CN108501188A - A kind of concrete prefabricated element battery mould process units and its working method - Google Patents
A kind of concrete prefabricated element battery mould process units and its working method Download PDFInfo
- Publication number
- CN108501188A CN108501188A CN201810382668.5A CN201810382668A CN108501188A CN 108501188 A CN108501188 A CN 108501188A CN 201810382668 A CN201810382668 A CN 201810382668A CN 108501188 A CN108501188 A CN 108501188A
- Authority
- CN
- China
- Prior art keywords
- bed
- die
- process units
- die cap
- concrete prefabricated
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/04—Discharging the shaped articles
- B28B13/06—Removing the shaped articles from moulds
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
Abstract
The invention discloses a kind of concrete prefabricated element battery mould process units and its working methods, including lower bed die, upper mould cover, side form and end mould, lower bed die is made of a certain number of, evenly distributed lower bed die vehicle, and the lower bed die vehicle includes lower bottom base, incline and upper bed-plate；The upper surface of the upper bed-plate is evenly distributed with several bed die tooth columns；The lower part of the upper bed-plate is evenly distributed with several zigzag through-holes, and the rod piece that can be slided along zigzag through-hole is equipped in the zigzag through-hole, and the lower bottom base is equipped with long through-hole corresponding with zigzag through-hole length；The rod piece is flexibly connected across long through-hole with lower bottom base.Concrete prefabricated wallboard of the large-scale production with lateral blind hole may be implemented in the concrete prefabricated element battery mould process units of the present invention, solves technical blank.
Description
Technical field
The present invention relates to concrete prefabricated element technical fields, produce and fill more particularly to a kind of concrete prefabricated element
It sets.
Background technology
" one kind is mixed by patent of invention CN201611181495.8-- filed in 20 days December in 2016 of present applicant
A kind of concrete prefabricated wallboard is disclosed in the assembled architecture and method of construction of solidifying soil prefabricated panel and its composition ", is used
On wallboard side, the reserved lateral hole of rib, is inserted into the horizontal reinforcement for meeting the building structural design specification requirement lap of splice, without opening
If penetrating through the cross-drilled hole of entire wallboard, so that it may the overlap joint to reach horizontal reinforcement between prefabricated panel connects, meet transverse horizontal it
Between delivery request, meet the requirement of architectural design earthquake resistant code.The horizontal reinforcement length of insertion greatly shortens, saved at
This, reduces the workload and difficulty of construction for wearing perforation transverse steel.
But the existing concrete prefabricated wall board making machinery of existing market, as filed in applicant's September in 2014 22 days
Patent of invention CN201410486474.1-- " multifunctional concrete prefabricated components battery mould production equipment and production line ", because of nothing
Method forms lateral blind hole during the concrete setting of wallboard, so not having the energy for producing above-mentioned concrete prefabricated wallboard
Power.
Therefore, a kind of process units that can produce the above-mentioned concrete prefabricated wallboard with lateral blind hole of R ＆ D design at
For urgent problem to be solved.
Invention content
The technical problem to be solved in the present invention is to provide a kind of concrete prefabricated element battery mould process units and its works
Make method.
A kind of concrete prefabricated element battery mould process units, including lower bed die, upper mould cover, side form and end mould, wherein
The lower bed die is made of a certain number of, evenly distributed lower bed die vehicle, the lower bed die vehicle include lower bottom base, incline and on
Pedestal；The upper surface of the upper bed-plate is evenly distributed with several bed die tooth columns；If the lower part of the upper bed-plate is evenly distributed with
A dry zigzag through-hole, is equipped with the rod piece that can be slided along zigzag through-hole in the zigzag through-hole, the lower bottom base be equipped with
The corresponding long through-hole of zigzag through-hole length；The rod piece is flexibly connected across long through-hole with lower bottom base.
Concrete prefabricated element battery mould process units of the present invention, wherein lead in a zigzag when rod piece slides into
When the lower end of hole, upper bed-plate is raised, the upper surface of upper bed-plate is concordant with the upper surface of incline；When rod piece slides into zigzag through-hole
When upper end, upper bed-plate is reduced, the upper surface of upper bed-plate is less than the upper surface of incline.
Concrete prefabricated element battery mould process units of the present invention, wherein the upper surface of the bed die tooth column
For plane or arc-shaped concave.
Concrete prefabricated element battery mould process units of the present invention, wherein the bed die tooth column at upper bed-plate both ends
Outside and two neighboring bed die tooth column between be equipped with convex block.
Any concrete prefabricated element battery mould process units of the present invention, wherein the upper mould cover includes mould
The upper surface of cover frame and die cap tooth pylon, the die cap frame is fixed with die cap frame lifting post；The die cap tooth pylon and die cap frame
It is mutually chimeric, and die cap tooth pylon can carry out upper and lower displacement within a certain height in die cap frame；Under die cap tooth pylon
Bottom surface is evenly distributed with several columns die cap tooth column；The upper surface of die cap tooth pylon is fixed with die cap tooth pylon lifting post.
Concrete prefabricated element battery mould process units of the present invention, wherein the upper surface of the die cap frame and
Position positioned at die cap tooth pylon lifting post side is equipped with movable cushion block.
Concrete prefabricated element battery mould process units of the present invention, wherein the lower surface of the die cap tooth column
For plane or arc-shaped concave.
Concrete prefabricated element battery mould process units of the present invention, wherein be located at each column die cap tooth column both ends
Die cap tooth column outside and two neighboring die cap tooth column between be equipped with convex block.
Concrete prefabricated element battery mould process units of the present invention, wherein the side form includes certain amount
Transversely equally distributed side template, be hinged with two pieces of end moulds positioned at the side template both ends of centre, be on the end mould
Several through-holes identical with core pipe appearance and size are distributed in matrix-style；The bottom surface of the side template is fixed with battery mould bottom
Seat.
The working method of concrete prefabricated element battery mould process units of the present invention, includes the following steps：It will
Lower bed die, upper mould cover, side form and end mould are assembled into battery mould process units；It is inserted into core pipe；Casting concrete simultaneously conserves；Coagulation
After native prefabricated components initial set, the upper bed-plate of all lower bed die vehicles is fallen, lifts die cap tooth pylon, extracts core pipe out；Continue maintenance extremely
After solidification reaches design strength completely, battery mould process units is unfolded, takes out concrete prefabricated element.
Compared with the existing technology, protrusion effect of the invention is：
(1) large-scale production patent of invention may be implemented in concrete prefabricated element battery mould process units of the invention
Coagulation in CN201611181495.8-- " a kind of concrete prefabricated wallboard and its assembled architecture and method of construction of composition "
Native prefabricated panel has filled up technical blank.
(2) for the present apparatus by the unique design of lower bed die and upper mould cover, equipment occupation space is small, and manufacturing cost is low, realizes
When concrete initial set, the tooth column of lower bed die and upper mould cover is detached from wallboard, cleverly avoids and is all made of core pipe then up and down
The problem of complete equipment is bulky, manufacturing cost greatly improves；And concrete solidifies backteeth column and is detached from wallboard body completely
When, upper mould cover and lower bed die need not be removed, and the maintenance quality of concrete has been effectively ensured.
Explanation and specific embodiment are to concrete prefabricated element battery mould process units of the invention below in conjunction with the accompanying drawings
And its working method is described further.
Description of the drawings
Fig. 1 is the stereogram of the first lower bed die vehicle；
Fig. 2 is the front view of the first lower bed die vehicle；
Fig. 3 is the vertical view of the first lower bed die vehicle；
Fig. 4 is the stereogram of second of lower bed die vehicle；
Fig. 5 is the stereogram of second of lower another angle of bed die vehicle；
Fig. 6 is the front view of second of lower bed die vehicle；
Fig. 7 is the left view of second of lower bed die vehicle；
State design sketch when Fig. 8 is upper bed-plate raising and lowering in lower bed die vehicle；
Fig. 9 is side form and holds the stereogram of mould；
Figure 10 is stereogram when die cap tooth pylon does not lift in upper mould cover；
Figure 11 be upper mould cover in die cap tooth pylon lift after stereogram；
Figure 12 is the stereogram that die cap tooth pylon lifts rear another angle in upper mould cover；
Figure 13 is the front view of upper mould cover；
Figure 14 is the stereogram after the concrete prefabricated element battery mould process units assembling of the present invention.
Specific implementation mode
As shown in Fig. 1-3 and Figure 14, a kind of concrete prefabricated element battery mould process units, including lower bed die, upper mold
Lid 2, side form and end mould 41, wherein lower bed die is made of a certain number of, evenly distributed lower bed die vehicle 1, and lower bed die vehicle 1 wraps
Include lower bottom base 11, incline 12 and upper bed-plate 13；The upper surface of upper bed-plate 13 is evenly distributed with several bed die tooth columns 14；Upper bed-plate
13 lower part is evenly distributed with several zigzag through-holes 15, and being equipped in zigzag through-hole 15 can be along the sliding of zigzag through-hole 42
Rod piece 16, lower bottom base 11 are equipped with long through-hole corresponding with 15 length of zigzag through-hole 17；Rod piece 16 passes through long through-hole 17 under
Pedestal 11 is flexibly connected.The upper surface of bed die tooth column 14 is arc-shaped concave.In other variant embodiments, bed die tooth column 14 it is upper
Surface may be plane.
As shown in figure 8, when rod piece 16 slides into zigzag 15 lower end of through-hole, upper bed-plate 13 is raised, upper bed-plate 13
Upper surface is concordant with the upper surface of incline 12；When rod piece 16 slides into zigzag 15 upper end of through-hole, upper bed-plate 13 is reduced, on
The upper surface of pedestal 13 is less than the upper surface of incline 12.After concrete prefabricated element initial set, with pore-forming auxiliary device pull lever
Part 16 so that rod piece 16 slides into 15 upper end of zigzag through-hole, and upper bed-plate 13 is reduced, after pore-forming auxiliary device is removed in guarantee,
It is constant that upper bed-plate 13 remains to holding position.
In other beneficial variant embodiments, as shown in figs. 4-7, the outside of the bed die tooth column 14 at 13 both ends of upper bed-plate with
And the convex block 18 that section is half oblong or rectangle is equipped between two neighboring bed die tooth column 14.
As shown in figures 10-13, upper mould cover 2 includes die cap frame 21 and die cap tooth pylon 22, and the upper surface of die cap frame 21 is fixed
There is die cap frame lifting post 23；Die cap tooth pylon 22 is mutually chimeric with die cap frame 21, and die cap tooth pylon 22 can be in die cap frame 21
Upper and lower displacement is carried out within a certain height；The bottom surface of die cap tooth pylon 21 is evenly distributed with several columns die cap tooth column 25；
The upper surface of die cap tooth pylon is fixed with die cap tooth pylon lifting post 24.Die cap frame lifting post 23 is two rows, often arranges 3；Die cap
Tooth pylon lifting post 24 is two rows, often arranges 4.
The upper surface of die cap frame 21 and positioned at 24 side of die cap tooth pylon lifting post position be equipped with movable cushion block 26.When
Concrete prefabricated element just after one-step forming, with pore-forming auxiliary device lifting die cap tooth pylon lifting post 24, lifts die cap tooth pylon
21, movable cushion block 26 is then moved to 24 lower section of die cap tooth pylon lifting post, is padded die cap tooth pylon lifting post 24, is ensured to remove
After pore-forming auxiliary device, it is constant that die cap tooth pylon 21 remains to holding position.
The lower surface of die cap tooth column 25 is arc-shaped concave.In other variant embodiments, or plane.
In other beneficial variant embodiments, it is located at the outside of die cap tooth column at each column die cap tooth column both ends and adjacent
The convex block that section is half oblong or rectangle is equipped between two die cap tooth columns.
As shown in figure 9, side form includes a certain number of transversely equally distributed side templates 31, it is located at the side form of centre
31 both ends of plate are hinged with two pieces of end moulds 41, hold and several rectangular through holes 42 are distributed in matrix-style on mould 41；Side template
31 bottom surface is fixed with battery mould pedestal.
The working method of concrete prefabricated element battery mould process units, includes the following steps：
Lower bed die, upper mould cover 2, side form and end mould 41 are assembled into battery mould process units；It is inserted into core pipe 5；It pours mixed
Solidifying soil simultaneously conserves；After concrete prefabricated element initial set, the upper bed-plate 13 of all lower bed die vehicles 1 is fallen, die cap tooth pylon 21 is lifted,
Extract core pipe out；Continue maintenance to after solidification reaches design strength completely, battery mould process units is unfolded, takes out concrete prefabricated
Component.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention
It encloses and is defined, under the premise of not departing from design spirit of the present invention, technical side of the those of ordinary skill in the art to the present invention
The various modifications and improvement that case is made should all be fallen into the protection domain of claims of the present invention determination.
Claims (10)
1. a kind of concrete prefabricated element battery mould process units, including lower bed die, upper mould cover (2), side form and end mould (41),
It is characterized in that：The lower bed die is made of a certain number of, evenly distributed lower bed die vehicle (1), lower bed die vehicle (1) packet
Include lower bottom base (11), incline (12) and upper bed-plate (13)；The upper surface of the upper bed-plate (13) is evenly distributed with several bed dies
Tooth column (14)；The lower part of the upper bed-plate (13) is evenly distributed with several zigzag through-holes (15), the zigzag through-hole
(15) rod piece (16) that can be slided along zigzag through-hole is equipped in, the lower bottom base (11) is equipped with and zigzag through-hole (15) length
Corresponding long through-hole (17)；The rod piece (16) is flexibly connected across long through-hole (17) with lower bottom base (11).
2. concrete prefabricated element battery mould process units according to claim 1, it is characterised in that：When rod piece (16)
When sliding into zigzag through-hole (15) lower end, upper bed-plate (13) is raised, the upper surface of upper bed-plate (13) is upper with incline (12)
Flush；When rod piece (16) slides into zigzag through-hole (15) upper end, by upper bed-plate (13) reduce, upper bed-plate (13) it is upper
Surface is less than the upper surface of incline (12).
3. concrete prefabricated element battery mould process units according to claim 2, it is characterised in that：The bed die tooth
The upper surface of column (14) is plane or arc-shaped concave.
4. concrete prefabricated element battery mould process units according to claim 3, it is characterised in that：Upper bed-plate (13)
It is equipped with convex block (18) between the outside of the bed die tooth column (14) at both ends and two neighboring bed die tooth column (14).
5. according to any concrete prefabricated element battery mould process units of claim 1-4, it is characterised in that：It is described
Upper mould cover (2) includes die cap frame (21) and die cap tooth pylon (22), and the upper surface of the die cap frame (21) is fixed with die cap frame and carries
Stay column (23)；The die cap tooth pylon (22) is mutually chimeric with die cap frame (21), and die cap tooth pylon (22) can be in die cap frame
(21) upper and lower displacement is carried out within a certain height；The bottom surface of die cap tooth pylon (21) is evenly distributed with several columns die cap
Tooth column (25)；The upper surface of die cap tooth pylon is fixed with die cap tooth pylon lifting post (24).
6. concrete prefabricated element battery mould process units according to claim 5, it is characterised in that：The die cap frame
(21) upper surface and it is equipped with movable cushion block (26) positioned at the position of die cap tooth pylon lifting post (24) side.
7. concrete prefabricated element battery mould process units according to claim 6, it is characterised in that：The die cap tooth
The lower surface of column (25) is plane or arc-shaped concave.
8. concrete prefabricated element battery mould process units according to claim 7, it is characterised in that：Positioned at each column mould
It is equipped with convex block between the outside and two neighboring die cap tooth column of the die cap tooth column at lid teeth column both ends.
9. according to any concrete prefabricated element battery mould process units of claim 1-8, it is characterised in that：It is described
Side form includes a certain number of transversely equally distributed side templates (31), and side template (31) both ends for being located at centre are hinged
There are two pieces of end moulds (41), several through-holes identical with core pipe appearance and size are distributed in matrix-style on the end mould (41)
(42)；The bottom surface of the side template (31) is fixed with battery mould pedestal.
10. special according to the working method of any concrete prefabricated element battery mould process units of claim 1-9
Sign is, includes the following steps：Lower bed die, upper mould cover, side form and end mould are assembled into battery mould process units；It is inserted into core
Pipe；Casting concrete simultaneously conserves；After concrete prefabricated element initial set, the upper bed-plate of all lower bed die vehicles is fallen, die cap tooth is lifted
Pylon extracts core pipe out；Continue maintenance to after solidification reaches design strength completely, battery mould process units is unfolded, takes out coagulation
Native prefabricated components.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810382668.5A CN108501188B (en) | 2018-04-26 | 2018-04-26 | A kind of concrete prefabricated element battery mould process units and its working method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810382668.5A CN108501188B (en) | 2018-04-26 | 2018-04-26 | A kind of concrete prefabricated element battery mould process units and its working method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108501188A true CN108501188A (en) | 2018-09-07 |
| CN108501188B CN108501188B (en) | 2019-11-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810382668.5A Active CN108501188B (en) | 2018-04-26 | 2018-04-26 | A kind of concrete prefabricated element battery mould process units and its working method |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29901950U1 (en) * | 1999-02-04 | 1999-07-01 | Hofmann Frank | Multiple mold for the self-production of rammed clay model blocks |
| CN203305348U (en) * | 2013-01-16 | 2013-11-27 | 王晶华 | Novel limestone powder cement brick combined mould |
| CN206106057U (en) * | 2016-08-31 | 2017-04-19 | 长沙楚鸿机械有限公司 | Precast concrete component battery mould |
| CN207058843U (en) * | 2017-08-11 | 2018-03-02 | 维拓客科技（深圳）有限公司 | The prefabricated mould of easy assembling and dismantling |
| CN207290426U (en) * | 2017-10-16 | 2018-05-01 | 四川省建筑科学研究院 | A kind of template and prefabricated components process units |
-
2018
- 2018-04-26 CN CN201810382668.5A patent/CN108501188B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE29901950U1 (en) * | 1999-02-04 | 1999-07-01 | Hofmann Frank | Multiple mold for the self-production of rammed clay model blocks |
| CN203305348U (en) * | 2013-01-16 | 2013-11-27 | 王晶华 | Novel limestone powder cement brick combined mould |
| CN206106057U (en) * | 2016-08-31 | 2017-04-19 | 长沙楚鸿机械有限公司 | Precast concrete component battery mould |
| CN207058843U (en) * | 2017-08-11 | 2018-03-02 | 维拓客科技（深圳）有限公司 | The prefabricated mould of easy assembling and dismantling |
| CN207290426U (en) * | 2017-10-16 | 2018-05-01 | 四川省建筑科学研究院 | A kind of template and prefabricated components process units |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108501188B (en) | 2019-11-08 |
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