CN108451009A - A kind of wire feed wind speed alters a grade regulating system - Google Patents
A kind of wire feed wind speed alters a grade regulating system Download PDFInfo
- Publication number
- CN108451009A CN108451009A CN201810354843.XA CN201810354843A CN108451009A CN 108451009 A CN108451009 A CN 108451009A CN 201810354843 A CN201810354843 A CN 201810354843A CN 108451009 A CN108451009 A CN 108451009A
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- Prior art keywords
- wire feed
- wind speed
- alters
- regulating system
- pneumatic
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Links
- 230000001105 regulatory effect Effects 0.000 title claims abstract description 59
- 239000010445 mica Substances 0.000 claims abstract description 18
- 229910052618 mica group Inorganic materials 0.000 claims abstract description 18
- 238000009530 blood pressure measurement Methods 0.000 claims description 3
- 238000005119 centrifugation Methods 0.000 claims 1
- 238000009423 ventilation Methods 0.000 claims 1
- 241000208125 Nicotiana Species 0.000 description 10
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 10
- 239000000463 material Substances 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000006641 stabilisation Effects 0.000 description 2
- 238000011105 stabilization Methods 0.000 description 2
- 235000019506 cigar Nutrition 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000036651 mood Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/39—Tobacco feeding devices
- A24C5/392—Tobacco feeding devices feeding pneumatically
Abstract
The invention discloses a kind of wire feed wind speed to alter a grade regulating system, including PLC intelligent controllers 1 and conveying device, and conveying device includes the intelligent energy-saving electric appliance 2 being electrically connected with PLC intelligent controllers 1 and the centrifugal fan 31 being electrically connected with intelligent energy-saving electric appliance 2;Centrifugal fan 31 is connected with several branch pipe(tube)s 33 by a wind pressure pipeline 34;Each 33 one end of branch pipe(tube) is connected with mica wrappingmachine 335;Each mica wrappingmachine 335 is connected with wire feeder 338 by wire feed pipeline 337;Pneumatic cut-off valve 334 is connected on wire feeder 338;It is mounted on pneumatic regulating butterfly valve 331 and pressure transmitter 330 on every branch pipe(tube) 33;It is mounted on Venturi tube sensor 336 on every wire feed pipeline 337;Pressure transmitter 330, pneumatic cut-off valve 334, pneumatic regulating butterfly valve 331 are electrically connected with PLC intelligent controllers 1;PLC intelligent controllers 1 are electrically connected with velocity regulator and wind pressure regulator;Pressure transmitter 330 is between pneumatic regulating butterfly valve 331 and wind pressure pipeline 34.
Description
Technical field
The present invention relates to wind model fragile material technical fields, and in particular to a kind of wire feed wind speed alters a grade regulating system.
Background technology
Pipe tobacco supply mode used in type cigar mill is using current most popular pipe negative pressure wind model;Negative-pressure air power
Conveying is with good investment, reliability is high, operation expense is low, clean environment firendly etc. advantage, the favor gone together both at home and abroad;Root
According to wind model pipe tobacco system structure and working characteristics, wind pressure and wind speed are interrelated, condition each other;Air is compressible fluid
Body, easy when being flowed in pipeline significantly rapid fluctuations, stability are excessively poor;To expect being interval due to mica wrappingmachine tobacco collecting box
Formula duty, an and work period, within 60 seconds, the time is short, discontinuous, due to the solid-state heterogeneity of material source pipe tobacco,
Often secondary material and interval moment and its required time are also all random, quick by the pneumatic cut-off valve on tobacco collecting box
Standard-sized sheet, fully closed realized in the form of step.
Wind balance system plays an important role in transmission process;And former wind balance system is the branch pipe on dust return pipe road
Pneumatic cut-off valve is installed in road, according to conventional linkage mode:The quick standard-sized sheet of pneumatic cut-off valve when expecting on tobacco collecting box mends general mood
Dynamic stop valve is just quickly fully closed;It is just quickly complete to mend wind pneumatic cut-off valve for pneumatic cut-off valve high-speed switch when interval on tobacco collecting box
It opens;By it is this machinery, it is simple in a manner of mend wind, the wind pressure of every branch pipe itself just will produce violent fluctuation, can not stablize,
The wind speed of this branch cannot be accurately adjusted and be stablized, while fluctuation is caused to manifold wind pressure, and then makes other
The wind pressure of pipe can not be stablized, and each branch pipe is caused to interfere with each other, influence each other;It is unfavorable for the wind balance system in conveying device
Stablize, causes material broken rate excessive.
Invention content
The purpose of the present invention is to provide a kind of wire feed wind speed to alter a grade regulating system, to solve it is existing to expect when device
Interior wind pressure and the unstable problem of wind speed.
To achieve the above object, the technical scheme is that
A kind of wire feed wind speed alters a grade regulating system, including PLC intelligent controllers and conveying device, and the conveying device includes
The intelligent energy-saving electric appliance being electrically connected with the PLC intelligent controllers and the centrifugal fan being electrically connected with the intelligent energy-saving electric appliance;Institute
It states centrifugal fan and several branch pipe(tube)s is connected with by a wind pressure pipeline;The wind pressure pipeline is equipped with valve, the valve
Positioned at close to one end of the centrifugal fan and the separate branch pipe(tube);Each described branch pipe(tube) one end is connected with mica wrappingmachine;
Each mica wrappingmachine is connected with wire feeder by wire feed pipeline;It is connected with pneumatic cut-off valve on the wire feeder;
It is mounted on pneumatic regulating butterfly valve and pressure transmitter on every branch pipe(tube);On every wire feed pipeline
Venturi tube sensor is installed;
The pressure transmitter, the pneumatic cut-off valve, the pneumatic regulating butterfly valve are electric with the PLC intelligent controllers
Connection.
Further, the PLC intelligent controllers are electrically connected with velocity regulator, wind pressure regulator and velocity transducer.
Further, the pressure transmitter is between the pneumatic regulating butterfly valve and the wind pressure pipeline.
Further, one of them described mica wrappingmachine is connect by a wire feed pipeline with the wire feeder.
Further, wherein four wire feed pipelines can be connect with a wire feeder.
Further, each mica wrappingmachine can be connect by two wire feed pipelines with the wire feeder and two institutes
The smooth wire feed pipeline that pools of wire feed pipeline is stated to connect with the mica wrappingmachine.
Further, the on-off model conduct when unlatching of the pneumatic control valve will expect signal Q;The wire feed pipeline
Wind speed is set as SV, wind pressure SP;The wind pressure SP and wind speed SV meets relational expression SP=kSV2;K is constant;It is described to send
Wind speed setting value SV in fiber tube road is as the given of velocity regulator, by Venturi tube sensor in the wire feed pipeline
Feedbacks of the measuring wind speed value PV as the velocity regulator, the output of velocity regulator props up as the given of wind pressure regulator
It is used as the feedback of wind pressure regulator on pipeline to the wind pressure measurement value P of wind pressure in branch pipe by pressure transmitter, composition PID alters grade
Regulating system, when PLC receives " expecting " signal Q, PLC carries out PID arithmetic to built-in grade regulating system of altering immediately, passes through tune
The opening degree adjusting wind speed that solar term move regulating butterfly valve makes its stabilization.
Further, after expecting, the pneumatic regulating butterfly valve returns to initial bit by the control of PLC intelligent controllers
It sets;When PLC intelligent controllers receive signal Q to be expected again, PLC intelligent controllers control the pneumatic regulating butterfly valve from first
Beginning position starts soft readjustment.
Further, the pneumatic regulating butterfly valve open range is 0.5%-99.5%.
The invention has the advantages that:A kind of wire feed wind speed provided by the invention alters a grade regulating system, passes through regulating system
Wind pressure and wind speed that can be in stable transport device transmission process to improve the stability of wind balance system, reduce material make it is broken
Rate and production cost improve production efficiency and productivity effect.
Description of the drawings
Fig. 1 is the overall structure connection diagram that a kind of wire feed wind speed provided by the invention alters grade regulating system;
Fig. 2 is two wire feed pipelines convergence connection signal that a kind of wire feed wind speed provided by the invention alters grade regulating system
Figure;
Fig. 3 is the systematic square frame flow diagram that a kind of wire feed wind speed provided by the invention alters grade regulating system.
Specific implementation mode
The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention..
Embodiment 1
A kind of wire feed wind speed that the embodiment of the present invention 1 provides alters a grade regulating system, refering to Figure 1, including PLC intelligence
Controller 1 and conveying device, the conveying device include the intelligent energy-saving electric appliance 2 being electrically connected with the PLC intelligent controllers 1 and with
The centrifugal fan 31 that the intelligent energy-saving electric appliance 2 is electrically connected;The centrifugal fan 31 is connected with by a wind pressure pipeline 34
Several branch pipe(tube)s 33;The wind pressure pipeline 34 is equipped with valve 32, the valve 32 be located at close to the centrifugal fan 31 and
One end far from the branch pipe(tube) 33;Each 33 one end of the branch pipe(tube) is connected with mica wrappingmachine 335;Each mica wrappingmachine 335
It is connected with wire feeder 338 by wire feed pipeline 337;Pneumatic cut-off valve 334 is connected on the wire feeder 338;Every branch
Pneumatic regulating butterfly valve 331 and pressure transmitter 330 are mounted on pipeline 33;It is mounted on every wire feed pipeline 337
Venturi tube sensor 336;The pressure transmitter 330, the pneumatic cut-off valve 334, the pneumatic regulating butterfly valve 331 with
The PLC intelligent controllers 1 are electrically connected;The PLC intelligent controllers 1 are electrically connected with velocity regulator T1, wind pressure regulator T2
With velocity transducer T3;The pressure transmitter 330 is between the pneumatic regulating butterfly valve 331 and the wind pressure pipeline 34.
The wind speed in wire feed pipeline is monitored by Venturi tube sensor when use, and the data of monitoring are passed back
PLC intelligent controllers are given, while giving the feedback of PLC intelligent controllers by pressure transmitter, then intelligent controller is to defeated
Send whole wind balance system in device to carry out PID calculating, then controlled by adjusting the opening degree of pneumatic regulating butterfly valve and
Constant wind balance system.
Embodiment 2
It is substantially the same manner as Example 1 that a kind of wire feed wind speed that the embodiment of the present invention 2 provides alters grade regulating system, and difference exists
In shown in Fig. 1, one of them described mica wrappingmachine 335 passes through a wire feed pipeline 337 and the wire feeder
338 connections.
Embodiment 3
It is substantially the same manner as Example 2 that a kind of wire feed wind speed that the embodiment of the present invention 3 provides alters grade regulating system, and difference exists
In shown in Fig. 1, in order to improve transfer efficiency, wherein four wire feed pipelines 337 can be with hello silk described in one
Machine 338 connects.
Embodiment 4
It is substantially the same manner as Example 3 that a kind of wire feed wind speed that the embodiment of the present invention 4 provides alters grade regulating system, and difference exists
In please referring to shown in Fig. 2, each mica wrappingmachine 335 can pass through two wire feed pipelines 337 and connect with the wire feeder 338
It connects and two smooth wire feed pipelines 337 that pool of the wire feed pipeline 337 is connect with the mica wrappingmachine 335;In order to give
The more reliable wire feed of mica wrappingmachine, prevents plugging fracture.
Embodiment 5
It is substantially the same manner as Example 4 that a kind of wire feed wind speed that the embodiment of the present invention 5 provides alters grade regulating system, and difference exists
In please referring to shown in Fig. 3, the on-off model when unlatching of the pneumatic control valve is as will expect signal Q;The wire feed pipeline
337 wind speed are set as SV, wind pressure SP;The wind pressure SP and wind speed SV meets relational expression SP=kSV2;K is constant;Institute
The wind speed setting value SV in wire feed pipeline 337 is stated as the given of velocity regulator, by Venturi tube sensor 336 to described
Feedbacks of the measuring wind speed value PV as the velocity regulator in wire feed pipeline 337, the output of velocity regulator is as wind pressure tune
The given of device is saved, wind pressure regulator is used as to the wind pressure measurement value P of wind pressure in branch pipe by pressure transmitter 330 on branch pipe(tube) 33
Feedback, composition PID alter a grade regulating system, when PLC receives " expecting " signal Q, PLC alters a grade regulating system to built-in immediately
PID arithmetic is carried out, the opening degree by adjusting pneumatic regulating butterfly valve 331, which adjusts wind speed, makes its stabilization.
Embodiment 6
It is substantially the same manner as Example 5 that a kind of wire feed wind speed that the embodiment of the present invention 6 provides alters grade regulating system, and difference exists
In in order to reach better regulating effect, after expecting, the pneumatic regulating butterfly valve 331 is controlled by PLC intelligent controllers 1
System returns to initial position;When PLC intelligent controllers 1 receive signal Q to be expected again, PLC intelligent controllers 1 control the gas
331 soft readjustment since initial position of dynamic regulating butterfly valve;It is opened suddenly to reach the pneumatic cut-off valve on reduction tobacco collecting box
Broken purpose is made to what pipe tobacco generated.
Embodiment 7
It is substantially the same manner as Example 6 that a kind of wire feed wind speed that the embodiment of the present invention 7 provides alters grade regulating system, and difference exists
In, in order to prevent the interference signal of burst, cause regulating butterfly valve fully closed, influences pipe tobacco conveying and delay production, the pneumatic tune
Section 331 open range of butterfly valve is 0.5%-99.5%.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention belong to the scope of protection of present invention.
Claims (9)
1. a kind of wire feed wind speed alters a grade regulating system, including PLC intelligent controllers and conveying device, which is characterized in that described defeated
It includes the intelligent energy-saving electric appliance being electrically connected with the PLC intelligent controllers and the centrifugation being electrically connected with the intelligent energy-saving electric appliance to send device
Ventilation blower;The centrifugal fan is connected with several branch pipe(tube)s by a wind pressure pipeline;The wind pressure pipeline is equipped with valve,
The valve is located at close to the centrifugal fan and one end far from the branch pipe(tube);Each described branch pipe(tube) one end is connected with
Mica wrappingmachine;Each mica wrappingmachine is connected with wire feeder by wire feed pipeline;It is connected with pneumatic cut-off valve on the wire feeder;
It is mounted on pneumatic regulating butterfly valve and pressure transmitter on every branch pipe(tube);It is respectively mounted on every wire feed pipeline
There is Venturi tube sensor;
The pressure transmitter, the pneumatic cut-off valve, the pneumatic regulating butterfly valve are electrically connected with the PLC intelligent controllers
It connects.
2. a kind of wire feed wind speed according to claim 1 alters a grade regulating system, which is characterized in that the PLC intelligent controls
Device is electrically connected with velocity regulator, wind pressure regulator and velocity transducer.
3. a kind of wire feed wind speed according to claim 2 alters a grade regulating system, which is characterized in that the pressure transmitter position
Between the pneumatic regulating butterfly valve and the wind pressure pipeline.
4. a kind of wire feed wind speed according to claim 3 alters a grade regulating system, which is characterized in that one of them described volume packet
Machine is connect by a wire feed pipeline with the wire feeder.
5. a kind of wire feed wind speed according to claim 4 alters a grade regulating system, which is characterized in that wherein four wire feeds
Pipeline can be connect with a wire feeder.
6. a kind of wire feed wind speed according to claim 5 alters a grade regulating system, which is characterized in that each mica wrappingmachine can
It is connect with the wire feeder by two wire feed pipelines and what two wire feed pipelines were smooth pools a wire-feeding pipe
Road is connect with the mica wrappingmachine.
7. a kind of wire feed wind speed according to claim 6 alters a grade regulating system, which is characterized in that the pneumatic control valve
On-off model conduct when unlatching will expect signal Q;The wire feed air velocity duct is set as SV, wind pressure SP;The wind pressure SP
Meet relational expression SP=kSV2 with the wind speed SV;K is constant;Wind speed setting value SV in the wire feed pipeline is as wind speed tune
The given of device is saved, which is used as to the measuring wind speed value PV in the wire feed pipeline by Venturi tube sensor
Feedback, the output of velocity regulator is as the given of wind pressure regulator, by pressure transmitter to wind pressure in branch pipe on branch pipe(tube)
Feedbacks of the wind pressure measurement value P as wind pressure regulator, composition PID alters a grade regulating system, when PLC receives " expecting " signal Q,
PLC carries out PID arithmetic to built-in grade regulating system of altering immediately, and the opening degree by adjusting pneumatic regulating butterfly valve, which adjusts wind speed, to be made
It is stablized.
8. a kind of wire feed wind speed according to claim 7 alters a grade regulating system, which is characterized in that described after expecting
Pneumatic regulating butterfly valve returns to initial position by the control of PLC intelligent controllers;To expect to believe when PLC intelligent controllers receive again
When number Q, PLC intelligent controllers control pneumatic regulating butterfly valve soft readjustment since initial position.
9. a kind of wire feed wind speed according to claim 8 alters a grade regulating system, which is characterized in that the pneumatic regulating butterfly valve
Open range is 0.5%-99.5%.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810354843.XA CN108451009B (en) | 2018-04-19 | 2018-04-19 | Wire feeding wind speed shifting level adjusting system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810354843.XA CN108451009B (en) | 2018-04-19 | 2018-04-19 | Wire feeding wind speed shifting level adjusting system |
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CN108451009A true CN108451009A (en) | 2018-08-28 |
CN108451009B CN108451009B (en) | 2023-11-24 |
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CN201810354843.XA Active CN108451009B (en) | 2018-04-19 | 2018-04-19 | Wire feeding wind speed shifting level adjusting system |
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Cited By (3)
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CN112401294A (en) * | 2020-11-26 | 2021-02-26 | 湖北中烟工业有限责任公司 | Diagnosis and analysis method based on intelligent diagnosis and analysis system for wind wire feeding |
CN112506038A (en) * | 2020-10-15 | 2021-03-16 | 福建龙净环保股份有限公司 | Method and device for controlling balance of air pressure of gas |
CN113974207A (en) * | 2021-11-09 | 2022-01-28 | 浙江中烟工业有限责任公司 | Self-adaptive control method of wind power wire feeding system based on fuzzy control |
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CN112506038A (en) * | 2020-10-15 | 2021-03-16 | 福建龙净环保股份有限公司 | Method and device for controlling balance of air pressure of gas |
CN112401294A (en) * | 2020-11-26 | 2021-02-26 | 湖北中烟工业有限责任公司 | Diagnosis and analysis method based on intelligent diagnosis and analysis system for wind wire feeding |
CN112401294B (en) * | 2020-11-26 | 2022-06-07 | 湖北中烟工业有限责任公司 | Diagnosis and analysis method based on intelligent diagnosis and analysis system for wind wire feeding |
CN113974207A (en) * | 2021-11-09 | 2022-01-28 | 浙江中烟工业有限责任公司 | Self-adaptive control method of wind power wire feeding system based on fuzzy control |
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