CN108459556A - Flexibility auto assembly line control system based on information physical system - Google Patents
Flexibility auto assembly line control system based on information physical system Download PDFInfo
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- CN108459556A CN108459556A CN201810306646.0A CN201810306646A CN108459556A CN 108459556 A CN108459556 A CN 108459556A CN 201810306646 A CN201810306646 A CN 201810306646A CN 108459556 A CN108459556 A CN 108459556A
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- 238000000034 method Methods 0.000 claims abstract description 39
- 230000008569 process Effects 0.000 claims abstract description 33
- 238000012544 monitoring process Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 5
- 230000008439 repair process Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 32
- 230000009471 action Effects 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 abstract description 2
- 230000006870 function Effects 0.000 description 5
- 238000003745 diagnosis Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 230000008447 perception Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000012800 visualization Methods 0.000 description 2
- 241001269238 Data Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 230000000116 mitigating effect Effects 0.000 description 1
- 238000004171 remote diagnosis Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
- G05B19/054—Input/output
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/10—Plc systems
- G05B2219/11—Plc I-O input output
- G05B2219/1103—Special, intelligent I-O processor, also plc can only access via processor
Abstract
The present invention relates to automobile manufacturing fields, and in particular to a kind of flexibility auto assembly line control system based on information physical system, it is intended to improve production efficiency.Utilize the flexibility auto assembly line control system proposed by the present invention based on information physical system, user can be placed an order by user terminal, administrator can assign action command and in real time gatherer process data in client remote operation and control total coating process and process, server by equipment of the PLC controller on Automobile final assembly line；In addition there are logistics subsystems to be transported to user appointed place by final products, and product quality can be fed back to server by user after receiving product.By above-mentioned control system, personalized customization, the general assembly process remote control of product may be implemented, grasp manufacturing schedule and the wherein problem at any time convenient for administrator, greatly refer to production efficiency.Meanwhile user being allowed to inquire order progress at any time, improve user experience.
Description
Technical field
The present invention relates to automobile manufacturing fields, and in particular to a kind of flexibility Automobile final assembly line based on information physical system
Control system.
Background technology
With technique in industry spot production process, efficiency, quality requirement is higher and higher and automation, informationization technology
It is increasingly fast-developing, the total system of auto manufacturing is also required to be improved, needs to complete every year with regard to current automobile producing line
Different model, the vehicle of different size, how producing line is for improve production efficiency, mitigation personnel burden, raising quality of production etc.
Become a problem for being badly in need of solving in auto manufacturing's automation process.
At present in automobile producing line production process, it cannot achieve vehicle and be switched fast；In self-contained automobile major part part, all
It needs to rely on and manually carries out pushing repeatedly position error larger by hand, cannot achieve dynamic control；It is existing during self-contained automobile
There is the stage to have relied on execute-in-place panel and realizes that on-line monitoring, manager can not understand production status in time in an office
And correct response is made, it cannot achieve real-time perception；Workshop can not completely monitor production process at this stage, including vehicle position
Set, information, the process data such as state, failure can not file and inquire afterwards in time, device procedures data can not be with report, interface
Etc. forms output, equipment operation do not have log recording and rights management function.After the completion of automobile is self-contained, once the nothing that goes wrong
According to can look into.
Invention content
In order to solve the above problem in the prior art, the present invention proposes a kind of flexibility based on information physical system
Auto assembly line control system, improves production efficiency.
The present invention proposes a kind of flexibility auto assembly line control system based on information physical system, including：Server,
One or more clients；
The server, is configured to：Pass through PLC (the Programmable Logic on Automobile final assembly line
Controller) controller controls the Automobile final assembly line；The process data of the PLC controller acquisition is received, and
It analyzed, compressed, stored, filed；
The client, is configured to：It is communicated with the server, transfers the process data, described in remote monitoring
The operation process of Automobile final assembly line, and remote scheduling and administration order are assigned by the server；
Preferably, it is communicated by industrial network between the client and the server.
Preferably, the server is additionally configured to：The operation log of equipment is recorded and inquired, daily record report is generated
Table；
Correspondingly, the client is additionally configured to：The journaling is transferred, and is determined according to the journaling
Plan.
Preferably, the flexibility auto assembly line control system further includes：User terminal；
The user terminal is configured to：Customized orders are sent to the server；
Correspondingly, the server is additionally configured to：The customized orders are received, and is classified and is summarized, generation is ordered
Single report；The client is additionally configured to：From the server transfer the order report, each order of inquiry process requirements,
Accessory demand, and Automobile final assembly line described in remote control carries out the general assembly of batch or single product.
Preferably, the user terminal is mobile terminal or computer.
Preferably, the flexibility auto assembly line control system further includes：Logistics subsystem；
The logistics subsystem, is configured to：According to order information, the product that general assembly terminates is transported to product correspondence and is ordered
Reception place specified by list.
Preferably, the user terminal is additionally configured to：Order progress is inquired by the server；
Correspondingly, the logistics subsystem is additionally configured to：Logistics information is sent to the server；
The server is additionally configured to：It is ordered to user terminal offer according to the procedural information and the logistics information
Single progress queries service.
Preferably, the user terminal is additionally configured to：To the server feedback product quality.
Heretofore described Automobile final assembly line, including：
The aerial trolley module of slide plate line loop module, EMS (Electric Monorail System), RGV (Rail
Guide Vehicle) automatic carriage module, RFID (Radio Frequency IDentification) radio frequency identification module；
The slide plate line loop module, including multiple stations, slide plate line, which uses, recycles cable architecture, rectangular distribution, four
Corner be equipped with turntable, for providing circular route for the aerial trolleies of EMS, with RGV automatic carriages and multiple stations composition attach together and
Chassis assembly line；
The aerial trolley modules of EMS are distributed in square shape above slide plate, and set for hanged or unloading auto parts machinery
There are two layers of platform and a repair station；
The RGV automatic carriages module, for carrying out vehicle assembly with platform and the EMS cooperation for putting part；
The RFID radio frequency identification modules read the information in the electronic tag by the way that electronic tag is identified,
And then it controls process equipment and carries out vehicle assembly.
Beneficial effects of the present invention：
Using the flexibility auto assembly line control system proposed by the present invention based on information physical system, user can lead to
It crosses user terminal to place an order, administrator can be controlled in client remote operation and control total coating process and process, server by PLC
Equipment of the device processed on Automobile final assembly line assigns action command and in real time gatherer process data；In addition there are logistics subsystems will most
Finished product is transported to user appointed place, and product quality can be fed back to server by user after receiving product.Pass through above-mentioned control
Personalized customization, the general assembly process remote control of product may be implemented in system processed, grasped at any time convenient for administrator manufacturing schedule and
Wherein the problem of, greatly refers to production efficiency.Meanwhile user being allowed to inquire order progress at any time, improve user experience.
The present invention, can be with by being based on information physical system dynamic control, real-time perception and information service flexibility business
Realize following target：
1) production order visualization：By procedural information on general assembly line and logistics information to user terminal provide order into
Degree inquiry service；
2) equipment operation daily record visualizes：Automobile final assembly line is controlled by PLC controller；Receive PLC controller
The process data of acquisition, and compressed, stored, filed；The operation log of equipment is recorded and inquired, daily record report is generated
Table；
3) process equipment controls real time implementation：By the way that electronic tag is identified, the information in the electronic tag is read,
And then real-time control process equipment carries out vehicle assembly；
4) fault diagnosis long-range：Remote fault diagnosis may be implemented by network, so as to shorten fault handling time；
5) production operation flexibility：Theory is produced by process drive, general assembly vehicle vehicle may be implemented and be switched fast；
6) condition monitoring long-range：Assembly shop remote monitoring may be implemented by IE browser or client.
Description of the drawings
Fig. 1 is that the embodiment composition of the flexibility auto assembly line control system based on information physical system of the present invention is shown
It is intended to；
Fig. 2 is the structural schematic diagram of general assembly line in the embodiment of the present invention；
Fig. 3 is modular general assembly line structural schematic diagram in the embodiment of the present invention.
Specific implementation mode
The preferred embodiment of the present invention described with reference to the accompanying drawings.It will be apparent to a skilled person that this
A little embodiments are used only for explaining the technical principle of the present invention, it is not intended that limit the scope of the invention.
Information physical system is collection meter as the hot topic that the entity of calculation procedure and physics process is current social development
Calculate, communicate and be controlled in integrated intelligence system.Information physical system is realized by man-machine interactive interface and the friendship of physics process
Mutually so that entire producing line manipulates a physical entity in a manner of reliable, real-time, safety, cooperation.Therefore, the present invention proposes one
Flexibility automobile production system of the kind based on information physical system, to realize the real-time sense of full-sized car production industry engineering system
Know, the personalization of dynamic control and information service, rapidly communicated with industrial equipment Seamless integration-, it is easy to operate, realize flexibly,
Reliability is high.
Fig. 1 is that the embodiment composition of the flexibility auto assembly line control system based on information physical system of the present invention is shown
It is intended to.As shown in Figure 1, the flexibility auto assembly line control system 100 of the present embodiment includes：Server 110, client
120, user terminal 130, logistics subsystem 140；
Wherein：
Server 110 is acquired, handles, calculates, summarizes, is stored in real time for realizing general assembly line production process data, more
A client 120 can pass through 110 dereference production process data of server.Server 110 is configured in the present embodiment：It is logical
The multiple PLC controllers crossed on Automobile final assembly line 200 control Automobile final assembly line 200；Receive the mistake of PLC controller acquisition
Number of passes evidence, and analyzed, compressed, stored, filed；The operation log of equipment is recorded and inquired, journaling is generated；
Customized orders are received, and is classified and is summarized, order report is generated；According to the procedural information and logistics information on general assembly line
Order progress inquiry service is provided to user terminal 130.
Client 120 is configured to：It is communicated with server 110, from server 110 transfers order report, inquiry is respectively ordered
Process requirements, the accessory demand of list, and remote control Automobile final assembly line 200 carries out the general assembly of batch or single product；It transfers total
Process data, journaling on wiring 200, the operation process of remote monitoring Automobile final assembly line 200 in real time, and pass through service
Device 110 assigns remote scheduling and administration order.Certainly, the above-mentioned function of client 120 can also pass through browser Sign-On services
The webServer of device 110 is completed.
User terminal 130 is mobile terminal or computer, is configured to：Customized orders are sent to server 110；Pass through service
Device 110 inquires order progress；Product quality is fed back to server 110.
Logistics subsystem 140 is configured to：According to order information, the product that general assembly terminates is transported to the product and corresponds to order
Specified reception place, and logistics information is sent to server 110 in real time；Logistics transportation is inquired convenient for user terminal 130
Progress.
It in the present embodiment, is communicated by industrial network between client 120 and server 110, convenient for general assembly line
Remote diagnosis, so as to shorten fault handling time, improves equipment service efficiency to pinpoint the problems and solve the problems, such as in time.
Fig. 2 is the structural schematic diagram of general assembly line in the embodiment of the present invention.As shown in Fig. 2, Automobile final assembly line in the present embodiment
It is divided into slide plate cycle main line, 14 working positions.Slide plate line is using cycle cable architecture, and rectangular distribution, four corners are equipped with
Turntable attaches together with RGV automatic carriages and 8 stations composition for providing circular route for the aerial trolleies of EMS and chassis is assembled
Line.Pass through RFID and MES (Manufacturing Execution System, manufacturing enterprise's production process execute system) information
The tracking of the fabrication datas such as vehicle, statistics yield and production information are completed in interaction.
EMS is distributed in square shape, and suspender total quantity is 23, is numbered from 01 to 23, and rightmost side region is buffer area, is located at and slides
Above plate, and station is repaired equipped with two layers of platform and one, sled is equipped with above platform；There is twice cunning below RGV automatic carriages
Row track, RGV trolleies support lifting, when trolley lifting height same as part platform is put, will put the zero of part platform
Part is moved on RGV trolleies, and storing part platform is loaded with each equal components needed for production vehicle.Part to be put is moved
After coming to a complete stop on RGV trolleies, after trolley moves in place under oneself motor driving to production line, the part on RGV trolleies is again
It is moved to and is put on part platform by RGV trolleies, wait for EMS on after vehicle to be assembled decline, to be assembled.Assembly finishes
Afterwards, RGV trolleies will be transported to following platform assembly auto parts machinery again, and above-mentioned flow again loops realize production cycle, prominent letter
It is personalized to cease physical system dynamic control.
Fig. 3 is modular general assembly line structural schematic diagram in the embodiment of the present invention.As shown in figure 3, we are by auto assembly
After line 200 carries out module division, including following several modules：The aerial trolley module 220 of slide plate line loop module 210, EMS,
RGV automatic carriages module 230, RFID radio frequency identification modules 240.
Slide plate line loop module 210 is used to provide circular route for the aerial trolleies of EMS, with RGV automatic carriages and multiple stations
Composition attaches together and chassis assembly line；The aerial trolley modules 220 of EMS are for hanged or unloading auto parts machinery；RGV automatic carriage modules
230 with platform and the EMS cooperation for putting part for carrying out vehicle assembly；RFID radio frequency identification modules 240 pass through to electronics mark
Label are identified, and read the information in the electronic tag, and then control process equipment and carry out vehicle assembly；RFID radio frequency identifications
Module 240 " can perceive " electronic tag by radio-frequency antenna, realize that electronic tag multibyte data is read, calculated using anticollision
Method, strong antijamming capability, reading/writing distance are remote.Identify there is lot of advantages, such as without artificial focusing compared to bar code.Above-mentioned cunning
In the aerial trolley module 220 of printed line loop module 210, EMS, RGV automatic carriages module 230, RFID radio frequency identification modules 240
Including PLC controller, can be acquired and upload onto the server to the process data on general assembly line, while receiving under server
The control instruction reached.
By being based on information physical system dynamic control, real-time perception and information service flexibility business.May be implemented with
Lower target：
1) production order visualization：By procedural information on general assembly line and logistics information to user terminal provide order into
Degree inquiry service；
2) equipment operation daily record visualizes：Automobile final assembly line is controlled by PLC controller；Receive PLC controller
The process data of acquisition, and compressed, stored, filed；The operation log of equipment is recorded and inquired, daily record report is generated
Table；
3) process equipment controls real time implementation：By the way that electronic tag is identified, the information in the electronic tag is read,
And then real-time control process equipment carries out vehicle assembly；
4) fault diagnosis long-range：Remote fault diagnosis may be implemented by network, so as to shorten fault handling time；
5) production operation flexibility：Theory is produced by process drive, general assembly vehicle vehicle may be implemented and be switched fast；
6) condition monitoring long-range：Assembly shop remote monitoring may be implemented by IE browser or client.
Those skilled in the art should be able to recognize that, side described in conjunction with the examples disclosed in the embodiments of the present disclosure
Method step, can be realized with electronic hardware, computer software, or a combination of the two, in order to clearly demonstrate electronic hardware and
The interchangeability of software generally describes each exemplary composition and step according to function in the above description.These
Function is executed with electronic hardware or software mode actually, depends on the specific application and design constraint of technical solution.
Those skilled in the art can use different methods to achieve the described function each specific application, but this reality
Now it should not be considered as beyond the scope of the present invention.
So far, it has been combined preferred embodiment shown in the drawings and describes technical scheme of the present invention, still, this field
Technical staff is it is easily understood that protection scope of the present invention is expressly not limited to these specific implementation modes.Without departing from this
Under the premise of the principle of invention, those skilled in the art can make the relevant technologies feature equivalent change or replacement, these
Technical solution after change or replacement is fallen within protection scope of the present invention.
Claims (9)
1. a kind of flexibility auto assembly line control system based on information physical system, which is characterized in that including：Server,
One or more clients；
The server, is configured to：By the PLC controller on Automobile final assembly line, the Automobile final assembly line is controlled；It connects
The process data of the PLC controller acquisition is received, and is analyzed, compressed, stored, filed；
The client, is configured to：It is communicated with the server, transfers the process data, automobile described in remote monitoring
The operation process of general assembly line, and remote scheduling and administration order are assigned by the server.
2. flexibility auto assembly line control system according to claim 1, which is characterized in that the client with it is described
It is communicated by industrial network between server.
3. flexibility auto assembly line control system according to claim 1, which is characterized in that the server also configures
For：The operation log of equipment is recorded and inquired, journaling is generated；
Correspondingly, the client is additionally configured to：The journaling is transferred, and decision is carried out according to the journaling.
4. flexibility auto assembly line control system according to claim 3, which is characterized in that the flexibility automobile is total
Wiring control system further includes：User terminal；
The user terminal is configured to：Customized orders are sent to the server；
Correspondingly, the server is additionally configured to：The customized orders are received, and is classified and is summarized, order report is generated
Table；The client is additionally configured to：The order report, the process requirements of each order of inquiry, accessory are transferred from the server
Demand, and Automobile final assembly line described in remote control carries out the general assembly of batch or single product.
5. flexibility auto assembly line control system according to claim 4, which is characterized in that the user terminal is to move
Dynamic terminal or computer.
6. flexibility auto assembly line control system according to claim 4, which is characterized in that the flexibility automobile is total
Wiring control system further includes：Logistics subsystem；
The logistics subsystem, is configured to：According to order information, the product that general assembly terminates is transported to the product and corresponds to order institute
Specified reception place.
7. flexibility auto assembly line control system according to claim 6, which is characterized in that the user terminal is also matched
It is set to：Order progress is inquired by the server；
Correspondingly, the logistics subsystem is additionally configured to：Logistics information is sent to the server；
The server is additionally configured to：According to the procedural information and the logistics information to the user terminal provide order into
Degree inquiry service.
8. flexibility auto assembly line control system according to claim 7, which is characterized in that the user terminal is also matched
It is set to：To the server feedback product quality.
9. the flexibility auto assembly line control system according to any one of claim 1-8, which is characterized in that the vapour
Vehicle general assembly line, including：
The aerial trolley module of slide plate line loop module, EMS, RGV automatic carriages module, RFID radio frequency identification modules；
The slide plate line loop module, including multiple stations, slide plate line is using cycle cable architecture, rectangular distribution, four corners
Equipped with turntable, for providing circular route for the aerial trolleies of EMS, attached together and chassis with RGV automatic carriages and multiple stations composition
Assembly line；
The aerial trolley modules of EMS are distributed in square row above slide plate, and be equipped with two for hanged or unloading auto parts machinery
Layer platform and a repair station；
The RGV automatic carriages module, for carrying out vehicle assembly with platform and the EMS cooperation for putting part；
The RFID radio frequency identification modules read the information in the electronic tag, in turn by the way that electronic tag is identified
It controls process equipment and carries out vehicle assembly.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810306646.0A CN108459556B (en) | 2018-04-08 | 2018-04-08 | Flexible automobile assembly line control system based on information physical system |
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|---|---|---|---|
| CN201810306646.0A CN108459556B (en) | 2018-04-08 | 2018-04-08 | Flexible automobile assembly line control system based on information physical system |
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| Publication Number | Publication Date |
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| CN108459556B CN108459556B (en) | 2020-03-27 |
Family
ID=63235560
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| CN109263762A (en) * | 2018-10-15 | 2019-01-25 | 宁波吉利汽车研究开发有限公司 | General assembly flexible manufacturing system and method |
| CN109552451A (en) * | 2018-11-29 | 2019-04-02 | 中国科学院自动化研究所 | Vehicle general assembly production line |
| CN110045701A (en) * | 2019-04-20 | 2019-07-23 | 平湖弘欣热电有限公司 | Steam power plant's information integral integrated system |
| CN112106095A (en) * | 2019-01-08 | 2020-12-18 | 乐思罗博有限公司 | Assembly information providing system and module assembly |
| CN112363470A (en) * | 2020-11-05 | 2021-02-12 | 苏州工业园区卡鲁生产技术研究院 | User-cooperative robot control system |
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| Publication number | Publication date |
|---|---|
| CN108459556B (en) | 2020-03-27 |
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