CN108443118A - A kind of compressor after cooler of integrated water separation device - Google Patents
A kind of compressor after cooler of integrated water separation device Download PDFInfo
- Publication number
- CN108443118A CN108443118A CN201810372109.6A CN201810372109A CN108443118A CN 108443118 A CN108443118 A CN 108443118A CN 201810372109 A CN201810372109 A CN 201810372109A CN 108443118 A CN108443118 A CN 108443118A
- Authority
- CN
- China
- Prior art keywords
- end socket
- water separation
- separation device
- plate
- cooler
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 238000000926 separation method Methods 0.000 title claims abstract description 44
- 238000005452 bending Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000001816 cooling Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000005293 physical law Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/06—Cooling; Heating; Prevention of freezing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D45/00—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces
- B01D45/04—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia
- B01D45/08—Separating dispersed particles from gases or vapours by gravity, inertia, or centrifugal forces by utilising inertia by impingement against baffle separators
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Separating Particles In Gases By Inertia (AREA)
- Drying Of Gases (AREA)
Abstract
The present invention relates to a kind of compressor after coolers of integrated water separation device, including plate-fin core, the both ends of the plate-fin core are separately installed with end socket, gas outlet is installed on the end socket of one end, end socket bottom is equipped with discharge outlet, air inlet is installed in other end end socket, water separation device is installed inside the end socket equipped with gas outlet, the structure of the water separation device is：The position of face gas outlet is equipped with baffle inside end socket, and water separation plate is installed inside end socket.Structure of the invention is compact, reasonable, and operation is easy with manufacture, and water detaches efficient, and flow resistance is small.
Description
Technical field
The present invention relates to technology technical field of heat exchange equipment, especially a kind of compressor rear portion of integrated water separation device is cold
But device.
Background technology
In many industrial productions or civil field, it is often necessary to compressed air is used, generally by air compressor from opening
It puts and sucks air in environment and be compressed to spare in the compressed air reservoir of sealing.According to physical law, temperature after air is compressed
Degree can significantly rise, and the compressed air of high temperature does not meet requirement, can not directly use.Conventional method is compressed in air
Cooler is arranged in machine rear, is used after the temperature of compressed air is reduced.But it with the reduction of compressed air temperature, arrives rapidly
Up to dew point (steam partial pressure reaches saturation in gas, and becomes the temperature of dew), the vapor in air is atomized, condenses, and
Form a large amount of small water droplets.Achieve the purpose that using compressed air, while cooling, it is small must also to remove these
Water droplet.
The prior art is generally to pass through following three kinds of sides in compressed air cooler air outlet slit side built-in moisture separator
Formula is realized.Mode one is to arrange silk screen in cooler outlet side lower part, and being prevented using the surface tension effects of silk screen will be from cooling
The water of device outflow is carried away by compressed air, while facing gas outlet location arrangements baffle, prevents condensed water from being compressed
Air water is directly taken away.The shortcomings that this mode is water low separation efficiency, and still some condensed water can be empty by the compression of high speed
Gas is fled from from header wall carrying.Mode works as compressed air stream second is that in the exit of cooler one major diameter space of setting
It is substantially reduced through compressed air flow velocity when the space, to reduce the ability that compressed air carries water droplet, water droplet relies on gravity
Effect and detach.The shortcomings that this mode is that cooler is bulky, it has not been convenient to be installed.Mode three is in cooler outlet side
The built-in corrugated board-like separator of end socket, the disadvantage is that flow resistance is big, structural manufacturing process is complicated, of high cost.
Invention content
The applicant is directed to the disadvantage in above-mentioned existing production technology, after providing a kind of compressor of integrated water separation device
Portion's cooler improves the efficient of water separation, reduces flow resistance to keep its simple in structure.
The technical solution adopted in the present invention is as follows：
A kind of compressor after cooler of integrated water separation device, including plate-fin core, the plate-fin core
Both ends are separately installed with end socket, and gas outlet is installed on the end socket of one end, and end socket bottom is equipped with discharge outlet, is installed in other end end socket
There is air inlet, water separation device is installed inside the end socket equipped with gas outlet, the structure of the water separation device is：Inside end socket
The position of face gas outlet is equipped with baffle, and water separation plate is installed inside end socket.
Its further technical solution is：
The gas outlet is distributed in bottom, side, top or the end of end socket.
The gas outlet is distributed in end socket end, and baffle is a straight panel, is tiltedly mounted on the inside of end socket, and and plate-fin
Core forms angle.
The water separation plate uses bending structure, including vertical edge and horizontal sides, is provided on the vertical edge and horizontal sides small
Hole；The vertical edge is obliquely installed, and top and the end socket internal face of vertical edge are in close contact, the bottom bulkhead internal face interval distance of vertical edge
From.
The through hole of gas outlet is provided on the water separation plate.
The baffle adds two straight flange structures at big angle of release " V " shape structure, big angle of release " W " shape structure or big angle of release " V " shape.
The bottom edge of the baffle is separated from water plate contact.
The bottom edge of the baffle is separated from water plate spacing distance.
Beneficial effects of the present invention are as follows：
Structure of the invention is compact, reasonable, and operation is easy with manufacture, by the work for installing water separation device inside end socket
With the efficiency of water separation can be greatly improved, and flow resistance is small, and heat exchange efficiency is high.
Present invention is mainly used for the coolers of air compressor, the compressed air cooling of especially integrated water separation device
Device, water separation device by the condensed moisture formed in compressed air cooling procedure from and removal.
Description of the drawings
Fig. 1 is the front view (full sectional view) of the present invention.
Fig. 2 is the full sectional view along Section A-A in Fig. 1.
Fig. 3 is the structural schematic diagram of water separation device of the present invention.
Fig. 4 is the structural schematic diagram of water separation plate of the present invention.
Fig. 5 is the expanded view of water separation plate of the present invention.
Fig. 6 is the structural schematic diagram (embodiment one) of baffle of the present invention.
Fig. 7 is the structural schematic diagram (embodiment two) of baffle of the present invention.
Fig. 8 is the structural schematic diagram (embodiment three) of baffle of the present invention.
Fig. 9 is the front view of the present invention (gas outlet is in side).
Figure 10 is the front view of the present invention (gas outlet is at top).
Figure 11 is the front view of the present invention (gas outlet is in end).
Figure 12 is the full sectional view along section B-B in Figure 11.
Wherein：1, left head；2, baffle；3, plate-fin core；4, right end socket；5, air inlet；6, discharge outlet；7, outlet
Mouthful；8, water separation plate；801, vertical edge；802, horizontal sides；803, aperture；804, through hole.
Specific implementation mode
Below in conjunction with the accompanying drawings, illustrate the specific implementation mode of the present invention.
As shown in Figure 1, Figure 2 and Figure 3, the compressor after cooler of the integrated water separation device of the present embodiment, including plate
Left head 1 is installed in one end of wing formula core 3, plate-fin core 3, and the other end installs right end socket 4, and the bottom of left head 1 is equipped with
Discharge outlet 6 is equipped with gas outlet 7 in left head 1, air inlet 5 is equipped on right end socket 4, and water separation dress is equipped in left head 1
It sets, the structure of water separation device is：The position of 1 inside face gas outlet 7 of left head is equipped with baffle 2,1 inside installation of left head
Water separation plate 8.
As shown in Fig. 1, Fig. 9, Figure 10 and Figure 11, gas outlet 7 is distributed in bottom, side, top or the end of left head 1
Portion.
Gas outlet 7 is distributed in the bottom, side or top of left head 1, and gas outlet 7 is arranged in 1 width direction of left head
Center, or close to the center of end socket width direction.It is best position in center.
As shown in figure 12, gas outlet 7 is distributed in 1 end of left head, and baffle 2 is a straight panel, is tiltedly mounted on left head 1
Inside, and form angle with plate-fin core 3.
As shown in Figure 4 and Figure 5, water separation plate 8 uses bending structure, including vertical edge 801 and horizontal sides 802,801 He of vertical edge
Aperture 803 is provided in horizontal sides 802；Vertical edge 801 is obliquely installed, and top and 1 internal face of left head of vertical edge 801 closely connect
It touches, the 1 internal face spacing distance of bottom left head of vertical edge 801.
Vertical edge 801 is obliquely installed, and angle is formed between vertical center line.
The through hole 804 of gas outlet 7 is provided on water separation plate 8.
As shown in Fig. 6, Fig. 7 and Fig. 8, baffle 2 is at big angle of release " V " shape structure, big angle of release " W " shape structure or big angle of release
" V " shape adds two straight flange structures.
The bottom edge of baffle 2 is separated from water the contact of plate 8.
The bottom edge of baffle 2 is separated from water 8 spacing distance of plate.
Water separation plate 8 of the present invention is L-type, and vertical edge 801 and the vertical wall surface of end socket form an angle.Vertical edge 801
It is evenly arranged aperture 803 with horizontal sides 802, aperture 803 can be circle, can also be other shapes.
Baffle 2 of the present invention faces gas outlet 7, prevents the gas come out from parallel operation core from carry condensed water straight
It connects from gas outlet 7 and goes out.
Baffle 2 of the present invention can disengage a certain distance with water separation plate 8.
In actual use, cooler works, and the gas of heat is entered at air inlet 5, is changed by plate-fin core 3
Heat, gas that is being come out from plate-fin core 3 and carry condensed water form vortex, droplets impact water under the action of baffle 2
Separating plate 8 is detached from the aperture 803 of water separation plate 8 by entering water receiving tank, and gas after cooling is from 7 row of gas outlet
Go out, and water is discharged from discharge outlet 6.
In actual use, 3 internal channel outlet end of plate-fin core is relatively more close to lower part water content, and water also can be direct
Water receiving tank is flowed directly into gap from 8 horizontal sides 802 of water separation plate with core and in the aperture 803 of horizontal sides 802, finally
It is discharged from discharge outlet 6.
Above description is explanation of the invention, is not the restriction to invention, limited range of the present invention is referring to right
It is required that within protection scope of the present invention, any type of modification can be made.
Claims (8)
1. a kind of compressor after cooler of integrated water separation device, including plate-fin core (3), the plate-fin core
(3) both ends are separately installed with end socket, it is characterised in that：Gas outlet (7) are installed on the end socket of one end, end socket bottom is equipped with draining
Mouthful (6) are equipped with air inlet (5) in other end end socket, are equipped with water separation device inside the end socket equipped with gas outlet (7), institute
The structure for stating water separation device is：The position of face gas outlet (7) is equipped with baffle (2) inside end socket, and water is installed inside end socket
Separating plate (8).
2. a kind of compressor after cooler of integrated water separation device as described in claim 1, it is characterised in that：It is described go out
Gas port (7) is distributed in bottom, side, top or the end of end socket.
3. a kind of compressor after cooler of integrated water separation device as described in claim 1, it is characterised in that：It is described go out
Gas port (7) is distributed in end socket end, and baffle (2) is a straight panel, is tiltedly mounted on the inside of end socket, and with plate-fin core (3)
Form angle.
4. a kind of compressor after cooler of integrated water separation device as described in claim 1, it is characterised in that：The water
Separating plate (8) uses bending structure, including vertical edge (801) and horizontal sides (802), on the vertical edge (801) and horizontal sides (802)
It is provided with aperture (803)；The vertical edge (801) is obliquely installed, and top and the end socket internal face of vertical edge (801) are in close contact, and are erected
The bottom bulkhead internal face spacing distance on side (801).
5. a kind of compressor after cooler of integrated water separation device as described in claim 1, it is characterised in that：The water
The through hole (804) of gas outlet (7) is provided on separating plate (8).
6. a kind of compressor after cooler of integrated water separation device as described in claim 1, it is characterised in that：The gear
Plate (2) adds two straight flange structures at big angle of release " V " shape structure, big angle of release " W " shape structure or big angle of release " V " shape.
7. a kind of compressor after cooler of integrated water separation device as described in claim 1, it is characterised in that：The gear
The bottom edge of plate (2) is separated from water plate (8) contact.
8. a kind of compressor after cooler of integrated water separation device as described in claim 1, it is characterised in that：The gear
The bottom edge of plate (2) is separated from water plate (8) spacing distance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810372109.6A CN108443118B (en) | 2018-04-24 | 2018-04-24 | Compressor rear cooler of integrated water separation device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810372109.6A CN108443118B (en) | 2018-04-24 | 2018-04-24 | Compressor rear cooler of integrated water separation device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108443118A true CN108443118A (en) | 2018-08-24 |
| CN108443118B CN108443118B (en) | 2024-06-04 |
Family
ID=63201347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810372109.6A Active CN108443118B (en) | 2018-04-24 | 2018-04-24 | Compressor rear cooler of integrated water separation device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108443118B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109529561A (en) * | 2018-12-27 | 2019-03-29 | 无锡方盛换热器股份有限公司 | A kind of heat exchanger of aqueous vapor separation |
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|---|---|---|---|---|
| US4036615A (en) * | 1975-09-15 | 1977-07-19 | Leo Heintzelman | Mist separator |
| JPH1176723A (en) * | 1997-09-05 | 1999-03-23 | Mitsubishi Electric Corp | Oil mist trap |
| US20110100594A1 (en) * | 2009-05-06 | 2011-05-05 | Api Heat Transfer Inc. | Water separator and system |
| CN103047112A (en) * | 2012-12-22 | 2013-04-17 | 无锡佳龙换热器制造有限公司 | Built-in water separating after-cooler for heat exchanger |
| CN203017879U (en) * | 2012-12-17 | 2013-06-26 | 上海金湖挤出设备有限公司 | Gas-water separator for tubular products |
| CN203678146U (en) * | 2013-11-26 | 2014-07-02 | 四川科宏石油天然气工程有限公司 | Gas-liquid separator |
| CN104675679A (en) * | 2013-11-29 | 2015-06-03 | 无锡市锡东压缩机厂 | Air-water separation unit of air compressor |
| CN204522516U (en) * | 2015-02-10 | 2015-08-05 | 国投新集能源股份有限公司 | A kind of moisture trap |
| CN205850420U (en) * | 2016-06-27 | 2017-01-04 | 中国石油天然气集团公司 | A kind of gas-liquid separation equipment |
| CN107510995A (en) * | 2017-09-28 | 2017-12-26 | 无锡宏盛换热器制造股份有限公司 | A kind of compressor after cooler of integrated water separation device |
| CN107569943A (en) * | 2017-09-28 | 2018-01-12 | 无锡宏盛换热器制造股份有限公司 | A kind of compressor after cooler with water separation device |
| CN208456811U (en) * | 2018-04-24 | 2019-02-01 | 无锡宏盛换热器制造股份有限公司 | A kind of compressor after cooler of integrated water separation device |
-
2018
- 2018-04-24 CN CN201810372109.6A patent/CN108443118B/en active Active
Patent Citations (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4036615A (en) * | 1975-09-15 | 1977-07-19 | Leo Heintzelman | Mist separator |
| JPH1176723A (en) * | 1997-09-05 | 1999-03-23 | Mitsubishi Electric Corp | Oil mist trap |
| US20110100594A1 (en) * | 2009-05-06 | 2011-05-05 | Api Heat Transfer Inc. | Water separator and system |
| CN203017879U (en) * | 2012-12-17 | 2013-06-26 | 上海金湖挤出设备有限公司 | Gas-water separator for tubular products |
| CN103047112A (en) * | 2012-12-22 | 2013-04-17 | 无锡佳龙换热器制造有限公司 | Built-in water separating after-cooler for heat exchanger |
| CN203678146U (en) * | 2013-11-26 | 2014-07-02 | 四川科宏石油天然气工程有限公司 | Gas-liquid separator |
| CN104675679A (en) * | 2013-11-29 | 2015-06-03 | 无锡市锡东压缩机厂 | Air-water separation unit of air compressor |
| CN204522516U (en) * | 2015-02-10 | 2015-08-05 | 国投新集能源股份有限公司 | A kind of moisture trap |
| CN205850420U (en) * | 2016-06-27 | 2017-01-04 | 中国石油天然气集团公司 | A kind of gas-liquid separation equipment |
| CN107510995A (en) * | 2017-09-28 | 2017-12-26 | 无锡宏盛换热器制造股份有限公司 | A kind of compressor after cooler of integrated water separation device |
| CN107569943A (en) * | 2017-09-28 | 2018-01-12 | 无锡宏盛换热器制造股份有限公司 | A kind of compressor after cooler with water separation device |
| CN208456811U (en) * | 2018-04-24 | 2019-02-01 | 无锡宏盛换热器制造股份有限公司 | A kind of compressor after cooler of integrated water separation device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109529561A (en) * | 2018-12-27 | 2019-03-29 | 无锡方盛换热器股份有限公司 | A kind of heat exchanger of aqueous vapor separation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108443118B (en) | 2024-06-04 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20211111 Address after: 214091 No. 8, Liangkang Road, Mashan, Binhu District, Wuxi City, Jiangsu Province Applicant after: Wuxi Hongsheng heat exchange system Co.,Ltd. Address before: 214091 No. 66, Mashan Nandi Road, Binhu District, Wuxi City, Jiangsu Province Applicant before: WUXI HONGSHENG HEAT EXCHANGER MANUFACTURING CO.,LTD. |
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| GR01 | Patent grant | ||
| GR01 | Patent grant |