CN108462375A - Power flow concentration device for improving power-supply controller of electric power-mass ratio - Google Patents
Power flow concentration device for improving power-supply controller of electric power-mass ratio Download PDFInfo
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- CN108462375A CN108462375A CN201810324718.4A CN201810324718A CN108462375A CN 108462375 A CN108462375 A CN 108462375A CN 201810324718 A CN201810324718 A CN 201810324718A CN 108462375 A CN108462375 A CN 108462375A
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- Prior art keywords
- power
- interface
- copper component
- positive interface
- circuit
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M1/00—Details of apparatus for conversion
Abstract
It is a kind of for improving the power flow concentration device of power-supply controller of electric power-mass ratio, which is characterized in that described device includes:The positive interface of circuit for power conversion plate, input power (4), the positive interface of output power (5), power bear interface (6), fastening assembly (3) and power transmission component;Wherein, the circuit for power conversion plate is set as at least one, is mounted on a power-supply controller of electric;The positive interface of input power (4), the positive interface of output power (5) and power bear interface (6) and are respectively set as at least one, are installed on the first circuit for power conversion plate (11) by the fastening assembly (3);Power transmission component is born interface (6) with the positive interface of the input power (4) and/or the positive interface of the output power (5) and/or the power and is fixed, and is installed on the circuit for power conversion plate.
Description
Technical field
The present invention relates to a kind of power-supply controller of electric power flow concentration devices, more particularly to one kind to be suitable for improving spacecraft electricity consumption
The power flow concentration device of source controller power-mass ratio.
Background technology
The power density for improving power-supply controller of electric is the trend of space power system technology development now, compared to previous space flight
Device, present power-supply controller of electric made higher requirement in volume, weight, mechanical property etc..Therefore, in spacecraft
The transmission situation that power is fully considered in the design process of power-supply controller of electric comprehensively utilizes various power transfer media implementation electricity
Source controller power it is more effective, convenient, be securely entered, transmit and export.
Currently, the power transmission of spacecraft power supply controller mainly by circuit board trace and coordinates cable or binding post real
It is existing.Medium of this method generally use 3-4 copper bars as power output, in each function module by cable, binding post,
The media such as weld tabs are by the power transmission of the module to copper bar.The characteristics of this mode is using conducting wire as conversion circuit and copper bar
Connection medium, especially same module the case where there are one capacitance battle array plates of two main circuit boards or a main circuit board band.
In this case, it generally requires to transfer between circuit board using the stranded conductor of major diameter, therefore necessarily causes to print
Making sheet is implicative of each other, harness height influences the problems such as module is assembled, power flow concentration structure power-mass ratio is low, simultaneously because peace
Dress, drop volume, the combined influences such as thread guide path so that there are assembly times is long for controller, and manual operation problem is various, debugging dismounting
The problems such as difficulty, more single machine consistency are poor.
It is angularly examined from the validity of power transfer, the operability of assembling and setting, reliability, safety, detachability
Consider, the present invention provides a kind of power flow concentration construction design methods improving spacecraft power-supply controller of electric power-mass ratio.
Invention content
The technical problem to be solved by the present invention is to:Overcome the deficiencies of the prior art and provide a kind of spacecraft power supply control
Device power flow concentration device processed, the device can realize effective transmission of high-power electric current, both reduce connecting wire, in turn simplify
Technique assemble flow substantially increases the power-mass ratio of power-supply controller of electric.
The power flow concentration structure includes circuit for power conversion plate, steel structure (2), fastener combines (3), input power just connects
Mouth (4), the positive interface of output power (5), power bear interface (6), short-term weld assembly (7), transition steel structure (8).Wherein, copper knot
Structure is mounted on circuit for power conversion plate, and circuit for power conversion plate is securedly mounted in power-supply controller of electric structure, transition steel structure
For connecting steel structure and input, output power interface, short-term weld assembly is mounted on input, output power interface one end, uses
It is welded in the power cable of supplemental capacity conversion circuit plate, transition steel structure and short-term weld assembly are selected according to transmission power requirements
With;The steel structure, transition steel structure, short-term weld assembly and corresponding input, output power interface pass through fastener assembly
Connection;The production debugging is completed, after sizing, and one pack system silica gel is used on fastener or loosens glue sealing.
The power flow concentration construction design method, it is characterised in that the steel structure, transition steel structure and short-term welding
The material of component is fine copper, and size design must meet the requirement of power deratng;And the surface of steel structure, transition steel structure must carry out
The surface of gold-plated processing, short-term weld assembly must carry out silver-plated process, to reduce the impedance between each power flow concentration structure.
The power flow concentration construction design method, it is characterised in that steel structure be mounted on circuit board one end mounting hole be
Through-hole, other end mounting hole are threaded hole.
The power flow concentration construction design method, it is characterised in that the mounting hole of transition steel structure is according to installation and processing
Tolerance is usually through-hole.
The power flow concentration construction design method, it is characterised in that short-term weld assembly one end mounting hole is through-hole, separately
One end is welding hole.
Compared with prior art, the present invention bears interface, mistake using the positive interface of input power, the positive interface of output power, power
Copper component, short-term weld assembly and cable are crossed as transmission medium, the wherein positive interface of input power, the positive interface of output power, work(
It is main transmission medium that rate, which bears interface, can individually be occurred, other media need to coordinate copper component to form a set of effective transmission medium.
The technology can realize effective transmission and the assemble flow of power, reduce connecting wire, realize reliability, the peace of operation
Full property and detachability.
Description of the drawings
Fig. 1 is the power flow concentration schematic device of one embodiment of the invention;
Fig. 2 is the power flow concentration schematic device of another embodiment of the present invention;
Fig. 3 is the design section figure of the power flow concentration device of the embodiment of the present invention shown in Fig. 2.
Specific implementation mode
To keep the above objects, features and advantages of the present invention more obvious and easy to understand, below in conjunction with the accompanying drawings and specific embodiment party
The present invention is described in further detail for formula.
As shown in Figure 1, a kind of spacecraft provided in an embodiment of the present invention power-supply controller of electric power flow concentration device, including the
One circuit for power conversion plate 11, the second circuit for power conversion plate 12, fastening assembly 3, the positive interface 4 of input power, output power are just
Interface 5, power bear interface 6 and short-term weld assembly 7.
As shown in Fig. 2, another kind spacecraft power-supply controller of electric power flow concentration device provided in an embodiment of the present invention, including
The positive interface 4 of first circuit for power conversion plate 11, copper component 2, fastening assembly 3, input power, the positive interface 5 of output power, power are negative
Interface 6 and transition copper component 8.
Composition and the basic size design of the power flow concentration device of the embodiment of the present invention are as follows:
On the basis of the input of clear power-supply controller of electric whole system, output, in conjunction with system power size and power transmission
Situation determines the composition and basic size of power flow concentration device, i.e., in addition to fastening assembly 3, the positive interface 4 of input power, output work
The positive interface 5 of rate, power bear whether need short-term weld assembly 7, transition steel structure 8 and copper component 2 outside interface 6.Meanwhile according to electricity
Stream size, drop volume situation determine the minimum sectional area of bus structure.In Spacecraft guidance and control, which uses fine copper material
Expect, minimum sectional area size should be greater than in transmission path:Electric current (A)/5 (A/mm2).
The method of fixed short-term weld assembly 7 can be as follows:
As shown in Figure 1, during power transfer, it is limited to the paving copper face product of the first circuit for power conversion plate 11 so that
Partial Power can not be passed to the positive interface 4 of input power, defeated in the case where meeting drop volume by the first circuit for power conversion plate 11
Go out the positive interface 5 of power and power bears interface 6.Therefore, from 11 other positions of the first circuit for power conversion plate by a small amount of cable
Be solded into short-term weld assembly 7, then with fastening assembly 3 by the structure and the positive interface 4 of input power, the positive interface 5 of output power and
Power is born interface 6 and is connected.7 one end of short-term weld assembly by the positive interface of through-hole and the positive interface 4 of input power, output power 5 with
And power is born interface 6 and is connected, the other end designs for welding hole, and the diameter of each welding hole is bigger 0.3mm than corresponding every cable size.It is short
Wire bonding connected components 7 also use pure copper material, but in view of that must be welded, to prevent tin from should use table with the contact corrosion of gold
Face silver-plated mode reduces impedance.
The use of the short-term weld assembly 7 can avoid caused by the same current potential in printed board is spot welded more power conductors
Share pad problem.
Following methods may be used in fixed 2 and second circuit for power conversion plate 12 of copper component:
As shown in Figure 2, it is contemplated that the sequence and detachability of installation, it must be by copper component 2 and the second circuit for power conversion plate
12 connections are integral, and this is integrally attached in power-supply controller of electric structure.Meanwhile consider with the positive interface 4 of input power,
The positive interface 5 of output power and power bear the connection of interface 6, and copper component 2 is connect one end with the second circuit for power conversion plate 12
Be designed to through-hole, the other end is the structure type of threaded hole, in order to reduce the impedance between bus structure, must to copper component 2 into
The processing of row surface gold-plating.Through-hole one end is fixed in using fastening assembly 3 on the second circuit for power conversion plate 12, and position is pressed
The location determination after interface 6 is spirally connected is born with the positive interface 4 of input power, the positive interface 5 of output power and power, by adjusting through-hole
Its installation site of tolerance values can be finely tuned accordingly, to reduce the possibility for filling and unmatching caused by accumulated error;Threaded hole one end
Using fastening assembly 3 and the positive interface 4 of input power, the positive interface 5 of output power and power interface 6 is born to be spirally connected, with reduce due to
Other circuit boards are difficult to install caused by blocking.
The method of fixed transition copper component 8:
As shown in Figures 2 and 3, in power transmittance path, if copper component 2 can not be with the positive interface 4 of input power, output work
When the positive interface 5 of rate and power are born interface 6 and is directly connected to, generally use transition copper component 8 is attached.Such case is mainly sent out
It is raw to there are 2 circuit for power conversion plates and the feelings between the two for having 1 capacitance battle array plate of power transfer or 1 power change-over panel band
Under condition.Consider it and bears the peace of interface 6 with the copper component 2 and positive interface 4 of input power, the positive interface 5 of output power and power
Situation is filled, the mounting hole of transition copper component 8 is both designed as through-hole, so that it during the installation process can be in copper component 2 and input
The positive interface 4 of power, the positive interface 5 of output power and power borrow between bearing interface 6, the operability of installation are realized, in order to subtract
Impedance between small bus structure must carry out surface gold-plating processing to transition copper component.
The method of whole sealing can be as follows:
Device debugging is completed, after sizing, and one pack system silica gel, epoxy or locking glue sealing are used on fastening assembly 3.
Power flow concentration device disclosed by the embodiments of the present invention for improving spacecraft power-supply controller of electric power-mass ratio,
Medium using the steel structure of surface gold-plating as power flow concentration, passes through the power input with different structure form, conversion, output
The power flow concentration path of entire power-supply controller of electric is established in the connection of interface, realizes the power conversion and output of power-supply controller of electric.It should
The modes such as design is by being spirally connected, short-term welds realize the reliable installation of structure, repeated removal, reduce Denso difficulty and centre
The probability of human error of link.
Claims (10)
1. a kind of for improving the power flow concentration device of power-supply controller of electric power-mass ratio, which is characterized in that described device includes:
The positive interface of circuit for power conversion plate, input power (4), the positive interface of output power (5), power bear interface (6), fastening assembly (3)
And power transmission component;Wherein,
The circuit for power conversion plate is set as at least one, is mounted on a power-supply controller of electric;
The positive interface of input power (4), the positive interface of output power (5) and power bear interface (6) and are respectively set as at least one,
It is installed on the first circuit for power conversion plate (11) by the fastening assembly (3);
Power transmission component and the positive interface of the input power (4) and/or the positive interface of the output power (5) and/or the work(
Rate is born interface (6) and is fixed, and is installed on the circuit for power conversion plate.
2. device as described in claim 1, which is characterized in that the power transmission component is set as short-term weld assembly (7),
The short-term weld assembly (7) and the positive interface of input power (4) and/or the positive interface of the output power (5) and/or the power
It is fixedly mounted on negative interface (6), is used for the cable welding of supplemental capacity conversion circuit plate power.
3. device as claimed in claim 2, which is characterized in that short-term weld assembly (7) are configured as:The short-term weldering
One end mounting hole of connected components (7) is through-hole, other end mounting hole is welding hole.
4. device as claimed in claim 3, which is characterized in that for connecting the positive interface of the input power (4) and/or described
The positive interface of output power (5) and/or the power bear interface (6) and/or the short-term weld assembly (7) and the power turns
The fastening assembly (3) for changing circuit board is connected using band nut screw.
5. device as described in claim 1, which is characterized in that the power transmission component includes copper component (2) and/or transition
Copper component (8);The transition copper component (8) and/or copper component (2) are fixedly installed in second work(by fastening assembly (3)
Rate conversion circuit plate (12);Interface is born for connecting the positive interface of input power (4), the positive interface of output power (5) and power
(6)。
6. device as claimed in claim 5, which is characterized in that the copper component (2) and the second circuit for power conversion plate (12)
When fixed, the fastening assembly (3) used connects for band nut screw, remaining fastening assembly (3) connects using without nut screw
It connects.
7. device as claimed in claim 5, which is characterized in that the mounting means of the transition copper component (8) uses:The mistake
The both ends mounting hole for crossing copper component (8) is through-hole.
8. the device as described in claim 2 or 5, which is characterized in that the copper component (2), the transition copper component (8), institute
The material for stating short-term weld assembly (7) is fine copper, according to the requirement design size of power deratng;And the copper component (2), institute
Gold-plated processing must be carried out by stating the surface of transition copper component (8), and the surface of the short-term weld assembly (7) must carry out silver-plated process,
For reducing the impedance between the power flow concentration device, and avoid the contact corrosion of gilding and scolding tin.
9. device as claimed in claim 5, which is characterized in that the mounting means of the copper component (2) uses:The copper component
(2) one end mounting hole is through-hole, and other end mounting hole is threaded hole.
10. such as claim 1-9 any one of them devices, which is characterized in that use single-component silicon on the fastening assembly (3)
Glue loosens glue sealing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810324718.4A CN108462375B (en) | 2018-04-11 | 2018-04-11 | Power combiner for improving power quality ratio of power supply controller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810324718.4A CN108462375B (en) | 2018-04-11 | 2018-04-11 | Power combiner for improving power quality ratio of power supply controller |
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CN108462375A true CN108462375A (en) | 2018-08-28 |
CN108462375B CN108462375B (en) | 2020-03-24 |
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CN201810324718.4A Active CN108462375B (en) | 2018-04-11 | 2018-04-11 | Power combiner for improving power quality ratio of power supply controller |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN200956413Y (en) * | 2006-09-30 | 2007-10-03 | 珠海经济特区光乐电控设备厂 | Aluminium conductor busbar trunk lead-in section copper-aluminium transitional connecting device |
CN201435455Y (en) * | 2009-06-05 | 2010-03-31 | 上海市电力公司超高压输变电公司 | Special stub clip for secondary CT loop in power transformation and distribution system |
CN103717441A (en) * | 2011-08-12 | 2014-04-09 | 宝马股份公司 | Vehicle with power electronics |
CN206558701U (en) * | 2017-02-16 | 2017-10-13 | 中国南方电网有限责任公司超高压输电公司曲靖局 | A kind of binding post for the joint that confluxes for capacitor |
-
2018
- 2018-04-11 CN CN201810324718.4A patent/CN108462375B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN200956413Y (en) * | 2006-09-30 | 2007-10-03 | 珠海经济特区光乐电控设备厂 | Aluminium conductor busbar trunk lead-in section copper-aluminium transitional connecting device |
CN201435455Y (en) * | 2009-06-05 | 2010-03-31 | 上海市电力公司超高压输变电公司 | Special stub clip for secondary CT loop in power transformation and distribution system |
CN103717441A (en) * | 2011-08-12 | 2014-04-09 | 宝马股份公司 | Vehicle with power electronics |
CN206558701U (en) * | 2017-02-16 | 2017-10-13 | 中国南方电网有限责任公司超高压输电公司曲靖局 | A kind of binding post for the joint that confluxes for capacitor |
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