CN108480835A - A kind of flexible ultrasonic wave welding equipment - Google Patents
A kind of flexible ultrasonic wave welding equipment Download PDFInfo
- Publication number
- CN108480835A CN108480835A CN201810525565.XA CN201810525565A CN108480835A CN 108480835 A CN108480835 A CN 108480835A CN 201810525565 A CN201810525565 A CN 201810525565A CN 108480835 A CN108480835 A CN 108480835A
- Authority
- CN
- China
- Prior art keywords
- ultrasonic wave
- driving
- welding head
- motor
- wave welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/10—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating making use of vibrations, e.g. ultrasonic welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K20/00—Non-electric welding by applying impact or other pressure, with or without the application of heat, e.g. cladding or plating
- B23K20/26—Auxiliary equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0247—Driving means
Abstract
A kind of flexible ultrasonic wave welding equipment, it is related to technical field of welding equipment, its structure includes the driving mechanism of wave welding head of ultrasonic wave and driving wave welding head of ultrasonic wave, wave welding head of ultrasonic wave includes welding head body and the energy converter affixed with welding head body, the end of energy converter is equipped with spliced eye or inserting column, the end of driving mechanism is connected with driving plate, driving plate is equipped with inserting column or spliced eye, inserting column is removably inserted into spliced eye to realize the quick-replaceable of wave welding head of ultrasonic wave, welding equipment can need the soldering tip of quick-replaceable thereon according to actual processing in this way, make it possible to realize the operation of a variety of soldering tips on same welding equipment, and then realize flexibility welding, in addition the comprehensive welding that driving mechanism matches that wave welding head of ultrasonic wave is driven to realize workpiece by five motors, compared with the existing technology, it is not only at low cost, and it occupies little space.
Description
Technical field
The present invention relates to technical field of welding equipment, and in particular to a kind of flexible ultrasonic wave welding equipment.
Background technology
Ultrasonic bonding is to be transmitted to two workpiece surfaces to be welded using high-frequency vibration wave, in the case of pressurization,
Make two workpiece surface phase mutual friction and forms the fusion between molecular layer.Ultrasonic bonding is relative to traditional welding/bonding
The features such as technique has speed of welding fast, weld strength height, good airproof performance, of low cost, cleanliness without any pollution part, thus it is wide
General application.
What ultrasonic bonding was mainly realized by wave welding head of ultrasonic wave, in the prior art, wave welding head of ultrasonic wave is usually fixed peace
Loaded in rack, and then welding equipment is formed, is additionally provided with processing platform in rack, workpiece to be welded is positioned over processing platform
On, wave welding head of ultrasonic wave can treat welding workpiece carry out ultrasonic welding, but for the same workpiece need different type or
Person's difference size or when the soldering tip of homogeneous vibration frequency is not processed, it is necessary to which the workpiece is moved to other corresponding welding
It is not only time-consuming and laborious in this way in equipment, production efficiency is seriously affected, and certainly will need enterprising in other welding equipments to workpiece
Row is repositioned, and certain position error is certainly existed, and will influence welding precision again in this way.
Except, existing welding equipment generally drives soldering tip to move by mechanical arm, and then is carried out to workpiece comprehensive
Welding, although mechanical arm is flexible in spatial position mobile comparison, the occupied activity space of mechanical arm is larger, and cost
It is higher.
Invention content
It is an object of the invention to be directed to deficiency in the prior art, and provide it is a kind of it is at low cost, occupy little space it is soft
Property device for ultrasonic welding, which can need quick-replaceable soldering tip according to actual processing, to realize same
A variety of soldering tip effects are carried out on platform welding equipment, and then realize flexibility processing.
The purpose of the present invention is achieved through the following technical solutions：
A kind of flexible ultrasonic wave welding equipment, including wave welding head of ultrasonic wave and driving mechanism are provided, driving mechanism further includes driving
The second motor and drive that first motor that dynamic wave welding head of ultrasonic wave is moved along Z-direction, driving wave welding head of ultrasonic wave are moved along Y direction
The third motor that dynamic wave welding head of ultrasonic wave is moved along X-direction, wave welding head of ultrasonic wave include welding head body and affixed with welding head body
The end of energy converter, energy converter is equipped with spliced eye, and the end of driving mechanism is connected with driving plate, and driving mechanism further includes that driving is driven
The 5th motor that the 4th motor and driving driving plate that movable plate rotates about the z axis are rotated around X-axis, driving plate are equipped with inserting column, grafting
Column is removably inserted into spliced eye to realize the quick-replaceable of wave welding head of ultrasonic wave.
Wherein, driving plate is connected with the receiving cavity of the end insertion for energy converter.
Wherein, protrusion is equipped in receiving cavity, energy converter is equipped with the recess portion with protrusion clamping.
Wherein, receiving cavity offers first positioning hole, and energy converter offers the second positioning corresponding with first positioning hole
Hole.
Wherein, receiving cavity is externally provided with first flange, and energy converter is equipped with second flange corresponding with first flange, and first is fixed
Position hole is located at first flange, and second location hole is located at second flange.
Wherein, include mould bases for placing wave welding head of ultrasonic wave, mould bases includes fixed plate, and fixed plate is equipped with super for clamping
The support slot of sound wave soldering tip.
Wherein, fixed plate is further fixed on the release motor for wave welding head of ultrasonic wave to be released to support slot.
Wherein, it releases motor and wave welding head of ultrasonic wave is pushed by pushing plate, pushing plate, which is connected with, is pressed on wave welding head of ultrasonic wave
Plate is compressed in fixed plate.
Wherein, including rack, X-axis beam, Y-axis beam and Z axis beam, first motor driving driving plate are moved along Z axis beam, the second electricity
Machine driving Z axis beam is moved along Y-axis beam, and third motor driving Y-axis beam is moved along X-axis beam, and X-axis beam is installed on rack.
Wherein, driving plate is slidably connected by sliding support and Z axis beam, and the 4th motor and the 5th motor are all installed on sliding
Holder.
Beneficial effects of the present invention：
A kind of flexible ultrasonic wave welding equipment of the present invention, structure include wave welding head of ultrasonic wave and driving wave welding head of ultrasonic wave
Driving mechanism, wave welding head of ultrasonic wave include welding head body and the energy converter affixed with welding head body, and the end of energy converter is equipped with grafting
The end of hole or inserting column, driving mechanism is connected with driving plate, and driving plate is equipped with inserting column or spliced eye, and inserting column is detachable
Ground is inserted into spliced eye to realize that the quick-replaceable of wave welding head of ultrasonic wave, such welding equipment can need quick according to actual processing
Replace soldering tip thereon, enabling realize the operation of a variety of soldering tips on same welding equipment, and then realize flexibility weldering
It connects, the comprehensive welding that in addition driving mechanism matches that wave welding head of ultrasonic wave is driven to realize workpiece by five motors, relative to
The prior art, it is not only at low cost, but also occupy little space.
Description of the drawings
Using attached drawing, the invention will be further described, but the embodiment in attached drawing does not constitute any limit to the present invention
System, for those of ordinary skill in the art, without creative efforts, can also obtain according to the following drawings
Other attached drawings.
Fig. 1 is the structural schematic diagram of the welding equipment of the present invention.
The wave welding head of ultrasonic wave and the schematic cross-sectional view after driving plate grafting that Fig. 2 is the present invention.
Fig. 3 is the structural schematic diagram of the mould bases of the present invention
Include in Fig. 1 to Fig. 3：
1- racks, 11-X blosters, 12-Y blosters, 13-Z blosters, 14- sliding supports；
2- driving mechanisms, 21- driving plates, 22- inserting columns, 23- receiving cavity, the protrusions 24-, 25- first flanges, 26-
One motor, the second motors of 27-, 28- thirds motor, the 4th motors of 29-, the 5th motors of 30-；
3- mould bases, 31- fixed plates, 32- release motor, 33- compresses plate, 34- support slots, 35- pushing plates；
4- wave welding head of ultrasonic wave, 41- energy converters, 42- spliced eyes, 43- recess portions, 44- second flanges, 45- welding head bodies；
5- positioning pins.
Specific implementation mode
The invention will be further described with the following Examples.
A kind of specific implementation mode of flexible ultrasonic wave welding equipment of the present invention, as shown in figures 1 and 3, structure packet
Including rack 1, driving mechanism 2, workbench and mould bases 3 are equipped in rack 1, and driving mechanism 2 drives wave welding head of ultrasonic wave 4 can be in work
Make five axis movement above platform, to carry out comprehensive processing to the workpiece on workbench, mould bases 3 is located at the side of workbench, mould bases 3
There are many wave welding head of ultrasonic wave 4 for upper placement.
As shown in Fig. 2, wave welding head of ultrasonic wave 4 includes welding head body 45 and the energy converter 41 affixed with welding head body 45, transducing
The end of device 41 is equipped with spliced eye 42 or inserting column 22, and the end of driving mechanism 2 is connected with driving plate 21, and driving plate 21 is equipped with
Inserting column 22 or spliced eye 42, in the present embodiment, the end of energy converter 41 is equipped with spliced eye 42, and driving plate 21 is equipped with inserting column
22, inserting column 22 is removably inserted into spliced eye 42 to realize the quick-replaceable of wave welding head of ultrasonic wave 4.Welding equipment can in this way
It needs through 4 quick-replaceable of wave welding head of ultrasonic wave thereon to be the wave welding head of ultrasonic wave 4 on mould bases 3 according to actual processing so that a work
Part can realize a plurality of types of welding on a welding equipment using a variety of soldering tips.
Further, driving plate 21 is connected with the receiving cavity 23 of the end insertion for energy converter 41, in receiving cavity 23
Equipped with protrusion 24, energy converter 41 is equipped with the recess portion 43 with 24 clamping of protrusion, in this way after replacing wave welding head of ultrasonic wave 4, energy converter 41
Can be affixed more secured with driving plate 21, and protrusion 24 and recess portion 43 is small-sized, to energy converter 41 and/or driving
Plate 21, which applies opposite pressure, to be caught in protrusion 24 in recess portion 43, apply on the contrary to energy converter 41 and/or driving plate 21
Pulling force protrusion 24 can will be made to be detached from recess portion 43.In the present embodiment, protrusion 24 is the screw for being fixed on receiving cavity 23, this
Sample can adjust the size of the protrusion of protrusion 24.
Further, receiving cavity 23 is externally provided with first flange 25, and energy converter 41 is equipped with corresponding with first flange 25 the
Two flanges 44, first flange 25 offer first positioning hole, and it is fixed that second flange 44 offers corresponding with first positioning hole second
Position hole, when replacing wave welding head of ultrasonic wave 4, the positioning pin 5 of second location hole is inserted into first positioning hole, this makes wave welding head of ultrasonic wave 4
Can more accurately it coordinate with driving plate 21.
As shown in figures 1 and 3, mould bases 3 includes fixed plate 31, and fixed plate 31 is equipped with the card for clamping wave welding head of ultrasonic wave 4
Slot 34 is held, fixed plate 31 is further fixed on the release motor 32 for wave welding head of ultrasonic wave 4 to be released to support slot 34, and it is logical to release motor 32
Crossing pushing plate 35 pushes wave welding head of ultrasonic wave 4, pushing plate 35 to be connected with compressing between first flange 25 and second flange 44
Plate 33, compressing plate 33 can be pressed on wave welding head of ultrasonic wave 4 in fixed plate 31, in this way when needing to unload wave welding head of ultrasonic wave 4, support
Pressing plate 33 and fixed plate 31 fix the wave welding head of ultrasonic wave 4 in card slot, and driving plate 21 moves upwards, so that spliced eye
42 are detached from inserting column 22, and to realize the separation of driving plate 21 and wave welding head of ultrasonic wave 4, then driving plate 21 is in driving mechanism 2
Drive under be moved to other wave welding head of ultrasonic wave 4 on mould bases 3, it is good with 4 grafting of wave welding head of ultrasonic wave then to move down, finally release electricity
The wave welding head of ultrasonic wave 4 is released card slot by machine 32 by pushing plate 35, and this completes the fast of the wave welding head of ultrasonic wave 4 of welder equipment
Speed is replaced.
As shown in Figure 1, the first motor 26 that driving mechanism 2 includes driving driving plate 21 to be moved along Z-direction, driving driving
The third motor 28 that the second motor 27 and driving driving plate 21 that plate 21 is moved along Y direction are moved along X-direction, driving mechanism
2 further include the 4th motor 29 for driving driving plate 21 to rotate about the z axis and the 5th motor 30 that driving driving plate 21 is rotated around X-axis.
The comprehensive welding that driving mechanism matches that wave welding head of ultrasonic wave is driven to realize workpiece by above-mentioned five motors, relative to existing
Technology, it is not only at low cost, but also occupy little space.
Rack 1 is equipped with X-axis beam 11, has Y-axis beam 12 and Z axis beam 13, the driving of first motor 26 to drive with what X-axis beam 11 was disposed
Movable plate 21 is moved along Z axis beam 13, and the second motor 27 driving Z axis beam 13 is moved along Y-axis beam 12, and third motor 28 drives Y-axis beam 12
It is moved along X-axis beam 11.Driving plate 21 is slidably connected by sliding support 14 and Z axis beam 13 in the present embodiment, 29 He of the 4th motor
5th motor 30 is all installed on sliding support 14.
In the present embodiment, X-axis beam 11 is equipped with two sets of driving mechanisms 2, wherein the 5th motor 30 in a set of driving mechanism 2
Driving driving plate 21 is rotated around X-axis, and the 5th motor 30 driving driving plate 21 in another set of driving mechanism 2 is rotated around Y-axis, in this way
Two sets of 2 coordinating operations of driving mechanism can realize the comprehensive processing of workpiece.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of range is protected, although being explained in detail to the present invention with reference to preferred embodiment, those skilled in the art answer
Work as understanding, technical scheme of the present invention can be modified or replaced equivalently, without departing from the reality of technical solution of the present invention
Matter and range.
Claims (10)
1. a kind of flexible ultrasonic wave welding equipment, including wave welding head of ultrasonic wave and driving mechanism, driving mechanism further includes driving ultrasound
The second motor and driving ultrasound that first motor that wave soldering head is moved along Z-direction, driving wave welding head of ultrasonic wave are moved along Y direction
The third motor that wave soldering head is moved along X-direction, it is characterised in that：Wave welding head of ultrasonic wave includes welding head body and consolidates with welding head body
The end of the energy converter connect, energy converter is equipped with spliced eye, and the end of driving mechanism is connected with driving plate, and driving mechanism further includes driving
The 5th motor that the 4th motor and driving driving plate that dynamic driving plate rotates about the z axis are rotated around X-axis or Y-axis, driving plate are equipped with
Inserting column, inserting column are removably inserted into spliced eye to realize the quick-replaceable of wave welding head of ultrasonic wave.
2. a kind of flexible ultrasonic wave welding equipment according to claim 1, it is characterised in that：Driving plate is connected with for transducing
The receiving cavity that the end of device is inserted into, inserting column are located in receiving cavity.
3. a kind of flexible ultrasonic wave welding equipment according to claim 2, it is characterised in that：It is equipped in receiving cavity convex
Portion, energy converter are equipped with the recess portion with protrusion clamping.
4. a kind of flexible ultrasonic wave welding equipment according to claim 2, it is characterised in that：Receiving cavity offers first
Location hole, energy converter offer second location hole corresponding with first positioning hole.
5. a kind of flexible ultrasonic wave welding equipment according to claim 2, it is characterised in that：Receiving cavity is externally provided with first
Flange, energy converter are equipped with second flange corresponding with first flange, and first positioning hole is located at first flange, and second location hole is located at
Second flange.
6. a kind of flexible ultrasonic wave welding equipment according to claim 1, it is characterised in that：Including being used to place ultrasonic wave
The mould bases of soldering tip, mould bases include fixed plate, and fixed plate is equipped with the support slot for clamping wave welding head of ultrasonic wave.
7. a kind of flexible ultrasonic wave welding equipment according to claim 6, it is characterised in that：Fixed plate, which is further fixed on, to be used for
Wave welding head of ultrasonic wave is released to the release motor of support slot.
8. a kind of flexible ultrasonic wave welding equipment according to claim 7, it is characterised in that：It releases motor and passes through pushing plate
Wave welding head of ultrasonic wave is pushed, pushing plate, which is connected with wave welding head of ultrasonic wave being pressed in fixed plate, compresses plate.
9. a kind of flexible ultrasonic wave welding equipment according to claim 1, it is characterised in that：Including rack, X-axis beam, Y-axis
Beam and Z axis beam, first motor driving driving plate are moved along Z axis beam, and the second motor driving Z axis beam is moved along Y-axis beam, third motor
Driving Y-axis beam is moved along X-axis beam, and X-axis beam is installed on rack.
10. a kind of flexible ultrasonic wave welding equipment according to claim 1, it is characterised in that：Driving plate is by sliding branch
Frame is slidably connected with Z axis beam, and the 4th motor and the 5th motor are all installed on sliding support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810525565.XA CN108480835A (en) | 2018-05-28 | 2018-05-28 | A kind of flexible ultrasonic wave welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810525565.XA CN108480835A (en) | 2018-05-28 | 2018-05-28 | A kind of flexible ultrasonic wave welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108480835A true CN108480835A (en) | 2018-09-04 |
Family
ID=63350908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810525565.XA Pending CN108480835A (en) | 2018-05-28 | 2018-05-28 | A kind of flexible ultrasonic wave welding equipment |
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| Country | Link |
|---|---|
| CN (1) | CN108480835A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109367022A (en) * | 2018-10-17 | 2019-02-22 | 敏实汽车技术研发有限公司 | A kind of ultrasonic wave flexibility welding equipment suitable for automobile grills |
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| US20160158877A1 (en) * | 2014-12-05 | 2016-06-09 | TA Systems, Inc. | Dual ultrasonic welder |
| CN208391251U (en) * | 2018-05-28 | 2019-01-18 | 必诺机械（东莞）有限公司 | A kind of flexible ultrasonic wave welding equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6286749B1 (en) * | 1998-01-23 | 2001-09-11 | Hyundai Electronics Industries Co., Ltd. | Apparatus for moving a bonding head of a wire bonder in X, Y and Z axial directions |
| JP2010036513A (en) * | 2008-08-07 | 2010-02-18 | Shigeru Co Ltd | Attachment method and apparatus of assembly |
| CN201366595Y (en) * | 2009-02-09 | 2009-12-23 | 深圳市新沧海机械有限公司 | Multi-axis linkage mechanism |
| CN202517723U (en) * | 2012-03-05 | 2012-11-07 | 东莞市长江超声波机有限公司 | Mobile type welding storage device for ultrasonic welding machine |
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| CN109367022A (en) * | 2018-10-17 | 2019-02-22 | 敏实汽车技术研发有限公司 | A kind of ultrasonic wave flexibility welding equipment suitable for automobile grills |
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