CN108486763A - A kind of Moslem's week anti-cool woollen blanket not easy to fade and preparation method thereof - Google Patents
A kind of Moslem's week anti-cool woollen blanket not easy to fade and preparation method thereof Download PDFInfo
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- CN108486763A CN108486763A CN201810098975.0A CN201810098975A CN108486763A CN 108486763 A CN108486763 A CN 108486763A CN 201810098975 A CN201810098975 A CN 201810098975A CN 108486763 A CN108486763 A CN 108486763A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G9/00—Bed-covers; Counterpanes; Travelling rugs; Sleeping rugs; Sleeping bags; Pillows
- A47G9/02—Bed linen; Blankets; Counterpanes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/88—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds
- D01F6/92—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polycondensation products as major constituent with other polymers or low-molecular-weight compounds of polyesters
Abstract
The present invention relates to woollen blanket and preparing technical fields, more particularly to a kind of anti-cool woollen blanket not easy to fade and preparation method thereof of Moslem's week, woollen blanket includes the coloured fabric layer and bottom layer of non-woven fabrics being mutually bonded, coloured fabric layer by dacron thread through warping, warp knit, cut open suede, hot light, dyeing and sizing treatment and be made, bottom layer of non-woven fabrics both sides are equipped with modeling point.Dacron thread is made of polyethylene terephthalate master batch, polyflon, nanometer Fluorspar Powder, graphene powder, nano diatomite, vinyltriethoxysilane and silane coupling agent.Bottom layer of non-woven fabrics includes two-layer nonwoven and porous adhesive layer, and porous adhesive layer, which is coated in by silica aerogel particles, polyacrylate dispersion and mixed with propylene glycol on non-woven fabrics, to be cured.The woollen blanket of the present invention has anti-cool, moisture-proof performance, and dyes fast, woollen blanket good color fastness, not fugitive color, while and with antistatic, anti-molten and antibacterial characteristics, while rub resistance, water-fastness, usage time is long.
Description
Technical field
The present invention relates to woollen blanket and preparing technical fields, and in particular to a kind of Moslem's week anti-cool hair not easy to fade
Blanket and preparation method thereof.
Background technology
Islam is one of three big religion of the world, global Islam religionist about 1,000,000,000 people or so.Week
It is important one of religion homework for Moslem, is the indispensable part of daily life.According to Islam
Religious doctrine, each Moslem must pray five times daily towards the direction in Meccah, and have strictly to praying the time and praying ceremony
Regulation, it is respectively morning gift that five times, which are visitd work(,（Before sunrise in morning）, noon gift（Noon）, noon gift（When the sun is to the west）, confused gift（The sun is fallen
When mountain）, dried meat gift（45 minutes after confused gift）.The condition of week must water be net, clothing is net, place is net, so indispensable when Moslem's week
Week blanket worships blanket on bended knees.Woollen blanket is also the daily necessities that Arab region is commonly used simultaneously.Arabic is always just in the family way
The custom of joyous printed woolen blanket, carpet, woollen blanket act not only as bedding in the Arab world, are also used as decoration and use
Product, place mat etc. either get married, bear child, relatives are dead or red-letter day gives a present, and all customs send woollen blanket, therefore the hair of Arab region
The blanket market demand is larger.But existing woollen blanket is easy to take off using rear color for a long time.Woollen blanket is layered on to be used as on the ground and worship on bended knees simultaneously
Or general rest is in use, because morning and evening temperature is relatively low, it is desirable that woollen blanket, which should have ground, prevents cool moisture-proof performance to protect people
Body, and existing week blanket is usually single-layer type, thickness is thin, in addition use for a long time cannot play moisture-proof anti-cool effect.
Invention content
It is anti-cool the purpose of the present invention is to provide a kind of suitable Moslem's week for the above problem of existing woollen blanket
Woollen blanket not easy to fade, have it is good it is moisture-proof, prevent cool performance, and color fastness is strong, still not fugitive color after long-time use, no
Being suitable only for Moslem's week uses, and can also be used as the place mat usually rested and uses.
The present invention provides the following technical solution：
A kind of Moslem's week anti-cool woollen blanket not easy to fade, woollen blanket includes the coloured fabric layer being mutually bonded and non-woven fabrics bottom
Layer, woollen blanket edge be equipped with tasselled, woollen blanket be equipped with stamp, wherein coloured fabric layer by dacron thread through warping, warp knit, cut open suede, scald
Light, dyeing and sizing treatment are made, and the both sides of bottom layer of non-woven fabrics are equipped with modeling point.
As an improvement of the present invention, dacron thread is made of the components of following parts：Polyethylene terephthalate
100~120 parts of master batch, 8~14 parts of graphene powder, is received 15~20 parts of 40~50 part, nanometer Fluorspar Powder of polyflon
1.2~1.8 parts of 2~3 parts of diatomite of rice, 0.8~1.6 part of vinyltriethoxysilane and silane coupling agent.
As an improvement of the present invention, polyethylene terephthalate master batch is made through being made of the components of following parts：
100~120 parts of polyethylene terephthalate resin, 20~30 parts of Corvic, 0.6~1 part of antioxidant 1010,
1~1.5 part of three 1~2 part of oxygen methyl-monosilanes and calcium stearate.
As an improvement of the present invention, the bottom layer of non-woven fabrics includes two-layer nonwoven and more between non-woven fabrics
Hole adhesive layer, porous adhesive layer gluing made of silica aerogel particles, polyacrylate dispersion and mixed with propylene glycol
Agent, which is coated on non-woven fabrics, to be cured, wherein the quality of silica aerogel particles, polyacrylate dispersion and propylene glycol
Than being 6~10:15~20:1.
As an improvement of the present invention, it has been also loaded bactericidal composition on porous adhesive layer, bactericidal composition is by following
The component of parts by weight forms：10~20 parts of bamboo charcoal nano powder, 6~12 parts of magnet powder, 3~8 parts of nano silver powder, silica
The mass ratio of aeroge and bactericidal composition is 4~8:1.
The woollen blanket of the present invention is made of coloured fabric layer and bottom layer of non-woven fabrics, tasselled is equipped at the edge of woollen blanket, on woollen blanket
Equipped with stamp, it is more susceptible to liking for Moslem.Will be bonding equipped with the bottom layer of non-woven fabrics and coloured fabric layer for moulding point, improve hair
The water-fastness of blanket, dry cleaning resistance and ageing resistance.Wherein coloured fabric layer by dacron thread through warping, warp knit, cut open suede, hot light,
Dyeing and sizing treatment are made.Terylene has good wear-resisting, heat-resisting and light fastness, can facilitate the long-time service of woollen blanket,
The more importantly good color fastness of terylene does not allow fugitive color after dyeing.And terylene has good antistatic property, uses the Middle East
Area uses, while anti pilling, bulkiness are good, lead very comfortable feeling, moisture resistance good to user of service.But point of terylene
In subchain because without specific dye radical and also polarity it is smaller, so dyeing is more difficult, and the melt resistance of pure polyester woollen blanket
Difference, encounters that cigarette ash etc. is easy to form hole.
The woollen blanket dacron thread of the present invention is by polyethylene terephthalate master batch, polyflon, nanometer fluorite
Powder, graphene powder, nano diatomite, vinyltriethoxysilane and silane coupling agent are made, wherein poly terephthalic acid
Second diester is main material, and nano diatomite makes dispersant, vinyltriethoxysilane be crosslinking agents, and graphene powder is hot steady
Determine agent, by polyethylene terephthalate with, polyflon, nanometer Fluorspar Powder mix after melting modified terylene is made
Silk, polyflon introduce abundant Organic fluoride and inorganic fluorine with Fluorspar Powder in dacron thread, big due to containing in dyestuff
O-H, C-H and N-H and S-H keys of amount etc., and fluorine atom has a strong electronegativity, in this way in dyeing, O-H in dye molecule,
C-H, N-H and S-H key etc. is easy and the Organic fluoride and inorganic fluorine formation hydrogen bond in dacron thread, leaching of the quickening dyestuff on terylene
Dye overcomes the shortcomings of dyeing terylene difficulty, while attachment of the dye molecule on terylene surface is more secured, the colour fastness energy of terylene
It further enhances.And polytetrafluoroethylene (PTFE) has good weatherability and noninflammability, can enhance fast light, the heat resistance of terylene
And melt resistance, improve the usage time of woollen blanket.Corvic in polyethylene terephthalate master batch has resistance to combustion
And antistatic property, the melt resistance and antistatic property of woollen blanket can be enhanced, while Corvic holds between 100~130 DEG C
Easily swelling, can be such that polyester fiber strand is broken, dye molecule is promoted to enter inside polyester fiber, accelerate dyeing course,
Enhance the color fastness of polyester fiber molecule simultaneously.
The woollen blanket of the application is innovative to bond bottom layer of non-woven fabrics and coloured fabric layer, and bottom layer of non-woven fabrics includes two pieces of nothings
Woven fabric and the porous adhesive layer of aerosil.Aerosil has abundant hole first, and thermal coefficient is low, tool
There is good warmth retention property, can obstruct the cold air on ground, while when bottom layer of non-woven fabrics is invaded in the steam leaching of ground surface can largely cut
Stay in the hole of aerosil, be prevented from traveling further into coloured fabric layer, make woollen blanket have it is good it is moisture-proof,
Moisture-proof characteristic brings good protection to human body.And the bactericidal composition loaded in the porous adhesive layer of aerosil can
To play the role of seeing sterilization, wherein bamboo carbon powder can antibacterial expelling parasite, moisture absorption be mould proof, inhibit peculiar smell, strengthen silica gas
The moisture-proof of gel layer prevents cool effect, and magnetite can be releasing far infrared, long-term sterilizing, and nano-Ag particles are a kind of wide spectrums
Bactericidal medicament can kill hundreds of pathogenic microorganisms, and safe and harmless, hard by bamboo carbon powder, magnetite and nanometer
Rationally compounding makes to form antibacterial bacteriostatic defence line in aerosil layer particle, effectively pathogenic thin in killing ground and steam
Bacterium enhances dampproof effect, protects health.Non-woven fabrics itself also has moisture-proof, ventilative, flexible, not combustion-supporting and nontoxic simultaneously
The features such as nonirritant, cooperates with the porous adhesive layer of aerosil, and promote woollen blanket prevents cool, humidity resistance.
The preparation method of above-mentioned woollen blanket, includes the following steps：
（1）By dacron thread through being compiled into fabric after warping, suede processing is then cutd open, grey cloth is obtained；
（2）It will shape after grey cloth carding hot light, be then fed into padding mangle and be forced into 0.2~0.25MPa soaking and dyeings, then
Drying evaporates and handles to obtain coloured fabric with washing step；
（3）Secondary sizing after coloured fabric is dehydrated, then positive hot light, scald and cut, then reverse drawing processing is shaped three times；
（4）The elementary product of woollen blanket are made by adhesive bond with nonwoven layer in coloured fabric；
（5）The elementary product of woollen blanket are embossed processing, size is then pressed and cuts, then sew tasselled and woollen blanket is made in bound edge.
As a kind of improvement of the method for the present invention, step（2）Middle dyeing temperature is 110~130 DEG C, the dyestuff in padding mangle
Contain the dye carrier composition that mass percent is 7wt%~12wt% in liquid.
As a kind of improvement of the method for the present invention, the dye carrier composition is made of the components of following parts：Ring
6~10 parts of 50~70 parts of oxygen soybean oil, 20~30 parts of triethyl citrate and alkyl phenol polyoxyethylene ether.
As a kind of improvement of the method for the present invention, step（4）In binder used be polyester polyol and polyurethane resin
Compound, the mass ratio of the two is 16~20:9~10, adhesive aid quality is 0.08~0.125 times of polyester polyol,
Laminate pressure is 0.2MPa, and tack temperature is 100~110 DEG C, and binding speed is 6~8m/min.
As a kind of improvement of the method for the present invention, step（1）It is middle to control tension in Warping using two differences, and one
Dacron thread is sent into soft slot after secondary warping and is impregnated, adsorbance of the softening agent on dacron thread is 0.0017g/m.
In the preparation method of above-mentioned woollen blanket, suede is first cutd open by polyester fiber warping, through editorial afterword, fabric, then carding, hot light is made
After shape, then pressurized, heated soaking and dyeing, then drying, evaporate and handle to obtain coloured fabric with washing step, soy sauce has
Secondary sizing after the dehydration of color fabric, then positive hot light, scald and cut, then then reverse drawing processing passes through bonding with bottom layer of non-woven fabrics
The elementary product of woollen blanket are made in agent bonding, then are embossed processing, then press size cutting, then sew tasselled and woollen blanket is made in flanging.Dyeing
Using high pressure high temperature method, while being added into dye solution by epoxidized soybean oil, triethyl citrate and alkylphenol-polyethenoxy
The dye carrier composition of ether composition is matched with high-temperature and high pressure dyeing process, accelerates dyeing course, and enhance color fastness.Alkyl phenol
Polyoxyethylene ether is nonionic surface active agent, and epoxidized soybean oil and triethyl citrate are carrier, triethyl citrate
To polyethylene terephthalate, the uniform certain plasticization effect of polyvinyl chloride, so that polyester fiber is swollen, promote dyestuff point
Son enters inside polyester fiber, and epoxidized soybean oil has good intermiscibility with polyvinyl chloride, especially breaks in a heated condition
The polyvinyl chloride network in terylene is opened, and keeps polyethylene terephthalate main chain as complete as possible, to enhance dyeing speed
Rate and color fastness, and keep the toughness and intensity of woollen blanket.It seriously and after decent for the first time with softening agent is soaked using continuous twice
Bubble, adjusts the tension of dacron thread, and increase frictional force, reduces the end breakage rate of dacron thread.Bottom layer of non-woven fabrics is passed through with lint fabric layer
The compound gluing of polyester polyol and polyurethane resin makes woollen blanket have certain water-fastness, dry cleaning resistance.It is set at woollen blanket edge
Set tasselled, and it is embossing different patterns is set on woollen blanket, pouplarity of the enhancing woollen blanket in Islamic region.
Beneficial effects of the present invention are as follows：
Woollen blanket coloured fabric layer and the nonwoven layer made of dacron thread of the present invention forms, and has anti-cool, moisture-proof performance, and
And dyeing is fast, woollen blanket good color fastness, not fugitive color, while and with antistatic, anti-molten and antibacterial characteristics, while it is rub resistance, resistance to
Washing, usage time is long, and woollen blanket imprints different patterns, deep to be liked by Moslem especially Arab region people.
Specific implementation mode
Just the specific implementation mode of the present invention is described further below.
Unless otherwise instructed, the raw material employed in the present invention is commercially available or commonly used in the art, such as
Without special instruction, the method in following embodiments is the conventional method of this field.
The tension in Warping of the dacron thread of the application is respectively：
Inlaid thread and chaining：14~22cN/16.7tex, wool yarn：9.7~14.7cN/11.11tex；
Embodiment 1
A kind of Moslem's week anti-cool woollen blanket not easy to fade, woollen blanket includes the coloured fabric layer being mutually bonded and non-woven fabrics bottom
Layer, woollen blanket edge are equipped with tasselled, and woollen blanket is equipped with stamp, wherein coloured fabric layer through warp knit, hot light, dyeing and is determined by dacron thread
Type processing is made, and the both sides of bottom layer of non-woven fabrics are equipped with modeling point.
The preparation method of above-mentioned woollen blanket, includes the following steps：
（1）Dacron thread is sent into H40-21NC computers control (CNC) and copies warping machine warping, because of dacron thread easily fracture of wire, filoplume
Compare more, beaming method routinely can cause collisional transfer to increase, and separately apply two kinds of tension using two different points
Beaming method, and dacron thread is sent into soft slot after a tension in Warping and is impregnated, it is adjusted by the softening agent in soft slot
It saves the tension of dacron thread and increases the frictional force of fiber, reduce the end breakage rate of dacron thread, tension in Warping is respectively：
Inlaid thread and chaining：14 cN/16.7tex, 22cN/16.7tex,
Wool yarn：9.7 cN/11.11tex、14.7cN/11.11tex；
Adsorbance of the softening agent on dacron thread is 0.0017g/m, and adsorbance causes greatly fabric humidity big very much, influences subsequent
Quality in kind does not play soft effect very little；
Send TJ5-190 double rib warp looms that fabric is made dacron thread after warping, warp knit parameter is as follows：
Machine number：16 needles/25.4mm,
Sley bar number：5,
Rotating speed：560 row/min,
Fabric specification：2.05m × 610g/m,
Mao Gao：14mm；
Raw material and mode of entrying：
L1(L5)：165dtex/36f terylene fully drawn yarns, 342 × 4 coiled hairs,
L2(L4)：165dtex/36f terylene fully drawn yarns, 342 × 4 coiled hairs,
L3：277dtex/120f dacron thread silks, 340 × 4 coiled hairs；
Warp knitting fabrics band yarn is digital：
L1 4440/0004//4440/0004//4440/0004,
L2 0110/0110//0110/0110,
L3 0101/0101//0101/0101,
L4 1001/1001//1001/1001,
L5 0444/4000//0444/4000；
Row warp run-in：
L1/L5：1280mm/ lacquers,
L2/L4：950mm/ lacquers,
L3：9150mm/ lacquers；
Fabric pulls density：9.4 rows/cm；
Lower machine breadth：205±2cm；
It carries out cuing open suede after warp knit and obtains grey cloth, it is as follows to cut open suede parameter：
Cut open suede cloth feeding direction：Direction cloth feeding is made in vicarious menstruation braiding,
Cut open suede speed：4m/min,
Band knife linear velocity：1000m/min,
Cut open villus High Defferential：≤ 1mm,
Cut open suede weight differential：≤ 1.5%,
Distribution grid distance：16mm；
It should be noted that the sharpness of tension and knife of the fabric into machine when, fabric can cause cloth cover hair high into machine tension is irregular when cuing open suede
Uneven, knife is not sharp to cause burr loosely to generate electrostatic, generation adhesive hair phenomenon etc.；
（2）Grey cloth is pressed into the sequence carding hot light along the inverse hot light-of carding-along the inverse hot light-of carding-along hot light, wherein
It is as follows along carding parameter：
Speed：3.0m/min
Brush roll rotating speed：1200 turns/min,
Gauge：First gauge 2.5mm, second gauge 2.0mm, gauge must the front is high and the back is low, and the fiber after carding is smooth, thin
It is greasy, fiber is upright, velvet is strong；
Hot light parameter is as follows：
For the first time the temperature of inverse hot light be 200 DEG C, inverse hair cloth feeding,
The temperature of second inverse hot light is 195 DEG C, inverse hair cloth feeding,
Temperature along hot light is 190 DEG C, along hair cloth feeding,
Hot light speed 10m/min, scalds roller 415mm, and groove profile is W types；
The pressure surface of grey cloth is loose at first but afterwards tight, and the product fiber produced is upright, good luster, fabric hair side are smooth, existing without crumpling
As the percentage of A-class goods of product is high；
Then against hair cloth feeding be sent into eight section room temperature forming machines sizing in shape, setting temperature be followed successively by 120 DEG C, 120 DEG C, 120 DEG C,
120 DEG C, 115 DEG C, 115 DEG C, 115 DEG C and 115 DEG C, fall vehicle cloth outputting temperature 50 C；
The padding mangle progress tie dyeing for being then fed into Japanese import obtains coloured fabric, and pad dyeing parameter is as follows：
Speed is 12m/min, and the pressure that 3 points of left, center, right is consistent, pressure control in 0.2MPa, fabric is smooth enter padding mangle into
Row impregnates tie dyeing；
Through three five layers of netted drying machine drying of section after pad dyeing, drying parameter is as follows：
Drying rate：It is synchronous with tie dyeing machine,
Drying temperature is 160 DEG C, and the fabric after drying and processing is too dry to be not easy to wash, and fabric is overly wet, generates fault；
It is sent into normal temperature high voltage tank after drying and is saturated steam-age fixation, it is as follows to evaporate parameter：
Total time：12min,
Heating-up time：5min,
The fixation time：7min；
Saturated vapour pressure：3.0MPa
Temperature：125℃；
The beautiful in colour of product, swelling of fiber after steaming and color fixing, fluffy thick and solid, the fabric humidity after steaming and color fixing is convenient for depth
Washing；
Coloured fabric after evaporating, which is sent into rinsing machine, to be washed, and washing parameter is as follows：
Washing uses 18 slot open width washing machines, passes sequentially through：Immersion-immersion-high temperature beating-alkalinity washing-immersion-leaching
The upper soft process processing of bubble-low temperature beating-clear water-clear water-beating-clear water-clear water-；
Washing time：14min；
Soaking temperature：75±10℃；
Coloured fabric and the bath raio of soaking water washing lotion are：1:8；
Concentration of caustic soda 1g/L in alkaline water lotion, sodium hydrosulfite concentration 2g/L；GL softness agent content 3wt% in upper soft soft slot,
Soft trough inner water washing lotion pH value is 5；High temperature pats 80 DEG C of temperature；By repeatedly impregnating, patting, the processes such as clear water, be conducive to clear
The dye material residue above fabric is washed, the product feel after washing is salubrious, fine and smooth, tack-free, due to the water under wet cloth state
It washes, dye material residue is not easy to fly upward, and is conducive to Laboring environmental protection；
（3）Coloured fabric is sent into wet cloth drying and shaping in ten sections plus preliminary drying high-temperature forming machine, wherein two layers liang of section temperature of preliminary drying
It it is 120 DEG C, setting temperature is 155 DEG C, speed：35m/min, width of shaping：2.05m；
It is too dry after being dried due to fabric to cause fiber coarse, and it is overly wet after fabric drying, and product fluffy degree can't get out, and carding is thin
It is greasy to spend requirement of arriving, so the control of fabric drying and shaping is critically important, it is the key point that can product be realized, by multiple
Exploratory experiment, it is final to determine that process above parameter is most suitable for heat bonding product；
It is as follows along carding parameter along carding after wet cloth drying and shaping：
First gauge：2.5mm, second gauge 2.0mm, gauge is too low to brush off hair, and gauge is too high, and carding does not have effect,
Fiber velvet, upright degree, hair aperture do not reach requirement；
Speed：3.2m/min；
Along after carding again twice in succession positive hot light, scald and cut, wherein：
Positive hot light, boiling hot cut are temperature for the first time：185 DEG C of set temperature, temperature deviation ± 5 DEG C, speed 11m/min scald roller
370mm, groove profile is W types, into machine hair to inverse hair；
Second of positive hot light scalds the temperature cut：180 DEG C of set temperature, temperature deviation ± 5 DEG C, speed 11m/min scald roller
370mm, groove profile is W types, into Mao Xiangshun maos of machine；
Reverse drawing processing is then fed into eight section room temperature forming machines to be shaped three times, temperature be followed successively by 100 DEG C, 100 DEG C, 100 DEG C,
100 DEG C, 90 DEG C, 90 DEG C, 90 DEG C, 90 DEG C and 90 DEG C, fabric sizing width：2.05m；
（4）Binder made of the compound of polyester polyol and polyurethane resin is coated in the side of coloured fabric, then will
Bottom layer of non-woven fabrics is sent into pressurized, heated bonding in roll squeezer and the elementary product of woollen blanket is made after being bonded with coloured fabric, bonding parameter is such as
Under：
Tack temperature：100℃；
Binding speed：6m/min；
The cloth face paste roller time：10s；
Fabric cloth feeding direction：Along hair into machine；
The mass ratio of polyester polyol and polyurethane resin is 16:9；Bridge formation bonding agent quality is polyester polyol quality
0.08 times；
Laminate pressure is 0.2MPa；Coloured fabric pastes roller；
Bottom layer of non-woven fabrics and coloured fabric bond, and modeling point mass is 160g/m2 on bottom layer of non-woven fabrics, points control be 5 points/
Group；Coloured fabric pastes roller, it is ensured that fabric temperature reaches 80 DEG C, and temperature warms fabric, and glue and fabric are merged, and leads to
Excess pressure reaches the fastness of bonding；
（5）The elementary product of woollen blanket are embossed processing, in the positive imprinted pattern of the elementary product of woollen blanket, such as the ceramic tile of mosque,
The pressure of the stone carving in palace, embossing is 491kpa, is embossed speed 3m/min, embossing time 25S, misplacing of stencil time 5S, is embossed depth：
It is moderate, do not occur kemp or hair side damage, then presses the size that length and width are 80cm × 127cm and cut, the woollen blanket block after cutting
Two short sides sew tasselled, and woollen blanket is made in two long side press strip bound edges of woollen blanket block, wherein
Tasselled side seam system：It uses type for CS2110 type computer flatcars, the tasselled of hem width degree 10cm is sewed with woollen blanket, stitch
Width control processed is between 0.8~1.0cm, and line clear does not occur snaky edge and run-bake-needle fault phenomenon, and needle gage is controlled 10~17
Needle/cm；
Bound edge：The width control of press strip 4cm, sewing wrap two long sides, needle gage is controlled in 10~17 needles/cm in 0.5~0.8mm.
The indices of the woollen blanket obtained by above-described embodiment are as follows：Washing shrinkage/（%）：It is sun-resistant through, broadwise ± 2.0：4
Grade, color fastness to washing/grade：4 grades, rub resistance/grade：4 grades, perspiration resistance（Acid, alkali）/ grade：4 grades, content of formaldehyde/（mg/kg）：≤
75, free from extraneous odour, anti-cool moisture-proof and bright in colour, the pictorial style of coining is different and beautiful.
Embodiment 2
A kind of Moslem's week anti-cool woollen blanket not easy to fade, difference from Example 1 are：
1, dacron thread is made of following component：Polyethylene terephthalate master batch 100g, polyflon 40g, nanometer
Fluorspar Powder 15g, graphene powder 8g, nano diatomite 2g, vinyltriethoxysilane 0.8g and silane coupling agent 1.2g.It is poly-
Ethylene terephthalate master batch is made via following component：Polyethylene terephthalate resin 100g, Corvic
20g, antioxidant 1010 0.6g, three oxygen methyl-monosilane 1g and calcium stearate 1g；
2, bottom layer of non-woven fabrics includes two-layer nonwoven and the porous adhesive layer between non-woven fabrics, and porous adhesive layer is by titanium dioxide
Adhesive made of silica aerogel particle, polyacrylate dispersion and mixed with propylene glycol, which is coated on non-woven fabrics, to be cured,
The mass ratio of middle silica aerogel particles, polyacrylate dispersion and propylene glycol is 6:15:1.It is also negative on porous adhesive layer
It is loaded with bactericidal composition, bactericidal composition is made of component：Bamboo charcoal nano powder 10g, magnet powder 6g, nano silver powder 3g, two
The mass ratio of silica aerogel and bactericidal composition is 4:1；
3, in the preparation method of woollen blanket, step（2）The dyeing temperature of middle padding mangle is 110 DEG C, and quality hundred is contained in dye solution
The dye carrier composition than being 7wt%, the dye carrier composition is divided to be made of following component：Epoxidized soybean oil 50g, lemon
Triethylenetetraminehexaacetic acid ester 20g and alkyl phenol polyoxyethylene ether 6g.
The indices of the woollen blanket obtained by above-described embodiment are as follows：Washing shrinkage/（%）：It is sun-resistant through, broadwise ± 2.0：4
Grade, color fastness to washing/grade：4 grades, rub resistance/grade：4 grades, perspiration resistance（Acid, alkali）/ grade：4 grades, content of formaldehyde/（mg/kg）：≤
75, free from extraneous odour, anti-cool moisture-proof and bright in colour, the pictorial style of coining is different and beautiful.
Embodiment 3
A kind of Moslem's week anti-cool woollen blanket not easy to fade, difference from example 1 is that：
1, dacron thread is made of following component：Polyethylene terephthalate master batch 110g, polyflon 45g, nanometer
Fluorspar Powder 17.5g, graphene powder 11g, nano diatomite 2.5g, vinyltriethoxysilane 1.2g and silane coupling agent
1.6g.Polyethylene terephthalate master batch is made via following component：Polyethylene terephthalate resin 110g, polychlorostyrene second
Olefine resin 25g, antioxidant 1010 0.8g, three oxygen methyl-monosilane 1.5g and calcium stearate 1.25g；
2, bottom layer of non-woven fabrics includes two-layer nonwoven and the porous adhesive layer between non-woven fabrics, and porous adhesive layer is by titanium dioxide
Adhesive made of silica aerogel particle, polyacrylate dispersion and mixed with propylene glycol, which is coated on non-woven fabrics, to be cured,
The mass ratio of middle silica aerogel particles, polyacrylate dispersion and propylene glycol is 8:17:1.It is also negative on porous adhesive layer
It is loaded with bactericidal composition, bactericidal composition is made of component：Bamboo charcoal nano powder 15g, magnet powder 9g, nano silver powder 5.5g,
The mass ratio of aerosil and bactericidal composition is 6:1；
3, in the preparation method of above-mentioned woollen blanket,
Step（1）Middle tension in Warping is respectively：Inlaid thread and chaining：14 cN/16.7tex, 18 cN/16.7tex, wool yarn：9.7
cN/11.11tex、12.7cN/11.11tex；
Step（2）In, it is for the first time 205 DEG C against the temperature of hot light along 3.5 m/min of carding speed, the temperature of second of inverse hot light
Degree is 200 DEG C, and the temperature along hot light is 195 DEG C, hot light speed 12m/min；That shapes in eight section room temperature forming machine sizings falls
53 DEG C of vehicle cloth outputting temperature；
Pad dyeing speed is 13m/min, and pressure is controlled in 0.23MPa, and 120 DEG C of pad dyeing temperature contains mass percent in dye solution
For the dye carrier composition of 9wt%, which is made of following component：Epoxidized soybean oil 60g, citric acid three
Ethyl ester 25g and alkyl phenol polyoxyethylene ether 8g；
Drying machine drying temperature is 165 DEG C；
The saturated vapour pressure 3.25MPa of steaming and color fixing, 130 DEG C of temperature；
Concentration of caustic soda 1.5g/L in alkaline water lotion, 2.5 g/L of sodium hydrosulfite concentration；Soft trough inner water washing lotion pH value is 5.5；High temperature
Pat 83 DEG C of temperature；
Step（3）In, the speed of ten sections plus preliminary drying high-temperature forming machine is 40m/min；
Positive hot light, the boiling hot temperature cut for the first time：187 DEG C of set temperature, temperature deviation ± 5 DEG C；
Second of positive hot light scalds the temperature cut：Set temperature 178, temperature deviation ± 5 DEG C；
In step（4）In, 105 DEG C, binding speed 7m/min of tack temperature, cloth face paste roller time 12s,
The mass ratio of polyester polyol and polyurethane resin is 17:10；Bridge formation bonding agent quality is polyester polyol quality
0.1 times；It is 165g/m2 that point mass is moulded on bottom layer of non-woven fabrics.
The indices of the woollen blanket obtained by above-described embodiment are as follows：Washing shrinkage/（%）：It is sun-resistant through, broadwise ± 2.0：4
Grade, color fastness to washing/grade：5 grades, rub resistance/grade：4 grades, perspiration resistance（Acid, alkali）/ grade：4 grades, content of formaldehyde/（mg/kg）：≤
75, free from extraneous odour, anti-cool moisture-proof and bright in colour, the pictorial style of coining is different and beautiful.
Embodiment 4
A kind of Moslem's week anti-cool woollen blanket not easy to fade, difference from example 1 is that,
1, dacron thread is made of following component：Polyethylene terephthalate master batch 120g, polyflon 50g, nanometer
Fluorspar Powder 20g, graphene powder 14g, nano diatomite 3g, vinyltriethoxysilane 1.6g and silane coupling agent 1.8g.
Polyethylene terephthalate master batch is made via following component：Polyethylene terephthalate resin 120g, polyvinyl chloride tree
Fat 30g, antioxidant 1010 1g, three oxygen methyl-monosilane 2g and calcium stearate 1.5g；
2, bottom layer of non-woven fabrics includes two-layer nonwoven and the porous adhesive layer between non-woven fabrics, and porous adhesive layer is by titanium dioxide
Adhesive made of silica aerogel particle, polyacrylate dispersion and mixed with propylene glycol, which is coated on non-woven fabrics, to be cured,
The mass ratio of middle silica aerogel particles, polyacrylate dispersion and propylene glycol is 10:20:1.It is also negative on porous adhesive layer
It is loaded with bactericidal composition, bactericidal composition is made of component：Bamboo charcoal nano powder 20g, magnet powder 12g, nano silver powder 8g, two
The mass ratio of silica aerogel and bactericidal composition is 8:1；
3, in the preparation method of above-mentioned woollen blanket,
Step（1）Middle tension in Warping is respectively：Inlaid thread and chaining：22 cN/16.7tex, 18 cN/16.7tex, wool yarn：14.7
cN/11.11tex、12.7cN/11.11tex；
Step（2）In, it is 3.3m/min along carding speed, is for the first time 203 DEG C against the temperature of hot light, the temperature of second of inverse hot light
Degree is 197 DEG C, and the temperature along hot light is 192 DEG C, hot light speed 11m/min；That shapes in eight section room temperature forming machine sizings falls
55 DEG C of vehicle cloth outputting temperature；
Pad dyeing speed is 15m/min, and pressure is controlled in 0.25MPa, and 130 DEG C of pad dyeing temperature contains mass percent in dye solution
For the dye carrier composition of 9wt%, which is made of following component：Epoxidized soybean oil 60g, citric acid three
Ethyl ester 25g and alkyl phenol polyoxyethylene ether 8g；
Drying machine drying temperature is 170 DEG C；
The saturated vapour pressure 3.5MPa of steaming and color fixing, temperature are 135 DEG C；
Concentration of caustic soda 2g/L in alkaline water lotion, 3 g/L of sodium hydrosulfite concentration；Soft trough inner water washing lotion pH value is 6；High temperature pats temperature
85 DEG C of degree；
Step（3）In, the speed of ten sections plus preliminary drying high-temperature forming machine is 45m/min；
Positive hot light, the boiling hot temperature cut for the first time：190 DEG C of set temperature, temperature deviation ± 5 DEG C；
Second of positive hot light scalds the temperature cut：Set temperature 175, temperature deviation ± 5 DEG C；
In step（4）In, 110 DEG C, binding speed 8m/min of tack temperature, cloth face paste roller time 13s, polyester polyol and poly- ammonia
The mass ratio of ester resin is 20:9.3；Bridge formation bonding agent quality is 0.125 times of polyester polyol quality；On bottom layer of non-woven fabrics
Modeling point mass is 170g/m2.
The indices of the woollen blanket obtained by above-described embodiment are as follows：Washing shrinkage/（%）：It is sun-resistant through, broadwise ± 2.0：4
Grade, color fastness to washing/grade：5 grades, rub resistance/grade：4 grades, perspiration resistance（Acid, alkali）/ grade：4 grades, content of formaldehyde/（mg/kg）：≤
75, free from extraneous odour, anti-cool moisture-proof and bright in colour, the pictorial style of coining is different and beautiful.
The woollen blanket of the application is Zhejiang Prov Zhenai Fashionable Furniture Co., Ltd's independent studies exploitation suitable for Islam
Rachael blanket is sold on overseas market, will be widely welcomed and favorable comment, and it is necessary to meet Moslem's week：Water is net, clothing
Only, the net requirement in place.
Claims (10)
1. a kind of anti-cool woollen blanket not easy to fade of Moslem's week, which is characterized in that woollen blanket includes the coloured fabric being mutually bonded
Layer and bottom layer of non-woven fabrics, woollen blanket edge be equipped with tasselled, woollen blanket be equipped with stamp, wherein coloured fabric layer by dacron thread through warping,
Warp knit is cutd open suede, hot light, dyeing and sizing treatment and is made, and the both sides of bottom layer of non-woven fabrics are equipped with modeling point.
2. woollen blanket according to claim 1, which is characterized in that dacron thread is made of the components of following parts：Gather to benzene
100~120 parts of dioctyl phthalate second diester master batch, 15~20 parts of 40~50 part, nanometer Fluorspar Powder of polyflon, Graphene powder
8~14 parts of end, 2~3 parts of nano diatomite, 0.8~1.6 part of vinyltriethoxysilane and silane coupling agent 1.2~1.8
Part.
3. woollen blanket according to claim 2, which is characterized in that polyethylene terephthalate master batch is via following parts by weight
Component be made：100~120 parts of polyethylene terephthalate resin, 20~30 parts of Corvic, antioxidant 1010
1~1.5 part of 0.6~1 part, 1~2 part of three oxygen methyl-monosilane and calcium stearate.
4. woollen blanket according to any one of claims 1 to 3, which is characterized in that bottom layer of non-woven fabrics includes two-layer nonwoven and sets
Porous adhesive layer between non-woven fabrics, porous adhesive layer is by silica aerogel particles, polyacrylate dispersion and the third two
The adhesive that alcohol is mixed, which is coated on non-woven fabrics, to be cured, wherein silica aerogel particles, polyacrylate breast
Liquid and the mass ratio of propylene glycol are 6~10:15~20:1.
5. woollen blanket according to claim 4, which is characterized in that be also loaded bactericidal composition, antibacterial on porous adhesive layer
Composition is made of the component of following parts by weight：10~20 parts of bamboo charcoal nano powder, 6~12 parts of magnet powder, nano silver powder 3~
8 parts, the mass ratio of aerosil and bactericidal composition is 4~8:1.
6. the preparation method of the woollen blanket as described in claim 1 to 5 is any, includes the following steps：
（1）By dacron thread through being compiled into fabric after warping, suede processing is then cutd open, grey cloth is obtained；
（2）It will shape after grey cloth carding hot light, be then fed into padding mangle and be forced into 0.2~0.25MPa soaking and dyeings, then
Drying evaporates and handles to obtain coloured fabric with washing step；
（3）Secondary sizing after coloured fabric is dehydrated, then positive hot light, scald and cut, then reverse drawing processing is shaped three times；
（4）The elementary product of woollen blanket are made by adhesive bond with nonwoven layer in coloured fabric；
（5）The elementary product of woollen blanket are embossed processing, size is then pressed and cuts, then sew tasselled and woollen blanket is made in bound edge.
7. the preparation method of woollen blanket according to claim 6, which is characterized in that step（2）In, dyeing temperature be 110~
130 DEG C, the dye carrier composition that mass percent is 7wt%~12wt% is contained in the dye solution in padding mangle.
8. preparation method according to claim 7, which is characterized in that the dye carrier composition is by following parts by weight
Component is made：6~10 parts of 50~70 parts of epoxidized soybean oil, 20~30 parts of triethyl citrate and alkyl phenol polyoxyethylene ether.
9. the preparation method of woollen blanket according to claim 6, which is characterized in that step（4）In binder used be polyester
The mass ratio of the compound of polyalcohol and polyurethane resin, the two is 16~20:9~10, adhesive aid quality is polyester polyols
0.08~0.125 times of alcohol, laminate pressure 0.2MPa, tack temperature are 100~110 DEG C, and binding speed is 6~8m/min.
10. the preparation method of woollen blanket according to claim 6, which is characterized in that step（1）It is middle using two differences come
Tension in Warping is controlled, and dacron thread is sent into soft slot after a warping and is impregnated, absorption of the softening agent on dacron thread
Amount is 0.0017g/m.
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