CN204273215U - A kind of Cigarette making process wind power balance sysmte - Google Patents
A kind of Cigarette making process wind power balance sysmte Download PDFInfo
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- CN204273215U CN204273215U CN201420761364.7U CN201420761364U CN204273215U CN 204273215 U CN204273215 U CN 204273215U CN 201420761364 U CN201420761364 U CN 201420761364U CN 204273215 U CN204273215 U CN 204273215U
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Abstract
The utility model discloses a kind of Cigarette making process wind power balance sysmte, comprise high damping air-makeup system, unit arm balance sysmte and power module; Described power module is the energy supply of Cigarette making process wind power balance sysmte; High damping air-makeup system, comprises control valve, high damping mends air-valve and muffler, and be located at cigarette machine air supply line afterbody successively; High damping air-makeup system also comprises PLC; Cigarette machine air supply line is also provided with flowmeter, and PLC controls according to the wind flow that flowmeter detects the aperture size that high damping mends air valve and by-pass valve control; Unit arm balance sysmte, comprises wind pressure balancer, is arranged on cigarette machine dedusting arm; Board I/O case; Wind pressure balancer lower end is provided with a pressure sensor, and itself and wind pressure balancer and board I/O case form a close loop control circuit, and the blast wandering that board I/O case receives also controls wind pressure balancer aperture size, and then Isobarically Control Cigarette making process wind power.
Description
Technical field
The utility model relates to field of tobacco machinery, particularly relates to a kind of Cigarette making process wind power balance sysmte.
Technical background
It is one of key factor ensureing cigarette quality that the blast of cigarette machine technique wind-force and air quantity are stablized, and the fluctuation of pressure is by the decline of the qualification rate and pipe tobacco whole cut rate that affect cigarette quality.Usually, the former craft dust removal system in wraparound workshop mends wind pattern is that board mends wind.When occurring in dust pelletizing system that cigarette machine is shut down; in order to ensure that system wind pressure is stablized, do not occur the situation of blower fan surge, it is 1/3 that board cigarette machine connects mouth valve opening; and Hand-operated butterfly valve standard-sized sheet, the blast that the air quantity covered by board balances whole dust pelletizing system is stablized.Above-mentioned benefit wind mode is total man's work means of intervention, does not often know shutdown situation, even mends wind and occurs blower fan surge phenomenon not in time, and benefit wind effect is undesirable, affects the normal operation of equipment.
Utility model content
Fall behind for mending wind pattern in prior art; cause system wind pressure unstable; the technical problem that blower fan surge and cigarette machine air pressure fluctuation cause product quality to decline; the utility model provides a kind of Cigarette making process wind power balance sysmte, and this wind power balance system can effective systems stabilisation blast, eliminates blower fan surge phenomenon; protect and extend service life of blower motor; cigarette machine air pressure perfect matching, stability strengthens greatly, is that cigarette product quality significantly improves.
The utility model specifically adopts following concrete scheme:
A kind of Cigarette making process wind power balance sysmte, comprises high damping air-makeup system, unit arm balance sysmte and power module; Described power module provides electric energy for high damping air-makeup system and unit arm balance sysmte;
Described high damping air-makeup system, comprises control valve, high damping mends air-valve and muffler, be installed in cigarette machine air supply line afterbody;
Described high damping air-makeup system also comprises PLC;
Described cigarette machine air supply line is also provided with flowmeter, feed back to PLC for the aeolian currents value that detects in cigarette machine air supply line, described PLC controls according to the wind flow information received the aperture size that high damping mends air-valve and control valve;
Described unit arm balance sysmte, comprises wind pressure balancer, and it is arranged on cigarette machine dedusting arm; And the board I/O case be arranged on wire feeder platform;
Described wind pressure balancer lower end is provided with a pressure sensor, mends and passes into silk supplying machine wind sucting chamber pipeline Wind pressure after wind for detecting high damping air-makeup system and fluctuate and be sent to board I/O case;
Described pressure sensor, wind pressure balancer and board I/O case form a close loop control circuit, and board I/O case controls the aperture size of wind pressure balancer according to the blast wandering signal received, and then control Cigarette making process wind power constant voltage.
Described PLC also intercoms mutually with touch-screen.
The beneficial effects of the utility model are:
Cigarette making process wind power balance sysmte of the present utility model; adopt the complementary balanced mode that high damping air-makeup system and unit arm balance sysmte combine; systems stabilisation blast effectively; eliminate blower fan surge phenomenon; protect and extend service life of blower motor; and cigarette machine air pressure perfect matching, stability strengthens greatly, and cigarette product quality significantly improves.
Accompanying drawing explanation
Fig. 1 is system architecture schematic diagram of the present utility model;
Fig. 2 is high damping air-makeup system structural representation of the present utility model;
1, control valve; 2, high damping mends air-valve; 3, silencer, 4, flowmeter, 5, PLC; 6, air supply line; 7, silk supplying machine wind sucting chamber pipeline; 8, pressure sensor; 9, board I/O case; 10, wind pressure balancer.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
As shown in Figure 1, a kind of Cigarette making process wind power balance sysmte, comprises high damping air-makeup system, unit arm balance sysmte and power module; Described power module provides electric energy for high damping air-makeup system and unit arm balance sysmte; Described high damping air-makeup system, comprises control valve 1, high damping mends air-valve 2 and muffler 3, be installed in cigarette machine air supply line 6 afterbody;
Described high damping air-makeup system also comprises PLC 5; Described cigarette machine air supply line is also provided with flowmeter 4, feed back to PLC 5 for the aeolian currents value that detects in cigarette machine air supply line 6, described PLC 5 controls according to the wind flow information received the aperture size that high damping mends air-valve 2 and control valve 1; Described PLC 5 also intercoms mutually with touch-screen.
Described unit arm balance sysmte, comprises wind pressure balancer 10, and it is arranged on cigarette machine dedusting arm; And the board I/O case 9 be arranged on wire feeder platform; Described wind pressure balancer lower end is provided with a pressure sensor 8, mends and passes into silk supplying machine wind sucting chamber pipeline 7 Wind pressure after wind for detecting high damping air-makeup system and fluctuate and be sent to board I/O case 9; Described pressure sensor 8, wind pressure balancer 10 and board I/O case 9 form a close loop control circuit, and board I/O case 9 controls the aperture size of wind pressure balancer 10 according to the blast wandering signal received, and then control Cigarette making process wind power constant voltage.
The course of work of the present utility model is:
1, high damping air-makeup system is the device of simulation pipe network drag characteristic, has to mend that wind resistance is large, to mend wind effective, the advantages such as main pipe pressure change is little, maintenance load is little; And directly mend wind from supervisor, benefit wind effect is directly effective.
For concentrated negative pressure craft dust removal system, the intake that each system has it minimum, when under normal operating mode, time system intake is lower than its minimum intake, now system starts preparation and carries out benefit wind.
The operation principle of high damping air-makeup system is:
The flowmeter that cigarette machine air supply line 6 is arranged detects cigarette machine technique aeolian currents value, and detected aeolian currents value is fed back to PLC 5, described PLC 5 controls according to the wind flow information received the aperture size that high damping mends air-valve 2 and control valve 1;
(1) when flowmeter detection system intake intake minimum lower than system, now system has been on the verge of the edge of surge, and high damping is mended air-valve degree and increased;
(2) when flowmeter detection system intake is higher than the minimum intake of system (Surging flow) 1700m3/h, and lower than the situation of the highest air quantity of system limits (the flow upper limit): now system is away from surge, now high damping mends air valve Close All, and system does not carry out benefit wind;
(3) when flowmeter detection system intake is higher than the highest intake of system, the intake of system is enough, and now also do not need to mend wind, high damping mends air valve Close All.
2, cigarette machine dedusting arm installs wind pressure balancer 10, at wind pressure balancer 10 lower end setting pressure sensor 8, unit arm balance sysmte is formed by pressure sensor 8, wind pressure balancer 10 and board I/O case 9, form a close loop control circuit, realize cigarette machine technique wind-force Isobarically Control, blast needed for cigarette machine is 8000-9500Pa, utilizes the control characteristic of automatic wind pressure balanced to balance the pressure differential of cigarette machine.This wind pressure balancer characteristic: change in resistance is fast, adjustable range is wide, and air quantity changes little control characteristic.
The process of unit arm balance sysmte Isobarically Control cigarette machine technique wind-force is:
The pressure sensor being arranged on wind pressure balancer lower end detects after high damping air-makeup system mends wind and passes into silk supplying machine wind sucting chamber pipeline Wind pressure fluctuation signal, and by this Signal transmissions to the board I/O case 9 be arranged on wire feeder platform; Pressure sensor 8, wind pressure balancer 10 and board I/O case 9 form a close loop control circuit, and board I/O case 9 controls the aperture size of wind pressure balancer 10 according to the blast wandering signal received, and then control Cigarette making process wind power constant voltage.
By reference to the accompanying drawings detailed description of the invention of the present utility model is described although above-mentioned; but the restriction not to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various amendment or distortion that creative work can make still within protection domain of the present utility model.
Claims (2)
1. a Cigarette making process wind power balance sysmte, is characterized in that, comprises high damping air-makeup system, unit arm balance sysmte and power module; Described power module provides electric energy for high damping air-makeup system and unit arm balance sysmte;
Described high damping air-makeup system, comprises control valve, high damping mends air-valve and muffler, be installed in cigarette machine air supply line afterbody; Described high damping air-makeup system also comprises PLC;
Described cigarette machine air supply line is also provided with flowmeter, and feed back to PLC for the aeolian currents value that detects in cigarette machine air supply line, PLC controls according to the wind flow information received the aperture size that high damping mends air-valve and control valve;
Described unit arm balance sysmte, comprises the wind pressure balancer be arranged on cigarette machine dedusting arm; And the board I/O case be arranged on wire feeder platform;
Described wind pressure balancer lower end is provided with a pressure sensor, mends and passes into silk supplying machine wind sucting chamber pipeline Wind pressure after wind for detecting high damping air-makeup system and fluctuate and be sent to board I/O case;
Described pressure sensor, wind pressure balancer and board I/O case form a close loop control circuit, and board I/O case controls the aperture size of wind pressure balancer according to the blast wandering signal received, and then control Cigarette making process wind power constant voltage.
2. a kind of Cigarette making process wind power balance sysmte as claimed in claim 1, it is characterized in that, described PLC also intercoms mutually with touch-screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420761364.7U CN204273215U (en) | 2014-12-05 | 2014-12-05 | A kind of Cigarette making process wind power balance sysmte |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420761364.7U CN204273215U (en) | 2014-12-05 | 2014-12-05 | A kind of Cigarette making process wind power balance sysmte |
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| CN204273215U true CN204273215U (en) | 2015-04-22 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108451009A (en) * | 2018-04-19 | 2018-08-28 | 山西乐普节能科技有限公司 | A kind of wire feed wind speed alters a grade regulating system |
| CN111156772A (en) * | 2020-01-19 | 2020-05-15 | 河南千年冷冻设备有限公司 | Flat net type quick freezer feed and discharge port pressure balancing device |
| CN111189280A (en) * | 2020-01-20 | 2020-05-22 | 河南千年冷冻设备有限公司 | Anti-cold leakage device for feed and discharge port of narrow-band instant freezer |
| CN113979132A (en) * | 2021-11-17 | 2022-01-28 | 浙江中烟工业有限责任公司 | Intelligent diagnosis system and method for state of tobacco pipe for feeding tobacco by wind power |
-
2014
- 2014-12-05 CN CN201420761364.7U patent/CN204273215U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108451009A (en) * | 2018-04-19 | 2018-08-28 | 山西乐普节能科技有限公司 | A kind of wire feed wind speed alters a grade regulating system |
| CN108451009B (en) * | 2018-04-19 | 2023-11-24 | 江苏高创风电设备有限公司 | Wire feeding wind speed shifting level adjusting system |
| CN111156772A (en) * | 2020-01-19 | 2020-05-15 | 河南千年冷冻设备有限公司 | Flat net type quick freezer feed and discharge port pressure balancing device |
| CN111189280A (en) * | 2020-01-20 | 2020-05-22 | 河南千年冷冻设备有限公司 | Anti-cold leakage device for feed and discharge port of narrow-band instant freezer |
| CN113979132A (en) * | 2021-11-17 | 2022-01-28 | 浙江中烟工业有限责任公司 | Intelligent diagnosis system and method for state of tobacco pipe for feeding tobacco by wind power |
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