CN108453337A - Welding fixture and its welding method - Google Patents
Welding fixture and its welding method Download PDFInfo
- Publication number
- CN108453337A CN108453337A CN201810184421.2A CN201810184421A CN108453337A CN 108453337 A CN108453337 A CN 108453337A CN 201810184421 A CN201810184421 A CN 201810184421A CN 108453337 A CN108453337 A CN 108453337A
- Authority
- CN
- China
- Prior art keywords
- welding
- substrate
- soldered
- positioning area
- solder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
A kind of welding fixture of present invention offer and its welding method, there is provided a substrate has a welding section and an at least positioning area, positioning area has positioning piece, one soldered object is positioned on the substrate, this is positioned by the locating piece and is soldered object, is removed the insulating lacquer layer for being soldered object using a heating means, is placed a solder on the welding section of the substrate, then the solder is melted, this, which is soldered object, by the solder is welded on the welding section.
Description
Technical field
The present invention relates to a kind of welding fixture and its welding method, especially a kind of welding fixture applied to enameled wire and
Its welding method.
Background technology
Welding procedure is widely used in every field, it is therefore intended that soldered object is fixed on another object by solder
On part, when manually being welded such as enameled wire, welding personnel needs holding soldering iron on the other hand, the other hand to hold tin silk or solid
Surely it is soldered object.
And current manual has following disadvantages when welding manually：
1. more demanding for welding personnel technology, need to receive professional training can just have preferable performance；
2. manual welding is easy to happen the problem of enamel-cover thread breakage；
3. weld is easy to happen missing, such as open circuit, the problems such as poor contact or impedance are excessive；
4. weld specification can not be unified, as excessive height and other spare parts interfere problem；
5. efficiency is low.
Therefore how to solve the problem above-mentioned and lack, the as inventor of this case and the phase shutout for being engaged in the industry
Quotient wants where the direction that research improves.
Invention content
In this way, effectively to solve the problem above-mentioned, the main purpose of the present invention is to provide a kind of reduction operating personnel's skills
The welding fixture and welding method that art requires.
Another main purpose of the present invention is to provide a kind of welding fixture for avoiding enameled wire breakage problem from occurring and weldering
Connect method.
Another main purpose of the present invention is that providing one kind avoiding the undesirable welding fixture of weld and welding method.
Another main purpose of the present invention is to provide the welding fixture that a kind of weld uniform specification is conducive to subsequent job
And welding method.
Another main purpose of the present invention is to provide a kind of welding fixture and welding method promoting whole efficiency.
In order to achieve the above object, the present invention provides a kind of welding fixture, it is characterized in that comprising：
One substrate has a welding section and at least positioning area positioned at the outside in the welding section；
At least positioning piece is arranged in the positioning area to position a soldered object, and wherein this is soldered object and is placed on the weldering
It connects on area and the positioning area, and an at least non-solder portion for the welding position with the corresponding welding section and the corresponding positioning area
Position.
The welding fixture, wherein：The substrate outer edge is arranged a ring wall, which has the one the of the prominent ring wall
One protrusion groove.
The welding fixture, wherein：The positioning area has an one second protrusion groove of the prominent ring wall, and this is second convex
Go out groove and the first protrusion groove is located on a straight line.
The welding fixture, wherein：The locating piece is a double faced adhesive tape or viscose glue.
The welding fixture, wherein：It is an enameled wire that this, which is soldered object,.
The present invention also provides a kind of welding methods, it is characterized in that including：
There is provided a substrate, there is a welding section and an at least positioning area, the positioning area to have positioning piece；
A soldered object is placed on the substrate；
This, which is positioned, by the locating piece is soldered object；
The insulating lacquer layer for being soldered object is removed using a heating means；
A solder is placed on the welding section of the substrate, then melts the solder, this is soldered by object weldering by the solder
It is connected on the welding section.
The welding method, wherein further include：This is enabled to be soldered the welding that a welding position of object corresponds to the substrate
Area.
The welding method, wherein further include：This is enabled to be soldered the positioning that a non-welded part of object corresponds to the substrate
Area.
Structure more than relying on and method, the present invention welds manually compared to current manual has following advantages：
1. technology requires to reduce, it is only necessary to general operating personnel's follow procedures operation machine for automatic working heating or welding equipment
；
2. avoiding the problem that enamel-cover thread breakage；
3. reducing the quality missing of weld；
4. weld uniform specification, effectively control height avoids interfering with other spare parts；
5. improved efficiency.
Description of the drawings
The stereoscopic schematic diagram of Figure 1A first embodiment of the invention；
The diagrammatic cross-section of Figure 1B first embodiment of the invention；
Fig. 1 C first embodiment of the invention uses schematic diagram (one)；
Fig. 1 D first embodiment of the invention uses schematic diagram (two)；
The stereoscopic schematic diagram of Fig. 2A second embodiment of the invention；
Fig. 2 B second embodiment of the invention uses schematic diagram；
The stereoscopic schematic diagram of Fig. 3 A third embodiment of the invention；
Fig. 3 B third embodiment of the invention uses schematic diagram；
The flow diagram of the welding method of Fig. 4 present invention.
Reference sign：Substrate 1；Welding section 11；Positioning area 12；Ring wall 13；First protrusion groove 131；Second protrusion
Groove 132；Locating piece 2；It is soldered object 3；Welding position 31；Non-welded part 32；Solder 4；Step S1, S2, S21, S22, S3,
S4、S5。
Specific implementation mode
The above-mentioned purpose and its structure of the present invention and characteristic functionally will give according to the preferred embodiment of institute's accompanying drawings
Explanation.
Please refer to Fig.1 A, Figure 1B, Fig. 1 C and Fig. 1 D, be the stereoscopic schematic diagram of first embodiment of the invention, diagrammatic cross-section,
Using schematic diagram (one) and (two), the present invention includes a substrate 1, and substrate 1 has a welding section 11 and an at least positioning area 12, should
Positioning area 12 is located at the outer periphery in the welding section 11, and at least positioning piece 2, the locating piece 2 is arranged on the positioning area 12
It is a double faced adhesive tape or viscose glue any of which, the shape of the substrate 1 can be that arbitrary shape is for example round, just polygonal or irregular more
Side type etc..
One soldered object 3 for example but is not limited to enameled wire, has a welding position 31 and an at least non-welded part 32,
The welding position 31 corresponds to the welding section 11, which corresponds to positioning area 12.
C is please referred to Fig.1, in operation, this is soldered object 3 and is placed on substrate 1, and enables the alignment welding of welding position 31
Area 11, and non-welded part 32 is directed at positioning area 12, the locating piece 2 on the positioning area 12 can cling these described non-solder portions
Position 32 makes soldered object 3 not moved easily, achievees the purpose that fixed soldered object 3.
D is please referred to Fig.1, when being welded, object 3 is soldered and first passes through a heating means and (such as but do not limit thunderous penetrate
Or butt-joint or other equivalent manners) removal outer layer insulating lacquer layer, place a solder 4 on the welding section of the substrate 1 11, after
Heating (such as but being not limited to laser or Reflow Soldering or other equivalent manners) dissolves solder 4 and is welded on the welding section 11 and consolidates
Fixed this is soldered object 3.
Above-mentioned locating piece 2 other than fixing this with viscosity such as double faced adhesive tape or viscose glues and being soldered object 3, also may be used by locating piece 2
Think magnetic material such as magnet or electromagnet, soldered object 3 is positioned in such a way that magnetism is fixed.
Please refer to Fig. 2A and Fig. 2 B, be second embodiment of the invention stereoscopic schematic diagram and use schematic diagram, the part
Structure is identical as aforementioned first embodiment, therefore will not be described in great detail herein, and only the present embodiment and aforementioned first embodiment are most important
Difference is that a ring wall 13 is arranged in 1 outer rim of substrate, which has one first protrusion groove 131, the first protrusion groove
131 systems correspond to the positioning area 12 and the prominent ring wall 13, and the length and width of the first protrusion groove 131 can be according to quilts
The specification (such as line footpath) and use demand for welding object 3 are changed, which is soldered object 3 to this and generates water
Square to limit.
Please refer to Fig. 3 A and Fig. 3 B, be third embodiment of the invention stereoscopic schematic diagram and use schematic diagram, the part
Structure is identical as aforementioned first embodiment, therefore will not be described in great detail herein, and only the present embodiment and aforementioned first embodiment are most important
Difference is that a ring wall 13 is arranged in 1 outer rim of substrate, which has one first protrusion groove 131 and one second protrusion groove
132, the first protrusion groove 131 and 132 system of the second protrusion groove correspond to the positioning area 12 and the prominent ring wall 13, and
The second protrusion groove 132 and the first protrusion groove 131 are located on a straight line, the length of the first and second protrusion groove 131,132
Degree and width can be changed according to the specification (such as line footpath) and use demand of soldered object 3, the first and second protrusion groove
131,132 to this in addition to being soldered the limit that object 3 generates horizontal direction, also determines that this is soldered the state that object 3 is straight line simultaneously.
It please refers to Fig. 4 and refers to prior figures 1A~Fig. 1 D together, Fig. 4 is the flow diagram packet of the welding method of the present invention
Include following steps：
Step S1：There is provided a substrate, there is a welding section and an at least positioning area, the positioning area to have positioning piece.As above
Stating the substrate 1 has a welding section 11 and an at least positioning area 12, and locating piece 2 is arranged on the positioning area 12 as being laid with double faced adhesive tape
Or coating viscose glue.
Step S2：A soldered object is placed on the substrate.Soldered object 3 (enameled wire) is placed on substrate 1 Ru above-mentioned
On.
Step S21：This is enabled to be soldered the welding section that a welding position of object corresponds to the substrate.It is such as above-mentioned by soldered object 3
Welding position 31 be aligned welding section 11.
Step S22：This is enabled to be soldered the positioning area that a non-welded part of object corresponds to the substrate.It is such as above-mentioned by soldered object
3 non-welded part 32 is directed at positioning area 12.
Step S3：This, which is positioned, by the locating piece is soldered object.As the non-welded part 32 of above-mentioned soldered object 3 will be by
Locating piece 2 is fixed, and makes to be soldered the firm fixation of object 3 on substrate 1.
Step S4：The insulating lacquer layer for being soldered object is removed using a heating means.A heating means is utilized as above-mentioned
(such as laser heating or butt-joint or other similar or equivalent mode of heatings), by the insulating lacquer layer on soldered object 3 (enameled wire)
It melts and removes.
Step S5：A solder is placed on the welding section of the substrate, then melts the solder, is welded this by the solder
It connects object and is welded on the welding section.As it is above-mentioned a solder 4 such as tin cream or block tin are placed on welding section 11 after, heat the welding section 11
Solder 4 is set to melt, the solder 4 after fusing, which will coat and this is made to be soldered object 3, is weldingly fixed on welding section 11.
The heating means of above-mentioned steps S4 can remove insulating lacquer layer by man-hour manually hand-held soldering iron, can also pass through automation
Equipment carries out laser heating removal insulating lacquer layer；Above-mentioned steps S5 uses automation equipment (such as by controlling the amount of solder 4
Reflow oven or laser welding processing machine) it is precisely controlled the temperature-time and correlation values of heating, you can ensure each weld
Quality all having the same.
Structure more than relying on and method, the present invention welds manually compared to current manual has following advantages：
1. technology requires to reduce, it is only necessary to general operating personnel's follow procedures operation machine for automatic working heating or welding equipment
；
2. avoiding the problem that enamel-cover thread breakage；
3. reducing the quality missing of weld；
4. weld uniform specification, effectively control height avoids interfering with other spare parts；
5. improved efficiency.
Described above to be merely exemplary for the purpose of the present invention, and not restrictive, those of ordinary skill in the art understand,
In the case where not departing from spirit and scope defined by claim, can many modifications may be made, variation or equivalent, but will all fall
Enter within protection scope of the present invention.
Claims (8)
1. a kind of welding fixture, it is characterized in that comprising：
One substrate has a welding section and at least positioning area positioned at the outside in the welding section；
At least positioning piece is arranged in the positioning area to position a soldered object, and wherein this is soldered object and is placed on the welding section
And on the positioning area, and an at least non-welded part for the welding position with the corresponding welding section and the corresponding positioning area.
2. welding fixture according to claim 1, it is characterised in that：A ring wall, positioning area tool is arranged in the substrate outer edge
There is one first protrusion groove of the prominent ring wall.
3. welding fixture according to claim 2, it is characterised in that：The positioning area one second with the prominent ring wall is convex
Go out groove, and the second protrusion groove and the first protrusion groove are located on a straight line.
4. welding fixture according to claim 1, it is characterised in that：The locating piece is a double faced adhesive tape or viscose glue.
5. welding fixture according to claim 1, it is characterised in that：It is an enameled wire that this, which is soldered object,.
6. a kind of welding method, it is characterized in that including：
There is provided a substrate, there is a welding section and an at least positioning area, the positioning area to have positioning piece；
A soldered object is placed on the substrate；
This, which is positioned, by the locating piece is soldered object；
The insulating lacquer layer for being soldered object is removed using a heating means；
A solder is placed on the welding section of the substrate, then melts the solder, this, which is soldered object, by the solder is welded on
The welding section.
7. welding method according to claim 6, which is characterized in that further include：This is enabled to be soldered a welding position of object
The welding section of the corresponding substrate.
8. welding method according to claim 6, which is characterized in that further include：This is enabled to be soldered a non-solder portion of object
The positioning area of the corresponding substrate in position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810184421.2A CN108453337B (en) | 2018-03-06 | 2018-03-06 | Welding jig and welding method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810184421.2A CN108453337B (en) | 2018-03-06 | 2018-03-06 | Welding jig and welding method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108453337A true CN108453337A (en) | 2018-08-28 |
| CN108453337B CN108453337B (en) | 2022-01-11 |
Family
ID=63217489
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810184421.2A Active CN108453337B (en) | 2018-03-06 | 2018-03-06 | Welding jig and welding method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108453337B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454354A (en) * | 2018-12-13 | 2019-03-12 | 保定天威电气设备结构有限公司 | A method of guaranteeing aluminium shielding welding round nut positioning accuracy |
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| JP2005294578A (en) * | 2004-03-31 | 2005-10-20 | Matsui Denki Sangyo Kk | Jig with adhesive force for fixing wiring board adjusted by adhesive attached in mesh structure or in regularly arranged dot structure |
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| CN204295096U (en) * | 2014-11-29 | 2015-04-29 | 江苏长电科技股份有限公司 | Substrate Reflow Soldering magnetic carrying tool |
| CN205200765U (en) * | 2015-12-09 | 2016-05-04 | 深圳市汇众森科技有限公司 | Electronic component's prewelding tool |
| CN106030729A (en) * | 2014-02-21 | 2016-10-12 | 住友电气工业株式会社 | Wiring member and manufacturing method thereof |
| CN208743879U (en) * | 2018-03-06 | 2019-04-16 | 奇鋐科技股份有限公司 | Welding fixture |
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2018
- 2018-03-06 CN CN201810184421.2A patent/CN108453337B/en active Active
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6425499A (en) * | 1987-07-21 | 1989-01-27 | Tel Kyushu Kk | Mounting of electronic component |
| JPH09306317A (en) * | 1996-05-08 | 1997-11-28 | Nichicon Corp | Overvoltage-overcurrent protective device |
| JP2005294578A (en) * | 2004-03-31 | 2005-10-20 | Matsui Denki Sangyo Kk | Jig with adhesive force for fixing wiring board adjusted by adhesive attached in mesh structure or in regularly arranged dot structure |
| CN1658476A (en) * | 2005-01-21 | 2005-08-24 | 程浩川 | Application of electronic spot-welding technology for connecting coil winding lead of chip vibrating electric machine |
| CN100444374C (en) * | 2005-08-10 | 2008-12-17 | 株式会社东芝 | Printed circuit board and electronic apparatus including printed circuit board |
| CN102248338A (en) * | 2011-07-05 | 2011-11-23 | 江苏永能光伏科技有限公司 | Fixture used for surface welding process of solar cell |
| CN103331501A (en) * | 2013-07-05 | 2013-10-02 | 苏州圣利线缆有限公司 | Automatic enameled wire welding device and welding method |
| CN106030729A (en) * | 2014-02-21 | 2016-10-12 | 住友电气工业株式会社 | Wiring member and manufacturing method thereof |
| CN204295096U (en) * | 2014-11-29 | 2015-04-29 | 江苏长电科技股份有限公司 | Substrate Reflow Soldering magnetic carrying tool |
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| CN208743879U (en) * | 2018-03-06 | 2019-04-16 | 奇鋐科技股份有限公司 | Welding fixture |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109454354A (en) * | 2018-12-13 | 2019-03-12 | 保定天威电气设备结构有限公司 | A method of guaranteeing aluminium shielding welding round nut positioning accuracy |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108453337B (en) | 2022-01-11 |
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