CN108517700A - 复合纤维无纺布的生产工艺及其制作员工制服的方法 - Google Patents

复合纤维无纺布的生产工艺及其制作员工制服的方法 Download PDF

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CN108517700A
CN108517700A CN201810308370.XA CN201810308370A CN108517700A CN 108517700 A CN108517700 A CN 108517700A CN 201810308370 A CN201810308370 A CN 201810308370A CN 108517700 A CN108517700 A CN 108517700A
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Abstract

本发明公开了复合纤维无纺布的生产工艺及其制作员工制服的方法，包括经纱、纬纱和聚氨酯涂层，所述纬纱和经纱均由聚酯纤维编织而成，所述经纱上连接有麻丝纤维，所述纬纱与经纱编织形成的无纺布经纬网后，在无纺布经纬网的一侧喷涂上塑料纤维，最后塑料纤维涂覆一复合纤维层，与现有技术相比，通过为无纺布添置一无纺布经纬网，能增加无纺布的强度和使用寿命，复合纤维具有强度高的特点，而复合纤维层与经纬网间的塑料颗粒层，使该无纺布透气较差，能够隔离气体与皮肤接触，还具有一定的防硫酸等腐蚀性化学物的功能，该无纺布适合制作化工厂里夏日的员工制服。

Description

复合纤维无纺布的生产工艺及其制作员工制服的方法
技术领域
本发明涉及面料的制造领域，特别是复合纤维无纺布的生产工艺及其制作员工制服的方法。
背景技术
如今的布料都讲究透气干爽，但对于某些特殊行业，譬如化工行业，其所在的环境中存在众多挥发性有害气体。若布料过于透气，反而使衣物缺少了防护的作用，导致人体的皮肤过敏以及皮肤受到腐蚀。
当人体表面出汗的状态下，汗水会吸收譬如盐酸、SO3、SO2等等气体，对人体皮肤会造成损害，但若汗无法蒸发，也会使皮肤因潮湿而患皮肤病，故在尽量隔离空气的情况下，还要能保证汗水能蒸发。
发明内容
本发明的目的就是解决现有技术中的问题，提出一种功能复合纤维的新材料，具有良好的吸汗性，且能够将汗水蒸发，新材料还具有隔离气体的功能，并提供了该新材料的生产工艺。
为实现上述目的，本发明提出了一种功能复合纤维新材料的生产工艺，包括经纱、纬纱和聚氨酯涂层，所述纬纱和经纱均由聚酯纤维编织而成，所述经纱上连接有麻丝纤维，所述纬纱与经纱编织形成的无纺布经纬网后，在无纺布经纬网的一侧喷涂上塑料纤维，最后塑料纤维涂覆一复合纤维层，其生产工艺如下：
步骤一：将20股聚酯纤维编成纬纱，所述经纱由10股聚酯纤维相互缠绕成纱，若干麻丝纤维中部被经纱的聚酯纤维缠绕固定，麻丝纤维的两端形成麻丝绒线；
步骤二：将塑料纤维打磨成粉状后，喷涂在无纺布经纬网一侧表面上，形成一塑料纤维层，所述经纱中麻丝绒线穿过塑料纤维层；
步骤三：在塑料纤维上喷涂一层聚氨酯纤维，待聚氨酯纤维固定成型后，再在聚氨酯纤维上涂覆一复合纤维层，所述复合纤维层中的复合纤维为并列型复合纤维，由聚氨酯和聚丙烯复合而成；
步骤四：在布料成型后，进行洗涤烘干定型打卷。
作为优选，所述麻丝纤维的直径在0.05至0.1mm之间，无纺布经纬网的任一侧上的麻丝绒线密度为每平方厘米不少于200根，麻丝绒线线头长度在3～5mm之间。
作为优选，所述塑料纤维颗粒的直径小于10微米，每平方厘米的颗粒数为1×106～1×107，喷涂塑料纤维前，对无纺布经纬网进行烘热处理，利用温度为150℃～200℃的热气流，在气体速度为1.4～2.2m/s的状态下，使塑料颗粒均匀覆着在无纺布经纬网表面。
作为优选，所述喷涂的聚氨酯液体将塑料纤维颗粒与无纺布经纬网交联固定，待涂层初步干燥固定后，涂覆上复合纤维液体，形成复合纤维无纺布。
作为优选，上述采用喷涂的聚氨酯液体中的聚氨酯相对分子量较低，液体的温度较高，采用涂覆的复合纤维层，复合纤维中的聚氨酯相对分子量较高，涂覆时液体的温度较低。
本发明的有益效果：本发明通过将被人们废弃的塑料颗粒进行废物利用，在无纺布经纬网的与复合纤维层间形成一层隔离层，使气体难以通过无纺布，而人体的汗水仍能通过麻丝绒线渗透过塑料颗粒层，从而保证还能依靠汗水蒸发来进行降温，这面料适合制作夏日的衣服，特别是制作化工厂内的夏日工作服，能有效的保护皮肤不受到化工厂内气体的遇水腐蚀，保护工人健康，与现有技术相比，通过为无纺布添置一无纺布经纬网，能增加无纺布的强度和使用寿命，复合纤维具有强度高的特点，而复合纤维层与经纬网间的塑料颗粒层，使该无纺布透气较差，能够隔离气体与皮肤接触，还具有一定的防硫酸等腐蚀性化学物的功能，该无纺布适合制作化工厂里夏日的员工制服。
本发明的特征及优点将通过实施例结合附图进行详细说明。
附图说明
图1是本发明一种功能复合纤维新材料的生产工艺的主视图；
图中：1-经纱、2-纬纱、3-塑料纤维、4-复合纤维层、5-麻丝绒线。
具体实施方式
参阅图1，本发明，包括经纱1、纬纱2和聚氨酯涂层4，所述纬纱2和经纱均由聚酯纤维编织而成，所述经纱上连接有麻丝纤维，所述纬纱2与经纱1编织形成的无纺布经纬网后，在无纺布经纬网的一侧喷涂上塑料纤维3，最后塑料纤维3涂覆一聚氨酯和聚丙烯复合后的复合纤维层4，其生产工艺如下，步骤一：将20股聚酯纤维编成纬纱2，所述经纱1由10股聚酯纤维相互缠绕成纱，若干麻丝纤维中部被经纱的聚酯纤维缠绕固定，麻丝纤维的两端形成麻丝绒线5；步骤二：将塑料纤维3打磨成粉状后，喷涂在无纺布经纬网一侧表面上，形成一塑料纤维3层，所述经纱1中麻丝绒线5穿过塑料纤维3层；步骤三：在塑料纤维3上喷涂一层聚氨酯纤维，待聚氨酯纤维固定成型后，再在聚氨酯纤维上涂覆一复合纤维层4，所述复合纤维层4中的复合纤维为并列型复合纤维，由聚氨酯和聚丙烯复合而成；步骤四：在布料成型后，进行洗涤烘干定型打卷。所述麻丝纤维的直径在0.05至0.1mm之间，无纺布经纬网的任一侧上的麻丝绒线5密度为每平方厘米不少于200根，麻丝绒线5线头长度在3～5mm之间，所述塑料纤维3颗粒的直径小于10微米，每平方厘米的颗粒数为1×106～1×107，喷涂塑料纤维3前，对无纺布经纬网进行烘热处理，利用温度为150℃～200℃的热气流，在气体速度为1.4～2.2m/s的状态下，使塑料颗粒均匀覆着在无纺布经纬网表面，所述聚氨酯液体将塑料纤维3颗粒与无纺布经纬网交联固定，待涂层初步干燥固定后，涂覆上复合纤维液体，形成复合纤维无纺布，上述采用喷涂的聚氨酯液体中的聚氨酯相对分子量较低，液体的温度较高，采用涂覆的复合纤维层，复合纤维中的聚氨酯相对分子量较高，涂覆时液体的温度较低。
本发明工作过程：
本发明一种功能复合纤维新材料的生产工艺在制作过程中，由于塑料纤维3的体积较小，单位体积下的受热面积较大，在烘热过程和聚氨酯溶液喷涂，以及成型后的烘干定型过程中，塑料纤维3受热软化，使塑料纤维3间更为密封，在使用过程中，利用麻丝纤维的绒线传递汗水，而气体被由塑料纤维所形成的隔层阻却，在实际的衣服制造过程中，衣服的端口还应紧身处理，该面料的舒适性一般，因为面料主要针对化工厂企业的夏日服装，主要目的是保护员工的安全，且塑料有良好的耐酸耐碱性，假如硫酸等不小心溅到，也能提供一定的防护作用，其中无纺布经纬网提高了复合材料无纺布的强度，复合纤维中的分子结构相互交错，提高了布料的强度，与现有技术相比，通过为无纺布添置一无纺布经纬网，能增加无纺布的强度和使用寿命，复合纤维具有强度高的特点，而复合纤维层与经纬网间的塑料颗粒层，使该无纺布透气较差，能够隔离气体与皮肤接触，还具有一定的防硫酸等腐蚀性化学物的功能，该无纺布适合制作化工厂里夏日的员工制服。
上述实施例是对本发明的说明，不是对本发明的限定，任何对本发明简单变换后的方案均属于本发明的保护范围。

Claims (2)

1.一种复合纤维无纺布的生产工艺，其包括功能复合纤维新材料的生产工艺，其特征在于：所述功能复合纤维新材料包括经纱(1)、纬纱(2)和聚氨酯涂层(4)，所述纬纱(2)和经纱均由聚酯纤维编织而成，所述经纱上连接有麻丝纤维，所述纬纱(2)与经纱(1)编织形成的无纺布经纬网后，在无纺布经纬网的一侧喷涂上塑料纤维(3)，最后塑料纤维(3)涂覆一复合纤维层(4)；
功能复合纤维新材料的生产工艺如下：
步骤一：将20股聚酯纤维编成纬纱(2)，所述经纱(1)由10股聚酯纤维相互缠绕成纱，若干麻丝纤维中部被经纱的聚酯纤维缠绕固定，麻丝纤维的两端形成麻丝绒线(5)；
步骤二：将塑料纤维(3)打磨成粉状后，喷涂在无纺布经纬网一侧表面上，形成一塑料纤维(3)层，所述经纱(1)中麻丝绒线(5)穿过塑料纤维(3)层；
步骤三：在塑料纤维(3)上喷涂一层聚氨酯纤维，待聚氨酯纤维固定成型后，再在聚氨酯纤维上涂覆一复合纤维层(4)，所述复合纤维层(4)中的复合纤维为并列型复合纤维，由聚氨酯和聚丙烯复合而成；
步骤四：在布料成型后，进行洗涤烘干定型打卷；
所述塑料纤维(3)颗粒的直径小于10微米，每平方厘米的颗粒数为1×107，喷涂塑料纤维(3)前，对无纺布经纬网进行烘热处理，利用温度为150～200℃的热气流，在气体速度为2.2m/s的状态下，使塑料颗粒均匀覆着在无纺布经纬网表面；
采用聚氨酯液体将塑料纤维(3)颗粒与无纺布经纬网交联固定，待涂层初步干燥固定后，涂覆上复合纤维液体，形成复合纤维无纺布。
2.一种员工制服的制作方法，其特征在于：包括上述权利要求1所述的复合纤维无纺布的生产工艺。
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