CN108529157B - Assembly line release transfer system and method - Google Patents

Assembly line release transfer system and method Download PDF

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Publication number
CN108529157B
CN108529157B CN201810421576.3A CN201810421576A CN108529157B CN 108529157 B CN108529157 B CN 108529157B CN 201810421576 A CN201810421576 A CN 201810421576A CN 108529157 B CN108529157 B CN 108529157B
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China
Prior art keywords
workpieces
assembly line
conveying
rail
workpiece
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CN108529157A (en
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翁端文
褚如昶
吕新
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INA Intelligent Technology Zhejiang Co Ltd
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INA Intelligent Technology Zhejiang Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G35/00Mechanical conveyors not otherwise provided for
    • B65G35/06Mechanical conveyors not otherwise provided for comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0229Clothes, clothes hangers

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Assembly (AREA)

Abstract

The invention relates to a production line system, in particular to a production line throwing transfer system, which comprises a production line; the assembly line comprises a plurality of work groups, wherein each work group comprises at least one pair of stations symmetrically arranged along a main rail of the assembly line; and a distribution transfer unit is arranged between the adjacent working groups and is used for transferring the workpieces between the symmetrically arranged stations, so that the workpieces can be circularly transported between the workpieces of the working groups. The invention divides the stations on the production line in the form of working groups, divides the whole production line into a plurality of working groups, and builds a complete production line by all the working groups so as to be suitable for the production line with repeated production procedures. The work pieces can be transferred in the working groups through the distribution transfer unit, and the flow process of the original assembly line is changed.

Description

Assembly line release transfer system and method
Technical Field
The invention relates to a production line system, in particular to a production line release transfer system and a production line release transfer method.
Background
The garment hanging system is used for realizing the preparation of ready-made garments, the existing garment hanging system usually exists in a single body, and the garment hanging systems are not connected with each other in a structure or a flowing direction. In the existing control mode of the garment hangers, the garment hanger systems are not generally connected with each other, and each garment hanger system realizes the garment making function in an independent internal circulation mode. According to the preparation process of the clothes to be produced, when a garment hanging system is constructed, dozens of workstations are generally arranged on one garment hanging system, the workstations can correspond to the garment preparation process, one sewing process is generally performed at one workstation, and a complete preparation flow process is required to complete the whole process. However, the labor cost and the time cost are gradually increased, a set of flow production processes capable of breaking up the whole into parts and gathering the parts into the whole are needed, the flow production mode of going through all the processes in sequence is changed, and the working efficiency is improved.
The invention patent with application number CN201210098981.9 discloses an intelligent hanging assembly line system, and particularly discloses that a card reader for reading clothes hanger information by the system is installed at an exit port of a workstation, clothes hanger entering and exiting are guided by a branch rail and a ramp to enter and exit the workstation, a main rail is not disconnected when clothes hangers enter and exit, the entering and exiting of the clothes hangers are not controlled by the card reader but are comprehensively and integrally arranged by a system computer, and an operator controller automatically judges and controls, so that the effect of the assembly line is exerted to the maximum extent, and the production efficiency is greatly improved. But the whole process still needs to be carried out step by step, needs to pass through a longer independent internal circulation, still cannot greatly improve the production efficiency,
therefore, it is necessary to design a system, which can re-plan the stations on the production line, divide the stations into work groups, divide the whole production line into different small units, and build the complete production line by all the work groups.
Disclosure of Invention
The invention provides a system and a method for delivering and transferring a production line to solve the technical problems.
A production line throwing transfer system comprises a production line;
the assembly line comprises a plurality of work groups, wherein each work group comprises at least one pair of stations symmetrically arranged along a main rail of the assembly line;
and a distribution transfer unit is arranged between the adjacent working groups and is used for transferring the workpieces between the symmetrically arranged stations, so that the workpieces can be circularly transported between the workpieces of the working groups.
The beneficial effects of this technical scheme do: stations on the production line are divided in a working group mode, the whole production line is divided into a plurality of working groups, and the whole production line is built through all the working groups so as to be suitable for the production line with repeated production procedures. The work pieces can be transferred in the working groups through the distribution transfer unit, and the flow process of the original assembly line is changed.
Preferably, in the present technical solution, the transfer subunit transfers the workpiece between the main rails of the production line and the work group in the first work mode; in a second working mode, transferring the workpieces in the working group between the stations of the assembly line main rail and the stations symmetrically arranged on the other side of the assembly line main rail;
and the control subunit is used for controlling the switching of the working modes of the transfer subunit. And flexible scheduling of workpieces can be realized in the second working mode, and meanwhile, scheduling time is greatly saved.
Preferably, the multi-point delivery system further comprises a multi-point delivery module, wherein the multi-point delivery module comprises a workpiece input track for inputting workpieces, a conveying track for transferring the workpieces among different working groups, a second conveying track for receiving the workpieces and conveying the workpieces to the first conveying track,
the workpiece input rail is connected with each assembly line so as to convey workpieces to the assembly line from the workpiece input rail;
the workpiece input track is connected with the second conveying track so as to convey workpieces from the workpiece input track to the second conveying track;
the second conveying rail is engaged with the first conveying rail to convey the workpiece from the second conveying rail to the first conveying rail. Through work piece input track, first delivery track, second delivery track puts in into the assembly line with the work piece fast, reduces the time cost of initial input, improves work efficiency.
Preferably, in the present technical solution, the workpiece input rail is disposed at one side of the assembly line along a second direction;
the first conveying track is arranged across the assembly line along a second direction;
the second conveying track is connected with the first conveying track along a first direction;
the first direction intersects the second direction. The workpiece input rail, the first conveying rail and the plurality of assembly lines are arranged in an intersecting manner, so that the workpieces are put in across the assembly lines; it is further preferred that the first direction is perpendicular to the second direction for ease of machine installation and use.
Preferably, in the technical solution, the overline conveying track includes a lifting transfer unit disposed at a crossing position of the overline conveying track and the production line;
the lifting transfer unit is connected with the assembly line and used for scheduling and transferring the workpieces across the assembly line. The workpiece is transferred between the assembly line and the first conveying rail through the lifting transfer unit.
A production line releasing and transferring method is suitable for a production line releasing and transferring system and comprises the following steps:
s1, processing the workpieces in the first working group;
s2, automatically conveying the workpiece to a second working group after the workpiece is processed in the first working group;
and S3, processing the workpieces in the second working group.
The beneficial effects of this technical scheme do: the whole production line is divided into a plurality of working groups, the flow of the whole production line is changed into a flow from the working group to the next working group, and the complete production line is built through all the working groups so as to be suitable for the production line with repeated production procedures.
Preferably, the method further includes, before step S1:
and S0, arranging a plurality of work groups on the assembly line, wherein each work group comprises at least one pair of stations symmetrically arranged along the main rail of the assembly line. And stations on the production line are flexibly divided in a working group mode according to actual needs.
As a preferred aspect of the present technical solution, the first working group and the second working group are respectively disposed on different production lines;
in step S2, the workpiece is transported to the second workgroup via the multi-drop module.
Preferably, in the present invention, the step S2 includes:
the first conveying track comprises a starting conveying track corresponding to the first working group and a target conveying track corresponding to the second working group;
s2-1, the workpiece enters the initial conveying track through the lifting transfer unit;
s2-2, conveying the workpiece from the initial conveying track to the target conveying track through the lifting transfer unit;
and S2-3, the workpiece enters the second working group through the lifting transfer unit. When the first working group and the second working group are respectively arranged on different production lines, the transfer is carried out through the multi-point release module without experiencing the complete internal circulation of the original production line, the path length of the transfer is reduced, and meanwhile, the time for transferring workpieces is shortened.
Preferably, in the present technical solution, the first working group and the second working group are located in the same pipeline;
in step S2, the workpiece is conveyed from the first workgroup to the main rail of the production line through the distribution transfer unit of the first workgroup; and is transported from the main track of the pipeline to the second workgroup via the allocation transfer unit of the second workgroup. And the distribution transfer unit directly reaches the second working group, so that the transfer waiting time is saved, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of a prior art pipeline;
FIG. 2 is a schematic view of a pipeline launch transfer system in embodiment 1;
FIG. 3 is a first path diagram of the transfer of the present invention from a first station A to a second station B;
FIG. 4 is a second path diagram of the transfer of the present invention from the first station A to the second station B;
FIG. 5 is a third path diagram of the transfer of the present invention from the first station A to the second station B;
fig. 6 is a flowchart of one mode of step S2 in the pipeline delivery transfer method of the present invention.
Detailed Description
The present embodiment is only for explaining the present invention, and it is not limited to the invention, and those skilled in the art can make modifications without inventive contribution to the present embodiment as needed after reading the present specification, but all of them are protected by patent laws within the scope of the claims of the present invention.
Example one
As shown in fig. 1, the line 1 comprises an endless main rail, processing stations symmetrically arranged on both sides of the endless main rail in an endless active direction. A workpiece to be processed can be hung on the annular main rail through hangers and the like and moves along the annular main rail, and sequentially passes through all stations on the path of the annular main rail, and when the workpiece reaches the processing station, the workpiece is hung on the processing station from the annular main rail for processing. The processed workpiece can be hung into the annular main rail from the station again and enter the assembly line to circulate to the next station. The workpieces in the line can only pass through a plurality of stations arranged around the circular main rail in sequence in a fixed direction (for example, clockwise or counterclockwise) at a fixed moving speed along with the running beat of the line. Generally, in the prior art, a station for placing a workpiece to be processed (for example, a cut piece of clothing) is fixed at one end of a production line, and the workpiece is hung from the station into an annular main rail of the production line as a starting point of a process of the production line, and is processed into a desired semi-finished product or a desired finished product through each station on the annular main rail in sequence. However, after the assembly line is arranged and installed, the equipment of each station can be easily changed, and the required processing procedures and the processing contents are different according to different processed products. For a specific processed product, processing does not always need to be started from a station at the starting point of the production line, but the specific processed product still needs to enter the production line through the starting point and then sequentially passes through the stations along the production line to reach a target station, so that the processing waiting time of workpieces is long, and the production efficiency is influenced.
As shown in fig. 2, a pipeline launch transfer system includes a pipeline 1;
the assembly line 1 comprises a plurality of work groups, wherein each work group comprises at least one pair of stations symmetrically arranged along a main rail of the assembly line; between adjacent work groups, a distribution transfer unit 300 is arranged, said distribution transfer unit 300 being adapted to transfer work-pieces between symmetrically arranged work stations such that work-pieces can be cyclically transported between work-pieces of said work groups.
The stations of the assembly line 1 are divided into work groups, the whole assembly line 1 is divided into a plurality of work groups, and a complete assembly line is built through all the work groups so as to be suitable for a production assembly line with repeated production processes. The distribution transfer unit 300 can transfer the workpieces in the working groups, and the flow process of the original assembly line is changed.
The allocation transfer unit includes:
a transfer subunit for transferring workpieces within said workgroup and between the main rails of said line in a first mode of operation; and in the second working mode, the workpieces in the working group are transferred between the stations of the assembly line main rail and the stations symmetrically arranged on the other side of the assembly line main rail, so that the flexible scheduling of the workpieces can be realized in the second working mode, and the scheduling time is greatly saved.
And the control subunit is used for controlling the switching of the working modes of the transfer subunit.
Transferring the workpieces among different workgroups through a multi-point putting module 2 which is arranged at a cross-assembly line position, and finally transferring the workpieces to a target workgroup which needs to be transferred. The whole process that workpieces in a traditional assembly line system need to be conveyed to different assembly lines through external transportation after the whole internal circulation of the assembly line is completed when the workpieces need to be transferred across the assembly line is changed, the whole internal circulation of the assembly line can be completed without complete execution, the workpieces are directly transferred to the assembly line corresponding to a target station through the multi-point delivery module, the transfer time of unnecessary stations is saved, and the working efficiency is improved.
The multi-drop module 2 comprises a workpiece input track 21 for inputting workpieces, a first transfer track 22 for transferring the workpieces between different lines, and a second transfer track 23 for transferring workpieces between different stations of the same line. The assembly line 1 in fig. 1 is a circular track arranged along a straight line; the workpiece input rail 21 is an annular rail arranged on the side of the process starting points of the plurality of production lines; the first conveying track 22 is arranged above the plane of the annular main track of the production line in the second direction and spans all the production lines; the second conveying rail 23 is an endless rail provided in the first direction. The first direction intersects with (and is preferably disposed substantially perpendicular to) the second direction such that the first conveying track and the second conveying track are staggered. The second conveying track can be arranged above the plane of the main track of the assembly line and can also be arranged on the side of the assembly line. The workpiece input rail 21 is connected with the plurality of assembly lines 1, the assembly line 1 is connected with the workpiece input rail 21 at the same side, if workpieces (such as cut pieces to be processed) need to be processed from a station where the initial position of the assembly line is located, the workpieces are hung and input into the workpiece input rail 21, then are conveyed to the assembly line 1 where a target station is located through the workpiece input rail 21, and enter the processing cycle of the assembly line.
Further, the second conveying rail 23 is provided at the end of the workpiece input rail 21 and is provided on one side of or above the flow line in the second direction in parallel with the plurality of flow lines. The second conveying rail 23 is engaged with the workpiece input rail 21 by the hooking unit 200. Preferably, the second conveying rail 23 may be provided in plural numbers, and each of the plural numbers is provided in parallel with each of the lines. The first conveying rail 22 is disposed across the plurality of lines in the second direction, and one end of the first conveying rail 22 is engaged with the second conveying rail 23 by the hooking unit 200. The first conveying rail 22 may have a plurality of lines, which intersect with different stations or processing areas on the respective lines, and an elevation transfer unit 100 is provided at the intersection. The lifting transfer unit 100 is connected to the line 1 in order to transfer the workpieces on the first conveyor track 22 to the stations or processing areas of the connected line at the intersection. If it is necessary to start processing from a station at the middle position of the assembly line (in this embodiment, the station at the middle position is only the station in the assembly line except for the station at the initial step of the assembly line), after the workpiece is hung and input into the workpiece input rail 21, the workpiece enters the second conveying rail 23 through the hanging unit 200 as the workpiece input rail moves to the position corresponding to the second conveying rail 23 parallel to the assembly line. The hitching unit 200, which runs on the second conveying track 23 to the first conveying track 22 and the second conveying track 23 corresponding to the target station, enters the first conveying track 22 through the hitching unit. Along the first conveyor track 22 to the line where the target station is located. And the object station of the assembly line is thrown to by a lifting transfer unit connected with the assembly line on the first conveying track. Because the first conveying track 22 and the second conveying track 23 are independently arranged with each production line, the arrangement of the running speed can be separated from the production beat arrangement of each production line, the running speed of each production line is different from that of each production line and is higher than that of each production line, and the workpieces can be quickly and accurately thrown in. The workpieces pass through the first conveying rail 22 and are thrown in between cross-production lines through the lifting and throwing of the lifting and transferring unit 100, so that the workpieces are directly thrown in a required target station, the circulation time of the workpieces passing through unnecessary stations is saved, and the working efficiency is improved.
Example two
As shown in fig. 6, according to the first embodiment, the difference from the first embodiment is that:
a production line releasing and transferring method is suitable for a production line releasing and transferring system and comprises the following steps:
s1, processing the workpieces in the first working group;
s2, automatically conveying the workpiece to a second working group after the workpiece is processed in the first working group;
and S3, processing the workpieces in the second working group.
The whole production line is divided into a plurality of working groups, the flow of the whole production line is changed into a flow from the working group to the next working group, and the complete production line is built through all the working groups so as to be suitable for the production line with repeated production procedures.
Before the step S1, the method further includes:
and S0, arranging a plurality of work groups on the assembly line, wherein each work group comprises at least one pair of stations symmetrically arranged along the main rail of the assembly line. And stations on the production line are flexibly divided in a working group mode according to actual needs.
When the first workgroup and the second workgroup are respectively disposed on different flow lines, in step S2, the workpiece is transported to the second workgroup through the multi-point drop module 2.
The step S2 includes: the first conveying track 22 comprises a starting conveying track 22a corresponding to the first working group and a target conveying track 22b corresponding to the second working group;
s2-1, the workpiece enters the initial conveying track 22a through the lifting transfer unit;
s2-2, the workpiece is transferred from the start conveying rail 22a to the target conveying rail 22b via the elevation transfer unit;
and S2-3, the workpiece enters the second working group through the lifting transfer unit 100. When the first working group and the second working group are respectively arranged on different production lines, the transfer is carried out through the multi-point putting module 2 without experiencing the complete internal circulation of the original production line, the path length of the transfer is reduced, and meanwhile, the time for transferring the workpieces is shortened.
When the first workgroup and the second workgroup are located in the same line, in step S2, the workpiece is conveyed from the first workgroup to the main rail of the line via the allocation transfer unit 300 of the first workgroup; and transferred from the main track of the pipeline to the second workgroup via the distribution transfer unit 300 of the second workgroup. And the distribution transfer unit directly reaches the second working group, so that the transfer waiting time is saved, and the working efficiency is improved.
EXAMPLE III
3-4, based on the second embodiment, the difference from the second embodiment is that:
when the first working group and the second working group are respectively arranged on different pipelines.
In step S2, the workpiece is transported to the second workgroup via the multi-drop module.
The step S2 includes:
the first conveying track comprises a starting conveying track corresponding to the first working group and a target conveying track corresponding to the second working group;
s2-1, the workpiece enters the initial conveying track through the lifting transfer unit;
s2-2, conveying the workpiece from the initial conveying track to the target conveying track through the lifting transfer unit;
and S2-3, the workpiece enters the second working group through the lifting transfer unit.
The first workgroup comprises a first station a and the second workgroup comprises a second station B.
The first station A and the second station B are positioned on different assembly lines and on different cross-line conveying rails, and the second station B is far away from the joint of the cross-line conveying rail corresponding to the first station A and the second assembly line 1B corresponding to the second station B. The two cross-line conveying tracks are respectively corresponding to a starting conveying track 22a of the first station A and a target conveying track 21B of the second station B. The workpiece can be transferred via the start transfer track 22a into the second transfer track 23, and then via the second transfer track 23 into the target transfer track 22B, and finally to the second station B. The transfer by the second conveying rail 23 reduces the waiting time for the inner circulation on the second flow line 1 b.
Example four
As shown in fig. 4-5, based on the third embodiment, the difference from the third embodiment is that:
the first station A and the second station B are positioned on different assembly lines, the first station A and the second station B are not positioned on the corresponding over-line conveying rails 22 'at the same time, but when the second station B is closer to the joint of the over-line conveying rail corresponding to the first station A and the second assembly line 1B corresponding to the second station B, the workpiece can directly enter the second assembly line 1B corresponding to the second station B through the over-line conveying rails 22' and can be circulated to the second station B through the internal circulation of the second assembly line 1B.
EXAMPLE five
As shown in fig. 5, based on the third embodiment, the differences from the third embodiment and the fourth embodiment are that:
the first working group and the second working group are arranged in the same production line;
in step S2, the workpiece is conveyed from the first workgroup to the main rail of the production line through the distribution transfer unit of the first workgroup; and is transported from the main track of the pipeline to the second workgroup via the allocation transfer unit of the second workgroup.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, those skilled in the art may make various changes or modifications within the scope of the appended claims.

Claims (8)

1. A pipeline throwing transfer system is characterized in that: comprises a pipeline;
the assembly line comprises a plurality of work groups, wherein each work group comprises at least one pair of stations symmetrically arranged along a main rail of the assembly line;
a distribution transfer unit is arranged between the adjacent working groups and is used for transferring workpieces between the symmetrically arranged stations, so that the workpieces can be circularly transported between the workpieces of the working groups;
the multi-point putting module comprises a workpiece input rail for inputting workpieces, a first conveying rail for transferring the workpieces among different assembly lines, and a second conveying rail for transferring the workpieces among different stations of the same assembly line, wherein the workpiece input rail is connected with each assembly line so as to convey the workpieces to the assembly line from the workpiece input rail; the workpiece input track is connected with the second conveying track so as to convey workpieces from the workpiece input track to the second conveying track; the second conveying rail is connected with the first conveying rail so as to convey the workpiece from the second conveying rail to the first conveying rail, and the first conveying rail comprises a lifting transfer unit arranged at the position where the first conveying rail and the assembly line intersect; the lifting transfer unit is connected with the assembly line and used for scheduling and transferring the workpieces across the assembly line.
2. The pipeline launch transfer system of claim 1, wherein:
the allocation transfer unit includes:
a transfer subunit for transferring workpieces within said workgroup and between the main rails of said line in a first mode of operation; in a second working mode, transferring the workpieces in the working group between the stations of the assembly line main rail and the stations symmetrically arranged on the other side of the assembly line main rail;
and the control subunit is used for controlling the switching of the working modes of the transfer subunit.
3. The pipeline launch transfer system of claim 1, wherein:
the workpiece input track is arranged on one side of the assembly line along a second direction;
the first conveying track is arranged across the assembly line along a second direction;
the second conveying track is connected with the first conveying track along a first direction;
the first direction intersects the second direction.
4. A pipeline launch transfer method, suitable for the pipeline launch transfer system of claim 3, characterized in that: the method comprises the following steps:
s1, processing the workpieces in the first working group;
s2, automatically conveying the workpiece to a second working group after the workpiece is processed in the first working group;
and S3, processing the workpieces in the second working group.
5. The pipeline launch transfer method of claim 4, wherein: before the step S1, the method further includes:
and S0, arranging a plurality of work groups on the assembly line, wherein each work group comprises at least one pair of stations symmetrically arranged along the main rail of the assembly line.
6. The pipeline launch transfer method of claim 5, wherein: the first working group and the second working group are respectively arranged on different production lines;
in step S2, the workpiece is transported to the second workgroup via the multi-drop module.
7. The pipeline launch transfer method of claim 6, wherein: the step S2 includes:
the first conveying track comprises a starting conveying track corresponding to the first working group and a target conveying track corresponding to the second working group;
s2-1, the workpiece enters the initial conveying track through the lifting transfer unit;
s2-2, conveying the workpiece from the initial conveying track to the target conveying track through the lifting transfer unit;
and S2-3, the workpiece enters the second working group through the lifting transfer unit.
8. The pipeline launch transfer method of claim 5, wherein:
the first working group and the second working group are arranged in the same production line;
in step S2, the workpiece is conveyed from the first workgroup to the main rail of the production line through the distribution transfer unit of the first workgroup; and is transported from the main track of the pipeline to the second workgroup via the allocation transfer unit of the second workgroup.
CN201810421576.3A 2018-05-04 2018-05-04 Assembly line release transfer system and method Active CN108529157B (en)

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CN108974823A (en) * 2018-10-30 2018-12-11 扬州奥尔斯特机械有限公司 A kind of combined type suspension rehandling facilities
CN109335589A (en) * 2018-11-15 2019-02-15 陈国� The control method of workpiece transmission assembly line
CN110633233A (en) * 2019-06-28 2019-12-31 中国船舶重工集团公司第七0七研究所 DMA data transmission processing method based on assembly line
CN111620056B (en) * 2020-05-19 2022-06-07 浙江衣拿智能科技股份有限公司 Push rod positioning system and method, and track control system and method
CN111792303B (en) * 2020-07-10 2022-04-05 浙江衣拿智能科技股份有限公司 Clothing hanging system and orbital transfer control method thereof

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CN201499675U (en) * 2009-09-11 2010-06-09 台州飞跃双星成衣机械有限公司 Bridge connection structure for hanging pipelines
CN102641010A (en) * 2012-04-06 2012-08-22 江苏瑞鹰机械有限公司 Intelligent hanging flow line system and control method of system
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