CN112419081A - Electronic manufacturing industry comprehensive quality forward and reverse tracing system - Google Patents
Electronic manufacturing industry comprehensive quality forward and reverse tracing system Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 112
- 239000000047 product Substances 0.000 claims abstract description 100
- 239000002994 raw material Substances 0.000 claims abstract description 56
- 239000011265 semifinished product Substances 0.000 claims abstract description 23
- 238000013480 data collection Methods 0.000 claims abstract description 8
- 230000000007 visual effect Effects 0.000 claims abstract description 4
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Abstract
A comprehensive quality forward and backward tracing system for electronic manufacturing industry comprises: the identification establishing module is used for establishing corresponding identification information for raw materials, semi-finished products and finished products in the product production link of the electronic manufacturing industry; the data acquisition module is used for acquiring node data of all raw materials, semi-finished products and finished products in all product production links of the electronic manufacturing industry; the data association module is used for associating the data of each node collected in the data collection module with the identity information established by the identity identification establishing module; the visual inquiry module is used for visually inquiring the real-time conditions of the raw materials in the product production link of the electronic license and visually inquiring the manufacturing files of the finished products in the production process after production.
Description
Technical Field
The invention relates to the technical field of production quality tracing in the electronic manufacturing industry, in particular to a comprehensive quality forward and backward tracing system in the electronic manufacturing industry.
Background
The comprehensive quality tracing is a means for helping enterprises better establish brand images through tracing means and improving social benefits and economic benefits, and tracking management of the whole process is realized, so that quality management of the enterprises is enhanced, error correction cost of the enterprises is reduced, meanwhile, the enterprises can conveniently collect commodity information, the consumption trend is further known, and the quick response capability of products is improved. Especially in the fields of food safety, medicine production, automobiles, electronic manufacturing and the like, establishing a comprehensive quality tracing system of products has become one of the important management means for enterprises to rely on for survival.
For consumers, the establishment of a comprehensive product tracing system can effectively guarantee the rights and interests of the consumers. When a quality accident occurs, the tracing can be effectively carried out, and timely treatment measures can be given for the quality accident, so that the benefits of consumers are effectively guaranteed, for example, a recall system of the automobile industry is based on a product tracing system.
At present, systematic comprehensive quality tracing is not formed in some industries, and for the industries of food safety, medicine production, automobiles, electronic manufacturing and the like, a set of standard and complete comprehensive quality tracing system is not formed at present, forward or reverse unidirectional tracing is realized in respective modes, and very few forward and reverse tracing can be systematically realized.
It can be seen that there are a number of problems with the prior art.
Disclosure of Invention
Therefore, in order to solve the above problems in the prior art, the present invention provides a comprehensive quality forward and backward tracing system in electronics manufacturing industry.
The invention solves the problems through the following technical means:
a comprehensive quality forward and backward tracing system for electronic manufacturing industry comprises:
the identification establishing module is used for establishing corresponding identification information for raw materials, semi-finished products and finished products in the product production link of the electronic manufacturing industry;
the data acquisition module is used for acquiring node data of all raw materials, semi-finished products and finished products in all product production links of the electronic manufacturing industry;
the data association module is used for associating the data of each node collected in the data collection module with the identity information established by the identity identification establishing module;
and the visual query module is used for visually querying the real-time conditions of the raw materials in the production link of the products in the electronic manufacturing industry and visually querying the manufacturing files of the finished products in the production process after production.
Further, the establishing of the identity information of the raw material in the identity identification establishing module includes:
supplier code, raw material code, supplier production date, batch number, delivery time, quality inspection standard, quality inspection information and quality inspection report;
further, the step of establishing the identity information of the semi-finished product in the identity identification establishing module includes:
production work orders, production batches, work line team personnel, processing environment parameters, process information, abnormal and rework process data, process detection data, raw material batches and auxiliary material batches.
Further, the step of establishing the identity information of the finished product in the identity identification establishing module includes:
warehouse, goods location, warehouse entry personnel, warehouse entry time, packager, packaging time, appearance inspection process data, function inspection data, abnormal rework process data, process data of an out-of-process procedure and station feeding raw material batch.
Further, the node data of the raw materials, the semi-finished products and the finished products collected by the data collection module in all the production links of the electronic manufacturing industry are as follows: in all links of product production in the electronic manufacturing industry, real-time data of all links corresponding to identity information of raw materials, semi-finished products and finished products are obtained.
The invention mainly aims at the electronic manufacturing industry and provides a comprehensive quality forward and backward tracing system in the electronic manufacturing industry. The invention takes the product as a main line and takes data as means, carries out automatic identification, recording and monitoring on raw materials, production process, semi-finished products and finished products of the product, implements completely transparent management, prevents, discovers and corrects errors in time in production, traces back the product afterwards, clearly inquires information (human, machine, material, method, ring and test) such as the authenticity, heading, storage, process record, producer, quality inspector, production date and the like of the product, and provides basis for analyzing the reasons of the generation of defective products.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
Fig. 1 is a block diagram of a comprehensive quality forward/backward tracing system in the electronics manufacturing industry according to the present invention.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. It should be noted that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
Examples
As shown in fig. 1, a comprehensive quality forward/backward tracing system for electronics manufacturing industry includes:
and the identity identification establishing module is used for establishing corresponding identity information for each raw material, semi-finished product and finished product in the product production link of the electronic manufacturing industry. Such as a Serial Number SN (product Serial Number) of a finished product, an ID (Identity Document) of a raw material, and the like.
Preferably, the identity information of the raw material established in the identity establishing module includes but is not limited to:
supplier code, raw material code, supplier production date, batch number, delivery time, quality inspection standard, quality inspection information, quality inspection report and other identity information.
Preferably, the identity information of the semi-finished product established in the identity identification establishing module includes but is not limited to:
production work orders, production batches, work line team personnel, processing environment parameters, process information, abnormal and rework process data, process detection data, raw material batches, auxiliary material batches and other identity information.
Preferably, the identity information of the finished product established in the identity identification establishing module includes but is not limited to:
warehouse, goods location, warehousing personnel, warehousing time, packager, packaging time, appearance inspection process data, function inspection data, abnormal rework process data, out-of-process procedure data, station feeding raw material batch and other identity information.
The data acquisition module is used for acquiring node data of all raw materials, semi-finished products and finished products in all product production links of the electronic manufacturing industry; preferably, the node data of the raw materials, the semi-finished products and the finished products collected by the data collection module in all production links of the electronic manufacturing industry are as follows: in all links of product production in the electronic manufacturing industry, real-time data of each link corresponding to identity information of each raw material, semi-finished product and finished product, such as working time of each link on a production line, and the like.
The data association module is used for associating the data of each node collected in the data collection module with the identity information established by the identity identification establishing module; it should be noted that the association described herein refers to associating the raw material, the semi-finished product, and the finished product with the identity information of each link in the production link, so as to form an authentic file.
And the visual query module is used for visually querying the real-time conditions of the raw materials in the product production link of the electronic manufacturing industry and visually querying the manufacturing files of the finished products in the production process after production. It should be noted that the manufacturing file described herein includes, but is not limited to, the following:
the production material information can be traced back to the raw material details used in the production of the product (for example, raw material code, raw material description, raw material specification, reeld (minimum package bar code), resource, process, station code, equipment code, partition, station, ASN (Advanced Shipping Note), Lot No. (Lot Number, production Lot Number), Date code (production Date code), master unit, Number of usage, loading time, etc.) through the product SN.
The operation details can be traced back to corresponding operation details (such as workshops, resources, procedures, station codes, station descriptions, acquisition types, operators and acquisition time) during production of the product through the product SN.
The operation instruction book can trace the details (workshop, resource, process, station code, station description, ESOP (Electronic operation instruction book) type, ESOP name, version, acquisition time, validity period and failure warning) of the corresponding operation instruction book during production of the product through the SN of the product.
The tool fixture can trace details (workshop, resource, process, station code, station name, equipment code, tool type, tool name, operator and online time) of the tool fixture used during production of the product through the product SN.
And environmental parameter information (workshop, resource, working procedure, station description, station passing time, temperature, humidity and cleanliness) during production of the product can be traced back through the product SN.
The operation history can be traced back to the operation history (production key scene, operator, time) of the product through the product SN.
And (4) maintaining and reloading, wherein the maintenance and reloading records (old raw material codes, new raw material Reel ID, new raw material Lot No., new raw materials, positions, operators and time) of the product can be traced through the product SN.
And quality history, namely quality history information (inspection type, inspection list number, inspection conclusion, defect code, inspector and inspection time) in the production process of the product can be traced through the product SN.
The use details (work order number, product code, product name, product SN) of the raw material can be traced through the raw material code.
The operation history can be traced back to the operation history (key scene, operator and time) of the raw material through the raw material coding, and the product can be skipped to the manufacturing file by looking up the details.
And (4) tracing the raw materials through the work order number, wherein the details of the raw materials (raw material codes, raw material descriptions and the use amount of the raw materials of the work order).
Reel ID, raw material Reel ID (raw material Code, raw material description, Reel ID, Lot No, Date Code, delivery order number, checklist number, supplier name) is traced by the work order number.
For the sake of convenience and better comprehensibility, the invention is described below as a specific retrospective example:
forward trace back is from the front to the back of the part or raw material used for the product to the product of the batch of parts or raw material and all the production details accordingly. Each material, semi-finished product or finished product has corresponding identity information, so that the respective state of each material, semi-finished product or finished product can be inquired in time in the whole production management process; for example, for a production manager, the production details (plan completion condition, work order progress, production efficiency, capacity information, product quality, equipment state, employee on duty and other information) of a product using a certain material can be intuitively known through forward tracing, and the manager can comprehensively know the production execution condition.
The reverse tracing is to trace from top to bottom by the product Serial Number, trace the composition and production details, for example, a quality inspector finds that a certain product is bad, and can inquire about which production line the product is on when through the SN (Serial Number) of the product, which employee passes through which equipment to process the product, which materials are used in the processing process, which suppliers provide the corresponding materials, and how the quality level of the suppliers is related information. And data support is provided for analyzing the cause of the failure, improving the product quality and the like.
From the above, the invention mainly provides a system for forward and backward tracing of the overall quality in the electronic manufacturing industry. The comprehensive quality tracing supports forward and reverse tracing; the forward tracing comprises the following steps: the material chases after finished product (material use details, including work order information, finished product information and the like), material operation record (material warehousing time, material distribution time, material loading time, material unloading time and the like), finished product circulation process (finished product warehousing time, finished product delivery time and the like), and reverse tracing is as follows: the product (i.e. the finished product or semi-finished product) is made into a file (the corresponding information such as human, machine, material, law, ring and the like can be traced during the production of the product). By establishing a forward and reverse tracing system, the comprehensive quality tracing of the product is realized.
The invention mainly aims at the electronic manufacturing industry and provides a comprehensive quality forward and backward tracing system in the electronic manufacturing industry. The invention takes the product as a main line and takes data as means, carries out automatic identification, recording and monitoring on raw materials, production process, semi-finished products and finished products of the product, implements completely transparent management, prevents, discovers and corrects errors in time in production, traces back the product afterwards, clearly inquires information (human, machine, material, method, ring and test) such as the authenticity, heading, storage, process record, producer, quality inspector, production date and the like of the product, and provides basis for analyzing the reasons of the generation of defective products.
The comprehensive quality tracing is realized by tracking management in a whole process, so that the quality management of an enterprise is enhanced, the error correction cost is reduced, the data collection of the enterprise is facilitated, and the comprehensive management and control capability is improved. In the field of process manufacturing, particularly in the fields of food safety, drug production and chemical product manufacturing, establishment of a product quality tracing system has become one of the important management means for enterprises to rely on survival. In discrete manufacturing enterprises such as automobiles and electronic products, when quality problems occur, the keys of related batches and quality problems can be quickly found through the traceback report, related batches of products are recalled, the recall loss is reduced, and meanwhile, the product quality of the enterprises is continuously improved through analyzing abnormal reasons.
Reference throughout this specification to "one embodiment," "another embodiment," "an embodiment," "a preferred embodiment," or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment described generally in this application. The appearances of the same phrase in various places in the specification are not necessarily all referring to the same embodiment. Further, when a particular feature, structure, or characteristic is described in connection with any embodiment, it is submitted that it is within the purview of one skilled in the art to effect such feature, structure, or characteristic in connection with other ones of the embodiments. Although the invention has been described herein with reference to a number of illustrative examples thereof, it should be understood that numerous other modifications and embodiments can be devised by those skilled in the art that will fall within the scope and spirit of the principles of this disclosure. More specifically, other uses will be apparent to those skilled in the art in view of variations and modifications in the subject matter incorporating the components and/or arrangement of the arrangement within the scope of the disclosure, drawings and claims hereof.
Claims (5)
1. A comprehensive quality forward and backward tracing system for electronic manufacturing industry is characterized by comprising:
the identification establishing module is used for establishing corresponding identification information for raw materials, semi-finished products and finished products in the product production link of the electronic manufacturing industry;
the data acquisition module is used for acquiring node data of all raw materials, semi-finished products and finished products in all product production links of the electronic manufacturing industry;
the data association module is used for associating the data of each node collected in the data collection module with the identity information established by the identity identification establishing module;
and the visual query module is used for visually querying the real-time conditions of the raw materials in the product production link of the electronic manufacturing industry and visually querying the manufacturing files of the finished products in the production process after production.
2. The e-manufacturing industry full-scale quality positive and negative traceability system of claim 1, wherein the identification establishing module establishes the identity information of the raw material comprising:
supplier code, raw material code, supplier production date, batch number, delivery time, quality control standard, quality control information, and quality control report.
3. The e-manufacturing industry full-scale quality forward and backward tracing system of claim 1, wherein the identity information of the semi-finished product established in the identity identification establishing module comprises:
production work orders, production batches, work line team personnel, processing environment parameters, process information, abnormal and rework process data, process detection data, raw material batches and auxiliary material batches.
4. The e-manufacturing industry full-scale quality positive and negative traceability system as claimed in claim 1, wherein the identity information of the furnishing in the identity identification establishing module comprises:
warehouse, goods location, warehouse entry personnel, warehouse entry time, packager, packaging time, appearance inspection process data, function inspection data, abnormal rework process data, process data of an out-of-process procedure and station feeding raw material batch.
5. The system according to claim 1, wherein the node data of the raw materials, semi-finished products and finished products collected by the data collection module in all production links of the electronics manufacturing industry are: in all links of product production in the electronic manufacturing industry, real-time data of all links corresponding to identity information of raw materials, semi-finished products and finished products are obtained.
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| CN114418472A (en) * | 2022-04-01 | 2022-04-29 | 深圳市信润富联数字科技有限公司 | Product quality management method, system, terminal device and storage medium |
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