CN103331501A - Automatic enameled wire welding device and welding method - Google Patents
Automatic enameled wire welding device and welding method Download PDFInfo
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- CN103331501A CN103331501A CN2013102810047A CN201310281004A CN103331501A CN 103331501 A CN103331501 A CN 103331501A CN 2013102810047 A CN2013102810047 A CN 2013102810047A CN 201310281004 A CN201310281004 A CN 201310281004A CN 103331501 A CN103331501 A CN 103331501A
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Abstract
The invention discloses an automatic enameled wire welding device and a welding method using the automatic enameled wire welding device. The automatic enameled wire welding device comprises a welding base, wherein the welding base is provided with a groove, fixing supports and a fixing rod, the groove extends from a first side face of the welding base to a third side face of the welding base, the first side face of the welding base is opposite to the third side face of the welding base, the fixing supports comprises a first support and a second support, the first support is arranged on a second side face of the welding base, the second support is arranged on a fourth side face of the welding base, the second side face of the welding base is opposite to the fourth side face of the welding base, one end of the fixing rod is fixedly connected with the first support, and the other end of the fixing rod is fixedly connected with the second support. By the adoption of the mode, the automatic enameled wire welding device and the welding method using the automatic enameled wire welding device can fix enameled wires needing to be welded, can automatically heat tin powder in the process of welding, do not need manual participation in the tin powder heating step, and are safe and practical.
Description
Technical field
The present invention relates to a kind of automation enamel-covered wire soldering apparatus and use the welding method of this soldering apparatus.
Background technology
In electronics industry is produced, usually need to utilize the connection between the enamel-covered wire realization electronic devices and components, the situation of two enamel-covered wire butt welding often takes place.Prior art is general carries out artificial paint removal to enamel-covered wire earlier, the operator welds together two enamel-covered wires with high temperature flatiron and scolding tin then, the operator should hand flatiron and scolding tin, guarantees the position relative fixed of two enamel-covered wires again, and it is very inconvenient to operate.In addition, the temperature of high temperature flatiron is higher, is easy to scald the operator, and is very dangerous.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of automation enamel-covered wire soldering apparatus and welding method, can fix the enamel-covered wire that needs welding, automatically to the glass putty heating, need not manually to participate in the glass putty heating steps during welding, and is safe and practical.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of automation enamel-covered wire soldering apparatus is provided, comprise welding base, described welding base is provided with groove, fixed support and fixed bar, described groove extends to the 3rd side of welding base from first side of welding base, first side of described welding base is over against the 3rd side, described fixed support comprises first support and second support, described first support is arranged on second side of described welding base, second support is arranged on the 4th side of welding base, second side of described welding base is over against the 4th side, described fixed bar one end is fixedlyed connected with first support, and the other end is fixedlyed connected with second support.
In a preferred embodiment of the present invention, described groove comprises first section groove, second section groove and the 3rd section groove, described first section groove, second section groove and the 3rd section groove are communicated with successively to be arranged and deep equality, described first section groove and the 3rd section groove are about second section groove symmetric arrays, described first section groove is identical with the 3rd section groove size and be parallel to each other, first side of the close welding base of wherein said first section groove, the 3rd side of the 3rd section close welding base of groove.
In a preferred embodiment of the present invention, described welding base inside further is provided with heat block, and described heat block is positioned at described second section bottom portion of groove.
In a preferred embodiment of the present invention, the bottom of the cross section of described first section groove is semicircle, and the top of the cross section of described first section groove is rectangle, and the A/F on the top of described first section groove is more than or equal to the diameter of enamel-covered wire.
In a preferred embodiment of the present invention, the cross section bottom of described second section groove is made by one section straight line portion and two sections arch sections, described arch section is arranged on described straight line portion two ends, the top of the cross section of described second section groove is rectangle, and the A/F on the top of second section groove is more than or equal to the twice value of the diameter of enamel-covered wire.
In a preferred embodiment of the present invention, described automation enamel-covered wire soldering apparatus further comprises cylinder and pressing plate, and described cylinder is fixed on described fixed bar middle part, and described cylinder is fixedlyed connected with the pressing plate top by push rod.
In a preferred embodiment of the present invention, described pressing plate is over against described second section groove.
In a preferred embodiment of the present invention, the cross-sectional area of described pressing plate is greater than the area of the top end opening of described second section groove.
The present invention also provides a kind of enamel-covered wire welding method of using described automation enamel-covered wire soldering apparatus, may further comprise the steps: two enamel-covered wire and described automation enamel-covered wire soldering apparatuses that need welding a) are provided; B) welding ends to two enamel-covered wires carries out the paint removal processing; C) first enamel-covered wire is placed in first section groove and the second section groove, the welding ends of first enamel-covered wire is close to the end near the 3rd section groove of described second section groove; D) second enamel-covered wire is placed in the 3rd section groove and the second section groove, the welding ends of second enamel-covered wire is close to described second section groove near an end of first section groove; E) in second section groove, add glass putty, between the inwall of enamel-covered wire and second section groove, fill up glass putty; F) the air cylinder driven pressing plate moves down, and pressing plate is pushed down the top of second section groove, further fixing enamel-covered wire; G) heat block is given glass putty and the enamel-covered wire heating in second section groove, melts fully until glass putty; H) stop heating after the glass putty fusing, treat that tin solidifies exhaust hood driving pressing plate again and moves up, take out the enamel-covered wire that connects.
The invention has the beneficial effects as follows: can fix the enamel-covered wire that needs welding, automatically to the glass putty heating, need not manually to participate in the glass putty heating steps during welding, safe and practical.
Description of drawings
In order to be illustrated more clearly in the technical scheme in the embodiment of the invention, the accompanying drawing of required use is done to introduce simply in will describing embodiment below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings, wherein:
Fig. 1 is the structural representation of automation enamel-covered wire soldering apparatus of the present invention one preferred embodiment;
Fig. 2 is the cross-sectional structure schematic diagram of putting into described first section groove behind the enamel-covered wire;
Fig. 3 is the cross-sectional structure schematic diagram of putting into described second section groove behind the enamel-covered wire;
The mark of each parts is as follows in the accompanying drawing: 1, welding base; 2, groove; 21, first section groove; 22, second section groove; 23, the 3rd section groove; 3, fixed support; 4, fixed bar; 5, enamel-covered wire; 6, cylinder; 7, pressing plate.
The specific embodiment
To the technical scheme in the embodiment of the invention be clearly and completely described below, obviously, described embodiment only is a part of embodiment of the present invention, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making all other embodiment that obtain under the creative work prerequisite.
See also Fig. 1 to Fig. 3, the embodiment of the invention comprises:
A kind of automation enamel-covered wire soldering apparatus, comprise welding base 1, described welding base 1 is provided with groove 2, fixed support 3 and fixed bar 4, described groove 2 extends to the 3rd side of welding base 1 from first side of welding base 1, first side of described welding base 1 is over against the 3rd side, described fixed support 3 comprises first support and second support, described first support is arranged on second side of described welding base 1, second support is arranged on the 4th side of welding base 1, second side of described welding base 1 is over against the 4th side, described fixed bar 4 one ends are fixedlyed connected with first support, and the other end is fixedlyed connected with second support.
Wherein, described groove 2 comprises first section groove 21, second section groove 22 and the 3rd section groove 23, described first section groove 21, second section groove 22 and the 3rd section groove 23 are communicated with successively to be arranged and deep equality, described first section groove 21 and the 3rd section groove 23 are about second section groove 22 symmetric arrays, described first section groove 21 and the 3rd section groove 23 sizes are identical and be parallel to each other, first side of wherein said first section groove, 21 close welding bases 1, the 3rd side of the 3rd section groove 23 close welding bases 1.
In addition, described welding base 1 inside further is provided with the heat block (not shown), and described heat block is positioned at described second section groove 22 bottom.The bottom of the cross section of described first section groove 21 is semicircle, and the top of the cross section of described first section groove 21 is rectangle, and the A/F on the top of described first section groove 21 is more than or equal to the diameter of enamel-covered wire 5.The cross section bottom of described second section groove 22 is made by one section straight line portion and two sections arch sections, described arch section is arranged on described straight line portion two ends, the top of the cross section of described second section groove 22 is rectangle, and the A/F on the top of second section groove 22 is more than or equal to the twice value of the diameter of enamel-covered wire 5.
Further, described automation enamel-covered wire soldering apparatus further comprises cylinder 6 and pressing plate 7, described cylinder 6 is fixed on described fixed bar 4 middle parts, described cylinder 6 is fixedlyed connected with pressing plate 7 tops by push rod, described pressing plate 7 is over against described second section groove 22, and the cross-sectional area of described pressing plate 7 is greater than the area of the top end opening of described second section groove 22.
When concrete the application, for further fixedly enamel-covered wire 5, can also fixture be set in first side and the 3rd side of welding base 1, described fixture can adopt clip to clamp enamel-covered wire 5, perhaps adopts briquetting to push down enamel-covered wire 5.
The present invention also provides a kind of enamel-covered wire welding method of using above-described automation enamel-covered wire soldering apparatus, may further comprise the steps: two enamel-covered wire 5 and described automation enamel-covered wire soldering apparatuses that need welding a) are provided; B) welding ends to two enamel-covered wires 5 carries out the coating removal processing; C) first enamel-covered wire 5 is placed in first section groove 21 and the second section groove 22, the welding ends of first enamel-covered wire 5 is close to the end near the 3rd section groove 23 of described second section groove 22; D) second enamel-covered wire 5 is placed in the 3rd section groove 23 and the second section groove 22, the welding ends of second enamel-covered wire 5 is close to described second section groove 22 near an end of first section groove 21; E) in second section groove 22, add glass putty, between the inwall of enamel-covered wire 5 and second section groove 22, fill up glass putty; F) cylinder 6 drives pressing plates 7 and moves down, and pressing plate 7 is pushed down the top of second section groove 22, further fixing enamel-covered wire 5; G) heat block is given glass putty and enamel-covered wire 5 heating in second section groove 22, melts fully until glass putty; H) stop heating after the glass putty fusing, treat that tin solidifies exhaust hood 6 driving pressing plates 7 again and moves up, take out the enamel-covered wire 5 that connects.
The present invention can fix the enamel-covered wire 5 that needs welding, automatically to the glass putty heating, need not manually to participate in the glass putty heating steps during welding, and is safe and practical.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes description of the present invention to do; or directly or indirectly be used in other relevant technical field, all in like manner be included in the scope of patent protection of the present invention.
Claims (9)
1. automation enamel-covered wire soldering apparatus, it is characterized in that, comprise welding base (1), described welding base is provided with groove (2), fixed support (3) and fixed bar (4), described groove extends to the 3rd side of welding base from first side of welding base, first side of described welding base is over against the 3rd side, described fixed support comprises first support and second support, described first support is arranged on second side of described welding base, second support is arranged on the 4th side of welding base, second side of described welding base is over against the 4th side, and described fixed bar one end is fixedlyed connected with first support, and the other end is fixedlyed connected with second support.
2. automation enamel-covered wire soldering apparatus according to claim 1, it is characterized in that, described groove comprises first section groove (21), second section groove (22) and the 3rd section groove (23), described first section groove, second section groove and the 3rd section groove are communicated with successively to be arranged and deep equality, described first section groove and the 3rd section groove are about second section groove symmetric arrays, described first section groove is identical with the 3rd section groove size and be parallel to each other, first side of the close welding base of wherein said first section groove, the 3rd side of the 3rd section close welding base of groove.
3. automation enamel-covered wire soldering apparatus according to claim 2 is characterized in that, described welding base inside further is provided with heat block, and described heat block is positioned at described second section bottom portion of groove.
4. automation enamel-covered wire soldering apparatus according to claim 2, it is characterized in that, the bottom of the cross section of described first section groove is semicircle, the top of the cross section of described first section groove is rectangle, and the A/F on the top of described first section groove is more than or equal to the diameter of enamel-covered wire (5).
5. automation enamel-covered wire soldering apparatus according to claim 2, it is characterized in that, the cross section bottom of described second section groove is made by one section straight line portion and two sections arch sections, described arch section is arranged on described straight line portion two ends, the top of the cross section of described second section groove is rectangle, and the A/F on the top of second section groove is more than or equal to the twice value of the diameter of enamel-covered wire.
6. automation enamel-covered wire soldering apparatus according to claim 2, it is characterized in that, described automation enamel-covered wire soldering apparatus further comprises cylinder (6) and pressing plate (7), and described cylinder is fixed on described fixed bar middle part, and described cylinder is fixedlyed connected with the pressing plate top by push rod.
7. automation enamel-covered wire soldering apparatus according to claim 6 is characterized in that, described pressing plate is over against described second section groove.
8. automation enamel-covered wire soldering apparatus according to claim 6 is characterized in that the cross-sectional area of described pressing plate is greater than the area of the top end opening of described second section groove.
9. the enamel-covered wire welding method of an application such as the arbitrary described automation enamel-covered wire soldering apparatus of claim 1 to 8 is characterized in that, may further comprise the steps:
A) provide two enamel-covered wire and described automation enamel-covered wire soldering apparatuses that need welding;
B) welding ends to two enamel-covered wires carries out the paint removal processing;
C) first enamel-covered wire is placed in first section groove and the second section groove, the welding ends of first enamel-covered wire is close to the end near the 3rd section groove of described second section groove;
D) second enamel-covered wire is placed in the 3rd section groove and the second section groove, the welding ends of second enamel-covered wire is close to described second section groove near an end of first section groove;
E) in second section groove, add glass putty, between the inwall of enamel-covered wire and second section groove, fill up glass putty;
F) the air cylinder driven pressing plate moves down, and pressing plate is pushed down the top of second section groove, further fixing enamel-covered wire;
G) heat block is given glass putty and the enamel-covered wire heating in second section groove, melts fully until glass putty;
H) stop heating after the glass putty fusing, treat that tin solidifies exhaust hood driving pressing plate again and moves up, take out the enamel-covered wire that connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310281004.7A CN103331501B (en) | 2013-07-05 | 2013-07-05 | Automatic enameled wire welding device and welding method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310281004.7A CN103331501B (en) | 2013-07-05 | 2013-07-05 | Automatic enameled wire welding device and welding method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103331501A true CN103331501A (en) | 2013-10-02 |
| CN103331501B CN103331501B (en) | 2015-06-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310281004.7A Expired - Fee Related CN103331501B (en) | 2013-07-05 | 2013-07-05 | Automatic enameled wire welding device and welding method |
Country Status (1)
| Country | Link |
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| CN (1) | CN103331501B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453337A (en) * | 2018-03-06 | 2018-08-28 | 奇鋐科技股份有限公司 | Welding fixture and its welding method |
| CN112413240A (en) * | 2020-11-18 | 2021-02-26 | 黄河水利职业技术学院 | Artificial roughened pipe for hydromechanics test and manufacturing method thereof |
| CN112555518A (en) * | 2020-11-18 | 2021-03-26 | 杭州奔流科技有限公司 | Artificial roughening pipe with changeable roughness and its making and reprocessing method |
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| JPH06218535A (en) * | 1993-01-27 | 1994-08-09 | Sumitomo Electric Ind Ltd | Method for connecting terminal to electric wire |
| JPH07130447A (en) * | 1993-11-05 | 1995-05-19 | Yazaki Corp | Device and method for connecting electric wire |
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| CN102873424A (en) * | 2011-07-11 | 2013-01-16 | 常州市诚万安防工程有限公司 | Enamelled wire welding apparatus |
| CN202667852U (en) * | 2012-04-24 | 2013-01-16 | 惠州市华阳多媒体电子有限公司 | Automatic tin soldering device |
| CN203409382U (en) * | 2013-07-05 | 2014-01-29 | 苏州圣利线缆有限公司 | Automatic enameled wire welder |
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2013
- 2013-07-05 CN CN201310281004.7A patent/CN103331501B/en not_active Expired - Fee Related
Patent Citations (8)
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| JPH06218535A (en) * | 1993-01-27 | 1994-08-09 | Sumitomo Electric Ind Ltd | Method for connecting terminal to electric wire |
| JPH07130447A (en) * | 1993-11-05 | 1995-05-19 | Yazaki Corp | Device and method for connecting electric wire |
| CN2768225Y (en) * | 2004-09-22 | 2006-03-29 | 曹汉先 | Welded pipe type wiring machine |
| CN201289986Y (en) * | 2008-08-11 | 2009-08-12 | 姜平 | Novel wire groove |
| CN102873424A (en) * | 2011-07-11 | 2013-01-16 | 常州市诚万安防工程有限公司 | Enamelled wire welding apparatus |
| CN202667852U (en) * | 2012-04-24 | 2013-01-16 | 惠州市华阳多媒体电子有限公司 | Automatic tin soldering device |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453337A (en) * | 2018-03-06 | 2018-08-28 | 奇鋐科技股份有限公司 | Welding fixture and its welding method |
| CN108453337B (en) * | 2018-03-06 | 2022-01-11 | 奇鋐科技股份有限公司 | Welding jig and welding method thereof |
| CN112413240A (en) * | 2020-11-18 | 2021-02-26 | 黄河水利职业技术学院 | Artificial roughened pipe for hydromechanics test and manufacturing method thereof |
| CN112555518A (en) * | 2020-11-18 | 2021-03-26 | 杭州奔流科技有限公司 | Artificial roughening pipe with changeable roughness and its making and reprocessing method |
| CN112413240B (en) * | 2020-11-18 | 2022-06-10 | 黄河水利职业技术学院 | Artificial roughened pipe for hydromechanics test and manufacturing method thereof |
| CN112555518B (en) * | 2020-11-18 | 2022-07-26 | 杭州奔流科技有限公司 | Artificial roughening pipe with changeable roughness and its making and reprocessing method |
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| Publication number | Publication date |
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| CN103331501B (en) | 2015-06-17 |
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Granted publication date: 20150617 Termination date: 20190705 |