CN108488044B - Deep sea fan assembly device and method for assembling deep sea power generation fan - Google Patents

Deep sea fan assembly device and method for assembling deep sea power generation fan Download PDF

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Publication number
CN108488044B
CN108488044B CN201810346718.4A CN201810346718A CN108488044B CN 108488044 B CN108488044 B CN 108488044B CN 201810346718 A CN201810346718 A CN 201810346718A CN 108488044 B CN108488044 B CN 108488044B
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China
Prior art keywords
tower
blade
hydraulic vehicle
fan
assembly
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CN201810346718.4A
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CN108488044A (en
Inventor
于雯
李曙生
曹孝政
刘明达
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Taizhou Polytechnic College
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Taizhou Polytechnic College
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • F03D13/25Arrangements for mounting or supporting wind motors; Masts or towers for wind motors specially adapted for offshore installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/40Arrangements or methods specially adapted for transporting wind motor components
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/727Offshore wind turbines

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Wind Motors (AREA)

Abstract

The invention discloses a deep sea fan assembly device, which comprises a control device and an installation platform body, wherein a tower barrel installation unit, a blade installation unit, a main machine hub installation unit and a fan tower erection unit are arranged on the installation platform body; the tower installation unit comprises a tower storage yard, a tower position adjusting device and a tower assembly hydraulic vehicle; the blade mounting unit comprises a blade storage yard, a blade position adjusting device and a blade assembly hydraulic vehicle; the fan vertical full-rotation crane is matched with the fan; the control device is respectively matched with the tower cylinder position adjusting device, the tower cylinder assembly hydraulic vehicle, the main engine hub position adjusting device, the blade assembly hydraulic vehicle and the fan erection full-rotation crane. The deep sea wind power generation assembly device can assemble wind power generation components at sea, and then is integrally installed after the assembly is completed, so that the assembly precision and safety requirements of the wind power generation assembly device can be met, the installation efficiency of the wind power generation assembly device is improved, and the installation cost of deep sea wind power generation assembly device is reduced.

Description

Deep sea fan assembly device and method for assembling deep sea power generation fan
Technical Field
The invention relates to the technical field of deep sea power generation, in particular to a deep sea fan assembly device and a method for assembling a deep sea power generation fan.
Background
The existing installation mode of the offshore wind turbine generator system comprises two modes of split installation and integral installation, wherein the split installation means that all main components of the turbine generator system are assembled into a whole in sequence from a foundation to a tower to a cabin to blades in a target sea area. The advantages of this approach are: the split installation components can be transversely placed during transportation, the component spacing is compact, and the transportation is convenient; the disadvantages are: the split installation has high environmental requirements, and the crane is generally placed on a fixed jack-up platform. The integral installation is to use the tower barrel of the fan and the wind power generator as a whole for hoisting operation. The fan installation engineering is divided into two parts, firstly, a base is hoisted, and then a fan unit of a tower, a cabin and blades assembled in a wharf in advance is hoisted. The method aims at further shortening engineering construction period and improving installation efficiency, but has the defects that the method has higher requirements on the sling, the ship has stronger lifting capacity, the requirements on weather sea conditions are very severe, and the ship is easily influenced by the weather conditions. The two methods have the advantages and disadvantages, and the split transportation and the integral installation mode can maximally save the cost and improve the working efficiency and the applicability of the sea area.
The existing wind power generation installation platform generally adopts a self-elevating platform, and the platform has the advantages that the pile legs can be adopted to enable the ship body to be lifted out of the water surface, pile shoes are adopted to support the bottoms of the pile legs on the seabed, and the installation depth of the platform is difficult to exceed 100m. Although the self-elevating platform design can overcome the motion of the ship body caused by waves, the influence of wind load on the hoisting safety of wind power equipment cannot be overcome, and the wind power installation ship is easily influenced by wind load.
Compared with land wind power equipment installation, the offshore environment condition is more complex, and the equipment installation cost is also increased sharply. The existing wind power equipment installation platform can meet the installation requirements of offshore wind power equipment, and along with gradual saturation of development strength of wind power resources in intertidal zones and offshore areas and increasingly strong environmental protection call for coastal areas, offshore wind power generation will be a necessary trend from intertidal zones and offshore to deep sea offshore.
Because the deep sea wind farm is far away from the land wharf, the transportation cost and time of wind power equipment are multiplied, and the installation platform must be enabled to transport as many fan assemblies as possible at one time, for example, a wharf assembly and transportation method is adopted, and the size of a fan is overlarge, so that the loading efficiency of the fan equipment is low. The adoption of split transportation can enable the fan loading arrangement to be compact, and the transportation cost is greatly reduced.
The existing wind power generation installation platforms are designed for shallow sea wind power installation, and compared with floating type ship bodies, the fixed type platform can better improve the accuracy and safety requirements of fan installation, but the wind power equipment installation is limited by water depth, such as deep sea wind power installation or the floating type ship bodies are required. However, if a floating type ship body platform is adopted, the motion response is inevitably influenced by environmental loads such as offshore wave loads and wind loads, and the like, so that greater challenges are presented to the accuracy and safety of wind power equipment installation. The existing method for installing the heavy crane in a split way is difficult to meet the requirement of deep sea wind power generation installation.
Disclosure of Invention
The invention aims to overcome the problems in the prior art and provides a deep sea fan assembly device and a method for assembling a deep sea power generation fan by using the same.
The invention relates to a deep sea fan assembly device, which comprises a control device and an installation platform body, wherein a tower barrel installation unit, a main machine hub installation unit, a blade installation unit and a fan tower erection unit are arranged on the installation platform body; the tower drum installation unit comprises a tower drum storage yard, a tower drum position adjusting device and a tower drum assembly hydraulic vehicle, wherein at least two tower drum assembly hydraulic vehicles are arranged, and a tower drum assembly hydraulic vehicle guide rail matched with the tower drum assembly hydraulic vehicle is arranged on the installation platform body; the tower cylinder position adjusting device is used for adjusting the position of the tower cylinder on a tower cylinder storage yard and a tower cylinder assembly hydraulic vehicle; the tower cylinder assembly hydraulic vehicle drives the tower cylinder to adjust the position of the tower cylinder along the direction of the guide rail on the guide rail of the tower cylinder assembly hydraulic vehicle, and the tower cylinder assembly hydraulic vehicle gives the tower cylinder a force for adjusting the position of the tower cylinder along the vertical direction of the tower cylinder assembly hydraulic vehicle; the host hub installation unit comprises a host hub storage yard, a host hub position adjusting device and a host shelving well; the host hub position adjusting device is used for adjusting the position of the host hub between a host hub storage yard and a host shelving well; the blade mounting unit comprises a blade storage yard, a blade position adjusting device and a blade assembly hydraulic vehicle, wherein at least one blade assembly hydraulic vehicle is arranged, and a blade assembly hydraulic vehicle guide rail matched with the blade assembly hydraulic vehicle is arranged on the mounting platform body; the blade position adjusting device is used for adjusting the position of the blade on the blade storage yard and the blade assembly hydraulic vehicle; the blade assembly hydraulic vehicle drives the blade to adjust the position of the blade on the guide rail of the blade assembly hydraulic vehicle along the direction of the guide rail, and the blade assembly hydraulic vehicle gives the blade a force for adjusting the position of the blade along the vertical direction of the blade assembly hydraulic vehicle;
the fan tower erecting unit comprises a fan erecting full-rotation crane, and the fan erecting full-rotation crane is matched with the fan; the control device is respectively matched with the tower cylinder position adjusting device, the tower cylinder assembly hydraulic vehicle, the main machine hub position adjusting device, the blade assembly hydraulic vehicle and the fan erection full-rotation crane.
As a further improvement of the invention, the control device is respectively matched with the tower cylinder position adjusting device, the tower cylinder assembly hydraulic vehicle, the main machine hub position adjusting device, the blade assembly hydraulic vehicle and the fan vertical full-rotation crane through communication connection, wherein the communication connection comprises circuit connection, a wired network, a wireless network or Bluetooth connection, and the wireless network takes GPRS wireless network and Internet as communication channels.
As a further improvement of the invention, the automatic robot for the windmill tower bolt is further comprised, the installation platform body is provided with a guide rail matched with the automatic robot for the windmill tower bolt, and the control device is matched with the automatic robot for the windmill tower bolt.
As a further improvement of the invention, the tower cylinder position adjusting device or the blade position adjusting device is a gate-type crane, the main machine hub position adjusting device is a full-rotation crane, and one end of the full-rotation crane is arranged on the blade position adjusting device.
As a further improvement of the invention, the tower storage yard comprises a storage bracket and a tower matched with the storage bracket, the blade storage yard comprises a storage bracket and blades matched with the storage bracket, the host hub storage yard comprises a storage bracket, and a host and a hub matched with the storage bracket, and the host and the hub are assembled and combined.
As a further improvement of the invention, the storage bracket is provided with a transportation positioning interface, the mounting platform body is provided with a storage bracket door crane matched with the storage bracket, the storage bracket door crane removes the storage bracket from a tower storage yard, a blade storage yard or a host hub storage yard, and the control device is matched with the storage bracket door crane.
As a further improvement of the invention, the mounting platform body is also provided with a storage bracket storage yard, and the storage bracket door-type crane moves the storage bracket upwards from the tower storage yard, the blade storage yard or the host hub storage yard to the storage bracket storage yard.
As a further improvement of the invention, a buffer spacer is arranged between the tower barrel, the blade or the host hub and the storage bracket, and the buffer spacer is an elastic rubber pad.
As a further improvement of the invention, the tower cylinder position adjusting device is matched with the tower cylinder through an electromagnetic crane; the host wheel hub position adjusting device is matched with the host wheel hub through an electromagnetic crane; the blade position adjusting device is in lifting fit with the blade through a rope loop.
As a further improvement of the invention, the fan-erecting full-rotation crane comprises a crane base, a suspension arm matched with the crane base and a sling matched with the suspension arm; the fan tower erection unit further comprises a buffer base hydraulic vehicle and a buffer base hydraulic vehicle guide rail, and the buffer base hydraulic vehicle is matched with the end part of the tower barrel.
As a further development of the invention, the height of the blade assembly hydraulic vehicle is adapted to the height of the hub.
As a further improvement of the invention, a buffer base is arranged in the host shelving well, and the buffer base comprises a height adjusting device; the buffer base is a buffer base trolley, and the control device is matched with the buffer base.
As a further improvement of the invention, the tower cylinder assembly hydraulic vehicle and the blade assembly hydraulic vehicle are electric hydraulic vehicles or manual hydraulic vehicles, and limit devices are correspondingly arranged on guide rails of the tower cylinder assembly hydraulic vehicle and the tower cylinder assembly hydraulic vehicle; the tower cylinder assembly hydraulic vehicle is provided with at least three; the tower cylinder assembly hydraulic vehicle is sequentially arranged on the tower cylinder assembly hydraulic vehicle guide rail; the blade assembly hydraulic vehicle and the guide rail of the blade assembly hydraulic vehicle are correspondingly provided with limiting devices; the blade assembly hydraulic vehicle is provided with at least two; the blade assembly hydraulic vehicle is sequentially arranged on the guide rail of the blade assembly hydraulic vehicle.
As a further improvement of the invention, the tower cylinder assembly hydraulic vehicle and the blade assembly hydraulic vehicle are electric hydraulic vehicles, and the control device is matched with the electric hydraulic vehicles.
The invention also provides a method for assembling the deep sea power generation fan by using the deep sea fan assembling device, which comprises the following steps:
s1: assembling the host and the hub to form an assembly body comprising the host and the hub, namely, a host hub;
s2: the tower, the blades and the host hub are matched with the storage bracket, so that the transportation is convenient, the tower, the blades and the host hub are transported to the installation platform body of the deep sea fan through the marine transportation device, and are stacked in sequence to form a tower stack, a blade stack and a host hub stack;
s3: the tower drum position adjusting device is controlled by the control device to transfer the tower drum from the storage support to the tower drum assembly hydraulic vehicle, and the storage support gate crane removes the empty storage support from the tower drum storage yard; one end of the tower cylinder is connected with the buffer base hydraulic vehicle through bolts or flanges; the tower barrels are arranged in a segmented mode, the segmented tower barrels are assembled, the number of tower barrel assembly hydraulic vehicles is arranged corresponding to the number of segments of the segmented tower barrels, and the height of the tower barrel assembly hydraulic vehicles can be adjusted according to the model of the tower barrels;
s4: the host hub position adjusting device transfers the host hub from the storage bracket to the host shelving well under the control of the control device, and the hub faces upwards; at the moment, the other end part of the assembled tower cylinder is connected with the host machine through bolts or flanges, and the height of the buffer base can be adjusted according to the model of the host machine;
s5: the blade position adjusting device is controlled by the control device to transfer the blades from the storage bracket to the blade assembly hydraulic vehicle, the blades are assembled together at the moment, and then the blade assembly hydraulic vehicle is conveyed to a position close to the hub of the host machine, and the blades are connected with the hub through bolts or flanges; completing the structural assembly of the power generation fan to form a fan main body; setting the number of blade assembly hydraulic vehicles according to the length of the blades;
s6: the fan is vertically arranged on the full-rotation crane, the power generation fan is vertically arranged on the full-rotation crane, and the power generation fan is vertically arranged on the full-rotation crane.
Compared with the prior art, the invention has the following advantages.
The deep sea fan assembly device can assemble wind power generation components at sea, and then is integrally installed after the assembly is completed, so that the requirements on the precision and safety of fan component assembly can be met, the fan installation efficiency is improved, and the cost of wind power installation in deep sea is reduced.
The fan component comprises a tower barrel, blades and a main machine hub assembly body, the three components adopt a hydraulic vehicle assembly mode to replace the traditional hoisting assembly mode used in the past, because the installation platform body floats on the sea surface to inevitably generate motion, the motion is very unfavorable for hoisting, a hoisting rope can swing continuously under the motion, the assembly requirement cannot be met, meanwhile, the higher the hoisting height is generally, the larger the position motion amplitude is, the fan component is assembled by adopting a hydraulic vehicle docking mode, the hydraulic vehicle is fixed on a guide rail of the installation platform body, relative sliding cannot occur, meanwhile, the hydraulic equipment can adjust the height in the vertical direction, and the equipment docking precision requirement is met.
The hydraulic vehicle and the wind vehicle parts can be tightly contacted by adopting the rubber pad, so that relative sliding can not occur, and the safety requirement is met.
Compared with the vertical assembly in the prior art, the wind turbine component has the advantages that the height of the wind turbine component is reduced, the risk of operation can be reduced, meanwhile, the movement of the wind turbine on the installation platform body can be reduced due to the reduction of the height, if the wind turbine is vertically fixed at the bottom, once the installation platform body moves slightly, the gravity center of the wind turbine is higher, a strong fixing structure is required to be designed, and the weight and the cost of the structure are quite huge, so that the wind turbine component is not suitable for large-scale popularization.
The automatic fan assembly equipment is a part of a deep sea installation platform body, fully considers the requirements of a fan assembly site, precision, efficiency and safety, and is suitable for split transportation and integral installation schemes of large-scale deep sea fans. The automatic assembly site is reasonable in overall arrangement, the fan parts are assembled horizontally, the heights of the windmill parts are reduced, the operation risk is reduced, and the operation precision is improved; the fan parts are assembled by adopting a hydraulic vehicle butting mode, the accuracy control in the horizontal direction adopts a fixed guide rail method, and the height in the vertical direction adopts hydraulic adjustment, so that the height requirements of different parts can be met. In the fan assembly scheme, the design requirements of split transportation and integral installation are considered, after the platform reaches a designated sea area, the tower and the blades are assembled, then the main machine and the hub are installed, the blades are installed, and finally the integral lifting and installation are carried out.
The wind turbine component mainly comprises a tower barrel, blades, a main machine and a hub, wherein the hub and the main machine are assembled in advance, the number of the components of the tower barrel and the blades is large, the tower barrel is generally divided into three sections due to the fact that the height of the tower barrel is relatively high, the blades of one fan are generally divided into three sections, the tower barrel and the blades of the wind turbine component are assembled on a hydraulic trolley, and the wind turbine component is assembled by mutually matching with a tower barrel assembly body and a blade assembly body.
The windmill components of the invention all use the universal storage bracket, so that the safety of the wind power equipment in the transportation process can be improved, the collision damage in the transportation process is reduced, and the fan components can be stacked and stored, so that the storage of the fan components is more concentrated, and the occupied area of a storage site is reduced. The storage bracket of the invention is provided with a transportation interface, and no additional fixing component is required to be arranged on the fan equipment. The elastic rubber pad is arranged in the storage bracket, so that the anti-seismic and protection effects are achieved.
The tower cylinder position adjusting device is matched with the tower cylinder through the electromagnetic crane, and has the advantage of quick lifting; the host wheel hub position adjusting device is matched with the host wheel hub through an electromagnetic crane, and has the advantage of quick lifting; the blade position adjusting device is matched with the blade through a rope loop in a lifting mode, and the fan blade is made of steel, so that an electromagnetic crane is not adopted, and the rope loop is adopted for lifting.
The installation platform body is provided with the storage bracket door type crane which is matched with the storage bracket, and because the fan parts are stacked in multiple layers, the empty storage bracket can be removed firstly to continuously transport the next layer of fan equipment, the storage bracket door type crane is matched with and simultaneously cooperates with the tower cylinder position adjusting device, the main machine hub position adjusting device and the blade position adjusting device, and the transportation efficiency is improved.
The hydraulic vehicle assembly of the invention needs to maintain and control the butting precision in the horizontal direction and the vertical direction. The precision control in the horizontal direction adopts a method of fixing guide rails, so that the central lines of a plurality of hydraulic trolleys are on the same straight line. The height in the vertical direction is adjustable by adopting hydraulic pressure, so that the height requirements of different parts can be met, and the fan with the same model only needs to be set for one time. The hydraulic vehicle is adopted for assembly instead of the lifting assembly, which is considered to be the influence of the offshore environment, the offshore wind load and the platform motion load are much larger than those on land, and the lifting is inevitably swayed due to the lifting rope, so that the butt joint precision is influenced. The hydraulic vehicle is fixed in an assembling mode, and meanwhile, the hydraulic vehicle wheels act on the guide rails and cannot slide, so that the accuracy and safety of the assembling process are guaranteed. The hydraulic trolley can also improve the assembly efficiency, and for the same windmill model, after the first fan is installed, the moving position information of the hydraulic trolley can be stored in the control device, the next fan is installed to directly adopt the previous position information, and the hydraulic trolley can be controlled by no person except for the first manual control.
Because each part of the fan is connected through bolts or flanges, the number of bolts is numerous, and the automatic robot with the windmill rack bolts can be used, so that the assembly installation efficiency is improved.
The host shelving well can reduce the height of a horizontally installed crane, thereby reducing the operation risk and the cost. The buffer base is arranged in the host shelving well, so that the vertical height can be adjusted.
According to the invention, as the position of the hub is relatively high, the height of the blade assembly hydraulic vehicle is required to be matched with the height of the hub. The height of the platform of the lifting device of the blade assembly hydraulic vehicle can be set to be Yu Datong, and the height of the blade assembly hydraulic vehicle can be set.
According to the fan vertical full-rotation crane, the buffer base hydraulic vehicle and the buffer base hydraulic vehicle guide rail are matched to turn over the fan from a horizontal position to a vertical position. The fan bears a great part of vertical load in the turning process, and the weight of the fan can be uniformly transferred to the guide rail of the buffer base hydraulic vehicle by adopting the buffer base hydraulic vehicle. Besides the function of a hoisted fan, the fan vertical full-rotation crane also has the function of transporting fan components to a storage yard of the installation platform body from other transport ships.
Drawings
Fig. 1 is a schematic structural view of the deep sea fan assembly device of the present invention.
Fig. 2 is a schematic cross-sectional view of A-A of fig. 1.
Fig. 3 is a schematic cross-sectional view of B-B of fig. 1.
Fig. 4 is a schematic cross-sectional view of C-C of fig. 1.
Fig. 5 is a schematic view showing the structure of the power generation fan in the horizontal position in embodiment 17.
Fig. 6 is a schematic view showing a structure of the power generation fan in embodiment 17 in which the power generation fan is turned from a horizontal position to a vertical position.
Fig. 7 is a schematic diagram showing the structure of the embodiment 17 after the power generation blower is turned over.
Fig. 8 is a schematic connection diagram of the control device.
Fig. 9 is a flow chart of the deep sea power generation blower assembled by the deep sea blower assembling apparatus of embodiment 17.
In the figure: 1-control device, 2-mounting platform body, 301-tower stack, 302-tower position adjusting device, 303-tower assembly hydraulic vehicle, 304-tower assembly hydraulic vehicle guide rail, 305-tower, 401-host hub stack, 402-host hub position adjusting device, 403-host shelving well, 404-host, 405-hub, 406-buffer base, 501-blade stack, 502-blade position adjusting device, 503-blade assembly hydraulic vehicle, 504-blade assembly hydraulic vehicle guide rail, 505-blade, 6-fan erection full-rotation crane, 601-crane base, 602-boom, 603-sling, 604-buffer base hydraulic vehicle, 605-buffer base hydraulic vehicle guide rail, 7-windmill tower bolt automatic robot, 801-storage bracket door type crane.
Detailed Description
The invention is further illustrated by the following figures and examples.
Example 1
The deep sea fan assembling device comprises a control device 1 and a mounting platform body 2, wherein a tower barrel mounting unit, a main machine hub mounting unit, a blade mounting unit and a fan tower erecting unit are arranged on the mounting platform body 2; the tower installation unit comprises a tower storage yard 301, a tower position adjusting device 302 and a tower assembly hydraulic vehicle 303, wherein at least two tower assembly hydraulic vehicles 303 are arranged, and a tower assembly hydraulic vehicle guide rail 304 matched with the tower assembly hydraulic vehicle 303 is arranged on the installation platform body 2; the tower position adjusting device 302 is used for adjusting the position of the tower 305 on the tower yard 301 and the tower assembly hydraulic vehicle 303; the tower cylinder assembly hydraulic vehicle 303 drives the tower cylinder 305 to adjust the position along the guide rail direction on the tower cylinder assembly hydraulic vehicle guide rail 304, and the tower cylinder assembly hydraulic vehicle 303 gives the tower cylinder 305 a force for adjusting the position along the vertical direction of the tower cylinder assembly hydraulic vehicle 303; the host hub mounting unit comprises a host hub yard 401, a host hub position adjustment device 402 and a host resting well 403; the host hub position adjusting device 402 is used for realizing the position adjustment of the host hub between the host hub storage yard 401 and the host shelving well 403;
the blade mounting unit comprises a blade storage yard 501, a blade position adjusting device 502 and a blade assembly hydraulic vehicle 503, wherein at least one blade assembly hydraulic vehicle 503 is arranged, and a blade assembly hydraulic vehicle guide rail 504 matched with the blade assembly hydraulic vehicle 503 is arranged on the mounting platform body 2; the blade position adjusting device 502 realizes the position adjustment of the blade 505 on the blade storage yard 501 and the blade assembling hydraulic vehicle 503; the blade assembling hydraulic vehicle 503 drives the blade 505 to adjust the position of the blade 505 on the blade assembling hydraulic vehicle guide rail 504 along the guide rail direction, and the blade assembling hydraulic vehicle 503 gives the blade 505 a force for adjusting the position of the blade assembling hydraulic vehicle 503 along the vertical direction;
the fan tower erection unit comprises a fan erection full-rotation crane 6, and the fan erection full-rotation crane 6 is matched with the fan; the control device 1 is respectively matched with a tower cylinder position adjusting device 302, a tower cylinder assembling hydraulic vehicle 303, a main engine hub position adjusting device 402, a blade position adjusting device 502, a blade assembling hydraulic vehicle 503 and a fan vertical full-rotation crane 6.
Example 2
The rest is the same as embodiment 1, and the control device 1 of the deep-sea fan assembling device is respectively matched with the tower cylinder position adjusting device 302, the tower cylinder assembling hydraulic vehicle 303, the main machine hub position adjusting device 402, the blade position adjusting device 502, the blade assembling hydraulic vehicle 503 and the fan vertical full-rotation crane through communication connection, wherein the communication connection comprises circuit connection, wired network, wireless network or Bluetooth connection, and the wireless network takes GPRS wireless network and Internet as communication channels.
Example 3
The rest is consistent with the embodiment 1 or 2, the deep sea fan assembly device further comprises a windmill tower bolt automatic robot 7, the installation platform body 2 is provided with a guide rail matched with the windmill tower bolt automatic robot 7, and the control device 1 is matched with the windmill tower bolt automatic robot 7.
Example 4
The remainder is consistent with any of embodiments 1-3, in which the tower position adjusting device 302 or the blade position adjusting device 502 of the deep-sea fan assembly device is a gate crane, the main machine hub position adjusting device 402 is a full-rotation crane, and one end of the full-rotation crane is disposed on the blade position adjusting device 502.
Example 5
The remainder is consistent with any of embodiments 1-4, the tower yard 301 of the deep sea wind turbine assembly device includes a storage rack and a tower 305 adapted to the storage rack, the blade yard 501 includes a storage rack and a blade 505 adapted to the storage rack, the host hub yard 401 includes a storage rack and a host 404 and a hub 405 adapted to the storage rack, and the host 404 and the hub 405 are an assembly combination.
Example 6
The rest is consistent with any one of the embodiments 1-3, a transportation positioning interface is arranged on a storage bracket of the deep-sea fan assembly device, a storage bracket door-shaped crane 801 matched with the storage bracket is arranged on the mounting platform body 2, the storage bracket door-shaped crane removes the storage bracket from a tower yard, a blade yard or a host hub yard, and the control device 1 is matched with the storage bracket door-shaped crane 801.
Example 7
The remainder is consistent with any of embodiments 1-6, in which the mounting platform body 2 of the deep sea wind turbine assembly device is further provided with a storage rack yard, and the storage rack gantry 801 moves the storage rack up from the tower yard 301, the blade yard 501, or the host hub yard 401 to the storage rack yard.
Example 8
The remainder is consistent with any of embodiments 1-7, wherein a buffer spacer is provided between the tower 305, the blade 505 or the host hub and the storage rack of the deep sea fan assembly device, and the buffer spacer is an elastic rubber pad.
Example 9
The rest is consistent with any one of the embodiments 1-8, and the tower barrel position adjusting device 302 and the tower barrel 305 of the deep-sea fan assembling device are matched through electromagnetic hanging; the host hub position adjusting device 402 is matched with the host hub through an electromagnetic crane; the blade position adjusting device 502 and the blade 505 are matched through rope loop lifting.
Example 10
The rest is consistent with any one of the embodiments 1-9, and the fan erection full-rotation crane 6 of the deep sea fan assembly device comprises a crane base 601, a suspension arm 602 matched with the crane base 601 and a sling 603 matched with the suspension arm 602; the fan tower erection unit 6 further comprises a buffer base hydraulic car 604 and a buffer base hydraulic car guide rail 605, the buffer base hydraulic car 604 being adapted to the end of the tower 305.
Example 11
The remainder is consistent with any of embodiments 1-10, wherein the height of the blade assembly hydraulic vehicle 503 of the deep sea wind turbine assembly device is adapted to the height of the hub 405.
Example 12
The rest is consistent with any one of embodiments 1-11, wherein a buffer base 406 is arranged in a host resting well 403 of the deep sea fan assembly device, and the buffer base 406 comprises a height adjusting device; the buffer base 406 is a buffer base trolley, and the control device 1 is matched with the buffer base 406.
Example 13
The rest is consistent with any one of the embodiments 1-10, wherein the tower barrel assembly hydraulic vehicle 303 and the blade assembly hydraulic vehicle 503 of the deep-sea fan assembly device are electric hydraulic vehicles or manual hydraulic vehicles, and limiting devices are correspondingly arranged on the tower barrel assembly hydraulic vehicle 303 and the tower barrel assembly hydraulic vehicle guide rail 304; the tower assembly hydraulic vehicle 303 is provided with at least three; the tower cylinder assembly hydraulic vehicle 303 is sequentially installed on the tower cylinder assembly hydraulic vehicle guide rail 304; limiting devices are correspondingly arranged on the blade assembly hydraulic vehicle 503 and the blade assembly hydraulic vehicle guide rail 504; the blade assembly hydraulic vehicle 503 is provided with at least two; the blade assembly hydraulic vehicle 503 is sequentially mounted on a blade assembly hydraulic vehicle guide rail 504.
Example 14
The remainder is consistent with any of embodiments 1-13, wherein the tower drum assembly hydraulic vehicle 303 and the blade assembly hydraulic vehicle 503 of the deep sea wind turbine assembly device are electro-hydraulic vehicles, and the control device 1 is adapted to the electro-hydraulic vehicles.
Example 15
The rest is consistent with any embodiment of embodiments 1 to 14, the length of the installation platform body 1 is 120 to 150m, the width is 100 to 120m, the length of the main beam of the tower cylinder position adjusting device 302, namely the door-type crane, is at least 50m, the length of the main beam of the blade position adjusting device 502, namely the door-type crane, is at least 90m, the radius of gyration r=40m of the main machine hub position adjusting device 402, namely the full-rotation crane, the radius of gyration r=122 m of the fan-erecting full-rotation crane, three tower cylinder assembly hydraulic vehicles 303 are provided, and two blade assembly hydraulic vehicles 503 are provided.
Example 16
The remainder being consistent with any of embodiments 1-15, the mounting platform body 1 has a length of 135m, a width of 111m, and a total area of: 15525m2; the tower cylinder position adjusting device 302, namely the main beam length of the door-type crane is 50m, and the tonnage is 80t;
the length of the main beam of the blade position adjusting device 502, namely the door-type crane, is at least 90m, and the tonnage is 80t; the main machine hub position adjusting device 402 is that the turning radius R=40m of the full-circle crane, the tonnage is 60t, the turning radius R=122 m of the vertical full-circle crane of the fan is 200t, three tower drum assembly hydraulic vehicles 303 are arranged, and two blade assembly hydraulic vehicles 503 are arranged. The installation platform body 1 can accommodate the assembly of 14 6MW fans at a time.
Example 17
The method of assembling a deep sea power generating fan with the deep sea fan assembly apparatus of any of embodiments 1-16, comprising the steps of:
s1: assembling the host 404 and the hub 405 to form an assembly comprising the host 404 and the hub 405, i.e., a host hub;
s2: the tower 305, the blades 505 and the host hub are matched with the storage bracket, so that the transportation is convenient, the tower is transported to the installation platform body 2 of the deep sea fan through a marine transportation device, and the tower is piled up in sequence to form a tower yard 301, a blade yard 501 and a host hub yard 401;
s3: the tower 305 is transferred to the tower assembling hydraulic vehicle 303 from the storage bracket by the tower position adjusting device 302 under the control of the control device 1, and the empty storage bracket is removed from the tower yard 301 by the storage bracket gate crane 801; one end of the tower 305 is connected with the buffer base hydraulic vehicle 604 through bolts or flanges; the tower barrels 305 are arranged in a segmented mode, the segmented tower barrels are assembled to form a tower barrel assembly body, the number of the tower barrel assembly hydraulic vehicles 303 is set corresponding to the number of the segments of the segmented tower barrels, and the height of the tower barrel assembly hydraulic vehicles 303 can be adjusted according to the model of the tower barrels 305;
s4: the host hub position adjusting device 402 moves the host hub from the storage rack into the host holding well 403 with the hub 405 facing upwards under the control of the control device 1; at this time, the other end of the assembled tower 305 is connected with the host 404 through bolts or flanges, and the height of the buffer base 406 can be adjusted according to the model of the host 404;
s5: the blade position adjusting device 502 is controlled by the control device 1 to transfer the blades 505 from the storage bracket to the blade assembling hydraulic vehicle 503, the plurality of blades 505 are assembled together at the moment, and then the blades 505 are transported to a position close to the hub of the host machine through the blade assembling hydraulic vehicle 503, and the blades 505 are connected with the hub 405 through bolts or flanges; completing the structural assembly of the power generation fan to form a fan main body; the number of blade assembly hydraulic cars 503 is set according to the length of blade 505;
s6: the fan-erecting full-rotation crane 6 is controlled by the control device 1 to turn the assembled power generation fan from a horizontal position to a vertical position, the deep sea power generation fan is assembled, the power generation fan can be lifted to a designated position and installed according to requirements, in the process, a buffer base hydraulic car 604 and a buffer base hydraulic car guide rail 605 are arranged at the bottom of the tower 303, and a part of vertical load is borne.
The foregoing is illustrative and explanatory of the invention, and is not meant to limit the advantages that can be achieved, and any simple modification of the structure, and/or any one or more of the advantages that may be realized in some embodiments of the invention, are within the scope of the invention.

Claims (12)

1. The utility model provides a deep sea fan assembly device which characterized in that: the wind turbine tower comprises a control device (1) and a mounting platform body (2), wherein a tower barrel mounting unit, a main machine hub mounting unit, a blade mounting unit and a wind turbine tower erecting unit are arranged on the mounting platform body (2);
the tower installation unit comprises a tower storage yard (301), a tower position adjusting device (302) and a tower assembly hydraulic vehicle (303), wherein the tower assembly hydraulic vehicle (303) is provided with at least two, and a tower assembly hydraulic vehicle guide rail (304) which is matched with the tower assembly hydraulic vehicle (303) is arranged on the installation platform body (2); the tower position adjusting device (302) is used for adjusting the position of the tower (305) on the tower yard (301) and the tower assembly hydraulic vehicle (303); the tower cylinder assembly hydraulic vehicle (303) drives the tower cylinder (305) to perform position adjustment along the guide rail direction on the tower cylinder assembly hydraulic vehicle guide rail (304), and the tower cylinder assembly hydraulic vehicle (303) gives the tower cylinder (305) a force for performing position adjustment along the vertical direction of the tower cylinder assembly hydraulic vehicle (303);
the host hub mounting unit comprises a host hub storage yard (401), a host hub position adjusting device (402) and a host shelving well (403); the host hub position adjusting device (402) is used for realizing the position adjustment of the host hub between the host hub storage yard (401) and the host shelving well (403);
the blade mounting unit comprises a blade storage yard (501), a blade position adjusting device (502) and a blade assembly hydraulic vehicle (503), wherein at least one blade assembly hydraulic vehicle (503) is arranged, and a blade assembly hydraulic vehicle guide rail (504) matched with the blade assembly hydraulic vehicle (503) is arranged on the mounting platform body (2); the blade position adjusting device (502) is used for adjusting the position of the blade (505) on the blade storage yard (501) and the blade assembling hydraulic vehicle (503); the blade assembly hydraulic vehicle (503) drives the blade (505) to adjust the position along the guide rail direction on the guide rail (504) of the blade assembly hydraulic vehicle, and the blade assembly hydraulic vehicle (503) gives the blade (505) a force for adjusting the position along the vertical direction of the blade assembly hydraulic vehicle (503);
the fan tower erecting unit comprises a fan erecting full-rotation crane (6), and the fan erecting full-rotation crane (6) is matched with the fan;
the control device (1) is respectively matched with a tower cylinder position adjusting device (302), a tower cylinder assembly hydraulic vehicle (303), a main machine hub position adjusting device (402), a blade position adjusting device (502), a blade assembly hydraulic vehicle (503) and a fan erection full-rotation crane (6);
the tower barrel storage yard (301) comprises a storage bracket and a tower barrel (305) matched with the storage bracket, the blade storage yard (501) comprises a storage bracket and blades (505) matched with the storage bracket, the host hub storage yard (401) comprises a storage bracket, a host (404) and a hub (405) matched with the storage bracket, and the host (404) and the hub (405) are assembled and combined;
the storage support is provided with a transportation positioning interface, the mounting platform body (2) is provided with a storage support door crane (801) matched with the storage support, the storage support door crane removes the storage support from a tower yard, a blade yard or a host hub yard, and the control device (1) is matched with the storage support door crane (801);
the deep sea fan assembly device is also applied to the following installation method, and the installation method comprises the following steps:
s1: assembling the host (404) and the hub (405) to form an assembly comprising the host (404) and the hub (405), i.e. a host hub;
s2: the tower (305), the blades (505) and the host hub are matched with the storage bracket, so that the transportation is convenient, the tower is transported to the installation platform body (2) of the deep sea fan through the marine transportation device, and the tower, the blade and the host hub are stacked in sequence to form a tower yard (301), a blade yard (501) and a host hub yard (401);
s3: the tower (305) is transferred to the tower assembling hydraulic vehicle (303) from the storage bracket by the tower position adjusting device (302) under the control of the control device (1), and the empty storage bracket is removed from the tower storage yard (301) by the storage bracket gate crane (801); one end of the tower (305) is connected with a buffer base hydraulic vehicle (604) through bolts or flanges; the tower barrels (305) are arranged in a segmented mode, the segmented tower barrels are assembled, the number of tower barrel assembly hydraulic vehicles (303) is arranged corresponding to the number of segments of the segmented tower barrels, and the height of the tower barrel assembly hydraulic vehicles (303) can be adjusted according to the model of the tower barrels (305);
s4: the host hub position adjusting device (402) moves the host hub from the storage bracket to the host placing well (403) under the control of the control device (1) and the hub (405) faces upwards; at the moment, the other end part of the assembled tower (305) is connected with the host (404) through bolts or flanges, and the height of the buffer base (406) can be adjusted according to the model of the host (404);
s5: the blade position adjusting device (502) is controlled by the control device (1) to transfer the blades (505) from the storage bracket to the blade assembling hydraulic vehicle (503), a plurality of blades (505) are assembled together at the moment, and then the blades (505) and the hub (405) are connected through bolts or flanges by conveying the blades to a position close to the hub of the host machine through the blade assembling hydraulic vehicle (503); completing the structural assembly of the power generation fan to form a fan main body; setting the number of blade-assembled hydraulic vehicles (503) according to the length of the blades (505);
s6: the fan-erecting full-rotation crane (6) is controlled by the control device (1) to turn the assembled power generation fan from a horizontal position to a vertical position, so that the deep sea power generation fan is assembled, the power generation fan can be lifted to a specified position and installed according to requirements, and in the process, a buffer base hydraulic vehicle (604) and a buffer base hydraulic vehicle guide rail (605) are arranged at the bottom of a tower drum (303) to bear a part of vertical load.
2. The deep sea fan assembly device of claim 1, wherein: the control device (1) is respectively matched with the tower cylinder position adjusting device (302), the tower cylinder assembly hydraulic vehicle (303), the main machine hub position adjusting device (402), the blade position adjusting device (502), the blade assembly hydraulic vehicle (503) and the fan vertical full-rotation crane through communication connection, wherein the communication connection comprises circuit connection, a wired network, a wireless network or Bluetooth connection, and the wireless network takes GPRS (general packet radio service) wireless network and Internet as communication channels.
3. The deep sea fan assembly device of claim 1, wherein: the automatic windmill tower bolt installing device is characterized by further comprising a windmill tower bolt automatic robot (7), wherein the installing platform body (2) is provided with a guide rail matched with the windmill tower bolt automatic robot (7), and the control device (1) is matched with the windmill tower bolt automatic robot (7).
4. The deep sea fan assembly device of claim 1, wherein: the tower cylinder position adjusting device (302) or the blade position adjusting device (502) is a gate-type crane, the main machine hub position adjusting device (402) is a full-rotation crane, and one end of the full-rotation crane is arranged on the blade position adjusting device (502).
5. The deep sea fan assembly device of claim 1, wherein: the mounting platform body (2) is also provided with a storage bracket storage yard, and the storage bracket door crane (801) moves the storage bracket upwards from the tower storage yard (301), the blade storage yard (501) or the host hub storage yard (401) to the storage bracket storage yard.
6. The deep sea fan assembly device of claim 1, wherein: and a buffer spacer is arranged between the tower barrel (305), the blades (505) or the host hub and the storage bracket, and the buffer spacer is an elastic rubber pad.
7. The deep sea fan assembly device of claim 1, wherein: the tower cylinder position adjusting device (302) is matched with the tower cylinder (305) through an electromagnetic crane; the host hub position adjusting device (402) is matched with the host hub through an electromagnetic crane; the blade position adjusting device (502) is matched with the blade (505) through rope loop lifting.
8. The deep sea fan assembly device of claim 1, wherein: the fan-erecting full-rotation crane (6) comprises a crane base (601), a suspension arm (602) matched with the crane base (601) and a sling (603) matched with the suspension arm (602); the fan tower erection unit (6) further comprises a buffer base hydraulic vehicle (604) and a buffer base hydraulic vehicle guide rail (605), and the buffer base hydraulic vehicle (604) is matched with the end part of the tower (305).
9. The deep sea fan assembly device of claim 1, wherein: the height of the blade assembly hydraulic vehicle (503) is adapted to the height of the hub (405).
10. The deep sea fan assembly device of claim 1, wherein: a buffer base (406) is arranged in the host shelving well (403), and the buffer base (406) comprises a height adjusting device; the buffer base (406) is a buffer base trolley, and the control device (1) is matched with the buffer base (406).
11. The deep sea fan assembly device of claim 1, wherein: the tower cylinder assembly hydraulic vehicle (303) and the blade assembly hydraulic vehicle (503) are electric hydraulic vehicles or manual hydraulic vehicles, and limit devices are correspondingly arranged on the tower cylinder assembly hydraulic vehicle (303) and the tower cylinder assembly hydraulic vehicle guide rail (304); the tower cylinder assembly hydraulic vehicle (303) is provided with at least three; the tower cylinder assembly hydraulic vehicle (303) is sequentially arranged on a tower cylinder assembly hydraulic vehicle guide rail (304); limiting devices are correspondingly arranged on the blade assembly hydraulic vehicle (503) and the blade assembly hydraulic vehicle guide rail (504); the blade assembly hydraulic vehicle (503) is provided with at least two; the blade assembly hydraulic vehicle (503) is sequentially mounted on the blade assembly hydraulic vehicle guide rail (504).
12. The deep sea fan assembly device of claim 1, wherein: the tower barrel assembly hydraulic vehicle (303) and the blade assembly hydraulic vehicle (503) are electric hydraulic vehicles, and the control device (1) is matched with the electric hydraulic vehicles.
CN201810346718.4A 2018-04-18 2018-04-18 Deep sea fan assembly device and method for assembling deep sea power generation fan Active CN108488044B (en)

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CN208089467U (en) * 2018-04-18 2018-11-13 泰州职业技术学院 A kind of deep-sea wind turbine assembling device

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WO2011078685A1 (en) * 2009-12-22 2011-06-30 Teekay Shipping Norway As Vessel and method for assembly and installation of a wind turbine at sea
CN101786494A (en) * 2010-04-13 2010-07-28 武昌船舶重工有限责任公司 Mounting ship of offshore wind turbine and construction method thereof
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