CN108486909A - One kind is yarn beam printed to exempt from starching method for weaving - Google Patents

One kind is yarn beam printed to exempt from starching method for weaving Download PDF

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Publication number
CN108486909A
CN108486909A CN201810118543.1A CN201810118543A CN108486909A CN 108486909 A CN108486909 A CN 108486909A CN 201810118543 A CN201810118543 A CN 201810118543A CN 108486909 A CN108486909 A CN 108486909A
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China
Prior art keywords
weaving
starching
yarn
exempt
parts
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CN201810118543.1A
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Chinese (zh)
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CN108486909B (en
Inventor
贾维妮
毛庆辉
张陈成
王文元
张永辉
王鸿博
朱博
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Nantong University
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Nantong University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5207Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • D06P1/525Polymers of unsaturated carboxylic acids or functional derivatives thereof
    • D06P1/5257(Meth)acrylic acid
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Coloring (AREA)
  • Woven Fabrics (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)

Abstract

Yarn beam printed exempt from starching method for weaving the invention discloses a kind of.Warp beam pigment printing of the present invention exempts from starching weaving technology, technology is knitted using the woven print of starching progress is exempted from after a kind of warp prints, large area blotch printing directly is carried out to the sheet warp thread that more warper beam unwindings come out on sizing machine pedestal, and beam of a loom is made without starching after fixation.Last beam of a loom is weaved with weft yarn on loom and forms fabric.In warp beam paint-printing colour size, the addition of adhesive and thickener assigns mill base certain viscosity, after warp beam pigment printing, warp thread has the effect of and conventional starching, can directly be weaved, eliminate sizing process, and then reduce the washing step after desizing process and desizing, processing flow is shortened, water consumption has been saved, wastewater treatment difficulty is reduced, is a kind of cleanly production technique.It can shorten flow using the present invention, reduce energy consumption, reduce cost.

Description

One kind is yarn beam printed to exempt from starching method for weaving
Technical field
The invention belongs to novel garment material, the research manufacture fields of home textile product, and in particular to a kind of yarn beam printed Exempt from starching method for weaving.
Background technology
With the worsening of global environment, it is environmentally protective with clean manufacturing by people propose it is known expect, often It advises textile and obtains color, decorative pattern needs multi-step process, not only high energy consumption, and needs massive laundering etc. in post-processing, and makes It is higher at cost in wastewater treatment process, the big a series of problems of environmental pollution.
The present invention proposes a kind of warp thread pigment printing, and different colours, and the effect with starching have not only been printed on warp thread Fruit, directly carries out that woven one kind is yarn beam printed to exempt from starching method for weaving after drying, obtain the Printing of mannerism.It is this The yarn beam printed woven processing technology exempted from starching weaving technology and belong to novel, can not only enrich the appearance style of Printing, And the use of slurry is eliminated, and subsequently reduce desizing, without washing, section after weaving without carrying out starching after stamp About water resource, reduces treatment of dyeing wastewater difficulty, production procedure is short, greatly reduces production cost.
Invention content
Goal of the invention:In order to solve the deficiencies in the prior art, yarn beam printed exempt from starching weaving side the present invention provides a kind of Method, the present invention knit technology by developing a kind of novel warp beam print, by carrying out warp beam pigment printing to warp thread, after warp prints Equally there is starch finishing effect, there can be flow short in order to avoid starching directly carries out weaving and forms the decorative pattern product with mannerism, The advantages that low energy consumption, and post-processing is simple, and properties of product are excellent.
Technical solution:One kind is yarn beam printed to exempt from starching method for weaving, includes the following steps:
(1) exempt from starching print weaving process route
Weaving:Raw yarn → beam warping → and axis → stamp → fixation → weaving → fabric inspection;
Final finishing:Fabric → sizing → finished product;
(2) warp beam pigment printing technological process
Technological process:And axis → pigment printing → preliminary drying (60-100 DEG C × 40s) → fixation (100-140 DEG C × 50s).
Pigment printing prescription component is by following parts by weight:Coating 1-30%, palyacrylate binder 1-25%, urine Plain 0-5%, synthetic thickening agent 1-2%;
Palyacrylate binder component is by following parts by weight:4-6 parts of butyl acrylate, 6-8 parts of ethyl acrylate, 2-4 parts of styrene, 2-3 parts of paregal O, 3-5 parts of DW self-cross linking monomers, 0.4-0.7 parts of ammonium persulfate, deionized water 60-70 Part;Soft or hard monomer ratio 4:1.
As an optimization:The preliminary drying temperature is 60-100 DEG C, preliminary drying time 40-50s.
As an optimization:The color fixing temperature is 100-140 DEG C, and the fixation time is 50-60s.
As an optimization:The yarn beam printed starching method for weaving of exempting from is the print side of knitting for various large area flower pattern products Method, such as blue sky, sea, meadow moire pattern.
As an optimization:The yarn beam printed starching method for weaving of exempting from is the warp beam coating print for unlike material fiber Flower, such as purified cotton yarns, polyester-cotton blend yarn, pure bast yarn and thread, pure wool yarn.
As an optimization:The yarn beam printed starching method for weaving of exempting from is to be directed to different fibre properties, yarn variety and knot Structure feature etc. regulates and controls printing technology, explores stamp optimized parameter and obtains preferable properties of product, together to improve production efficiency Shi Youhua prints the product quality of woven fabric.
Advantageous effect:Warp beam pigment printing of the present invention exempts from starching weaving technology, using exempting from after a kind of warp prints Starching carries out woven print and knits technology, directly carries out large area to the sheet warp thread that more warper beam unwindings come out on sizing machine pedestal Blotch printing, and beam of a loom is made without starching after fixation.Last beam of a loom is weaved with weft yarn on loom and is formed and knitted Object.In warp beam paint-printing colour size, the addition of adhesive and thickener assigns mill base certain viscosity, after warp beam pigment printing, Warp thread has the effect of and conventional starching, can directly be weaved, eliminate sizing process, so reduce desizing process and Washing step after desizing, shortens processing flow, has saved water consumption, reduces wastewater treatment difficulty, is a kind of cleaning metaplasia Production. art.It can shorten flow using the present invention, reduce energy consumption, reduce cost.
The present invention passes through the yarn beam printed colorfastness to rubbing exempted from starching print and knit the mannerism decorative pattern product of technology formation:It is dry Crock fastness is 4-5 grades, 4 grades of fastness to wet rubbing;4-5 grades of color fastness to washing, 4 grades of colour fastness to perspiration.Meet conventional textile Color fastness requirement;Technology is knitted by yarn beam printed starching print of exempting from, flow can be shortened, energy-saving and emission-reduction reduce cost, meet at present The requirement of textile cleanly production.
Specific implementation mode
The technical scheme in the embodiments of the invention will be clearly and completely described below, so that the technology of this field Personnel can be better understood from advantages and features of the invention, to make apparent boundary to protection scope of the present invention It is fixed.Embodiment described in the invention is only a part of the embodiment of the present invention, instead of all the embodiments, based on the present invention In embodiment, the every other implementation that those of ordinary skill in the art are obtained without making creative work Example, shall fall within the protection scope of the present invention.
Embodiment 1
Print paste is prepared using encrimson, progress purified cotton yarns list roller is yarn beam printed, forms Printing.
Pigment printing prescription:Encrimson 15%, adhesive 15%, urea 2%, synthetic thickening agent 2%.
Warping is carried out to raw yarn, then carries out warp beam pigment printing, then 80 DEG C of preliminary dryings, then 135 DEG C of drying are knitted It makes, fabric is examined, drying, acquisition mannerism finished product.
Embodiment 2
Print paste is prepared using blue paste, it is yarn beam printed to carry out pure bast yarn and thread list roller, forms Printing.
Blue paste stamp prescription:Coating 8%, adhesive 8%, urea 2%, synthetic thickening agent 2%.
Warping is carried out to raw ramie yarn, then carries out warp beam pigment printing, then 90 DEG C of preliminary dryings, then 135 DEG C of drying carry out Weaving, fabric are examined, are dried, and mannerism finished product is obtained.
Embodiment 3
Print paste is prepared using yellow paint, encrimson and green coating, three roll marks of warp beam flower is carried out, forms stamp Product.
Yellow paint stamp prescription:Yellow coating 5%, self-crosslinking low-temperature adhesive 5%, urea 2%, synthetic thickening agent 2%. Encrimson stamp prescription:Red coating 8%, self-crosslinking low-temperature adhesive 8%, urea 2%, synthetic thickening agent 2%.Green coating Stamp prescription:Red coating 15%, self-crosslinking low-temperature adhesive 15%, urea 3%, synthetic thickening agent 3%.
Warping is carried out to raw yarn, it is yarn beam printed then to carry out yellow paint, encrimson and green coating, then 90 DEG C it is pre- It dries, 140 DEG C of drying, is then weaved, fabric is examined and sizing, acquisition finished product.
The present invention passes through the yarn beam printed colorfastness to rubbing exempted from starching print and knit the mannerism decorative pattern product of technology formation:It is dry Crock fastness is 4-5 grades, 4 grades of fastness to wet rubbing;4-5 grades of color fastness to washing, 4 grades of colour fastness to perspiration.Meet conventional textile Color fastness requirement;Technology is knitted by yarn beam printed starching print of exempting from, flow can be shortened, energy-saving and emission-reduction reduce cost, meet at present The requirement of textile cleanly production.
Warp beam pigment printing of the present invention exempts from starching weaving technology, is knitted using starching is exempted from after a kind of warp prints The print made knits technology, directly carries out large area blotch printing to the sheet warp thread that more warper beam unwindings come out on sizing machine pedestal, And beam of a loom is made without starching after fixation.Last beam of a loom is weaved with weft yarn on loom and forms fabric.Warp beam applies Expect in print paste, the addition of adhesive and thickener assigns mill base certain viscosity, after warp beam pigment printing, warp thread have and The effect of conventional starching can be weaved directly, and sizing process is eliminated, and then reduce the water after desizing process and desizing Process is washed, processing flow is shortened, has saved water consumption, wastewater treatment difficulty is reduced, is a kind of cleanly production technique.It uses The present invention can shorten flow, reduce energy consumption, reduce cost.

Claims (6)

1. one kind is yarn beam printed to exempt from starching method for weaving, it is characterised in that:Include the following steps:
(1) exempt from starching print weaving process route
Weaving:Raw yarn → beam warping → and axis → stamp → fixation → weaving → fabric inspection;
Final finishing:Fabric → sizing → finished product;
(2) warp beam pigment printing technological process
Technological process:And axis → pigment printing → preliminary drying (60-100 DEG C × 40s) → fixation (100-140 DEG C × 50s);
Pigment printing prescription component is by following parts by weight:Coating 1-30%, palyacrylate binder 1-25%, urea 0- 5%, synthetic thickening agent 1-2%;
Palyacrylate binder component is by following parts by weight:4-6 parts of butyl acrylate, 6-8 parts of ethyl acrylate, benzene second 2-4 parts of alkene, 2-3 parts of paregal O, 3-5 parts of DW self-cross linking monomers, 0.4-0.7 parts of ammonium persulfate, 60-70 parts of deionized water;It is soft Hard monomer ratio 4:1.
Yarn beam printed exempt from starching method for weaving 2. according to claim 1, it is characterised in that:The preliminary drying temperature is 60-100 DEG C, preliminary drying time 40-50s.
Yarn beam printed exempt from starching method for weaving 3. according to claim 1, it is characterised in that:The color fixing temperature is 100-140 DEG C, the fixation time is 50-60s.
Yarn beam printed exempt from starching method for weaving 4. according to claim 1, it is characterised in that:It is described it is yarn beam printed exempt from Slurry method for weaving is the print organization method for various large area flower pattern products, such as blue sky, sea, meadow moire pattern.
Yarn beam printed exempt from starching method for weaving 5. according to claim 1, it is characterised in that:It is described it is yarn beam printed exempt from Slurry method for weaving is the warp beam pigment printing for unlike material fiber, such as purified cotton yarns, polyester-cotton blend yarn, pure bast yarn and thread, pure wool Yarn etc..
Yarn beam printed exempt from starching method for weaving 6. according to claim 1, it is characterised in that:It is described it is yarn beam printed exempt from Slurry method for weaving is to regulate and control printing technology for different fibre properties, yarn variety and structure feature etc., explores the optimal ginseng of stamp Number, to improve production efficiency, obtains preferable properties of product, while optimizing the product quality of print woven fabric.
CN201810118543.1A 2018-02-06 2018-02-06 Warp beam printing sizing-free weaving method Active CN108486909B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810118543.1A CN108486909B (en) 2018-02-06 2018-02-06 Warp beam printing sizing-free weaving method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810118543.1A CN108486909B (en) 2018-02-06 2018-02-06 Warp beam printing sizing-free weaving method

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CN108486909B CN108486909B (en) 2020-08-04

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109023660A (en) * 2018-10-16 2018-12-18 江苏工程职业技术学院 A kind of design method and production technology of the long door decorative fabric of Chinese style modelled after an antique
CN111472078A (en) * 2020-04-16 2020-07-31 江苏工程职业技术学院 Short-process processing method of old-like and linen-like yarn-dyed fabric

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1442575A (en) * 2002-03-01 2003-09-17 福懋兴业股份有限公司 Method of fabric printing and obtained printed fabric
CN101289601A (en) * 2008-05-30 2008-10-22 江苏工业学院 Cationic binder emulsion for coating coloring, preparation method and uses
CN203093277U (en) * 2013-01-16 2013-07-31 润泰全球股份有限公司 Warp beam decorating machine

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1442575A (en) * 2002-03-01 2003-09-17 福懋兴业股份有限公司 Method of fabric printing and obtained printed fabric
CN101289601A (en) * 2008-05-30 2008-10-22 江苏工业学院 Cationic binder emulsion for coating coloring, preparation method and uses
CN203093277U (en) * 2013-01-16 2013-07-31 润泰全球股份有限公司 Warp beam decorating machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109023660A (en) * 2018-10-16 2018-12-18 江苏工程职业技术学院 A kind of design method and production technology of the long door decorative fabric of Chinese style modelled after an antique
CN111472078A (en) * 2020-04-16 2020-07-31 江苏工程职业技术学院 Short-process processing method of old-like and linen-like yarn-dyed fabric

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