CN108454732A - A kind of junked-auto green stereo rotary disassembling apparatus - Google Patents

A kind of junked-auto green stereo rotary disassembling apparatus Download PDF

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Publication number
CN108454732A
CN108454732A CN201810246167.4A CN201810246167A CN108454732A CN 108454732 A CN108454732 A CN 108454732A CN 201810246167 A CN201810246167 A CN 201810246167A CN 108454732 A CN108454732 A CN 108454732A
Authority
CN
China
Prior art keywords
arm
junked
column
automobile
disassembling apparatus
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810246167.4A
Other languages
Chinese (zh)
Inventor
刘静
杭卫星
贝绍轶
周德胜
倪彰
李铁承
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu University of Technology
Original Assignee
Jiangsu University of Technology
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu University of Technology filed Critical Jiangsu University of Technology
Priority to CN201810246167.4A priority Critical patent/CN108454732A/en
Publication of CN108454732A publication Critical patent/CN108454732A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D67/00Systematic disassembly of vehicles for recovery of salvageable components, e.g. for recycling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/0052Gripping heads and other end effectors multiple gripper units or multiple end effectors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/0052Gripping heads and other end effectors multiple gripper units or multiple end effectors
    • B25J15/0057Gripping heads and other end effectors multiple gripper units or multiple end effectors mounted on a turret
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J15/00Gripping heads and other end effectors
    • B25J15/08Gripping heads and other end effectors having finger members
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/56Reuse, recycling or recovery technologies of vehicles

Abstract

The invention discloses a kind of junked-auto green stereo rotary disassembling apparatus, including fixed platform, rotating mechanism and actuating unit, fixed platform is made of column, support shaft and upper cover, and rotating mechanism is made of rotating face, automobile trailing arm and droop gripper equipment;The upper surface of column is and the matched plane of rotating face.Column is fixed on ground, and rotating mechanism drives trailing arm to rotate together when being rotated under motor drive, so that automobile is stopped in 6 stations successively and is generated different height and is convenient for automobile or more different height dismantling, droop gripper equipment can be by automobile 360 degree rotation.The present invention carries out dismantling operation through six stations successively according to dismantling process sequence and beat, simplify dismantling production distribution, makes compact place, safety and environmental protection, reduces worker's labour complexity, shorten the dismantling period, the value for realizing abandoned car to greatest extent, improves organic efficiency.

Description

A kind of junked-auto green stereo rotary disassembling apparatus
Technical field
The present invention relates to crates to disassemble utilization technology field, more particularly to a kind of junked-auto green stereo rotating Formula disassembling apparatus.
Background technology
With the fast development of China's economy, vehicle guaranteeding organic quantity is up to 2.9 hundred million, wherein 1.94 hundred million, automobile, according to every Year about 10% learies, only abandoned car time just close to 20,000,000, when motor vehicle liquidation, scrap and disassemble enterprise one Automobile is directly disassembled using traditional-handwork, it is time-consuming, arduously, and influence the efficiency of dismounting.Foundation《Abandoned car Dismantlement enterprise skill Art specification》(GBZ2128-2008), the dismantling and recycling of abandoned car, is ultimately to be formed industrialization, it is necessary to develop and meet The abandoned car of practical automatic assembly line formula disassembles production line, is used in enterprise, for this purpose, it is proposed that a kind of junked-auto is green The rotary disassembling apparatus of colour solid.
Invention content
The dismantling that middle abandoned car is deposited to solve the prior art provides one with the defect for not forming industrialization, the present invention is recycled Kind junked-auto green stereo rotary disassembling apparatus.
A kind of junked-auto green stereo rotary disassembling apparatus, including fixed platform, rotating mechanism and power transmission dress It sets, the fixed platform is made of column, support shaft and upper cover, and the upper cover is covered in by support shaft on rotating mechanism Side, the rotating mechanism are made of rotating face, automobile trailing arm and droop gripper equipment;Automobile trailing arm one end and rotation work Make face rigid attachment, the other end is rigidly connected with droop gripper equipment;The upper surface of the column is and rotating face phase The plane of cooperation, the rotating face are fixed on the upper surface of column by the boss of its underpart.
Actuating unit is made of motor, sun gear, planetary gear and external toothing;The motor and planetary gear are solid It is scheduled on inside column, the outer ring of the external toothing is fixed on inside the boss of rotating face lower part;Motor drives sun rotation Dynamic, sun gear rotation drives planetary gear rotation, power is transmitted to external toothing while planetary gear rotation, external toothing drives rotation Rotation mechanism rotates.
It is provided with plane bearing and needle bearing between column and the boss of rotating face lower part.
The automobile trailing arm is set as 2~6, along rotating face radial distribution.
Droop gripper equipment is grabbed by handgrip gear, handgrip motor, telescoping boom, upper branch arm, middle support arm, lower branch arm, Y shape Hand and hydraulic cylinder composition.Handgrip gear and handgrip motor are fixed on automobile trailing arm, and handgrip motor provides power, handgrip gear Realize that change direction and retarded motion facilitates automobile four direction that can revolve to realize droop gripper equipment 360 degree rotation Go to lateral surface dismantling.Telescoping boom is fixed on the end of automobile trailing arm by bearing, is fixedly connected with upper branch arm, under upper branch arm Two middle support arms are set, lower branch arm is set under middle support arm, Y shape handgrip is arranged in lower branch arm end;Upper branch arm and middle support arm and middle branch Arm is fixedly connected with lower branch arm by shaft, and junction is provided with hydraulic cylinder.
It is provided with sewage below column and collects ground with remaining waste.Sewage collects ground with remaining waste can be by foul It collects, is sent into lube purification system with greasy dirt, carry out processing cycle recycling, live rubbish passes through in assembly line carrier bar tail End setting rubbish conveyer belt will transfer out, and make work-yard " no pollution ", safety and environmental protection.
Rotating mechanism often rotates 60 degree of arrival, one disassembling stations, forms 6 disassembling stations altogether.Each disassembling stations are got on the car Bottom is highly respectively 0.5m, 1.0m, 1.5m, 1.5m, 1.0m and 0.5m from the ground.
No.1 station:Hazardous components pre-process
Location status:Junked-auto is sent to disassembling apparatus, and droop gripper equipment declines, after Y shape handgrip clamps automobile B-column Rise, it is 0.5 meter to rise to bottom of car apart from ground level.
(1) removing vehicle tyres;Tire after dismounting is detached cover tire with wheel hub with equipment.
(2) hazardous components (comprising high tension battery, conventional accumulators, air bag, safety belt etc.) are dismantled, are properly disposed Inflammable and explosive component, and carry out harmless treatment or qualification has been transferred to recycle processed in units.
(3) fuel recoveries such as gasoline, diesel oil, liquefied gas, natural gas;The recycling of gasoline and diesel oil uses special reclaimer Classification recycling is carried out, is finally washed away with pressure-air after the completion of gasoline, diesel oil tank recycling, ensures that recycling is thorough;Portion of residual Liquefied gas, natural gas are washed away and are burnt with nitrogen, safety and environmental protection.
(4) air-conditioning refrigerant is recycled, and transfer to specialized factory after type Purity using different reclaimers It is handled.
No. two stations:Waste oil liquid pre-processes
Location status:Rotating mechanism band electrical automobile trailing arm rotates 60 degree, and the hydraulic cylinder of droop gripper equipment rises, this When bottom of car apart from ground level be 1.0 meters.
(1) brake fluid, refrigerant, engine motor oil, transmission gear oil, differential mechanism hypoid gear oil, hydraulic power The various fluid liquid such as liquid are corresponded to, and vacuum plant suction is clean, and all operations do not leak, and storage requirement and conforms to It asks.
(2) shock absorber oil carries out vacuum recycling and storage with special trepanning retracting device.
(3) windshield washer fluid, coolant liquid recycling after waste water purification system processing after discharge.
No. three stations:Assembly is disassembled
Location status:Rotating mechanism band electrical automobile trailing arm rotates 60 degree, and droop gripper equipment hydraulic cylinder rises, at this time Bottom of car is 1.5 meters apart from ground level.
(1) engine, speed changer are dismantled using hydraulic shear or conventional tool, and assembly is paid by parts again after dismounting Manufacturing enterprise.
(2) front-rear axle is dismantled with suspension using hydraulic shear or conventional tool, and front and rear axle assembly is paid by parts again Manufacturing enterprise, suspension system are recycled.
(3) steering mechanism is dismantled using hydraulic shear or conventional tool, and is paid by spare parts remanufacture enterprise.
(4) exhaust pipe, catalytic converter are dismantled using hydraulic shear, and catalytic converter and paying is carried out by professional returned enterprise Recycle noble metal.
No. four stations:Glass is disassembled
Location status:Rotating mechanism band electrical automobile trailing arm rotates 60 degree, and droop gripper equipment height remains unchanged, handgrip Gear makes junked-auto headstock and the tailstock disassemble platform towards planer-type vehicle glass respectively, and bottom of car is apart from ground height at this time Degree is 1.5 meters.
For that entrucking can use again after ensureing scrap automotive glass dismounting, the vehicle glass value maximization, station four is set to be Planer-type disassembles platform, and two groups of manipulators are equipped in platform, and a manipulator is used for glass-cutting, and a manipulator is fixed and carried Glass carries out lossless cutting to glass.
No. five stations:Inside and outside component dismantling
Location status:Rotating mechanism band electrical automobile trailing arm rotates 60 degree, and droop gripper equipment hydraulic cylinder declines, at this time Bottom of car is 1.0 meters apart from ground level.
Exterior part is dismantled:Car door, bonnet, case cover, bumper, car light, using conventional nondestructive demounting recycle.
No. six stations:Inside dismantling
Location status:Rotating mechanism band electrical automobile trailing arm rotates 60 degree, and droop gripper equipment hydraulic cylinder declines, at this time Bottom of car is 0.5 meter apart from ground level.
Inner part is dismantled:Seat, floor and inside gadget;Using automobile support, mechanism is rotated, and facilitates interior part can It is dismantled to lateral surface.
After six big station dismantlings, vehicle shell is sent by fork truck to vehicle body and crushes assembly line junked-auto, and compacting crushes, sieve Choosing etc. is further processed.
Column is the basis of rotary disassembling apparatus, and column is firmly secured to ground, and rotating mechanism turns under motor drive It drives trailing arm to rotate together when dynamic, so that automobile is stopped in 6 stations successively and is generated different height and be convenient for automobile or more different Height is disassembled.
Advantageous effect:The junked-auto green stereo rotary disassembling apparatus of the present invention is using stereo rotary dismantling production Line carries out dismantling operation through six stations successively according to dismantling process sequence and beat, simplifies dismantling production distribution, keep place tight It gathers, safety and environmental protection, reduce worker's labour complexity, shorten the dismantling period, realize the value of abandoned car to greatest extent, carry High organic efficiency.
Description of the drawings
Fig. 1:The decomposition texture schematic diagram of the embodiment of the present invention;
Fig. 2:Gripper equipment structural schematic diagram in the embodiment of the present invention;
Specific implementation mode
Embodiment
A kind of junked-auto green stereo rotary disassembling apparatus, including fixed platform, rotating mechanism and power transmission dress It sets, the fixed platform is made of column 1, support shaft 12 and upper cover 5, and upper cover 5 is covered in whirler by support shaft 12 Above structure, entire fixed platform is firmly secured on ground, and column upwardly extends.
Rotating mechanism 3 is made of rotating face 2, automobile trailing arm 3 and droop gripper equipment 4;3 one end of automobile trailing arm with 2 rigid attachment of rotating face, the other end are rigidly connected with droop gripper equipment 4;The upper surface of the column 1 is and rotation 2 matched plane of working face, the rotating face 2 are fixed on the upper surface of column 1 by the boss of its underpart.Power passes Dynamic device is made of motor 13, sun gear 14, planetary gear 8 and external toothing 9;The motor 13 and planetary gear 8 are each attached to Inside column 1, the outer ring of the external toothing 9 is fixed on inside the boss of 2 lower part of rotating face;Motor 13 drives sun gear 14 Rotation, the rotation of sun gear 14 drive planetary gear 8 to rotate, power are transmitted to external toothing 9, external tooth while 8 rotation of planetary gear 9 drive rotating mechanism of circle rotates in the plane of column.Actively, planetary gear 8 is fixed for sun gear 14, external toothing 9 from It is dynamic, realize that retarded motion realizes primary deceleration again between motor and sun gear when necessary according to actual conditions.
It is provided with plane bearing 10 and needle bearing 11 between the boss of 2 lower part of column 1 and rotating face, sliding is become It rolls, reduces resistance, reduce the load of motor.
Automobile trailing arm 3 is set as 2~6, along rotating face radial distribution.
The lower section of column 1 is provided with sewage and collects ground 6 with remaining waste.Rotating mechanism often rotates 60 degree and reaches a dismantling Station forms 6 disassembling stations altogether.Each disassembling stations get on the car bottom from the ground highly be respectively 0.5m, 1.0m, 1.5m, 1.5m, 1.0m and 0.5m.
Droop gripper equipment 4 by handgrip gear 41, handgrip motor 42, telescoping boom 43, upper branch arm 44, middle support arm 45, Lower branch arm 48, Y shape handgrip 47 and hydraulic cylinder 46 form.Handgrip gear 41 and handgrip motor 42 are fixed on automobile trailing arm 3, are grabbed Flashlight machine 42 provides power, and handgrip gear 41, which is realized, changes direction and retarded motion, to realize 360 degree of droop gripper equipment Rotation facilitates automobile four direction that can rotate to lateral surface dismantling.Telescoping boom 43 is fixed on automobile trailing arm 3 by bearing End is fixedly connected with upper branch arm 44, upper branch arm 44 times settings, two middle support arms 45,45 times setting lower branch arms 48 of middle support arm, under Y shape handgrip 47 is arranged in 48 end of support arm;Pass through shaft 50 between upper branch arm 44 and middle support arm 45 and middle support arm 45 and lower branch arm 48 It is fixedly connected, junction is both provided with hydraulic cylinder 46.

Claims (8)

1. a kind of junked-auto green stereo rotary disassembling apparatus, which is characterized in that including fixed platform, rotating mechanism and move Force actuators, the fixed platform are made of column (1), support shaft (12) and upper cover (5), and the upper cover (5) passes through Support shaft (12) is covered in above rotating mechanism, and the rotating mechanism (3) is by rotating face (2), automobile trailing arm (3) and sagging Formula gripper equipment (4) forms;Automobile trailing arm (3) one end and rotating face (2) rigid attachment, the other end are filled with droop handgrip Set (4) rigid connection;The upper surface of the column (1) is and rotating face (2) matched plane, the rotating face (2) upper surface of column (1) is fixed on by the boss of its underpart.
2. junked-auto green stereo rotary disassembling apparatus as described in claim 1, which is characterized in that the power transmission Device is made of motor (13), sun gear (14), planetary gear (8) and external toothing (9);The motor (13) and planetary gear (8) it is internal to be each attached to column (1), the outer ring of the external toothing (9) is fixed on inside the boss of rotating face (2) lower part; Motor (13) drives sun gear (14) to rotate, and sun gear (14) rotation drives planetary gear (8) to rotate, planetary gear (8) rotation While power is transmitted to external toothing (9), external toothing (9) drives rotating mechanism rotation.
3. junked-auto green stereo rotary disassembling apparatus as described in claim 1, which is characterized in that column (1) and rotation Turn to be provided with plane bearing (10) and needle bearing (11) between the boss of working face (2) lower part.
4. junked-auto green stereo rotary disassembling apparatus as described in claim 1, which is characterized in that the droop is grabbed Arm device is by handgrip gear (41), handgrip motor (42), telescoping boom (43), upper branch arm (44), middle support arm (45), lower branch arm (48) and Y shape handgrip (47) and hydraulic cylinder (46) composition, handgrip gear (41) and handgrip motor (42) are fixed on automobile trailing arm (3) on, telescoping boom (43) one end is fixed on the end of automobile trailing arm (3), and one end is fixedly connected with upper branch arm (44), upper branch arm (44) two middle support arms (45) are set under, lower branch arm (48), lower branch arm end (48) end setting Y shape handgrip are set under middle support arm (45) (47);Connect by the way that shaft (50) is fixed between upper branch arm (44) and middle support arm (45) and middle support arm (45) and lower branch arm (48) It connects, junction is both provided with hydraulic cylinder (46).
5. junked-auto green stereo rotary disassembling apparatus as described in claim 1, which is characterized in that the automobile trailing arm (3) 2~6 are set as, along rotating face radial distribution.
6. junked-auto green stereo rotary disassembling apparatus as described in claim 1, which is characterized in that in column (1) Lower section is provided with sewage with remaining waste collection (6).
7. junked-auto green stereo rotary disassembling apparatus as claimed in claim 4, which is characterized in that every turn of rotating mechanism One disassembling stations of dynamic 60 degree of arrival, form 6 disassembling stations altogether.
8. junked-auto green stereo rotary disassembling apparatus as claimed in claim 6, which is characterized in that in each disassembling stations Bottom of car is highly respectively 0.5m, 1.0m, 1.5m, 1.5m, 1.0m and 0.5m from the ground.
CN201810246167.4A 2018-03-23 2018-03-23 A kind of junked-auto green stereo rotary disassembling apparatus Pending CN108454732A (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109251795A (en) * 2018-11-20 2019-01-22 江苏理工学院 A kind of multistation junked-auto oil liquid recyclable device and its automatic recovery method
CN109332356A (en) * 2018-09-29 2019-02-15 江苏理工学院 A kind of waste tire green automatic disassembling device and method
CN109713550A (en) * 2018-12-07 2019-05-03 苏州长风航空电子有限公司 Enameled wire automatic painting stripping machine
CN110053067A (en) * 2019-06-10 2019-07-26 深圳市力众成科技有限公司 A kind of robot fixture of automatically replaceable fixture
CN111645049A (en) * 2020-05-22 2020-09-11 湖北工程学院 Mechanical claw, mechanical hand, transfer robot and transfer system

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CN203527459U (en) * 2013-10-08 2014-04-09 盐城市昱博自动化设备有限公司 Automobile plate spring carrying mechanical arm
CN206445789U (en) * 2016-12-23 2017-08-29 广东顺德极目工业设计有限公司 A kind of novel encasing machine device people
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CN206889591U (en) * 2017-07-06 2018-01-16 深圳市华宏昊科技有限公司 A kind of planet gear reducing mechanism and its decelerator
CN207014396U (en) * 2017-08-04 2018-02-16 东莞市冠毅计算机技术有限公司 A kind of multifunction manipulator
CN107716171A (en) * 2017-09-12 2018-02-23 芜湖博康新材料技术有限公司 A kind of automobile metal plate work spray equipment
CN208616081U (en) * 2018-03-23 2019-03-19 江苏理工学院 A kind of junked-auto green stereo rotary disassembling apparatus

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GB712759A (en) * 1951-03-10 1954-07-28 Hinrich Weyhausen Improvements in loading appliances
GB787520A (en) * 1955-03-23 1957-12-11 Alfred Kleinknecht Improvements in or relating to grab-bucket excavators
JP2000043686A (en) * 1998-07-31 2000-02-15 Tokyo Jidosha Engine:Kk Mobile strut disassembling workbench
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JP2002283151A (en) * 2001-03-27 2002-10-03 Miyata Jidoki Hanbai Kk Disused automobile dismantling method and device for the method
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109332356A (en) * 2018-09-29 2019-02-15 江苏理工学院 A kind of waste tire green automatic disassembling device and method
CN109332356B (en) * 2018-09-29 2023-12-26 江苏理工学院 Green automatic disassembling device and method for waste tires
CN109251795A (en) * 2018-11-20 2019-01-22 江苏理工学院 A kind of multistation junked-auto oil liquid recyclable device and its automatic recovery method
CN109251795B (en) * 2018-11-20 2023-09-22 江苏理工学院 Multi-station waste automobile oil recovery device and automatic recovery method thereof
CN109713550A (en) * 2018-12-07 2019-05-03 苏州长风航空电子有限公司 Enameled wire automatic painting stripping machine
CN109713550B (en) * 2018-12-07 2021-07-20 苏州长风航空电子有限公司 Automatic enamel remover for enameled wire
CN110053067A (en) * 2019-06-10 2019-07-26 深圳市力众成科技有限公司 A kind of robot fixture of automatically replaceable fixture
CN111645049A (en) * 2020-05-22 2020-09-11 湖北工程学院 Mechanical claw, mechanical hand, transfer robot and transfer system

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Application publication date: 20180828

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