CN108499973A - A kind of Full-automatic ultrasonic cleaner and its control method - Google Patents
A kind of Full-automatic ultrasonic cleaner and its control method Download PDFInfo
- Publication number
- CN108499973A CN108499973A CN201810338734.9A CN201810338734A CN108499973A CN 108499973 A CN108499973 A CN 108499973A CN 201810338734 A CN201810338734 A CN 201810338734A CN 108499973 A CN108499973 A CN 108499973A
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- Prior art keywords
- hanging basket
- ultrasonic cleaning
- rack
- cleaning pond
- full
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/045—Cleaning involving contact with liquid using perforated containers, e.g. baskets, or racks immersed and agitated in a liquid bath
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66F—HOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
- B66F11/00—Lifting devices specially adapted for particular uses not otherwise provided for
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
Abstract
The invention discloses a kind of Full-automatic ultrasonic cleaner and its control method, a kind of Full-automatic ultrasonic cleaner and its control method include rack, the motor-driven module in rack and by motor-driven module synchronization simulative display and the screen display controlling module of corresponding control；Wherein motor-driven module includes feeding mechanism, multiple ultrasonic cleaning ponds and the discharging mechanism being set in rack successively from upstream to downstream；Motor-driven module further includes the air curtain circulation mechanism for being used to form the air curtain for being covered in ultrasonic cleaning pond upper opening, the drainage mechanism above ultrasonic cleaning pond, at least one hanging basket for loading cleaning part and the mechanical arm for hanging hanging basket；It realizes from charging to discharging whole-course automation, and it can be according to the different free control flows of object of cleaning, different parts can be cleaned by reaching same part, while allow operating personnel easier to carry out free control to longer production line in the way of synchronously simulating.
Description
Technical field
The present invention relates to industrial parts to clean field, more particularly to a kind of Full-automatic ultrasonic cleaner and its controlling party
Method.
Background technology
In modern industrial production cleaning, in order to improve efficiency and reduce manual labor, it is often used the super of automation
Sound wave cleans line.
Authorization Notice No. is that the Chinese patent of CN2489887Y discloses a kind of continuous ultrasonic cleaning machine, it is included in
The conveyer transmission chain of installation, the indoor thermocouple of cleaning, heating tube, ventilation blower and air-heater are installed in casing in casing,
Ultrasonic gross rinse room, fine purifiation room and spray chamber are disposed in casing, the uniformly distributed drive sprocket of lowest part is located at often
The top of a purge chamber is uniformly mounted on the hanging basket on transmission chain when receiving to clean, is placed exactly in corresponding purge chamber.
It uses chain to hang means of transportation, and part is passed through out of ultrasonic cleaning pond equipped with different cleaning solutions successively
It crosses, but there are two defects for this mode, first, can only be carried out to part with fixed sequence, the arrangement of fixed cleaning solution clear
It washes, and in fact different types of part material and greasy dirt attached to it etc. can there is some difference, the row of cleaning solution
Cloth also will produce certain difference.Second, its cleaning solution production under the state constantly moved, this state in cleaning process
Raw cavitation effect can be stirred reduction, and it is complete to be unfavorable for Cleaning of Parts.
Invention content
The purpose of the present invention one is to provide a kind of Full-automatic ultrasonic cleaner, the free, cleaning performance with cleaning sequence
Good advantage.
The present invention above-mentioned technical purpose technical scheme is that：
A kind of Full-automatic ultrasonic cleaner and its control method, including rack further include the motor-driven module that is set in rack with
And by motor-driven module synchronization simulative display and correspond to the screen display controlling module controlled；Wherein motor-driven module from upstream to downstream successively
Include feeding mechanism, multiple ultrasonic cleaning ponds and discharging mechanism in rack；The motor-driven module further includes being used for
Form air curtain circulation mechanism, the drainage above ultrasonic cleaning pond of the air curtain for being covered in ultrasonic cleaning pond upper opening
Mechanism, at least one hanging basket for loading cleaning part and the mechanical arm for hanging hanging basket；Mechanical arm includes hooking plate, driving
Hook the transversal driving mechanism and the elevating mechanism for driving hook plate to move up and down that plate is moved along the orientation of ultrasonic cleaning pond.
Using the above scheme, allow operating personnel easier to longer production line in the way of synchronously simulating
Carry out free control；During actual use, different cleaning solutions can be put into different ultrasonic cleaning ponds, and
The sequence of the cleaning solution needed for the cleaning according to part and cleaning solution is different afterwards, can pass through the free of mechanical arm and hanging basket
It is allocated, and can be to a certain extent by the effect of drainage mechanism, air curtain circulation mechanism during its transfer
It prevents the volatilization of cleaning solution and is mutually mixed, keep cleaning good cleaning performance；Further, since the automation of input and output material,
Multiple hanging baskets can also be arranged according to actual demand in this mode, when a wherein hanging basket is placed in and is cleaned in cleaning solution,
Mechanical arm can carry out input and output material or cleaning operation to other hanging baskets.
Further preferably：Setting is lateral to the first sliding rail of ultrasonic cleaning pond arragement direction in the rack, described
Feeding mechanism includes the first driving mechanism and erection that mobile platform, drive mobile platform of the sliding rack on sliding rail move
In the lifting frame on mobile platform；Wherein lifting frame includes multiple supporting racks being intervally arranged；The bottom of the hanging basket is provided with
Multiple bakies passed through for supporting rack, be provided on support frame as described above hanging basket after hanging basket above carries in hanging basket for filling
Carry the pallet of part.
Using the above scheme, mobile platform drives in hanging basket and hanging basket thereon and is travelled to and fro between for placing the bracket of part
Mechanical arm can capture area and easy-operating blowing region；Pallet therein is also for convenient for modularization or relatively stable
Mode by part centralized operation, supporting rack and hanging basket to be mutually inserted structure then be in order to eliminate the fence height of hanging basket, just
In the feeding of pallet.
Further preferably：It is provided with the first live-roller at the top of each support frame as described above, is arranged on the mobile platform
There is the first driving motor for driving the first live-roller, the side of the feeding mechanism is provided with feeding table, is set on the feeding table
It is equipped with second live-roller concordant with the first live-roller.
Using the above scheme, feeding set can also be connected to other kinds of production line with individualism, and pallet passes through
It crosses after feeding table feeding, by the drive of the first driving motor, the first live-roller can be real automatically by pallet corresponding position
Now charging automation.
Further preferably：The hook plate includes the extension for being connected in the lifter plate of elevating mechanism and being fixed on lifter plate lower part
Hook, the hook includes the first suspension hook, the second suspension hook and two auxiliary suspension hooks；It is provided on the lifter plate for detecting first
Whether at least three detection circuits that with hanging basket contact are had in suspension hook, the second suspension hook and two auxiliary suspension hooks, on the lifter plate
It is additionally provided with and is coupled to the control circuit that detection circuit is stopped with controller unit.
Using the above scheme, judge whether have at least in the first suspension hook, the second suspension hook and two auxiliary suspension hooks by detection
Three contact with hanging basket, if so, then steadily promote hanging basket repeats an operation hooked up if nothing；Pass through control circuit with this
Judge whether the lift hook position of hook is accurate, timely the position of mechanical arm is modified and be regulated and controled.
Further preferably：The lower hinge of the lifter plate has a spraying rack, and the hinge position of the spraying rack and lifter plate installs
It is equipped with reduction torsion spring, the end set of the spraying rack there are multiple nozzles for the cleaning showers liquid into hanging basket, each described
It is both provided with shut-off valve on nozzle, the second driving cylinder for pushing spraying rack rotation is hinged on the lifter plate.
Using the above scheme, different nozzles can connect different input ducts, can correspond to different ultrasonic waves respectively
The cleaning solution of service sink can also add shared solution targetedly to carry out spray plus water；And spraying rack therein and
The combination of two driving cylinders can also then hide nozzle by sprinkler rotation to the lower section of hook to the following table of lifter plate
Face generates interference to avoid it to other actions of mechanical arm.
Further preferably：Movement slots are offered on the lifter plate, mounting post are provided on the lifter plate, with side
It is rotationally connected with the air jet pipe of mounting post and air jet pipe is driven vertically to be moved back and forth in the orientation in ultrasonic cleaning pond
Third driving motor, the air jet pipe passes through movement slots and with outlet opening towards the lower section of lifter plate.
Using the above scheme, air jet pipe OQ t plate may be implemented to move back and forth, and coordinate the movement side of lifter plate itself
Blowing afloat area and can cover entire ultrasonic cleaning pond or entire hanging basket to, air jet pipe, with this fabulous part that ensure that
Drying effect.
Further preferably：The drainage mechanism include be fixed on ultrasonic cleaning pond side inner wall mounting bracket and
It is articulated with the turning support of the inner wall of another opposite side, ultrasonic cleaning pond outer wall is hinged with adjusting cylinder；The overturning
Bracket includes showing concordant support frame body, fixed support frame body both ends after going to level with mounting bracket and being rotationally connected with super
The shaft of sound wave service sink inner wall and external frame across ultrasonic cleaning pond inner wall；Wherein external frame along shaft it is radial one
End is fixedly connected with support frame body, and one end in an axial direction is hinged with adjusting cylinder and modulated displacements of cylinders drives and rotates.
It using the above scheme,, will not due to overturning the state avoided in overturning when normal cleaning operation
Interference is generated to normal wash；When needing dry, the hanging basket in ultrasonic cleaning pond is moved up by mechanical arm, then
One end moves to the position that can be abutted with turning support, while turning support being overturn by adjusting the drive of cylinder, moves down and hangs
Hanging basket can be positioned over the top in ultrasonic cleaning pond temporarily by basket, and the cleaning solution on part is filtered with this, reduce cleaning solution it
Between be mutually mixed and can also coordinate air jet pipe that part is dried.
Further preferably：The air curtain circulation mechanism includes the air inlet horizontally toward being set to above ultrasonic cleaning pond
Mouth and air outlet, the air intake passage for connecting air inlet, the air-out passage of connection air outlet and connection air intake passage and outlet air are led to
The wind turbine in road is wherein provided with and communicated with purifying box on the path of air intake passage, the air intake passage and air-out passage are around super
The outside of sound wave service sink.
Using the above scheme, air curtain interference mechanical arm and hanging basket normal operation under to ultrasonic cleaning pond into
Row closing, prevents cleaning solution from volatilizing outward, and the cleaning solution of volatilization is purified or is recycled.
Further preferably：The screen display module includes the dynamic analog module, more of simultaneous display manipulator motion state
The setup module of a custom block comprising hanging basket cleaning process and the parameter for entering and setting custom block.
Using the above scheme, dynamic analog can monitor the working condition of longer assembly line in real time, reduce operating personnel
Burden increases operation precision；Setup module can correspond to operating mode according to actually required setting, and custom block is then set
The product after the completion of module is set, the operating mode being previously set can be instantaneously called.
The purpose of the present invention one is to provide a kind of control method of Full-automatic ultrasonic cleaner, has steps of：
Step S1 enters the parameter setting interface of custom block by setup module, sets gradually hanging basket and enters different ultrasounds
The sequence of wave service sink, hanging basket are placed in the time in ultrasonic cleaning pond, hanging basket and are leached above and below each ultrasonic cleaning pond clearly
The number of washing lotion, hanging basket residence time in drainage mechanism；It is achieved after being provided with and is set as custom block；
Step S2, hanging basket is placed on feeding mechanism, and manually the pallet equipped with part is put on supporting rack or is sent by external
Expect that pallet is sent on the supporting rack with the first live-roller by platform；
Step S3 chooses the custom block corresponding to the part to be cleaned, and starts.
Step S4, feeding mechanism drive supporting rack to be moved in the horizontal moving ranges of mechanical arm, and mechanical arm moves horizontally
It to the top of hanging basket, moves down, is moved horizontally to the position that can trigger hanging basket again, move up and sling Hanging Basket, while detection circuit is examined
Survey whether hook has caught on hanging basket；
Step S5, mechanical arm movement drive hanging basket to enter corresponding ultrasonic cleaning pond, and hook decontrols hanging basket, according to the quiet of hanging basket
The time is set, other hanging baskets are shifted during may be provided at standing；
Step S6, mechanical arm lift hanging basket, and the number of cleaning solution is leached above and below ultrasonic cleaning pond；
Step S7, after in multiple ultrasonic cleaning ponds, cleaning is completed, or after the cleaning of some ultrasonic cleaning pond is completed, machine
Tool arm moves up hanging basket, and hanging basket level centainly can be extremely abutted up and down to the position for the mounting bracket for fixing current ultrasonic service sink
It sets, turning support is overturn, then move down and hanging basket is statically placed in mounting bracket and turning support；
Step S8, mechanical arm are detached from hanging basket, start jet bucket and blow, while starting that jet bucket swings back and forth and mechanical arm is gradual
It moves horizontally；
Hanging basket is transferred to the upper pallet that discharging mechanism shifts hanging basket by step S9.
In conclusion the invention has the advantages that：
1, it realizes from charging to discharging whole-course automation；And it can be reached according to the different free control flows of object of cleaning
Same part can clean the effect of different parts；
2, operating personnel is allow easier to carry out free control to longer production line in the way of synchronously simulating.
Description of the drawings
Fig. 1 is a kind of overall structure figure of Full-automatic ultrasonic cleaner of embodiment 1；
Fig. 2 is the structure chart of the feeding mechanism of embodiment 1；
Fig. 3 is the structure chart of the mobile platform of embodiment 1；
Fig. 4 is the structure chart of the air curtain circulation mechanism of embodiment 1；
Fig. 5 is the structure chart of the drainage mechanism of embodiment 1；
Fig. 6 is enlarged drawings of the Fig. 5 of embodiment 1 at A；
Fig. 7 is the structure chart of the discharging mechanism of embodiment 1；
Fig. 8 is the structure chart of the mechanical arm of embodiment 1；
Fig. 9 is the structure chart at another visual angle of mechanical arm of embodiment 1；
Figure 10 is the spraying mechanism of embodiment 1；
Figure 11 is the partial circuit diagram of the detection circuit of embodiment 1；
Figure 12 is the circuit diagram of the first judging part and the second judging part of embodiment 1.
In figure, 1, rack；2, feeding mechanism；3, ultrasonic cleaning pond；4, discharging mechanism；5, mechanical arm；6, hanging basket；7, wind
Episode cycle mechanism；8, drainage mechanism；21, supporting rack；22, the first live-roller；23, a driving motor；24, the first sliding rail；25,
One driving mechanism；26, mobile platform；27, feeding table；28, the second live-roller；41, roll stand is detached；42, discharge roll stand；51, horizontal
To driving mechanism；511, sliding rail is pushed up；512, top case；513, top-drive motor；514, gear；515, rack；52, elevating mechanism；
521, lifting cylinder；522, elevating lever；53, plate is hooked；531, lifter plate；532, it links up with；5321, the first suspension hook；5322, it second hangs
Hook；5323, suspension hook is assisted；533, movement slots；541, spraying rack；542, nozzle；543, reduction torsion spring；544, the second driving gas
Cylinder；551, mounting post；552, air jet pipe；61, pallet；62, bakie；71, air outlet；72, air inlet；73, air intake passage；74、
Air-out passage；75, wind turbine；76, purifying box；81, mounting bracket；82, turning support；821, support frame body；822, shaft；823、
External frame；83, cylinder is adjusted；90, accumulator；91, divider resistance；92, detection circuit；93, control circuit；94, test section；
95, the first judging part；96, the second judging part；97, detection unit；98, control unit；99, the first current acquisition portion；100,
Two current acquisition portions；101, third current acquisition portion；102, screen display controlling module；R1, first resistor；R2, second resistance；R3
Three resistance；R4, the 4th resistance；H, or door；Q1, triode；KM1, relay；S1, the first normally opened contact switch；S2, second are often
Closed contact switchs；Y1, first and door；Y2, second and door；Y3, third and door；Y4, the 4th and door.
Specific implementation mode
Below in conjunction with attached drawing, invention is further described in detail.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, people in the art
Member can as needed make the present embodiment the modification of not creative contribution after reading this specification, but as long as at this
It is all protected by Patent Law in the protection domain of invention.
Embodiment 1：A kind of Full-automatic ultrasonic cleaner, as shown in Figure 1, including rack 1, motor-driven in rack 1
Module and screen display controlling module 102；Wherein, screen display controlling module 102 by motor-driven module synchronization simulative display and corresponds to control.
Motor-driven module includes the feeding mechanism 2 being set in rack 1, multiple ultrasonic cleaning ponds 3 successively from upstream to downstream
And discharging mechanism 4.Motor-driven module further includes for loading the pallet 61 of part, the hanging basket 6 of loading pallet 61 and can hook
The mechanical arm 5 of hanging basket 6 is played, mechanical arm 5 walks in the portion of feeding mechanism 2, ultrasonic cleaning pond 3 and discharging mechanism 4
Portion top.
With reference to Fig. 2 and Fig. 3, feeding mechanism 2 includes being fixed on the first sliding rail 24 in rack 1, sliding rack on sliding rail
Mobile platform 26 drives the first driving mechanism 25 that mobile platform 26 moves and the lifting frame being set up on mobile platform 26；
The 24 vertical arragement direction in ultrasonic cleaning pond 3 of wherein the first sliding rail；Lifting frame includes multiple supporting racks 21 being intervally arranged
And it is set to first live-roller 22 at the top of supporting rack 21.It is provided on mobile platform 26 and drives the of the first live-roller 22
One driving motor 23.The side of feeding mechanism 2 is provided with feeding table 27, is provided on feeding table 27 concordant with the first live-roller 22
The second live-roller 28.The bottom of hanging basket 6 is provided with multiple bakies 62 passed through for supporting rack 21.Hanging basket 6 is embedded in supporting rack 21
Afterwards, pallet 61 is supported 21 support of frame.
With reference to Fig. 4, air curtain circulation mechanism 7 is provided on the big side wall in 3 top of ultrasonic cleaning pond, be used to form be covered in it is super
The air curtain of 3 upper opening of sound wave service sink.Air curtain circulation mechanism 7 include be set to the top of ultrasonic cleaning pond 3 horizontally toward
Air inlet 72 and air outlet 71, the air intake passage 73 for connecting air inlet 72, the air-out passage 74 of connection air outlet 71 and connection
The wind turbine 75 of air intake passage 73 and air-out passage 74 is wherein provided with and communicated with purifying box 76 on the path of air intake passage 73, air inlet
Channel 73 and air-out passage 74 are around the outside in ultrasonic cleaning pond 3.
Referring to figure 5 and figure 6,3 top of ultrasonic cleaning pond is vertical in being provided with drainage mechanism 8 on the two side of air curtain, filters
Water dispenser structure 8 is including being fixed on the mounting bracket 81 of 3 side inner wall of ultrasonic cleaning pond and being articulated with the inner wall of another opposite side
Turning support 82,3 outer wall of ultrasonic cleaning pond be hinged with adjust cylinder 83；Turning support 82 include go to after level with fixation
Bracket 81 shows concordant support frame body 821, fixed 821 both ends of support frame body and is rotationally connected with 3 inner wall of ultrasonic cleaning pond
Shaft 822 and external frame 823 across 3 inner wall of ultrasonic cleaning pond；Wherein external frame 823 along shaft 822 it is radial one
End is fixedly connected with support frame body 821, and one end in an axial direction is hinged with adjusting cylinder 83 and modulated displacements of cylinders 83 drives and rotates.
With reference to Fig. 7, discharging mechanism 4 includes the separation roll stand 41 and discharging roll stand 42 for the end for being set to cleaning arrangement, wherein
Separation roll stand 41 is located in the mobile range of mechanical arm 5, and separation roll stand 41 is identical as the supporting rack 21 of feeding mechanism 2, equally
Rabbet and have the drive component for removing pallet 61 for hanging basket 6, discharging roll stand 42 is connected with the transmission of roll stand 41 is detached, will
Pallet 61 is sent out.
With reference to Fig. 8 and Fig. 9, mechanical arm 5 includes hook plate 53, driving hook plate 53,3 orientation is moved along ultrasonic cleaning pond
Transversal driving mechanism 51 and drive and hook the elevating mechanism 52 that moves up and down of plate 53.
Transversal driving mechanism 51 includes the top sliding rail 511 for being set to 1 top of rack, the top case 512 for being connected in sliding rail and top sliding rail
511 parallel racks 515 and the top-drive motor 513 in top case 512, the shaft 822 of wherein top-drive motor 513 are equipped with
With 515 meshed gears 514 of rack.
Elevating mechanism 52 includes that the lifting cylinder 521 being set in top case 512 and four are arranged in top case 512 for maintaining
The elevating lever 522 of 5 up and down balance system of mechanical arm, piston rod and the mechanical arm 5 of lifting cylinder 521 are fixed.
Movement slots 533 are offered on lifter plate 531, and mounting post 551 is provided on lifter plate 531, is rotatablely connected with side
It is vertically back and forth transported in the orientation in ultrasonic cleaning pond 3 in the air jet pipe 552 and drive air jet pipe 552 of mounting post 551
Dynamic third driving motor, third driving motor are located in mounting post 551, and air jet pipe 552 is passed through movement slots 533 and opened with outlet
Mouthful towards the lower section of lifter plate 531.
Referring to Fig.1 0, it includes being connected in the lifter plate 531 of elevating mechanism 52 and being fixed on 531 lower part of lifter plate to hook plate 53
Hook 532；Wherein, the lower hinge of lifter plate 531 has spraying rack 541, spraying rack 541 and the hinge position of lifter plate 531 to install
It is equipped with reduction torsion spring 543, the end set of spraying rack 541 there are multiple nozzles 542 for the cleaning showers liquid into hanging basket 6, often
It is both provided with shut-off valve on a nozzle 542, the second driving cylinder for pushing spraying rack 541 to rotate is hinged on lifter plate 531
544。
, hook 532 includes the first suspension hook 5321, the second suspension hook 5322 and two auxiliary suspension hooks 5323；It is set on lifter plate 531
It is equipped with for detecting in the first suspension hook 5321, the second suspension hook 5322 and two auxiliary suspension hooks 5323 whether have at least three and hanging basket
The detection circuits 92 of 6 contacts, are additionally provided on lifter plate 531 and are coupled to the control circuit that detection circuit 92 is stopped with controller unit
93.During lifter plate 531 moves up and down, test whether to sling hanging basket 6.First suspension hook 5321,5322, two, the second suspension hook are auxiliary
It is that metal is made to help suspension hook 5323 and hanging basket 6；Accumulator 90 is provided on lifter plate 531,90 anode of accumulator is coupled to
One suspension hook 5321,90 cathode of accumulator are coupled with divider resistance 91, and divider resistance 91 is coupled to the second suspension hook 5322, two auxiliary
Suspension hook 5323 is coupled to the tie point of divider resistance 91 and the second suspension hook 5322.
It connects in this way, is divided into two kinds of situations.The first situation, the first suspension hook 5321 are contacted with hanging basket 6, then the second suspension hook
5322 and two auxiliary suspension hooks 5323 among at least there are two being contacted with hanging basket 6, just can guarantee the stabilization of hanging basket 6.Second
Situation, the first suspension hook 5321 are not contacted with hanging basket 6, then the second suspension hook 5322 and two auxiliary suspension hooks 5323 are both needed to connect with hanging basket 6
It touches, just can guarantee the stabilization of hanging basket 6.
1 and Figure 12 referring to Fig.1, detection circuit 92 include test section 94, the first judging part 95, the second judging part 96 or door
HH。
Test section 94 is for detecting whether the first suspension hook 5321 contacts with hanging basket 6 and send out first detection signal.First sentences
Disconnected portion 95 is coupled to test section 94 when the first suspension hook 5321 is contacted with hanging basket 6 for judging the second suspension hook 5322 and two auxiliary
Whether there are at least two to be contacted with hanging basket 6 among suspension hook 5323 and exports the first judgement signal.Second judging part 96 is coupled to inspection
Survey portion 94 when the first suspension hook 5321 and hanging basket 6 not in contact with when for judging whether are the second suspension hook 5322 and two auxiliary suspension hooks 5323
It is contacted with hanging basket 6 simultaneously and exports the second judgement signal.Or an input terminal of door HH is coupled to the first judging part 95 to receive
First judges that another input terminal of signal or door HH are coupled to the second judging part 96 and judge signal or door HH to receive second
Output end output logic signal to control circuit 93.
Test section 94 includes detection unit 97, control unit 98.Detection unit 97 is for detecting divider resistance 91 and second
Whether the tie point of suspension hook 5322 has electric current and output detection value.Detection unit 97 include first resistor R1R, second resistance R2R,
First resistor R1R is coupled to the tie point of the second suspension hook 5322 and auxiliary suspension hook 5323, and second resistance R2R is coupled to first resistor
R1R, second resistance R2R ground connection, the tie point output detection value of first resistor R1R and second resistance R2R.
Control unit 98 be coupled to detection unit 97 and according to detected value control whether the second suspension hook 5322 it is electric and by the
Open circuit between two suspension hooks 5322 and auxiliary suspension hook 5323.Control unit 98 includes triode Q1Q, relay KM1KM, triode
The base stage of Q1Q is coupled to detection unit 97 to receive detected value, and triode Q1Q collectors are coupled to relay KM1KM, triode
Q1Q emitters are grounded.Relay KM1KM has the first normally opened contact switch S1S, the second normally-closed contact switch S2S, and first is normally opened
Contact switch S1S is coupled between the first auxiliary suspension hook 5323 and second auxiliary suspension hook 5323；Second normally-closed contact switch S2S couplings
It is connected between auxiliary suspension hook 5323 and the second suspension hook 5322.
When the tie point of first resistor R1R and second resistance R2R have voltage, triode Q1Q open circuits, electric current is from storage at this time
90 anode of battery flows to the first suspension hook 5321, and electric current passes through the second suspension hook 5322, auxiliary suspension hook 5323, partial pressure electricity by hanging basket 6
Resistance 91 flows into 90 cathode of accumulator.Current direction corresponds to the first situation at this time.
When the tie point no-voltage of first resistor R1R and second resistance R2R, triode Q1Q is switched on, to make relay
Device KM1KM obtains electric.The first normally opened contact switch S1S is closed at this time, electric to make the second suspension hook 5322 obtain；Second normally-closed contact is opened
It closes S2S to disconnect, to make the connection between the second suspension hook 5322 and accumulator 90 disconnect.Electric current is flowed from 90 anode of accumulator at this time
To the second suspension hook 5322,90 cathode of accumulator is flowed into after hanging basket 6, auxiliary suspension hook 5323, divider resistance 91.Electric current stream at this time
To corresponding the second situation.
The mechanism further includes the first current acquisition portion 99, the second current acquisition portion 100, third current acquisition portion 101.
First current acquisition portion 99 for acquire the second suspension hook 5322 on whether have electric current by and export first acquisition believe
Number.Second current acquisition portion 100 is used to acquire on an auxiliary suspension hook 5323 in two auxiliary suspension hooks 5323 whether have electric current
And export the second acquisition signal.Third current acquisition portion 101 is used to acquire another auxiliary hanging in two auxiliary suspension hooks 5323
Whether there is electric current on hook 5323 and exports third acquisition signal.
First acquisition portion includes 3rd resistor R3R, the 4th resistance R4R, 3rd resistor R3R be coupled to the second suspension hook 5322 with
Between the tie point of first normally opened contact switch S1S and the second suspension hook 5322.4th one end resistance R4R is coupled to 3rd resistor
R3R, the 4th resistance R4R other ends ground connection.Second current acquisition portion 100, the circuit diagram in third current acquisition portion 101 and the first electricity
The circuit diagram for flowing acquisition portion 99 is identical.
First judging part 95 includes first and door Y1Y, second and door Y2Y, third and door Y3Y.
An input terminal of first and door Y1Y is coupled to the first current acquisition portion 99, another input of first and door Y1Y
End is coupled to the second current acquisition portion 100.Second is coupled to the first current acquisition portion 99 with an input terminal of door Y2Y, and second
Be coupled to third current acquisition portion 101 with another input terminal of door Y2Y, second with the output end of door Y2Y be coupled to first with
The output end of door Y1Y.Third and an input terminal of door Y3Y are coupled to the second current acquisition portion 100, and third is another with door Y3Y's
One input terminal is coupled to third current acquisition portion 101, and the output end of third and door Y3Y are coupled to the output of first and door Y1Y
End.The first corresponding situation, when in the second suspension hook 5322 and two auxiliary suspension hooks 5,323 at least two contacted with hanging basket 6 when, the
One judging part 95 export high level signal, by or door HH, to make control circuit 93 work.
Second judging part 96 includes the 4th and door Y4Y.An input terminal of 4th and door Y4Y is coupled to the second current acquisition
Another input terminal in portion 100, the 4th and door Y4Y is coupled to third current acquisition portion 101.Corresponding the second situation, when first
When suspension hook 5321 and hanging basket 6 do not contact, the second judging part 96 exports high level signal, by or door HH, to make control circuit
93 work.
Operation principle：When needing to lift hanging basket 6, pass through the first suspension hook 5321, the second suspension hook 5322 and two auxiliary hangings
Hook 5323 lifts hanging basket 6, when the first suspension hook 5321, wherein three and hanging basket of the second suspension hook 5322 and two auxiliary suspension hooks 5323
When 6 contact, hanging basket 6 is steadily promoted.
The first situation, the first suspension hook 5321 are contacted with hanging basket 6, then the second suspension hook 5322 and two auxiliary suspension hooks 5323 it
In at least there are two being contacted with hanging basket 6, just can guarantee the stabilization of hanging basket 6.The first suspension hook 5321 is detected by detection unit 97
Whether it is powered, to judge whether the first suspension hook 5321 contacts with hanging basket 6.When the first suspension hook 5321 is contacted with hanging basket 6
When, by the first judging part 95, to judge when at least two connect with hanging basket 6 in the second suspension hook 5322 and two auxiliary suspension hooks 5323
Touch when, the first judging part 95 export high level signal, by or door HH, to make control circuit 93 work.
The second situation, the first suspension hook 5321 are not contacted with hanging basket 6, then the second suspension hook 5322 and two auxiliary suspension hooks 5323
It is both needed to contact with hanging basket 6, just can guarantee the stabilization of hanging basket 6.Detect whether the first suspension hook 5321 is powered by detection unit 97, from
And judge whether the first suspension hook 5321 contacts with hanging basket 6.When the first suspension hook 5321 is contacted with hanging basket 6, pass through second
Judging part 96, come judge when in the second suspension hook 5322 and two auxiliary suspension hooks 5,323 at least two with hanging basket 6 contact when, second sentences
Disconnected portion 96 exports high level signal, by or door HH, to make control circuit 93 work.And lifting device is made to carry out next step behaviour
Make.
When or door HH export low level when, so that lifting device is powered off by control circuit 93.
Screen display module include 5 motion state of simultaneous display mechanical arm dynamic analog module, it is multiple comprising hanging basket 6 cleaning stream
The setup module of the custom block of journey and parameter for entering and setting custom block.
Embodiment 2：A kind of control method of Full-automatic ultrasonic cleaner, includes the following steps：
Step S1 enters the parameter setting interface of custom block by setup module, sets gradually hanging basket 6 and enters different ultrasounds
Time that the sequence of wave service sink 3, hanging basket 6 are placed in ultrasonic cleaning pond 3, hanging basket 6 soak in about 3 each ultrasonic cleaning pond
Go out number, the residence time in drainage mechanism 8 of hanging basket 6 of cleaning solution；It is achieved after being provided with and is set as custom block；
Hanging basket 6 is placed on feeding mechanism 2 by step S2, and manually the pallet 61 equipped with part is put on supporting rack 21 or by outer
Pallet 61 is sent on the supporting rack 21 with the first live-roller 22 by the feeding table 27 connect；
Step S3 chooses the custom block corresponding to the part to be cleaned, and starts.
Step S4, feeding mechanism 2 drive supporting rack 21 to be moved in the horizontal moving ranges of mechanical arm 5, and mechanical arm 5 is horizontal
It is moved to the top of hanging basket 6, is moved down, is moved horizontally to the position that can trigger hanging basket 6 again, moves up and slings Hanging Basket, detect simultaneously
Whether the detection of circuit 92 hook 532 has caught on hanging basket 6；
Step S5, the movement of mechanical arm 5 drive hanging basket 6 to enter corresponding ultrasonic cleaning pond 3, and hook 532 decontrols hanging basket 6, according to
The time of repose of hanging basket 6 shifts other hanging baskets 6 during may be provided at standing；
Step S6, mechanical arm 5 lifts hanging basket 6, and leaches the number of cleaning solution in about 3 ultrasonic cleaning pond；
Step S7, after in multiple ultrasonic cleaning ponds 3, cleaning is completed, or after the cleaning of some ultrasonic cleaning pond 3 is completed,
Mechanical arm 5 moves up hanging basket 6, and horizontal centainly can extremely abut up and down to the fixed of fixed current ultrasonic service sink 3 of hanging basket 6 is held in the palm
The position of frame 81, turning support 82 is overturn, and then moves down and hanging basket 6 is statically placed in mounting bracket 81 and turning support 82；
Step S8, mechanical arm 5 are detached from hanging basket 6, start jet bucket and blow, while starting jet bucket and swinging back and forth and mechanical arm 5
Gradually move horizontally；
Hanging basket 6 is transferred to the upper pallet 61 that discharging mechanism 4 shifts hanging basket 6 by step S9.
Claims (10)
1. a kind of Full-automatic ultrasonic cleaner and its control method, including rack（1）, it is characterized in that：Including being set to rack（1）
On motor-driven module and by motor-driven module synchronization simulative display and the screen display controlling module of corresponding control（102）；It is wherein motor-driven
Module includes being set to rack successively from upstream to downstream（1）On feeding mechanism（2）, multiple ultrasonic cleaning ponds（3）And go out
Expect mechanism（4）；The motor-driven module further includes being used to form to be covered in ultrasonic cleaning pond（3）The air curtain of the air curtain of upper opening
Circulation mechanism（7）, be set to ultrasonic cleaning pond（3）The drainage mechanism of top（8）, it is at least one for loading the hanging basket of cleaning part
（6）And it is set to rack（1）Top is for hanging hanging basket（6）Mechanical arm（5）；Mechanical arm（5）Including hooking plate（53）, drive hook
Plate（5）Along ultrasonic cleaning pond（3）The transversal driving mechanism of orientation movement（51）And it drives and hooks plate（5）It moves up and down
Elevating mechanism（52）.
2. a kind of Full-automatic ultrasonic cleaner according to claim 1 and its control method, it is characterized in that：The rack
（1）Upper setting is lateral to ultrasonic cleaning pond（3）First sliding rail of arragement direction（24）, the feeding mechanism（2）Including sliding
The mobile platform being set up on sliding rail（26）, drive mobile platform（26）The first mobile driving mechanism（25）And it is set up in shifting
Moving platform（26）On lifting frame；Wherein lifting frame includes multiple supporting racks being intervally arranged（21）；The hanging basket（6）Bottom
It is provided with multiple for supporting rack（21）The bakie passed through（62）, support frame as described above（21）On be provided with hanging basket in hanging basket（6）Above carry
It is embedded in hanging basket later（6）The interior pallet for loading part（61）.
3. a kind of Full-automatic ultrasonic cleaner according to claim 2 and its control method, it is characterized in that：It is each described
Supporting rack（21）Top be provided with the first live-roller（22）, the mobile platform（26）On be provided with drive the first live-roller
（22）The first driving motor（23）, the feeding mechanism（2）Side be provided with feeding table（27）, the feeding table（27）On
It is provided with and the first live-roller（22）The second concordant live-roller（28）.
4. a kind of Full-automatic ultrasonic cleaner according to claim 1 and its control method, it is characterized in that：The hook plate
（53）Including being connected in elevating mechanism（52）Lifter plate（531）And it is fixed on lifter plate（531）The hook of lower part（532）, institute
State hook（532）Including the first suspension hook（5321）, the second suspension hook（5322）With two auxiliary suspension hooks（5323）；The lifter plate
（531）On be provided with for detect the first suspension hook（5321）, the second suspension hook（5322）With two auxiliary suspension hooks（5323）In whether
There are at least three and hanging basket（6）The detection circuit of contact（92）, the lifter plate（531）On be additionally provided with and be coupled to detection circuit
（92）The control circuit stopped with controller unit（93）.
5. a kind of Full-automatic ultrasonic cleaner according to claim 4 and its control method, it is characterized in that：The lifting
Plate（531）Lower hinge have spraying rack（541）, the spraying rack（541）With lifter plate（531）Articulated position be provided with it is multiple
Position torsional spring（543）, the spraying rack（541）End set have it is multiple for into hanging basket cleaning showers liquid nozzles（542）,
Each nozzle（542）On be both provided with shut-off valve, the lifter plate（531）On be hinged with promotion spraying rack（541）Rotation
Second driving cylinder（544）.
6. a kind of Full-automatic ultrasonic cleaner according to claim 4 and its control method, it is characterized in that：The lifting
Plate（531）On offer movement slots（533）, the lifter plate（531）On be provided with mounting post（551）, be rotatablely connected with side
In mounting post（551）Air jet pipe（552）And drive air jet pipe（552）Vertically in ultrasonic cleaning pond（3）Arrangement side
To the third driving motor of reciprocating motion, the air jet pipe（552）Across movement slots（533）And it is open towards lifter plate with outlet
（531）Lower section.
7. a kind of Full-automatic ultrasonic cleaner according to claim 1 and its control method, it is characterized in that：The drainage
Mechanism（8）Including being fixed on ultrasonic cleaning pond（3）The mounting bracket of side inner wall（81）And it is articulated with another opposite side
The turning support of inner wall（82）, the ultrasonic cleaning pond（3）Outer wall is hinged with adjusting cylinder（83）；The turning support（82）
Including go to after level with mounting bracket（81）Show concordant support frame body（821）, fixed support frame body（821）Both ends simultaneously turn
It is dynamic to be connected to ultrasonic cleaning pond（3）The shaft of inner wall（822）And pass through ultrasonic cleaning pond（3）The external frame of inner wall
（823）；Wherein external frame（823）Along shaft（822）Radial one end and support frame body（821）It is fixedly connected, in an axial direction one
End and adjusting cylinder（83）Hinged and modulated displacements of cylinders（83）Drive rotation.
8. a kind of Full-automatic ultrasonic cleaner according to claim 1 and its control method, it is characterized in that：The air curtain
Circulation mechanism（7）Including being set to ultrasonic cleaning pond（3）The air inlet horizontally toward of top（72）And air outlet（71）, connection
Air inlet（72）Air intake passage（73）, connection air outlet（71）Air-out passage（74）And connection air intake passage（73）With go out
Wind channel（74）Wind turbine（75）, wherein air intake passage（73）Path on be provided with and communicated with purifying box（76）, the air inlet is logical
Road（73）And air-out passage（74）Around ultrasonic cleaning pond（3）Outside.
9. a kind of Full-automatic ultrasonic cleaner according to claim 1 and its control method, it is characterized in that：The screen display
Module includes simultaneous display mechanical arm（5）The dynamic analog module of motion state, it is multiple include hanging basket（6）Cleaning process is made by oneself
The setup module of adopted module and parameter for entering and setting custom block.
10. a kind of control method of Full-automatic ultrasonic cleaner, it is characterized in that：Include the following steps：
Step S1 is entered the parameter setting interface of custom block by setup module, sets gradually hanging basket（6）It is super into difference
Sound wave service sink（3）Sequence, hanging basket（6）It is placed in ultrasonic cleaning pond（3）Interior time, hanging basket（6）It is clear in each ultrasonic wave
Wash pool（3）Number, the hanging basket of cleaning solution are leached up and down（6）In drainage mechanism（8）Upper residence time；It achieves and sets after being provided with
It is set to custom block；
Step S2, by hanging basket（6）It is placed in feeding mechanism（2）On, manually by the pallet equipped with part（61）It is put in supporting rack（21）
Above or by external feeding table（27）By pallet（61）It is sent into and carries the first live-roller（22）Supporting rack（21）On；
Step S3 chooses the custom block corresponding to the part to be cleaned, and starts；
Step S4, feeding mechanism（2）Drive supporting rack（21）It is moved to mechanical arm（5）Horizontal moving ranges in, mechanical arm（5）
It is moved horizontally to hanging basket（6）Top, move down, hanging basket can be triggered again by being moved horizontally to（6）Position, move up and sling Hanging Basket,
Detection circuit simultaneously（92）Detection hook（532）Whether hanging basket has been caught on（6）；
Step S5, mechanical arm（5）It is mobile to drive hanging basket（6）Into corresponding ultrasonic cleaning pond（3）, hook（532）Relieving is hung
Basket（6）, according to hanging basket（6）Time of repose, may be provided at standing during shift other hanging baskets（6）；
Step S6, mechanical arm（5）Lift hanging basket（6）, and in ultrasonic cleaning pond（3）The number of cleaning solution is leached up and down；
Step S7, in multiple ultrasonic cleaning ponds（3）After cleaning is completed, or in some ultrasonic cleaning pond（3）Cleaning is completed
Later, mechanical arm（5）Move up hanging basket（6）, and by hanging basket（6）Level centainly can be extremely abutted up and down to fixed current ultrasonic cleaning
Pond（3）Mounting bracket（81）Position, by turning support（82）Overturning, then moves down hanging basket（6）It is statically placed in mounting bracket
（81）And turning support（82）On；
Step S8, mechanical arm（5）It is detached from hanging basket（6）, start jet bucket blow, while start jet bucket swing back and forth and machinery
Arm（5）Gradually move horizontally；
Step S9, by hanging basket（6）It is transferred to discharging mechanism（4）Shift hanging basket（6）Upper pallet（61）.
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| CN201810338734.9A CN108499973B (en) | 2018-04-16 | 2018-04-16 | Full-automatic ultrasonic cleaning machine and control method thereof |
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| CN108499973B CN108499973B (en) | 2020-06-30 |
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| CN109335684A (en) * | 2018-09-28 | 2019-02-15 | 芜湖华宇彩晶科技有限公司 | A kind of screen conveying device of supersonic wave cleaning machine |
| CN110000177A (en) * | 2019-03-22 | 2019-07-12 | 江中药业股份有限公司 | A kind of equipment that Chinese medicine hanging basket cleans automatically |
| CN110328189A (en) * | 2019-05-11 | 2019-10-15 | 杨迪章 | A kind of energy saving and environment friendly optical lens supersonic continuous cleaning device |
| WO2020143120A1 (en) * | 2019-01-08 | 2020-07-16 | 敏实汽车技术研发有限公司 | Servo three-dimensional ultrasonic battery pack cleaning system and method for battery pack |
| CN112811856A (en) * | 2020-12-31 | 2021-05-18 | 万建建设有限公司 | Novel energy-saving environment-friendly building material and processing method thereof |
| CN115739763A (en) * | 2022-11-03 | 2023-03-07 | 安徽省金正塑业有限公司 | Cleaning device for recycling waste metal |
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