CN108527976A - 一种阻燃牛仔复合面料的制作工艺 - Google Patents

一种阻燃牛仔复合面料的制作工艺 Download PDF

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CN108527976A
CN108527976A CN201810134036.7A CN201810134036A CN108527976A CN 108527976 A CN108527976 A CN 108527976A CN 201810134036 A CN201810134036 A CN 201810134036A CN 108527976 A CN108527976 A CN 108527976A
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陆金明
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Haining Jinyi Clothing Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B32B5/024—Woven fabric
    • A—HUMAN NECESSITIES
    • A41—WEARING APPAREL
    • A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
    • A41D31/00—Materials specially adapted for outerwear
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • B32B5/08—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer the fibres or filaments of a layer being of different substances, e.g. conjugate fibres, mixture of different fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
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    • D03D15/50—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/56—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads elastic
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
    • D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/20—All layers being fibrous or filamentary
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/02—Coating on the layer surface on fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/02—Synthetic macromolecular fibres
    • B32B2262/0292—Polyurethane fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/06—Vegetal fibres
    • B32B2262/062—Cellulose fibres, e.g. cotton
    • B32B2262/065—Lignocellulosic fibres, e.g. jute, sisal, hemp, flax, bamboo
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/12—Conjugate fibres, e.g. core/sheath or side-by-side
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/14—Mixture of at least two fibres made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/30—Properties of the layers or laminate having particular thermal properties
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B2437/00—Clothing
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    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
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Abstract

本发明提供了一种阻燃牛仔复合面料的制作工艺，属于面料技术领域。它解决了现有技术中生产质量低的问题。本阻燃牛仔复合面料的制作工艺，该制作工艺包括以下步骤：a、选料：将氨纶纤维和棉纤维混纱作为经线，将麻纤维和再生纤维混纺作为纬线；b、染色：将经线和纬线均通过一种用于纱线染色的染缸装置进行染色；c、编织：将步骤b中的经线和纬线通过纺织机进行编织成基布；d、内层：内层通过经线和纬线编织而成，在内层上涂上阻燃涂料；e、复合：将内层与基布通过复合机进行复合，复合后形成半成品面料；f、定型：将半成品面料通过定型机进行定型；g、收卷：通过收卷装置，将定型后的面料进行收卷。本发明具有提高生产质量的优点。

Description

一种阻燃牛仔复合面料的制作工艺
技术领域
本发明属于面料工艺技术领域，涉及一种阻燃牛仔复合面料的制作工艺。
背景技术
牛仔布，是一种较粗厚的色织经面斜纹棉布，经纱颜色深，一般为靛蓝色，纬纱颜色浅，一般为浅灰或煮练后的本白纱。目前，大多数牛仔面料采用坯布染色，染色效果较差。
发明内容
本发明的目的是针对现有的技术存在上述问题，提出了一种阻燃牛仔复合面料的制作工艺，本发明具有提高生产质量的特点。
本发明的目的可通过下列技术方案来实现：
一种阻燃牛仔复合面料的制作工艺，该制作工艺包括以下步骤：
a、选料：将氨纶纤维和棉纤维混纱作为经线，将麻纤维和再生纤维混纺作为纬线；
b、染色：将经线和纬线均通过一种用于纱线染色的染缸装置进行染色，染色时间在30-40分钟,一种用于纱线染色的染缸装置，包括染缸；
c、编织：将步骤b中的经线和纬线通过纺织机进行编织成基布，经线的线密度为10.0-13.0tex，纬线的线密度为10.0-13.0tex；
d、内层：内层通过经线和纬线编织而成，在内层上涂上阻燃涂料，经线的线密度为8-9tex，纬线的线密度为8-9tex；
e、复合：将内层与基布通过复合机进行复合，复合后形成半成品面料；
f、定型：将半成品面料通过定型机进行定型；
g、收卷：通过收卷装置，将定型后的面料进行收卷。
本阻燃牛仔复合面料的制作工艺简单，大大提高了生产效率，本工艺采用的用于纱线染色的染缸装置进行染色具有染色效果好的优点，大大提高了生产质量，本工艺采用先对纱线染色，再编织成基布的方式，提高了面料整体的染色质量，本工艺在内层上涂上阻燃涂料，使制作出的面料具有阻燃的优点。
所述染缸的两侧外壁垂直焊接有对称设置的第一连接板，第一连接板的顶端垂直焊接有第二连接板，第二连接板的底端正中间垂直焊接有第一固定板，第一固定板远离第二连接板的一端垂直焊接有第二固定板，第二固定板的底端垂直焊接有第三固定板，第三固定板的底端连接有固定环，固定环的内部设置有挤压板，挤压板的一侧侧壁垂直焊接有推板，固定环的一侧侧壁沿其长度方向开设有第一通孔，推板远离挤压板的一端穿过第一通孔延伸至固定环的外部，推板的两侧安装有与固定环内壁连接的伸缩杆，伸缩杆的另一端与挤压板垂直焊接，第二连接板的顶端设置有蓄料箱，蓄料箱的底端连接有多根固定管，且固定管与第三固定板平行设置，固定管靠近固定环的一侧设置有喷料器，且喷料器与固定环平行设置，染缸的底端连接有输送管，输送管的另一端与蓄料箱内部连通，输送管上连接有输送泵。
所述伸缩杆由第一连杆、第二连杆和罩筒组成，罩筒底端侧壁连接有第二连杆，第二连杆内部滑动连接有第一连杆，且第一连杆位于罩筒外部，所述罩筒与挤压板之间连接有弹簧。
所述挤压板的竖截面为弧形，所述挤压板的数量设置为四个，且四个挤压板合起来的竖截面为圆形。
所述喷料器是由喷头与管道组成，所述管道的一端与喷头连接，所述管道的另一端与固定管连通，且喷头的一侧连接有气管。
所述第二连接板的顶端沿竖直方向开设有第二通孔，所述固定管远离蓄料箱的一端穿过第二通孔。
与现有技术相比，本发明具有以下优点：
1、本发明通过在内层上涂上阻燃涂料，使本工艺制作出的面料具有阻燃的优点。
2、本用于纱线染色的染缸装置通过设置的染缸、第一连接板、第二连接板、第一固定板、第二固定板、第三固定板、固定环、挤压板、推板、第一通孔、伸缩杆、软管、输送管、输送泵、蓄料箱、固定管、喷料器，能够快速对多条纱线进行染色，不仅能够防止在染色过程中多条纱线缠绕到一起，而且采用喷料的方式提高了染料的流动性，提高了染料效率，无需人工进行手动搅拌，并且操作简单，生产成本低，有很高的经济性，适合大规模的推广。
附图说明
图1为本阻燃牛仔复合面料的制作工艺的步骤图；
图2为本用于纱线染色的染缸装置的结构示意图；
图3为本用于纱线染色的染缸装置的固定环结构示意图。
图中：1、染缸；2、第一连接板；3、第二连接板；4、第一固定板；5、第二固定板；6、第三固定板；7、固定环；8、挤压板；9、推板；10、第一通孔；11、伸缩杆；12、蓄料箱；13、输送管；14、输送泵；15、固定管；16、喷料器。
具体实施方式
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
如图1-3所示，一种阻燃牛仔复合面料的制作工艺，该制作工艺包括以下步骤：
a、选料：将氨纶纤维和棉纤维混纱作为经线，将麻纤维和再生纤维混纺作为纬线；
b、染色：将经线和纬线均通过一种用于纱线染色的染缸装置进行染色，染色时间在30-40分钟；
c、编织：将步骤b中的经线和纬线通过纺织机进行编织成基布，经线的线密度为10.0-13.0tex，纬线的线密度为10.0-13.0tex；
d、内层：内层通过经线和纬线编织而成，在内层上涂上阻燃涂料，经线的线密度为8-9tex，纬线的线密度为8-9tex；
e、复合：将内层与基布通过复合机进行复合，复合后形成半成品面料；
f、定型：将半成品面料通过定型机进行定型；
g、收卷：通过收卷装置，将定型后的面料进行收卷；
一种用于纱线染色的染缸装置，包括染缸1，染缸1的两侧外壁垂直焊接有对称设置的第一连接板2，第一连接板2的顶端垂直焊接有第二连接板3，第二连接板3的底端正中间垂直焊接有第一固定板4，第一固定板4远离第二连接板3的一端垂直焊接有第二固定板5，第二固定板5的底端垂直焊接有第三固定板6，第三固定板6的底端连接有固定环7，固定环7的内部设置有挤压板8，挤压板8的一侧侧壁垂直焊接有推板9，固定环7的一侧侧壁沿其长度方向开设有第一通孔10，推板9远离挤压板8的一端穿过第一通孔10延伸至固定环7的外部，推板9的两侧安装有与固定环7内壁连接的伸缩杆11，伸缩杆11的另一端与挤压板8垂直焊接，第二连接板3的顶端设置有蓄料箱12，蓄料箱12的底端连接有多根固定管15，且固定管15与第三固定板6平行设置，固定管15靠近固定环7的一侧设置有喷料器16，且喷料器16与固定环7平行设置，染缸1的底端连接有输送管13，输送管13的另一端与蓄料箱12内部连通，输送管13上连接有输送泵14。
伸缩杆11由第一连杆、第二连杆和罩筒组成，罩筒底端侧壁连接有第二连杆，第二连杆内部滑动连接有第一连杆，且第一连杆位于罩筒外部，罩筒与挤压板8之间连接有弹簧，挤压板8的竖截面为弧形，挤压板8的数量设置为四个，且四个挤压板8合起来的竖截面为圆形，喷料器16是由喷头与管道组成，管道的一端与喷头连接，管道的另一端与固定管15连通，且喷头的一侧连接有气管，第二连接板3的顶端沿竖直方向开设有第二通孔，固定管15远离蓄料箱12的一端穿过第二通孔。
本用于纱线染色的染缸装置工作原理：将染料倒入染缸1内，推动推板9，推板9带动挤压板8进行移动，将待染色的纱线穿过固定环7放入染缸内，缓缓松开推板9，在弹簧弹力作用下，挤压板8对纱线进行固定，启动输送泵14，染缸1内的染料通过输送管13进入蓄料箱12内，最后由喷料器16将染料喷出，对纱线表面进行染色，往复循环，大大提高了染色效率，该设计简单快捷，操作简单，生产成本低，有很高的经济性，适合大规模的推广。
本阻燃牛仔复合面料的制作工艺简单，大大提高了生产效率，本工艺采用的用于纱线染色的染缸装置进行染色具有染色效果好的优点，大大提高了生产质量，本工艺采用先对纱线染色，再编织成基布的方式，提高了面料整体的染色质量。
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。

Claims (6)

1.一种阻燃牛仔复合面料的制作工艺，该制作工艺包括以下步骤：
a、选料：将氨纶纤维和棉纤维混纱作为经线，将麻纤维和再生纤维混纺作为纬线；
b、染色：将经线和纬线均通过一种用于纱线染色的染缸装置进行染色，染色时间在30-40分钟,一种用于纱线染色的染缸装置，包括染缸；
c、编织：将步骤b中的经线和纬线通过纺织机进行编织成基布，经线的线密度为10.0-13.0tex，纬线的线密度为10.0-13.0tex；
d、内层：内层通过经线和纬线编织而成，在内层上涂上阻燃涂料，经线的线密度为8-9tex，纬线的线密度为8-9tex；
e、复合：将内层与基布通过复合机进行复合，复合后形成半成品面料；
f、定型：将半成品面料通过定型机进行定型；
g、收卷：通过收卷装置，将定型后的面料进行收卷。
2.根据权利要求1所述的阻燃牛仔复合面料的制作工艺，其特征在于，所述染缸的两侧外壁垂直焊接有对称设置的第一连接板，第一连接板的顶端垂直焊接有第二连接板，第二连接板的底端正中间垂直焊接有第一固定板，第一固定板远离第二连接板的一端垂直焊接有第二固定板，第二固定板的底端垂直焊接有第三固定板，第三固定板的底端连接有固定环，固定环的内部设置有挤压板，挤压板的一侧侧壁垂直焊接有推板，固定环的一侧侧壁沿其长度方向开设有第一通孔，推板远离挤压板的一端穿过第一通孔延伸至固定环的外部，推板的两侧安装有与固定环内壁连接的伸缩杆，伸缩杆的另一端与挤压板垂直焊接，第二连接板的顶端设置有蓄料箱，蓄料箱的底端连接有多根固定管，且固定管与第三固定板平行设置，固定管靠近固定环的一侧设置有喷料器，且喷料器与固定环平行设置，染缸的底端连接有输送管，输送管的另一端与蓄料箱内部连通，输送管上连接有输送泵。
3.根据权利要求2所述的阻燃牛仔复合面料的制作工艺，其特征在于，所述伸缩杆由第一连杆、第二连杆和罩筒组成，罩筒底端侧壁连接有第二连杆，第二连杆内部滑动连接有第一连杆，且第一连杆位于罩筒外部，所述罩筒与挤压板之间连接有弹簧。
4.根据权利要求2所述的阻燃牛仔复合面料的制作工艺，其特征在于，所述挤压板的竖截面为弧形，所述挤压板的数量设置为四个，且四个挤压板合起来的竖截面为圆形。
5.根据权利要求2所述的阻燃牛仔复合面料的制作工艺，其特征在于，所述喷料器是由喷头与管道组成，所述管道的一端与喷头连接，所述管道的另一端与固定管连通，且喷头的一侧连接有气管。
6.根据权利要求2所述的阻燃牛仔复合面料的制作工艺，其特征在于，所述第二连接板的顶端沿竖直方向开设有第二通孔，所述固定管远离蓄料箱的一端穿过第二通孔。
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