the present invention replaces a large amount of and various, fallibility manpower labor
Dynamic, the every creation data of real time monitoring acquisition, can quickly restore whole process in the full process of aluminium alloy compression casting product, raw
Process visualization is produced, product quality retrospect, technological process, which monitor, to be realized to production process, realizes real-time property, the standard of production
True property improves product back-tracing accuracy, effective quality tracing data foundation is provided for client, to the abnormal problem that detects into
Row quantitative analysis, reduces retrospect range, and locking product processing improves the fast throughput of anomalous event, the later stage sets the overall situation
Standby efficiency OEE is analyzed and counted, and is controlled in conjunction with production, and the arrangement to cope with production order is maintained with board, improves production effect
Rate, avoiding manually counting leads to unnecessary consuming, accomplishes precisely to produce, and precisely traces, effectively reduces production cost.
As it will be easily appreciated by one skilled in the art that the foregoing is merely illustrative of the preferred embodiments of the present invention, not to
The limitation present invention, all within the spirits and principles of the present invention made by all any modification, equivalent and improvement etc., should all include
Within protection scope of the present invention.
Claims (10)
1. a kind of accurate retroactive method of full process of aluminium alloy compression casting product, which is characterized in that include the following steps:
A, after the pickup of aluminium alloy compression casting machinery hand removes cinder ladle, product keeps drying, passes through two dimension on the blank after die casting
Code laser machine scribes the Quick Response Codes of unique sequence numbers, Quick Response Code association include molten aluminum batch, the technological parameter of die casting, shift letter
Breath;
B, including aluminium alloy compression casting process, rear process, machining processes, assembly process, cleaning process, riveting acoustical panel work
In each process of sequence, press fitting oil sealing and assembly leak test process, it is both provided with industrial tablet terminal and two-dimensional code scanning rifle;
C, craft port and the industrial tablet terminal and the two-dimensional code scanning are set in aluminium alloy compression casting Production equipment
Rifle connect, it is described industry tablet terminal and the two-dimensional code scanning rifle connect with ERP system, production equipment output signal with it is described
The related information of Quick Response Code links with the ERP system;
D, after scanning product Quick Response Code in process at once, the key process parameter of process stores and is entered into the ERP systems at once
On system, the ERP system output is included in which board production, press fitting leak detection date, press fitting leak detection parameter, packaging shipment date
Information;
E, when aluminium alloy compression casting product is led to the problem of in client, Quick Response Code on the product is scanned, export includes which equipment is given birth to
Production, the date of manufacture, production process parameters information, judge whether there is exception, the suspicious product of aberrant batches be isolated, are done over again
Or scrap, involved abnormal production equipment is overhauled or replaced;
F, after producing a period of time, by the production monitoring of the ERP system, it includes production to transfer and collect each production equipment
Data, shutdown, failure, the information of maintenance data export global device efficiency OEE.
2. the accurate retroactive method of the full process of aluminium alloy compression casting product as described in claim 1, it is characterised in that:The die carter
In sequence, the computer of the Quick Response Code laser machine, which is communicated with robot by IO, carries out interaction, and adopts module by PLC numbers and read packet
Include die casting parameter, the information of vacuum machine parameter, die heater parameter.
3. the accurate retroactive method of the full process of aluminium alloy compression casting product as claimed in claim 2, it is characterised in that:Process after described
In, before production goes into operation, operator, which swipes the card, logs in MES system, first selects work order, mold in production and processing acquisition function interface, is
System recalls corresponding processing work order information, scans the Quick Response Code of feeding product, and process performance in verification, authentication failed then carries
Show alarm, and product is returned to upper process processing, is verified, binds the process information of process after corresponding to, processing staff's letter
Breath, process time.
4. the accurate retroactive method of the full process of aluminium alloy compression casting product as claimed in claim 3, it is characterised in that:The machining
In process, before production goes into operation, operator, which swipes the card, logs in MES system, and work order, mould are first selected in production and processing acquisition function interface
Tool, system recall corresponding processing work order information, scan the Quick Response Code of feeding product, verify front-end-of-line performance, leading portion
It leaks process or processing is unqualified, prompt to alarm, and product is returned to upper process processing, be verified, bind corresponding machining
The process information of process, processing staff's information, process for machining parameter, process time;The process for machining parameter passes through PLC
Number adopts module reading.
5. the accurate retroactive method of the full process of aluminium alloy compression casting product as claimed in claim 4, it is characterised in that:The assembler
In sequence, before production goes into operation, operator, which swipes the card, logs in MES system, and work order, mold are first selected in production and processing acquisition function interface,
System recalls corresponding assembly work order information, scans the Quick Response Code of feeding product, verifies front-end-of-line performance, and leading portion leaks work
Sequence or processing are unqualified, prompt to alarm, and product is returned to upper process processing, are verified, bind corresponding assembly process
Process information, processing staff's information, tool parameters, process time;The tool parameters are adopted module by PLC numbers and are read.
6. the accurate retroactive method of the full process of aluminium alloy compression casting product as claimed in claim 5, it is characterised in that:The scavenger
In sequence, module is adopted by PLC numbers and reads cleaning equipment parameter, if abnormal, conveyer belt controlled by IO communication modules and is stopped.
7. the accurate retroactive method of the full process of aluminium alloy compression casting product as claimed in claim 6, it is characterised in that:The riveting disappears
In soundboard process, the riveting point quantity of processing corresponding pressure value and each product is read by plc data acquisition module.
8. the accurate retroactive method of the full process of aluminium alloy compression casting product as claimed in claim 7, it is characterised in that:The press fitting oil
In envelope and assembly leak test process, corresponding pressure value, the oil sealing depth of parallelism, machine number, leak test are read by plc data acquisition module
Value.
9. the accurate retroactive method of the full process of aluminium alloy compression casting product as described in claim 1, it is characterised in that:The output overall situation is set
The information that standby efficiency OEE is acquired further includes docking and installing the industrial tablet terminal by numerically-controlled machine tool PLC system, is received
Collection display records every lathe, the pure lathe beat of every product, fluctuation situation;Display record employee operates every product of production
Cycle time, fluctuation situation;Display records every lathe employee's clamping time, fluctuation situation;Each machining tool whole cutter
Lifetime data;The qualities such as display three coordinate measurements of record check that data, each processing dimension fluctuate situation.
10. the accurate retroactive method of the full process of aluminium alloy compression casting product as claimed in claim 9, it is characterised in that:Output is global
The information that device efficiency OEE is acquired is transmitted to MES system and push and in early warning to mobile phone or workshop billboard.
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Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112784620A (en) * | 2021-01-27 | 2021-05-11 | 深圳市长盈精密技术股份有限公司 | Tracing method and tracing system for product manufacturing |
CN113570184A (en) * | 2021-06-07 | 2021-10-29 | 东莞盛翔精密金属有限公司 | Tracing method, tracing system, electronic equipment and computer readable storage medium |
CN113687623A (en) * | 2021-07-20 | 2021-11-23 | 青岛奥利普自动化控制系统有限公司 | Method and system for preventing error and fool of tire quality |
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CN114253234A (en) * | 2021-12-07 | 2022-03-29 | 华天科技(南京)有限公司 | Production line production automatic verification card control method and system |
CN116533235A (en) * | 2023-05-09 | 2023-08-04 | 江苏中科云控智能工业装备有限公司 | Big data-based die casting production data transmission system and method |
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CN117689256A (en) * | 2023-12-12 | 2024-03-12 | 中南大学 | Aluminum alloy casting product quality tracing method |
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