CN108535092B - Disk cutter rotary cutting rock breaking tester with adjustable installation angle - Google Patents

Disk cutter rotary cutting rock breaking tester with adjustable installation angle Download PDF

Info

Publication number
CN108535092B
CN108535092B CN201810327646.9A CN201810327646A CN108535092B CN 108535092 B CN108535092 B CN 108535092B CN 201810327646 A CN201810327646 A CN 201810327646A CN 108535092 B CN108535092 B CN 108535092B
Authority
CN
China
Prior art keywords
screw rod
adjusting screw
frame plate
cutter
rock
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201810327646.9A
Other languages
Chinese (zh)
Other versions
CN108535092A (en
Inventor
陈鑫
于涛
孔祥伟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Northeastern University China
Original Assignee
Northeastern University China
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Northeastern University China filed Critical Northeastern University China
Priority to CN201810327646.9A priority Critical patent/CN108535092B/en
Publication of CN108535092A publication Critical patent/CN108535092A/en
Application granted granted Critical
Publication of CN108535092B publication Critical patent/CN108535092B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N3/00Investigating strength properties of solid materials by application of mechanical stress
    • G01N3/24Investigating strength properties of solid materials by application of mechanical stress by applying steady shearing forces

Landscapes

  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a disk cutter rotary cutting rock breaking tester with an adjustable installation angle, which comprises: the device comprises an outer frame support system, a vertical loading system, a hob installation and adjustment system and a rock box rotation system; the outer frame support system comprises an upper frame plate, stand columns and a lower frame plate, wherein the upper frame plate is supported above the lower frame plate through a plurality of stand columns; the vertical loading system comprises a servo motor, a coupler I and a worm gear and screw rod mechanism; the worm wheel screw rod mechanism is installed in the center of the upper frame plate, a worm wheel and a worm are arranged inside the worm wheel screw rod mechanism, and the worm wheel and the worm are connected with a servo motor through a coupling I in a transmission mode. Compared with the hydraulic loading in the prior art, the disc cutter rotary cutting rock breaking testing machine with the adjustable installation angle has the advantages that the structure is simpler, the operation is more convenient, and the vertical loading requirement is met.

Description

Disk cutter rotary cutting rock breaking tester with adjustable installation angle
Technical Field
The invention relates to an indoor testing platform, in particular to a disk cutter rotary cutting rock breaking testing machine with an adjustable installation angle.
Background
The disc cutter is used as a main cutter for breaking rocks by the TBM, and according to the layout of the cutters on a cutter head, the number of single-disc cutters is relatively large, the single-disc cutters are usually used as positive cutters and edge cutters and directly act on the rocks, so that the abrasion is relatively serious.
At present, experimental conditions still have defects, only some units have large-scale test platforms, and the functions are simple, the operation is troublesome, the cost is high, and a plurality of scientific researchers cannot make breakthrough progress on theoretical research.
Disclosure of Invention
According to the technical problems, the disc cutter rotary cutting rock breaking testing machine with the adjustable installation angle is provided, and is used for solving the defects that many scientific researchers cannot make breakthrough progress on theoretical research due to the fact that the existing large-scale testing platform is simple in function, troublesome to operate and high in cost. The technical means adopted by the invention are as follows:
the utility model provides an adjustable installation angle's disk cutter gyration cutting rock breaking test machine, includes: the device comprises an outer frame support system, a vertical loading system, a hob installation and adjustment system and a rock box rotation system; the outer frame support system comprises an upper frame plate, stand columns and a lower frame plate, wherein the upper frame plate is supported above the lower frame plate through a plurality of stand columns; the vertical loading system comprises a servo motor, a coupler I and a worm gear and screw rod mechanism; the worm gear and screw rod mechanism is arranged at the center of the upper frame plate, a worm gear and a worm are arranged in the worm gear and screw rod mechanism, and the worm gear and the worm are in transmission connection with a servo motor through a coupling I; the worm gear bottom is provided with the flange, the flange is fixed with the connecting piece through bolt I, the hobbing cutter installation governing system is installed through the knife rest to the connecting piece bottom.
A base is arranged on the upper surface of the lower frame plate, and a rock box rotating system is arranged on the base; the rock box rotary system comprises a rock box, a rock box base, an external tooth type rotary support, a pinion, a speed reducer, a coupler II and a variable frequency motor; the outer tooth type slewing bearing is arranged above the base, a pinion is in meshing transmission with the outer tooth type slewing bearing, and the pinion is in transmission connection with a variable frequency motor through a speed reducer and a coupler II.
Preferably, the lower frame plate and the upper frame plate are cuboids, four upright columns are arranged between the lower frame plate and the upper frame plate, and the upright columns are cylinders and are respectively arranged at four corners of the upper frame plate.
Preferably, when the servo motor works, the worm gear and the worm in the worm gear and screw mechanism can be driven to move, and then the screw rod is driven to move up and down.
Preferably, the rock box is a box body formed by splicing four rock box installation sheets.
Preferably, the base is a hexahedron with a recess.
The preferable hob installation and adjustment system comprises a disc hob, a hob shaft, a compensation wedge block, a screw, an adjusting screw rod I and an adjusting screw rod II; the screw rod, the adjusting screw rod I and the adjusting screw rod II are arranged on the tool rest, the screw rod is provided with a compensation wedge block, and wedge blocks are respectively fixed at the front ends of the adjusting screw rod I and the adjusting screw rod II; the cutter shaft of the disc cutter is of a trilateral structure, the lower side of three sides of the cutter shaft is limited by a compensation wedge block, and the other two sides are respectively fixed by jacking of wedge blocks at the front ends of an adjusting screw rod I and an adjusting screw rod II to lock the cutter shaft.
Preferably, the wedge-shaped block is a cuboid or a right-angle trapezoid; when the wedge-shaped block is a right-angle trapezoid body, the front ends of the adjusting screw rod I and the adjusting screw rod II are fixed with the outer wall of one side of the right-angle waist of the wedge-shaped block through threads; the adjusting screw shafts I and II are respectively provided with two adjusting screw rods I, the two adjusting screw rods I are horizontally arranged, and the two adjusting screw rods II are obliquely arranged in the vertical direction relative to the cutter shaft and are arranged on the upper side of the cutter shaft.
And preferably adjusting the positions of the compensation wedge block, the adjusting screw rod I and the adjusting screw rod II to ensure that the disc cutter realizes positive vertical installation, forward inclined installation or outward inclined installation.
Compared with the prior art, the disc cutter rotary cutting rock breaking testing machine with the adjustable installation angle has the advantages that the worm gear and screw mechanism is driven by the servo motor to drive the cutter holder to move up and down, compared with hydraulic loading in the prior art, the structure is simpler, the operation is more convenient, and the vertical loading requirement is met.
The disc cutter mounting structure can meet three mounting modes of the disc cutter, the mounting angle of each type of the disc cutter can be accurately adjusted, and the compensation wedge blocks are adopted to realize three-edge surface positioning, so that the influence of different mounting modes on eccentric wear, rock breaking efficiency and specific energy consumption of the disc cutter can be conveniently researched.
According to the disc cutter rotary cutting rock breaking testing machine with the adjustable installation angle, the rock box is formed by splicing four installation sheets, so that the rock box is convenient to disassemble, the space is greatly saved, the operation is convenient, the cost is reduced, and a testing platform is provided for the deep research of the disc cutter.
Drawings
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a front view of the structure of the disc cutter rotary cutting rock breaking tester with an adjustable installation angle.
FIG. 2 is a structural top view of the disc cutter rotary cutting rock breaking tester with an adjustable installation angle.
FIG. 3 is a front view of the vertical loading system configuration of the present invention.
Fig. 4 is a front view of the hob installation adjustment system configuration of the present invention.
Fig. 5 is a front view of the structure of the rock box slewing system of the present invention.
Fig. 6 is a top view of the configuration of the rock box slewing system of the present invention.
Fig. 7 is a top view of the disc cutter of the present invention.
Fig. 8 is a forward leaning installation schematic of the present invention.
Fig. 9 is a schematic view of the camber installation of the present invention.
Fig. 10 shows a wedge mounting of the disc cutter according to the invention.
Fig. 11 is a side view of the present invention with a disc cutter being installed for application to rock.
Fig. 12 is a front view of the present invention with the disc cutter installed and acting on the rock.
Fig. 13 is a schematic diagram of forward-inclined installation of the disc cutter of the present invention.
FIG. 14 is a schematic view of rock acted upon by the camber mounted disc cutter of the present invention.
Wherein: 1. the upper frame plate, 2, a worm gear and screw mechanism, 3, a servo motor, 4, couplings I, 5, a worm gear and worm, 6, screws I, 7, bolts I, 8, flanges, 9, a connecting piece, 10, a tool rest, 11, adjusting screws I, 12, adjusting screws II, 13, a cutter shaft, 14, a compensation wedge block, 15, a screw, 16, a disc cutter, 17, a rock box, 18, bolts II, 19, screws II, 20, a rock box base, 21, bolts III, 22, an external tooth type slewing bearing, 23, a pinion, 24, a speed reducer, 25, couplings II, 26, a variable frequency motor, 27, a base, 28, a lower frame plate, 29, a tool apron, 30, a locking nut, 31, a cutter ring, 32 and rock.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. It is to be understood that the described embodiments are only a few embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in the figure, a disk cutter gyration cutting rock breaking tester with adjustable installation angle comprises: the device comprises an outer frame support system, a vertical loading system, a hob installation and adjustment system and a rock box rotation system; the outer frame support system comprises an upper frame plate 1, upright posts and a lower frame plate 28, wherein the upper frame plate 1 is supported above the lower frame plate 28 through a plurality of upright posts; lower frame plate 28 and last frame plate 1 are the cuboid, the stand between lower frame plate 28 and the last frame plate 1 is provided with four, the stand is the cylinder, set up respectively in four angle departments of last frame plate 1.
The vertical loading system comprises a servo motor 3, a coupler I4 and a worm gear and screw mechanism 2; the worm gear-screw mechanism 2 is mounted at the center of the upper frame plate 1 through a screw I6, a worm gear 5 is arranged inside the worm gear-screw mechanism 2, and the worm gear 5 is in transmission connection with a servo motor 3 through a coupling I4; when the servo motor 3 works, the worm gear 5 inside the worm gear-screw mechanism 2 can be driven to move, and then the screw rod is driven to move up and down.
The motor is connected with the extending end of a worm shaft in the worm gear-screw mechanism 2, the worm is driven, the worm wheel is driven, threads are arranged on the inner side of the worm wheel and are equivalent to internal threads of a nut, the threads rotate at a fixed position to drive a screw rod to move up and down, a flange 8 is arranged at the bottom of the worm wheel-screw 5, a connecting piece 9 is fixed on the flange 8 through a bolt I7, and a hob installation adjusting system is arranged at the bottom of the connecting piece 9 through a tool rest 10;
the hob installation and adjustment system comprises a disc hob 16, a hob shaft 13, a compensation wedge block 14, a screw 15, an adjusting screw rod I11 and an adjusting screw rod II 12; the screw 15, the adjusting screw rod I11 and the adjusting screw rod II12 are arranged on the tool rest 10, the screw 15 is provided with a compensation wedge block 14, and wedge blocks are respectively fixed at the front ends of the adjusting screw rod I11 and the adjusting screw rod II 12; the cutter shaft 13 of the disc cutter 16 is of a trilateral structure, the lower side of three sides of the cutter shaft 13 is limited by a compensation wedge block 14, and the other two sides are respectively fixed by jacking through wedge blocks at the front ends of an adjusting screw rod I11 and an adjusting screw rod II12 to lock the cutter shaft 13.
The wedge-shaped block is a cuboid or a right-angle trapezoidal body; when the wedge-shaped block is a right-angle trapezoid body, the front ends of the adjusting screw rod I11 and the adjusting screw rod II12 are fixed with the outer wall of one side of the right-angle waist of the wedge-shaped block through threads; the two adjusting screw rods I11 and II12 are respectively arranged, the two adjusting screw rods I11 are horizontally arranged, and the two adjusting screw rods II12 are obliquely arranged relative to the vertical direction and are arranged on the upper side of the cutter shaft 13.
And adjusting the positions of the compensation wedge block 14, the adjusting screw rod I11 and the adjusting screw rod II12 to ensure that the disc cutter 16 realizes positive vertical installation, forward tilting installation or outward tilting installation.
The cutter shaft 13 and the compensation wedge block 14 can move up and down, the adjusting screw rod I11 and the adjusting screw rod II12 can be screwed in and out, the wedge block used for positioning compensation moves along with the adjusting screw rod in the screw rod direction, and the cutter shaft 13 and the compensation wedge block 14 can move in space.
As shown in fig. 4, the compensation positioning is completed by using the inclined plane of the wedge block, the two sides and the wedge block of the adjusting screw rod I11 and the adjusting screw rod II12 can be made into 10 groups of 1 degree and 2 degrees … … 10 degrees according to the current theoretical research, 10 groups of experiments are completed, if more groups are needed, the wedge block is cut off as a rectangle, different inclined plane degrees are used for different groups of experiments, if the forward tilting is needed, only one side of the screw rod I11 of the side face (2 adjusting screw rods on the side face, 2 adjusting screw rods on the upper face, when the upper screw rod is not moved, one end of the screw rod of the side face is not moved, the other end is screwed into a certain depth, the forward tilting installation is completed, and the outward tilting is performed in the same way), and the upper screw rod II12 is used for adjusting the outward tilting installation.
The upper surface of the lower frame plate 28 is provided with a base 27, and a rock box rotation system is arranged on the base 27; the base 27 is a hexahedron with a recess.
The rock box slewing system comprises a rock box 17, a rock box base 20, an external tooth type slewing bearing 22, a pinion 23, a speed reducer 24, a coupler II25 and a variable frequency motor 26; the external tooth type slewing bearing 22 is arranged above the base 27, the external tooth type slewing bearing 22 is in meshing transmission with a pinion 23, and the pinion 23 is in transmission connection with a variable frequency motor 26 through a speed reducer 24 and a coupler II 25. The rock box 17 is a box body formed by splicing and installing four rock box installation sheets through bolts II18, the rock box 17 is fixed on the rock box base 20 through bolts II19, and the rock box base 20 is fixed on the outer tooth type slewing bearing 22 through bolts III 21.
The working principle is as follows: before power is supplied, the rock is put into the rock box 17, and after the installation mode is determined, a certain installation inclination angle of the disc cutter 16 is adjusted.
After power is on, the servo motor 3 drives the worm gear-screw mechanism 2 through the coupler I4, the screw rod moves downwards through the internal nut-screw mechanism, the screw rod drives the cutter rest to move up and down, and the downward displacement of the hob is controlled according to the control device, so that the disc hob 16 is fully contacted with the rock.
The lower part of the rock box revolving system drives the speed reducer 24 to drive the pinion 23 to rotate through the variable frequency motor 26, the pinion 23 is meshed with the outer ring of the outer tooth type slewing bearing 22 to drive the base of the rock box 17 to rotate, so that the whole rock box 17 is driven to do revolving motion at a certain speed, the hob can cut rocks relatively, and the rotating speed of the rock box is controlled by the variable frequency motor 26.
The surface of the disc cutter 16 on the side close to the cutter disc axis is referred to as the inner side, and the other side surface of the disc cutter 16 is referred to as the outer side. Besides the positive installation, the hob is contacted with the rock in four installation modes of inward inclination, outward inclination, forward inclination and backward inclination.
When the installation mode is different, the load of the disc cutter 16 in the rock breaking process and the rock breaking energy consumption of the disc cutter are different. Theoretical research shows that the forward inclination and outward inclination installation modes of the disc cutter 16 have great influence on energy consumption and rock breaking load.
Because the side unbalance force can lead to the cutting edge to take place the eccentric wear, shorten hobbing cutter life-span, and the side hobbing cutter has the installation inclination in the installation, and proper hobbing cutter mounting means can realize that specific energy consumption is lower relatively, rock breaking efficiency is higher relatively, and the cutting edge is difficult for taking place the eccentric wear.
The invention relates to a disk cutter rotary cutting rock breaking tester with an adjustable installation angle, which provides three installation modes:
1. and (3) vertical installation: keeping two adjusting screw rods I11 still, adjusting screw rod II12 still, the wedge block for positioning is a cuboid, and the compensation wedge block 14 is matched with the screw rod 15 to lock the disc cutter 16.
The disc cutter 16 is used as a main cutter for breaking rock by the TBM, and is normally vertically arranged, such as a cutter ring 31 and rock 32 shown in figures 11 and 12. The disc cutter has two characteristics when being installed: the cutting edge face of the disc cutter 16 is vertical to the rock-breaking face, and the axis of the disc cutter 16 is vertical to the rotation axis of the cutter head.
2. And (3) outward-inclined installation: the single side precession of accommodate the lead screw I11, the opposite side is motionless, accommodate the lead screw II12 is motionless, the wedge that the location was used is right angle trapezoidal body, and wedge hexahedron sets for 1 ~ 10 degrees ten groups, and compensation voussoir 14 cooperates with screw 15 and locks disk cutter 16.
The disc cutter is mounted in a forward-inclined manner by rotating the disc cutter in the rotational direction by a predetermined angle with a rotation axis of a straight line parallel to the axis of rotation of the cutter head, in which the maximum depth point of the disc cutter 16 is located, as shown in fig. 13.
3. Mounting in a forward inclining way; the adjusting screw rod 1 is fixed, the adjusting screw rod 2 is screwed downwards on one side, the wedge blocks for positioning are right-angled trapezoidal bodies, namely wedge-shaped hexahedrons, ten groups of 1-10 degrees are set, and the compensation wedge blocks 14 are matched with the screw rod 15 to lock the disc cutter.
Taking the central point of the disc cutter 16 as a rotation point, and rotating the disc cutter by a certain angle along the radial direction of the edge track circle, so that the disc cutter 16 is installed on the cutter head in such a posture, which is called as the installation mode of outward inclining the disc cutter, and outward inclining the disc cutter, as shown in fig. 14, the right side is a schematic diagram of the disc cutter installed with the central point of the disc cutter outward inclining the disc cutter acting on the rock; the left side is a schematic diagram of the disc cutter which is installed by the contact point of the cutter in an outward inclining mode and acts on the rock; the two are equivalent, where γ is the camber angle.
In the test machine the hob needs to be mounted on the tool holder, and in addition to the normal vertical mounting, also two mounting modes of forward tilting and outward tilting of the hob, a disc hob 16, are required, as shown in fig. 7.
The central section of the cutter shaft 13 is cylindrical, and the rotation around the axis is realized by the friction force of the tapered roller bearing. The cross section of the shaft extension section of the cutter shaft 13 is in the shape of an equilateral triangle, and edge rounding is performed, so that a cutter rest meeting two special installation modes is designed for the cutter shaft 13.
The forward tilting means that the two ends of the cutter shaft 13 have different left and right displacement differences relative to the original axis, the inclination angles are different, and the displacement difference values of the two ends of the corresponding cutter shaft are different, as shown in fig. 8. Camber refers to the difference in vertical displacement between the two ends of the cutter shaft, and the hob can be installed in a camber manner, as shown in fig. 9.
In order to facilitate the correct mounting of the disc cutter 16 on the holder 29 in accordance with the calculated values, the holder 29 is designed to be wedge-shaped, as shown in fig. 10, the holder 29 has an outer dimension of 280 × 180, 180 × 120mm3Is dug out 240 × 100 × 120mm3The structure of the tool apron 29 and the installation structure of the adjusting screw rod I11 and the adjusting screw rod II12 are shown in figure 10.
If the adjusting screw I11 and the adjusting screw II12 are not adjusted, the installation is normal; two kinds of inclined installation are realized by adjusting the adjusting screw rod I11 and the adjusting screw rod II12, in order to facilitate the disassembly and assembly of the screw rod and the wedge block, the ball screw rod is in threaded connection with the wedge block, and the compensation wedge block 14 is matched with the locking nut 30 to complete the clamping and positioning of the cutter shaft 13.
Considering that the disc cutter 16 is subjected to an upward vertical load during rock breaking, the wedge-shaped mounting opening of the tool apron 29 is directed vertically downward, the load of the compensating wedge 14 and the lock nut 30 is reduced, the tool holder 10 needs to be connected with a vertical loading system, and therefore a connecting piece needs to be designed, and the connecting part and the tool apron 29 are designed into bolt connecting structures which form locating surfaces with each other.
The inclined plane of the invention converts the line contact positioning at two sides into surface contact positioning, and the adjusting screw rod is in threaded connection with the threaded hole.
According to the disc cutter rotary cutting rock-breaking testing machine with the adjustable installation angle, the influence of different installation modes on the eccentric wear, the rock-breaking efficiency and the specific energy consumption of a hob is researched according to the fact that the disc cutter installation mode also has a large influence on rock breaking of the hob, a hob rotary cutting rock-breaking testing machine meeting the three installation modes is innovatively designed, the existing hydraulic drive is replaced by a motor-driven worm gear screw mechanism, an adjusting mechanism meeting the installation of the three hobs is designed, and in addition, a rock box is assembled by four assembling pieces so as to achieve rapid assembly and disassembly of a rock sample.
Fundamentally saves energy, improves the rock breaking efficiency, reduces eccentric wear of the cutter ring, prolongs the service life of the cutter, shortens the construction period, further reduces the engineering cost, and achieves the aim of reducing the burden of the country and the society. The experiment machine can make up the defect that the experiment machine is lacked in the research of breaking rocks by using the disc cutter, various working conditions are met by adjusting the installation angle of the cutter, and the defects that the existing rotary cutting rock breaking experiment table is large in size, single in working condition and inconvenient to assemble and disassemble are made up.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (7)

1. The utility model provides an adjustable installation angle's disc cutter gyration cutting rock breaking testing machine which characterized in that includes: the device comprises an outer frame support system, a vertical loading system, a hob installation and adjustment system and a rock box rotation system;
the outer frame support system comprises an upper frame plate, stand columns and a lower frame plate, wherein the upper frame plate is supported above the lower frame plate through a plurality of stand columns;
the vertical loading system comprises a servo motor, a coupler I and a worm gear and screw rod mechanism;
the worm gear and screw rod mechanism is arranged at the center of the upper frame plate, a worm gear and a worm are arranged in the worm gear and screw rod mechanism, and the worm gear and the worm are in transmission connection with a servo motor through a coupling I;
a flange is arranged at the bottom of the worm gear, a connecting piece is fixed on the flange through a bolt I, and a hob mounting and adjusting system is arranged at the bottom of the connecting piece through a tool rest;
a base is arranged on the upper surface of the lower frame plate, and a rock box rotating system is arranged on the base;
the rock box rotary system comprises a rock box, a rock box base, an external tooth type rotary support, a pinion, a speed reducer, a coupler II and a variable frequency motor;
the outer tooth type slewing bearing is arranged above the base, and is engaged and driven with a pinion which is in transmission connection with a variable frequency motor through a speed reducer and a coupler II;
the hob installation and adjustment system comprises a disc hob, a hob shaft, a compensation wedge block, a screw rod, an adjusting screw rod I and an adjusting screw rod II;
the screw rod, the adjusting screw rod I and the adjusting screw rod II are arranged on the tool rest, the screw rod is provided with a compensation wedge block, and wedge blocks are respectively fixed at the front ends of the adjusting screw rod I and the adjusting screw rod II;
the cutter shaft of the disc cutter is of a trilateral structure, the lower side of three sides of the cutter shaft is limited by a compensation wedge block, and the other two sides are respectively fixed by jacking of wedge blocks at the front ends of an adjusting screw rod I and an adjusting screw rod II to lock the cutter shaft.
2. The disk cutter rotary cutting rock breaking tester with the adjustable installation angle as claimed in claim 1, wherein:
the frame plate is provided with four columns, the columns are cylinders and are arranged at four corners of the upper frame plate respectively.
3. The disk cutter rotary cutting rock breaking tester with the adjustable installation angle as claimed in claim 1 or 2, wherein:
when the servo motor works, the worm gear and the worm in the worm gear and screw mechanism can be driven to move, and then the screw rod is driven to move up and down.
4. The disk cutter rotary cutting rock breaking tester with the adjustable installation angle as claimed in claim 3, wherein:
the rock box is a box body formed by splicing four rock box installation sheets.
5. The disk cutter rotary cutting rock breaking tester with the adjustable installation angle as claimed in claim 3, wherein:
the base is a hexahedron with a groove.
6. The disk cutter rotary cutting rock breaking tester with the adjustable installation angle as claimed in claim 1, wherein:
the wedge-shaped block is a cuboid or a right-angle trapezoidal body;
when the wedge-shaped block is a right-angle trapezoid body, the front ends of the adjusting screw rod I and the adjusting screw rod II are fixed with the outer wall of one side of the right-angle waist of the wedge-shaped block through threads;
the adjusting screw shafts I and II are respectively provided with two adjusting screw rods I, the two adjusting screw rods I are horizontally arranged, and the two adjusting screw rods II are obliquely arranged in the vertical direction relative to the cutter shaft and are arranged on the upper side of the cutter shaft.
7. The disk cutter rotary cutting rock breaking tester with the adjustable installation angle as claimed in claim 6, wherein:
and adjusting the positions of the compensation wedge block, the adjusting screw rod I and the adjusting screw rod II to ensure that the disc cutter realizes positive vertical installation, forward inclination installation or outward inclination installation.
CN201810327646.9A 2018-04-12 2018-04-12 Disk cutter rotary cutting rock breaking tester with adjustable installation angle Expired - Fee Related CN108535092B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810327646.9A CN108535092B (en) 2018-04-12 2018-04-12 Disk cutter rotary cutting rock breaking tester with adjustable installation angle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810327646.9A CN108535092B (en) 2018-04-12 2018-04-12 Disk cutter rotary cutting rock breaking tester with adjustable installation angle

Publications (2)

Publication Number Publication Date
CN108535092A CN108535092A (en) 2018-09-14
CN108535092B true CN108535092B (en) 2020-06-23

Family

ID=63480199

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810327646.9A Expired - Fee Related CN108535092B (en) 2018-04-12 2018-04-12 Disk cutter rotary cutting rock breaking tester with adjustable installation angle

Country Status (1)

Country Link
CN (1) CN108535092B (en)

Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109506926B (en) * 2019-01-26 2020-06-30 湘潭大学 TBM hob rock breaking test bed
CN109612717B (en) * 2019-01-26 2020-06-05 湘潭大学 TBM hob rock breaking test bed
CN111157388B (en) * 2019-12-31 2021-09-07 西南交通大学 Test bed capable of simulating tool behaviors at each position of cutter head
CN111636886B (en) * 2020-04-20 2021-06-01 山东大学 Modular jet-mechanical combined rock breaking cutter for rock breaking experiment platform

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101446536A (en) * 2008-11-10 2009-06-03 中南大学 Position adjustable multi-hob rotary cutting test-bench
CN101870010A (en) * 2009-04-22 2010-10-27 格里森工场 The device that connects cutter wheel and cutter holder
CN103424326A (en) * 2013-08-07 2013-12-04 中国矿业大学 Coal rock cutting test device and cutting tool test method
CN106644735A (en) * 2016-12-13 2017-05-10 中国煤炭科工集团太原研究院有限公司 Hobbing cutter static pressure rock breaking test apparatus capable of adjusting angle
CN107356383A (en) * 2017-07-18 2017-11-17 东北大学 A kind of shield machine cutter abrasion testing machine

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101446536A (en) * 2008-11-10 2009-06-03 中南大学 Position adjustable multi-hob rotary cutting test-bench
CN101870010A (en) * 2009-04-22 2010-10-27 格里森工场 The device that connects cutter wheel and cutter holder
CN103424326A (en) * 2013-08-07 2013-12-04 中国矿业大学 Coal rock cutting test device and cutting tool test method
CN106644735A (en) * 2016-12-13 2017-05-10 中国煤炭科工集团太原研究院有限公司 Hobbing cutter static pressure rock breaking test apparatus capable of adjusting angle
CN107356383A (en) * 2017-07-18 2017-11-17 东北大学 A kind of shield machine cutter abrasion testing machine

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
盘形滚刀切削性能试验台研制及其应用;欧阳涛;《中国优秀硕士学位论文全文数据库 工程科技II辑》;20150315;第C034-1328页 *

Also Published As

Publication number Publication date
CN108535092A (en) 2018-09-14

Similar Documents

Publication Publication Date Title
CN108535092B (en) Disk cutter rotary cutting rock breaking tester with adjustable installation angle
CN102615568B (en) Valve grinding and maintaining machine tool
CN108372501A (en) A kind of robot and its working method
CN111015231B (en) End part trimming mechanism for circular tubular pile end plate
CN110715869A (en) Hard rock tunneling hob rotary cutting test bed
CN218984951U (en) Angle-adjustable cutting machine
CN112482394A (en) Strutting arrangement that foundation ditch construction was used
CN202053136U (en) Valve grinding and repairing machine tool
CN211787848U (en) Test device capable of simulating eccentric load working condition of TBM cutter head
CN211148335U (en) Hard rock tunneling hob rotary cutting test bed
CN112794239A (en) Aluminum mould board lifting devices for building
CN218150748U (en) Building water conservancy rock engineering monitoring devices
CN212072449U (en) Drilling equipment for construction
CN213195862U (en) Steel construction cutting device with regulatory function
CN219012539U (en) Auxiliary positioner for drilling well
CN109014846B (en) Positioning device for roller tooth holder of coal mining machine
CN211163313U (en) Grinding equipment for water turbine seat ring
CN209050655U (en) Convertible saw blade and flange assembling apparatus
CN107884241B (en) Rotatable regular hexagonal prism rock sample cutting device
CN113172427A (en) Motor flange plate machining device and machining method thereof
CN210141109U (en) Civil engineering construction is with drilling coring device
CN221650116U (en) Test device for simulating TBM hob impact action in jointed rock mass
CN217975561U (en) Support arrangement is used in construction of green building engineering
CN113668900A (en) Strutting arrangement is used in engineering capital construction convenient to adjust
CN210396631U (en) Directional well track controller

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20200623