CN1421165A - Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine - Google Patents
Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine Download PDFInfo
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- CN1421165A CN1421165A CN 02114385 CN02114385A CN1421165A CN 1421165 A CN1421165 A CN 1421165A CN 02114385 CN02114385 CN 02114385 CN 02114385 A CN02114385 A CN 02114385A CN 1421165 A CN1421165 A CN 1421165A
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Abstract
The wind supplying equipment includes blower, duster, silencers, cut tobacco collecting boxes, cut tobacco drawing valves, wine supplying valves, cigarette machines, cut tobacco feeder, material pipe, wind pipe, main station, slave stations and site bus. In all time, the main station, the slave stations and the site bus control the time sequence, so that the system is made to operate in the economic wind supplying state with only partial cut tobacco drawing valves or partial wind supplying valves opened. The present invention can reach low power consumption, less equipment investment, expansion flexibility, high intelligent control level, and stable cut tobacco drawing wind rate.
Description
Technical field
The present invention relates to a kind of cigarette processing equipment, particularly a kind of Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine and device.
Background technology
The Pneumatic silk feeding device of cigarette machine normally several cigarette machines has a typhoon machine wind-force is provided, most important parameter is to inhale the silk wind speed in this Pneumatic silk feeding device, stable and lower suction silk wind speed can guarantee the whole cut rate and the anti-processability of pipe tobacco, and that reduces pipe tobacco makes broken and loss.Because the suction silk process of cigarette machine tobacco collecting box is intermittently, inhale silk and whether do not influence and inhale the stable of silk wind speed for guaranteeing certain or several tobacco collecting box, " the cigarette machine Pneumatic silk feeding wind speed stabilising arrangement " that Chinese patent CN2431734Y provides simulation to inhale silk, it is to adopt to set up air compensation device and stablize wind speed with the method for stablizing air quantity.But because every cigarette machine tobacco collecting box is controlled separately, it is inhaled silk and mends wind alternating movement separately, so the total blast volume of device be whole cigarette machines air quantity and, thereby Design of device parameter (being total blast volume, blast etc.) and lectotype selection (as blower fan, deduster etc.) all are to inhale silk simultaneously or benefit wind is design condition with all cigarette machines.
The consumption silk amount normal value of main flow high-speed cigarette machine PROTOS70 type is 5.47kg/min, considers that the tobacco collecting box of actual fed ratio and wire distribution rate is 11.73km/min for a silk ability.See " strength is carried in the industry of circle cigarette and used " (light industry publishing house, yellow mark write, 1986) and " cigar mill's design specification " YC0009-93 (State Tobacco Monopoly Bureau, 1993).The silk ability that supplies that is to say tobacco collecting box doubles the consumption silk amount of cigarette machine, per minute unit tobacco collecting box actual inhales the silk time only has an appointment 28 seconds (it is 30 seconds that the time maximum is adjusted in the shutoff that PROTOS70 type cigarette machine is used to inhale silk), and remaining time is used for inhaling silk and prepares and wait for.If this cigarette machine work is undesired,, be used to inhale that silk is prepared and time of waiting for will be longer perhaps to produce coefficient of colligation 61%～65% year.Other all has similar problem as types such as PASSIM, LOGA, MK95, YJ14.It is this that to inhale silk simultaneously with all cigarette machine tobacco collecting box be that the cigarette machine Pneumatic silk feeding of design condition is mended a wind method and apparatus and had huge waste.
Summary of the invention
One of purpose of the present invention is to overcome the above-mentioned deficiency of prior art and a kind of Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine is provided, it is the suction silk wind speed of stabilising arrangement effectively both, to guarantee whole cut rate, the anti-processability of pipe tobacco, reducing makes broken and loss, can reduce investment outlay again, cut down the consumption of energy, and improve device ability to work and control level.
The technical scheme that realizes above-mentioned purpose of the present invention is: as N platform cigarette machine is arranged in the cigarette machine Pneumatic silk feeding device, its economic air quantity platform is counted K and is got and equal or for greater than N/2 and less than the integer of N, inhaling silk simultaneously or mend wind with the K platform is that design condition is determined device design parameter and lectotype selection, install economic total blast volume and be K platform cigarette machine air quantity and, and employing field bus technique, suction silk valve and the benefit air valve of controlling all cigarette machines move chronologically, device is worked in the K platform to be inhaled the silk valve or mends the economy benefit wind state that air valve is opened, at any time promptly, have only K platform cigarette machine wherein to be in the suction silk or to mend the wind state, remaining N-K platform cigarette machine then is in and neither inhales a state of also not mending wind.
At any time, the economy of N platform cigarette machine benefit wind duty is one of following situation:
(1), the suction silk valve open of K platform cigarette machine;
(2), the suction silk valve open of K-1 platform cigarette machine, the benefit air valve of 1 cigarette machine is opened;
(3), the suction silk valve open of K-2 platform cigarette machine, the benefit air valve of 2 cigarette machines is opened;
(K-1), the suction silk valve open of 2 cigarette machines, the benefit air valve of K-2 platform cigarette machine is opened;
(K), the suction silk valve open of 1 cigarette machine, the benefit air valve of K-1 platform cigarette machine is opened;
(K+1), the suction silk valve open of K platform cigarette machine.
Under above-mentioned arbitrary situation, always there are the suction silk valve of N-K platform cigarette machine and benefit air valve all to close.
The suction silk valve of every cigarette machine and mend air valve and can be in and close simultaneously or state that one of them is opened.
The value of K and cigarette machine type, actual system configuration are relevant, satisfying under the prerequisite that requires for silk, consider energy-conservation as far as possible.
When having cigarette machine to shut down because of reasons such as fault, maintenance in the system, actual N numerical value reduces, and actual K value also will correspondingly be adjusted and reduced.At this moment,, can regulate, the systematic parameter of actual motion is adjusted and reduced by fan frequency conversion though the type selecting specification of system is constant.If increase cigarette machine conversely speaking, newly, then N numerical value becomes big, if K value at this moment still meets the demands, system's ginseng constituent and lectotype selection are constant.
Two of purpose of the present invention provides the economic air compensation device of a kind of cigarette machine Pneumatic silk feeding.
Realize that above-mentioned purpose technical scheme of the present invention is: the economic air compensation device of cigarette machine Pneumatic silk feeding comprises blower fan, deduster, silencer, cigarette machine tobacco collecting box, inhales the silk valve, mends air valve, cigarette machine, wire feeder, material pipe, airduct, main website, slave station and fieldbus, blower fan, deduster, silencer, cigarette machine tobacco collecting box, a suction silk valve, benefit air valve, cigarette machine, wire feeder, material pipe are connected by existing mode with airduct, and a suction silk valve, benefit air valve connect with master station by slave station and fieldbus.
The present invention compared with prior art, has following advantage owing to adopt as above technical scheme:
(1), the air quantity of apparatus of the present invention is 1/2 to 2/3 of prior art, the type selecting specification of blower fan, deduster and silencer is less, has saved investment, has reduced energy consumption;
(2), existing apparatus can suitably expand, and has investment flexibility, long-range nature;
(3), intelligentized control improved the following ability of work and the control level of device, extends to the data acquisition and the Centralized Monitoring of Pneumatic silk feeding;
(4), because apparatus of the present invention to inhaling the silk valve and mend air valve and control separately, can be eliminated influence when switching as much as possible by various control leads, make that to inhale the silk wind speed more stable.
Description of drawings
Accompanying drawing 1 is the economic air compensation device schematic diagram of cigarette machine Pneumatic silk feeding;
Accompanying drawing 2 is the economic air compensation device of a cigarette machine Pneumatic silk feeding main website flow chart;
Accompanying drawing 3 is the economic air compensation device slave station of a cigarette machine Pneumatic silk feeding flow chart.
Be that example describes this in detail with specific implementation method in conjunction with the accompanying drawings with 7 shared typhoon machines of cigarette machine below
The content of invention.
The specific embodiment
As shown in Figure 1, the economic air compensation device of cigarette machine Pneumatic silk feeding comprises blower fan 1, deduster 2, silencer 3,7 cigarette machine tobacco collecting box 4, inhale silk valve 5 for 7, mend air valve 6 for 7,7 cigarette machines 7, wire feeder 8, material pipe 9, airduct 10, main website 11,7 slave stations 12 and fieldbus 13, get K=4, immediate shipment installs the meter parameter and lectotype selection inhales silk simultaneously by 4 or benefit wind is design condition, install economic total blast volume and be 4 cigarette machines air quantity and, at any time, by main website 11, slave station 12 inhales a valve 5 with 7 of on-the-spot total 13 controls and 7 benefit air valves 6 move chronologically, device is worked in 4 inhale the silk valves or mend the economy benefit wind state that air valve is opened.
At any time, system is all with the following economic wind state work of mending:
(1), 4 suction silk valves 5 are opened;
(2), 3 inhale silk valves 5 and open, mend air valve 6 for 1 and open;
(3), 2 inhale silk valves 5 and open, mend air valves 6 for 2 and open;
(4), 1 inhale a silk valve 5 and open, mend air valves 6 for 3 and open;
(5), 4 benefit air valves 6 are opened.
Under above-mentioned arbitrary situation, always there are the suction silk valve 5 of 3 cigarette machines and benefit air valve 6 all to close.
The suction silk valve 5 of every cigarette machine and mend air valve and may phase relation be for 6 three kinds: inhale a silk valve 5 and open and mend air valve 6 and close, inhale a valve 5 and close and mend air valve 6 and open, inhale a valve 5 and close and mend air valve 6 and close.In the action of suction silk valve 5 and benefit air valve 6, the influence in the time of can eliminating switching as much as possible by various control leads makes suction silk wind speed more stable.
The main website flow chart is seen accompanying drawing 2, and program initialization is mended the air valve open mode at any 4.Main website reads the communication data piece, obtains 1/0 state of slave station and inhales the silk request.If do not inhale the silk request, main website continues the anti-data block of asking.If the request of the silk of suction is arranged, and the suction silk valve number of opening then responds the silk request of inhaling less than 4.Main website refresh data piece when after stand in read block, is the lastly inhaled a slave station that silk finishes and is controlled it and mend air valve and stop to mend wind, produces a slave station of inhaling the silk request simultaneously and begins to inhale a silk process.Equal 4 if inhale the silk valve, then main website waits for, inhales silk up to certain cigarette machine and finishes, and behind its slave station refresh data piece, main website could respond the silk request of inhaling.Request according to priority responds to a plurality of suction silk in main website.The platform that suction silk valve and benefit air valve are opened is counted K and is remained 4.
The slave station flow chart is seen accompanying drawing 3, and program initialization is being inhaled the silk valve and mended the air valve closing state.Slave station had both read the our station input, also read the corresponding bit value of communication data piece, obtain the condition assignment that permission that main website gives is inhaled silk, allowed to mend wind, do corresponding output control then, and, transmit 1/0 dotted state of our station and inhale the silk solicited message to main website by writing data block.Every from stand in obtain allow inhaling silk after, will finish and once inhale a silk process, after inhaling silk and finishing, it inhales silk valve closing, mend air valve opens.In next program loop,, then mend air valve and transfer to and closing, otherwise remain open mode if our station does not allow to mend wind.After once inhaling the silk end, in next program loop, slave station begins to detect the input of our station, determines whether to produce and inhales the silk solicited message, and by refreshing the communication data piece, pass to main website, the response of wait main website.
Main website as SIEMENS, AB, OMRON etc., also can be other smart machines such as PC based on the PLC Programmable Logic Controller.Slave station should be selected small-sized or miniature PLC of monoblock type or I/O module for use, as S7-200, LOGO, 1796, C20, SP20, FP1 etc.
Fieldbus can adopt PROFIBUS, DEVICENET, MPI, M-BUS, DH+, AS-I, N-NET etc.
When shutting down as 1～2 cigarette machine fault, maintenance or plan, perhaps detect the long period (as 30 minutes) when shutting down by control dress, by fan frequency conversion, adjust the program assignment, system can operate in the state of K=3 automatically.
When newly-increased 1 cigarette machine, as the case may be, can build a cover system in addition, and hang over (K=N/2 of this moment) on the existing system.
Owing to adopt network-enabled intelligent control, extend to system monitoring and data acquisition.
Cigarette machine Pneumatic silk feeding systematic economy proposed by the invention is mended other industry that the wind method and apparatus also is applicable to needs to mend wind.
Claims (2)
1, a kind of Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine, it is characterized in that as N platform cigarette machine is arranged in the cigarette machine Pneumatic silk feeding device, its economic air quantity platform is counted K and is got and equal or for greater than N/2 and less than the integer of N, inhaling silk simultaneously or mend wind with the K platform is that design condition is determined device design parameter and lectotype selection, install economic total blast volume and be K platform cigarette machine air quantity and, and employing field bus technique, suction silk valve and the benefit air valve of controlling all cigarette machines move chronologically, device is worked in the K platform to be inhaled the silk valve or mends the economy benefit wind state that air valve is opened, at any time promptly, have only K platform cigarette machine wherein to be in the suction silk or to mend the wind state, remaining N--K platform cigarette machine then is in and neither inhales a state of also not mending wind.
2, the economic air compensation device of a kind of cigarette machine Pneumatic silk feeding, it comprises blower fan, deduster, silencer, cigarette machine tobacco collecting box, inhales the silk valve, mends air valve, cigarette machine, wire feeder, material pipe and airduct, blower fan, deduster, silencer, cigarette machine tobacco collecting box, a suction silk valve, benefit air valve, cigarette machine, wire feeder, material pipe are connected by existing mode with airduct, it is characterized in that also comprising main website, slave station and fieldbus, a suction silk valve, benefit air valve connect with master station by slave station and fieldbus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021143854A CN1326479C (en) | 2002-09-03 | 2002-09-03 | Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB021143854A CN1326479C (en) | 2002-09-03 | 2002-09-03 | Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1421165A true CN1421165A (en) | 2003-06-04 |
| CN1326479C CN1326479C (en) | 2007-07-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB021143854A Expired - Fee Related CN1326479C (en) | 2002-09-03 | 2002-09-03 | Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1326479C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101904559A (en) * | 2010-07-21 | 2010-12-08 | 长沙赛普尔自动化工程设备有限公司 | Wind power dedusting system for rolling process of cigarettes factory |
| CN101134531B (en) * | 2007-09-30 | 2011-05-25 | 邝勇兴 | Binary isogram replacing constant-speed pneumatic conveying method |
| CN102429320A (en) * | 2011-09-07 | 2012-05-02 | 衡阳中微科技开发有限公司 | Flexible control device for pneumatically conveying tobacco shreds and control method |
| CN108451009A (en) * | 2018-04-19 | 2018-08-28 | 山西乐普节能科技有限公司 | A kind of wire feed wind speed alters a grade regulating system |
| CN111887474A (en) * | 2019-05-05 | 2020-11-06 | 贵州中烟工业有限责任公司 | Automatic dust removal structure of cigarette making machine |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105860305A (en) * | 2015-01-23 | 2016-08-17 | 江苏业达鑫化工有限公司 | Functional graphite masterbatch and preparation method and application thereof |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2403253Y (en) * | 2000-01-20 | 2000-11-01 | 薛清芳 | Densifying clip for cigarette filter-tip |
| CN2431734Y (en) * | 2000-06-19 | 2001-05-30 | 龙岩卷烟厂 | Pneumatic shreds-feeding speed stabilizing device for cigarette making machine unit |
-
2002
- 2002-09-03 CN CNB021143854A patent/CN1326479C/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101134531B (en) * | 2007-09-30 | 2011-05-25 | 邝勇兴 | Binary isogram replacing constant-speed pneumatic conveying method |
| CN101904559A (en) * | 2010-07-21 | 2010-12-08 | 长沙赛普尔自动化工程设备有限公司 | Wind power dedusting system for rolling process of cigarettes factory |
| CN102429320A (en) * | 2011-09-07 | 2012-05-02 | 衡阳中微科技开发有限公司 | Flexible control device for pneumatically conveying tobacco shreds and control method |
| CN102429320B (en) * | 2011-09-07 | 2014-07-23 | 衡阳中微科技开发有限公司 | Flexible control device for pneumatically conveying tobacco shreds and control method |
| CN108451009A (en) * | 2018-04-19 | 2018-08-28 | 山西乐普节能科技有限公司 | A kind of wire feed wind speed alters a grade regulating system |
| CN108451009B (en) * | 2018-04-19 | 2023-11-24 | 江苏高创风电设备有限公司 | Wire feeding wind speed shifting level adjusting system |
| CN111887474A (en) * | 2019-05-05 | 2020-11-06 | 贵州中烟工业有限责任公司 | Automatic dust removal structure of cigarette making machine |
| CN111887474B (en) * | 2019-05-05 | 2022-12-23 | 贵州中烟工业有限责任公司 | Automatic dust removal structure of cigarette making machine |
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| Publication number | Publication date |
|---|---|
| CN1326479C (en) | 2007-07-18 |
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| C14 | Grant of patent or utility model | ||
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| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: Hengyang Sunny High-Tech Research & Development Co., Ltd. Assignor: Nuclear Industry Sanli Hi-Science & Tech Development Co.|Li Wei Contract fulfillment period: 2009.9.15 to 2022.9.2 Contract record no.: 2009430000172 Denomination of invention: Economical wind supplying method and equipment for cut tobacco feeding blower in cigarette machine Granted publication date: 20070718 License type: Exclusive license Record date: 20091027 |
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| LIC | Patent licence contract for exploitation submitted for record |
Free format text: EXCLUSIVE LICENSE; TIME LIMIT OF IMPLEMENTING CONTACT: 2009.9.15 TO 2022.9.2; CHANGE OF CONTRACT Name of requester: HENGYANG SANLI HIGH SCIENCE AND TECHNOLOGY DEVELOP Effective date: 20091027 |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20070718 Termination date: 20170903 |