CN108453337A - Welding jig and welding method thereof - Google Patents
Welding jig and welding method thereof Download PDFInfo
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- CN108453337A CN108453337A CN201810184421.2A CN201810184421A CN108453337A CN 108453337 A CN108453337 A CN 108453337A CN 201810184421 A CN201810184421 A CN 201810184421A CN 108453337 A CN108453337 A CN 108453337A
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- 238000003466 welding Methods 0.000 title claims abstract description 103
- 238000000034 method Methods 0.000 title claims abstract description 23
- 239000000758 substrate Substances 0.000 claims abstract description 33
- 229910000679 solder Inorganic materials 0.000 claims abstract description 23
- 238000010438 heat treatment Methods 0.000 claims abstract description 12
- 239000002390 adhesive tape Substances 0.000 claims description 4
- 239000003292 glue Substances 0.000 claims description 4
- 239000000155 melt Substances 0.000 claims description 2
- 229920000297 Rayon Polymers 0.000 claims 1
- 239000004922 lacquer Substances 0.000 claims 1
- 239000003973 paint Substances 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 8
- 238000005476 soldering Methods 0.000 description 8
- 239000002966 varnish Substances 0.000 description 6
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004093 laser heating Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
本发明提供一种焊接治具及其焊接方法，提供一基板具有一焊接区及至少一定位区，定位区具有一定位件，将一被焊接物放置于该基板上，通过该定位件定位该被焊接物，利用一加热手段去除该被焊接物的一绝缘漆层，放置一焊料在该基板的焊接区上，然后熔化该焊料，通过该焊料将该被焊接物焊接在该焊接区。
The present invention provides a welding jig and a welding method thereof. A substrate is provided, which has a welding area and at least one positioning area. The positioning area has a positioning piece. An object to be welded is placed on the substrate, the object to be welded is positioned by the positioning piece, an insulating paint layer of the object to be welded is removed by a heating means, a solder is placed on the welding area of the substrate, and then the solder is melted, and the object to be welded is welded to the welding area by the solder.
Description
技术领域technical field
本发明涉及一种焊接治具及其焊接方法，特别是一种应用于漆包线的焊接治具及其焊接方法。The invention relates to a welding jig and a welding method thereof, in particular to a welding jig applied to enameled wires and a welding method thereof.
背景技术Background technique
焊接工艺被广泛应用于各个领域中，目的在于通过焊料将被焊接物固定在另一物件上，当人工手动进行焊接如漆包线时，焊接人员需要一手拿持烙铁，另一手拿持锡丝或固定被焊接物。The welding process is widely used in various fields, the purpose is to fix the object to be welded on another object through solder. When manually welding such as enameled wire, the welder needs to hold the soldering iron in one hand and hold the tin wire or fix it in the other hand. to be welded.
而当前人工手动焊接时，会有下述缺点：And when current manual welding, there will be the following disadvantages:
1.对于焊接人员技术要求较高，需受过专业训练才能有较好的表现；1. The technical requirements for welding personnel are relatively high, and professional training is required to perform well;
2.手工焊接容易发生漆包线断裂的问题；2. Manual welding is prone to the problem of enameled wire breakage;
3.焊接处容易发生缺失，如开路、接触不良或阻抗过大等问题；3. Welding is prone to missing, such as open circuit, poor contact or excessive impedance;
4.焊接处规格无法统一，如高度过高与其他零组件发生干涉问题；4. The specifications of the welding place cannot be unified, such as the height is too high and interference with other components occurs;
5.效率低落。5. Low efficiency.
是以，要如何解决上述的问题与缺失，即为本案的发明人与从事此行业的相关厂商所亟欲研究改善的方向所在。Therefore, how to solve the above-mentioned problems and deficiencies is the direction that the inventors of this case and related manufacturers engaged in this industry are eager to study and improve.
发明内容Contents of the invention
如此，为有效解决上述的问题，本发明的主要目的在于提供一种降低操作人员技术要求的焊接治具及焊接方法。Thus, in order to effectively solve the above-mentioned problems, the main purpose of the present invention is to provide a welding jig and a welding method that reduce the technical requirements of operators.
本发明的另一主要目的在于提供一种避免漆包线断裂问题发生的焊接治具及焊接方法。Another main purpose of the present invention is to provide a welding jig and a welding method that avoids the enameled wire from breaking.
本发明的另一主要目的在于提供一种避免焊接处不良的焊接治具及焊接方法。Another main purpose of the present invention is to provide a welding jig and a welding method that avoid defective welding.
本发明的另一主要目的在于提供一种焊接处规格统一利于后续作业的焊接治具及焊接方法。Another main purpose of the present invention is to provide a welding jig and welding method with uniform specifications of the welding place, which facilitates follow-up operations.
本发明的另一主要目的在于提供一种提升整体效率的焊接治具及焊接方法。Another main purpose of the present invention is to provide a welding jig and a welding method that improve the overall efficiency.
为达上述的目的，本发明提供一种焊接治具，其特征是包含：For reaching above-mentioned purpose, the present invention provides a kind of welding jig, it is characterized in that comprising:
一基板，具有一焊接区及位于在该焊接区的外侧的至少一定位区；A substrate having a welding area and at least one positioning area located outside the welding area;
至少一定位件，设置在该定位区以定位一被焊接物，其中该被焊接物放置在该焊接区及该定位区上，且具有对应该焊接区的一焊接部位及对应该定位区的至少一非焊接部位。At least one positioning piece is arranged in the positioning area to position a welded object, wherein the welded object is placed on the welding area and the positioning area, and has a welding position corresponding to the welding area and at least one corresponding to the positioning area 1. Non-welded parts.
所述的焊接治具，其中：该基板外缘设置一环壁，该定位区具有突出该环壁的一第一凸出凹槽。Said welding jig, wherein: the outer edge of the substrate is provided with a ring wall, and the positioning area has a first protruding groove protruding from the ring wall.
所述的焊接治具，其中：该定位区具有突出该环壁的一第二凸出凹槽，且该第二凸出凹槽及该第一凸出凹槽位于一直线上。Said welding jig, wherein: the positioning area has a second protruding groove protruding from the ring wall, and the second protruding groove and the first protruding groove are located on a straight line.
所述的焊接治具，其中：该定位件是一双面胶带或粘胶。Said welding jig, wherein: the positioning member is a double-sided adhesive tape or glue.
所述的焊接治具，其中：该被焊接物是一漆包线。Said welding jig, wherein: the object to be welded is an enameled wire.
本发明还提供一种焊接方法，其特征是包括：The present invention also provides a welding method, which is characterized in that it comprises:
提供一基板具有一焊接区及至少一定位区，该定位区具有一定位件；A substrate is provided with a welding area and at least one positioning area, and the positioning area has a positioning member;
放置一被焊接物于该基板上；placing an object to be soldered on the substrate;
通过该定位件定位该被焊接物；positioning the object to be welded by the positioning member;
利用一加热手段去除该被焊接物的一绝缘漆层；removing an insulating varnish layer of the object to be welded by means of heating;
放置一焊料在该基板的焊接区上，然后熔化该焊料，通过该焊料将该被焊接物焊接在该焊接区。A solder is placed on the soldering area of the substrate, and then the solder is melted, and the object to be soldered is soldered to the soldering area by the solder.
所述的焊接方法，其中，还包括：令该被焊接物的一焊接部位对应该基板的焊接区。The welding method further includes: making a welding portion of the object to be welded correspond to a welding area of the substrate.
所述的焊接方法，其中，还包括：令该被焊接物的一非焊接部位对应该基板的定位区。The welding method further includes: making a non-welding portion of the object to be welded correspond to the positioning area of the substrate.
凭借以上的结构及方法，本发明相较于当前人工手动焊接具有下列优点：With the above structure and method, the present invention has the following advantages compared to the current manual welding:
1.技术要求降低，仅需一般的作业人员遵循步骤操作自动加工机加热或焊接设备即可；1. The technical requirements are reduced, and only ordinary operators need to follow the steps to operate the automatic processing machine heating or welding equipment;
2.避免漆包线断裂的问题；2. Avoid the problem of enameled wire breakage;
3.降低焊接处的品质缺失；3. Reduce the quality loss of the weld;
4.焊接处规格统一，有效控制高度避免与其他零组件发生干涉；4. The specifications of the welding place are uniform, and the height can be effectively controlled to avoid interference with other components;
5.效率提升。5. Efficiency improvement.
附图说明Description of drawings
图1A本发明第一实施例的立体示意图；Fig. 1A is a three-dimensional schematic diagram of the first embodiment of the present invention;
图1B本发明第一实施例的剖面示意图；1B is a schematic cross-sectional view of the first embodiment of the present invention;
图1C本发明第一实施例的使用示意图(一)；Fig. 1C is a schematic view (1) of the use of the first embodiment of the present invention;
图1D本发明第一实施例的使用示意图(二)；Figure 1D is a schematic view (two) of the first embodiment of the present invention;
图2A本发明第二实施例的立体示意图；FIG. 2A is a schematic perspective view of a second embodiment of the present invention;
图2B本发明第二实施例的使用示意图；2B is a schematic diagram of the use of the second embodiment of the present invention;
图3A本发明第三实施例的立体示意图；FIG. 3A is a schematic perspective view of a third embodiment of the present invention;
图3B本发明第三实施例的使用示意图；Fig. 3B is a schematic diagram of the use of the third embodiment of the present invention;
图4本发明的焊接方法的流程示意图。Fig. 4 is a schematic flow chart of the welding method of the present invention.
附图标记说明：基板1；焊接区11；定位区12；环壁13；第一凸出凹槽131；第二凸出凹槽132；定位件2；被焊接物3；焊接部位31；非焊接部位32；焊料4；步骤S1、S2、S21、S22、S3、S4、S5。Explanation of reference numerals: substrate 1; welding area 11; positioning area 12; ring wall 13; first protruding groove 131; second protruding groove 132; Welding part 32; solder 4; steps S1, S2, S21, S22, S3, S4, S5.
具体实施方式Detailed ways
本发明的上述目的及其结构与功能上的特性，将依据所附图式的较佳实施例予以说明。The above-mentioned purpose of the present invention and its structural and functional characteristics will be described according to the preferred embodiments of the accompanying drawings.
请参阅图1A、图1B、图1C及图1D，为本发明第一实施例的立体示意图、剖面示意图、使用示意图(一)及(二)，本发明包括一基板1，基板1具有一焊接区11及至少一定位区12，该定位区12位于在该焊接区11的外侧周围，该定位区12上设置至少一定位件2，所述定位件2是一双面胶带或粘胶其中任一，该基板1的形状可为任意形状如圆型、正多边型或不规则多边型等。Please refer to Fig. 1A, Fig. 1B, Fig. 1C and Fig. 1D, it is the three-dimensional schematic view, the cross-sectional schematic view, the use schematic diagram (1) and (2) of the first embodiment of the present invention, the present invention includes a substrate 1, and the substrate 1 has a welding Area 11 and at least one positioning area 12, the positioning area 12 is located around the outside of the welding area 11, at least one positioning piece 2 is arranged on the positioning area 12, and the positioning piece 2 is a double-sided adhesive tape or glue. First, the shape of the substrate 1 can be any shape such as a circle, a regular polygon or an irregular polygon.
一被焊接物3例如但不限制为漆包线，具有一焊接部位31及至少一非焊接部位32，该焊接部位31对应该焊接区11，该非焊接部位32对应定位区12。An object 3 to be welded is, for example but not limited to, an enameled wire, and has a welding portion 31 and at least one non-welding portion 32 , the welding portion 31 corresponds to the welding area 11 , and the non-welding portion 32 corresponds to the positioning area 12 .
请参阅图1C，在操作时，将该被焊接物3放置在基板1上，并令焊接部位31对准焊接区11，而非焊接部位32对准定位区12，该定位区12上的定位件2会粘住所述的这些非焊接部位32，使被焊接物3无法轻易的被移动，达到固定被焊接物3的目的。Referring to Fig. 1C, during operation, the object to be welded 3 is placed on the substrate 1, and the welding portion 31 is aligned with the welding area 11, and the non-welding portion 32 is aligned with the positioning area 12, and the positioning area 12 The parts 2 will stick to the above-mentioned non-welding parts 32, so that the object to be welded 3 cannot be moved easily, and the purpose of fixing the object to be welded 3 is achieved.
请参阅图1D，在进行焊接时，被焊接物3先通过一加热手段(例如但不限制如雷射或碰焊或其他等效手段)去除外层的绝缘漆层，放置一焊料4在该基板1的焊接区11上，的后加热(例如但不限制为雷射或回流焊或其他等效手段)溶化焊料4焊接于该焊接区11上并固定该被焊接物3。Please refer to Fig. 1D, when welding, the object to be welded 3 first removes the insulating varnish layer of the outer layer by a heating method (such as but not limited to laser or butt welding or other equivalent means), and places a solder 4 on the On the welding area 11 of the substrate 1 , post-heating (such as but not limited to laser or reflow soldering or other equivalent means) melts the solder 4 and solders on the welding area 11 and fixes the soldered object 3 .
上述的定位件2除了用双面胶带或粘胶等粘性固定该被焊接物3外，定位件2也可以为磁性材质例如磁铁或电磁铁，将被焊接物3以磁性固定的方式加以定位。In addition to fixing the object to be welded 3 with double-sided adhesive tape or glue, the above positioning member 2 can also be made of magnetic materials such as magnets or electromagnets to position the object to be welded 3 in a magnetically fixed manner.
请参阅图2A及图2B，为本发明第二实施例的立体示意图及使用示意图，所述部分结构与前述第一实施例相同，故在此将不再赘述，惟本实施例与前述第一实施例最主要的差异为该基板1外缘设置一环壁13，该环壁13具有一第一凸出凹槽131，所述第一凸出凹槽131系对应于该定位区12且突出该环壁13，该第一凸出凹槽131的长度及宽度都可以根据被焊接物3的规格(如线径)及使用需求加以变化，该第一凸出凹槽131对该被焊接物3产生水平方向的限位。Please refer to FIG. 2A and FIG. 2B , which are perspective schematic diagrams and schematic diagrams of use of the second embodiment of the present invention. The partial structure is the same as that of the aforementioned first embodiment, so it will not be repeated here, but this embodiment is similar to the aforementioned first embodiment. The main difference of the embodiment is that a ring wall 13 is provided on the outer edge of the substrate 1, and the ring wall 13 has a first protruding groove 131, and the first protruding groove 131 corresponds to the positioning area 12 and protrudes The ring wall 13 and the length and width of the first protruding groove 131 can be changed according to the specifications (such as wire diameter) and usage requirements of the object to be welded. 3 Generate a limit in the horizontal direction.
请参阅图3A及图3B，为本发明第三实施例的立体示意图及使用示意图，所述部分结构与前述第一实施例相同，故在此将不再赘述，惟本实施例与前述第一实施例最主要的差异为该基板1外缘设置一环壁13，该环壁13具有一第一凸出凹槽131及一第二凸出凹槽132，所述第一凸出凹槽131及该第二凸出凹槽132系对应于该定位区12且突出该环壁13，且该第二凸出凹槽132及该第一凸出凹槽131位于一直线上，该第一、二凸出凹槽131、132的长度及宽度都可以根据被焊接物3的规格(如线径)及使用需求加以变化，该第一、二凸出凹槽131、132除了对该被焊接物3产生水平方向的限位，也同时确定该被焊接物3为直线的状态。Please refer to FIG. 3A and FIG. 3B , which are perspective schematic diagrams and schematic diagrams of use of the third embodiment of the present invention. The partial structure is the same as that of the aforementioned first embodiment, so it will not be repeated here, but this embodiment is similar to the aforementioned first embodiment. The main difference of the embodiment is that a ring wall 13 is provided on the outer edge of the substrate 1, and the ring wall 13 has a first protruding groove 131 and a second protruding groove 132, and the first protruding groove 131 And the second protruding groove 132 is corresponding to the positioning area 12 and protrudes from the ring wall 13, and the second protruding groove 132 and the first protruding groove 131 are located on a straight line, the first, The length and width of the two protruding grooves 131, 132 can be changed according to the specifications (such as wire diameter) and usage requirements of the object to be welded. 3. Generate a limit in the horizontal direction, and at the same time determine that the object 3 to be welded is in a straight line.
请参阅图4并一并参考前面图1A～图1D，图4为本发明的焊接方法的流程示意图包括以下步骤：Please refer to FIG. 4 and refer to the preceding FIGS. 1A to 1D together. FIG. 4 is a schematic flow chart of the welding method of the present invention, including the following steps:
步骤S1：提供一基板具有一焊接区及至少一定位区，该定位区具有一定位件。如上述该基板1具有一焊接区11及至少一定位区12，在该定位区12上设置定位件2如铺设双面胶或涂布粘胶。Step S1 : providing a substrate having a welding area and at least one positioning area, and the positioning area has a positioning element. As mentioned above, the substrate 1 has a welding area 11 and at least one positioning area 12 , on which the positioning member 2 is arranged such as laying double-sided tape or coating adhesive.
步骤S2：放置一被焊接物于该基板上。如上述将被焊接物3(漆包线)放置在基板1上。Step S2: placing an object to be soldered on the substrate. The object to be soldered 3 (enameled wire) is placed on the substrate 1 as described above.
步骤S21：令该被焊接物的一焊接部位对应该基板的焊接区。如上述将被焊接物3的焊接部位31对准焊接区11。Step S21 : making a welding portion of the object to be welded correspond to a welding area of the substrate. The welding site 31 of the object to be welded 3 is aligned with the welding area 11 as described above.
步骤S22：令该被焊接物的一非焊接部位对应该基板的定位区。如上述将被焊接物3的非焊接部位32对准定位区12。Step S22: Making a non-welding portion of the object to be welded correspond to a positioning area of the substrate. Align the non-welding portion 32 of the object to be welded 3 with the positioning area 12 as described above.
步骤S3：通过该定位件定位该被焊接物。如上述被焊接物3的非焊接部位32将会被定位件2加以固定，使被焊接物3稳固的固定在基板1上。Step S3: Positioning the object to be welded by the positioning member. As mentioned above, the non-welded portion 32 of the object to be welded 3 will be fixed by the positioning member 2 , so that the object to be welded 3 is firmly fixed on the substrate 1 .
步骤S4：利用一加热手段去除该被焊接物的一绝缘漆层。如上述利用一加热手段(如雷射加热或碰焊或其他同类或等效的加热方式)，将被焊接物3(漆包线)上的绝缘漆层熔化并去除。Step S4: Using a heating means to remove an insulating varnish layer of the object to be welded. As mentioned above, a heating means (such as laser heating or butt welding or other similar or equivalent heating methods) is used to melt and remove the insulating varnish layer on the object 3 (enameled wire) to be welded.
步骤S5：放置一焊料在该基板的焊接区上，然后熔化该焊料，通过该焊料将该被焊接物焊接在该焊接区。如上述在焊接区11上放置一焊料4如锡膏或锡块后，加热该焊接区11使焊料4熔化，熔化后的焊料4将包覆并使该被焊接物3焊接固定在焊接区11。Step S5: placing a solder on the soldering area of the substrate, then melting the solder, and soldering the object to be soldered to the soldering area through the solder. After placing a solder 4 such as solder paste or tin block on the welding area 11 as mentioned above, heat the welding area 11 to melt the solder 4, and the melted solder 4 will cover and fix the object 3 to be welded on the welding area 11 .
上述步骤S4的加热手段可以通过人工手持烙铁去除绝缘漆层，也可以通过自动化设备进行雷射加热去除绝缘漆层；上述步骤S5通过控制焊料4的量，并使用自动化设备(如回焊炉或雷射焊接加工机)精准控制加热的温度时间及相关数值，即可确保每一个焊接处都具有相同的品质。The heating means of the above step S4 can be manually hand-held soldering iron to remove the insulating varnish layer, and can also be used for laser heating to remove the insulating varnish layer through automated equipment; the above step S5 controls the amount of solder 4 and uses automated equipment (such as a reflow oven or Laser welding processing machine) precisely controls the heating temperature time and related values to ensure that every weld has the same quality.
凭借以上的结构及方法，本发明相较于当前人工手动焊接具有下列优点：With the above structure and method, the present invention has the following advantages compared to the current manual welding:
1.技术要求降低，仅需一般的作业人员遵循步骤操作自动加工机加热或焊接设备即可；1. The technical requirements are reduced, and only ordinary operators need to follow the steps to operate the automatic processing machine heating or welding equipment;
2.避免漆包线断裂的问题；2. Avoid the problem of enameled wire breakage;
3.降低焊接处的品质缺失；3. Reduce the quality loss of the weld;
4.焊接处规格统一，有效控制高度避免与其他零组件发生干涉；4. The specifications of the welding place are uniform, and the height can be effectively controlled to avoid interference with other components;
5.效率提升。5. Efficiency improvement.
以上说明对本发明而言只是说明性的，而非限制性的，本领域普通技术人员理解，在不脱离权利要求所限定的精神和范围的情况下，可作出许多修改、变化或等效，但都将落入本发明的保护范围之内。The above description is only illustrative of the present invention, rather than restrictive. Those of ordinary skill in the art understand that many modifications, changes or equivalents can be made without departing from the spirit and scope defined in the claims, but All will fall within the protection scope of the present invention.
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