CN208765510U - A kind of Valve Steel cooling device - Google Patents
A kind of Valve Steel cooling device Download PDFInfo
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- CN208765510U CN208765510U CN201821479302.1U CN201821479302U CN208765510U CN 208765510 U CN208765510 U CN 208765510U CN 201821479302 U CN201821479302 U CN 201821479302U CN 208765510 U CN208765510 U CN 208765510U
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- cooling
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- cooling zone
- valve steel
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Abstract
The utility model provides a kind of Valve Steel cooling device, including cooling kiln, cooling kiln bottom end is installed by conveyer, conveyer is roller conveyor, and cooling kiln covers conveyer, and cooling kiln is segmented, by two groups of underslung barrier partitions at sequentially connected air blast cooling zone, water leaching cooling zone and cold air drying area, jet stream blower system is installed, water leaching installs spray system on cooling zone, and cold air drying installs air-cooler in area on air blast cooling zone;It further include header tank, header tank setting is drenched below cooling zone and cold air drying area in water.The utility model is cooling using three-stage, and cooling efficiency is high, while also acting as drying effect;It is simultaneously gas cooling before and after spraying cooling, is stopped by baffle and the airflow function of front end jet stream blower system and subsequent air-cooler, steam concentrate on water leaching cooling zone substantially rather than dissipates outside, also can avoid steam and have an adverse effect to environment.
Description
Technical field
The utility model belongs to steel cooling technology field, and in particular to a kind of Valve Steel cooling device.
Background technique
Valve Steel is the common used material for manufacturing internal combustion engine air inlet and exhaust valve, and Valve Steel is required to cold after being processed into
But, Valve Steel generally uses the direct cooling down of water body after coming out from furnace body at present, as CN207347604U discloses a kind of gas
Valve steel cooling device using cooling water circulating cooling, while carrying out auxiliary using water pump and blower and accelerating cooling velocity.On but
The scheme type of cooling of stating has following drawback: directly carrying out water cooling to the Valve Steel of fresh baked, since temperature is excessively high, easily occurs
A large amount of steam, impact environment;Furthermore Valve Steel remained on surface water flow is easy to interfere subsequent handling.
Utility model content
Aiming at the shortcomings in the prior art with problem, the utility model is intended to provide that a kind of segmented is cooling, cooling effect
The Valve Steel cooling device that good, reduction steam influences external environment.
The utility model is achieved by the following technical programs:
Conveyer is installed at a kind of Valve Steel cooling device, including cooling kiln, the cooling kiln bottom end, and the conveyer is roller
Formula conveyer, the cooling kiln are supported by support frame fixation, and the cooling kiln covers the conveyer.The cooling kiln
For segmented, cooling zone and cold air drying are drenched at sequentially connected air blast cooling zone, water by two groups of underslung barrier partitions
Area, jet stream blower system is installed on the air blast cooling zone, and the water leaching installs spray system, the cold air drying on cooling zone
Air-cooler is installed in area;It further include header tank, header tank setting is drenched below cooling zone and cold air drying area in water.
Further, the jet stream blower system includes air blower, air inlet pipe, air intake branch and jet pipe, the air blast
Machine and air inlet pipe are installed in outside the kiln body of the air blast cooling zone, and the air intake branch is connected to air inlet pipe and passes perpendicularly through institute
The kiln jacking for stating cooling kiln enters in air blast cooling zone, and the end of the air intake branch is connected to jet pipe, the jet pipe two sides
End seal closes, the jet hole that multiple groups penetrate through is arranged on tube wall directed downwardly.
The spray system includes riser, multiple groups isocon and spray head, and it is cold that the isocon is mounted on the water leaching
But on the kiln top inner wall in area, one end of the riser is connect with the elevator pump, and the other end passes through the kiln top of water leaching cooling zone
And connected with isocon, the spray head is connected to isocon.3 groups or more evenly distributed institutes are connected on isocon described in each group
State spray head.
The host of the air-cooler is mounted on outside cold air drying area kiln body, air hose is penetrated in cold air drying area and hung
Above the conveyer.
Further, the jet pipe and air intake branch form inverted T-shaped structure, and the both ends of the jet pipe pass through connection frame
It is fixed with the kiln body of the cooling kiln.
Further, the kiln body section of the cooling kiln is half-oval shaped.
Further, elevator pump is set in the header tank, and filter screen is arranged in close top in the header tank;The collection
It is divided into water tank by the partition for being mounted on its bottom and collects water tank and cold water storage cistern two parts, between collection water tank and the cold water storage cistern
It is separated for lower part, top connection, the collection water tank is located at below water leaching cooling zone, and the cold water storage cistern is located at the cold wind
Below dry section, the partition is located at below filter screen and there are spacing between filter screen.
Further, the elevator pump is located in the cold water storage cistern.
Utility model works process:
Valve Steel passes through cooling kiln by conveyer, successively by air blast cooling zone, water leaching cooling zone, cold air drying area into
Gradually cooling down is dry for row.
In air blast cooling zone, air blower draw air into and compress and pass through air inlet pipe compressed air is successively passed through into
Gas branch pipe, jet pipe, then projected gas by jet hole, it is carried out using Gas Jet to by the Valve Steel in air blast cooling zone
Air scour realizes preliminary cooling.
In water leaching cooling zone, riser extracts the cold water in cold water storage cistern by elevator pump, successively by riser, shunting
Pipe and spray head carry out spraying cooling to the Valve Steel by water leaching cooling zone.
In cold air drying area, by air-cooler to carrying out cold wind cooling, while by the air-flow that quickly circulates by Valve Steel
The steam on surface is blown away, and realizes drying effect.
Compared with prior art, the utility model beneficial effect includes:
(1) the utility model is cooling using blowing jet cooling, spraying cooling and cold wind cooling and drying three-stage, cooling
It is high-efficient, while also acting as drying effect;It is simultaneously gas cooling before and after spraying cooling, passes through baffle obstruction and preceding end-fire
The airflow function of blower system and subsequent air-cooler is flowed, steam concentrates on water leaching cooling zone rather than outer scattered, also avoidable water substantially
Vapour has an adverse effect to environment.
(2) the utility model tentatively cools down using jet stream air blast, and the pressure ratio free air injection pressure of jet stream is bigger, makes
Gas contacts rapider with Valve Steel, cooling efficiency is higher
(3) the utility model can also being recycled again with water to spray system, it is more environmentally-friendly.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model.
Fig. 2 is the side structure schematic view of the air blast cooling zone of the utility model.
Fig. 3 is that the water of the utility model drenches the side structure schematic view of cooling zone.
Illustrate: 1- support frame, 2- conveyer, the cooling kiln of 3-, 3a- air blast cooling zone, 3b- water drench cooling zone, and 3c- is cold
Wind dry section, 31- baffle, 32- jet stream blower system, 321- air blower, 322- air inlet pipe, 323- air intake branch, 324- jet stream
Pipe, 325- jet hole, 326- connection frame, 33- spray system, 331- riser, 332- isocon, 333- spray head, 34- cold wind
Machine, 341- host, 342- air hose, 4- header tank, 41- filter screen, 42- partition, 5- elevator pump, 6- motor.
Term " center ", "upper", "lower", "left", "right", "horizontal", "inner", "outside" in the description of the present invention,
The orientation or positional relationship of equal instructions is to be based on the orientation or positional relationship shown in the drawings, and being merely for convenience of description, this is practical new
Type and simplified description, rather than the device or element of indication or suggestion meaning must have a particular orientation, with specific orientation
Construction and operation, therefore should not be understood as limiting the present invention.In addition, it should be noted that, unless otherwise specific
Regulation and restriction, term " installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, detachably connecting
It connects, be integrally connected;It can be mechanical connection, electrical connection;Can be directly connected, intermediary is indirectly connected, can be two
Connection inside a element.It can understand that above-mentioned term is practical at this with concrete condition for the ordinary skill in the art
Concrete meaning in novel.
Specific embodiment
With reference to the accompanying drawing, the utility model is further described.
As shown in Figure 1, conveyer 2, transmission are installed in a kind of Valve Steel cooling device, including cooling kiln 3, cooling 3 bottom end of kiln
Machine 2 is roller conveyor, and cooling kiln 3 is supported by the fixation of support frame 1, and cooling kiln 3 covers conveyer 2, is being embodied
In, Valve Steel passes through cooling kiln 3 by conveyer 2, carries out cooling down under each cooling system effect of cooling kiln 3.It is cold
But the kiln body section of kiln 3 is half-oval shaped, and ellipse is round and smooth arc, it is not easy to dead angle occurs and be convenient to clean.On conveyer 2
Motor 6 is also installed, as transmission power.
Cooling kiln 3 is segmented, by two groups of underslung baffles 31 be separated into air blast cooling zone 3a, water leaching cooling zone 3b with
And cold air drying area 3c, baffle 31 are suspended on the kiln body inner wall of cooling kiln 3, air blast cooling zone 3a is by a set of jet stream blower system
32 pairs cool down by the Valve Steel in the region, and water leaching cooling zone 3b is cooled down by a set of spray system 33, cold air drying
Area 3c is cooled down by air-cooler 34 to Valve Steel and drying.
The utility model further includes header tank 4, and the setting of header tank 4 is in the case where water drenches cooling zone 3b and cold air drying area 3c
Side.The effect of header tank 4 includes two aspects: collecting dress as steam sedimentation after cooling water storage device, water leaching cooling zone 3b spray
It sets.Elevator pump 5 is set in header tank 4, and filter screen 41 is arranged in close top in header tank 4, and header tank 4 is interior by being mounted on its bottom
Partition 42 divide to collect water tank 4a and cold water storage cistern 4b two parts, collect separated between water tank 4a and cold water storage cistern 4b for lower part, on
Portion's connection, there are certain distances for the top of partition 42 and filter screen 41, collect water tank 4a and are located at below water leaching cooling zone 3b, cold water
Case 4b is located at below cold air drying area 3c.The effect of elevator pump 5 is that the water in header tank 4, which is promoted to spray system 33, provides use
Water;Water after spray system 33 is fallen into header tank 4 by the gap of 2 transfer roller of conveyer, and filter screen 41 is by the water after using
Being filtered, which prevents particulate matter from entering, causes elevator pump 5 to block;The reason of partition 42 separates header tank 4 is: water leaching cooling
The recycling water that area 3b is collected contains certain temperature, is directly lowered using cooling effect, recycles water accumulation to after a certain amount of
Depth, which is higher than partition 42, just can enter cold water storage cistern 4b realization recycling, while water temperature can natural cooling during collection.It mentions
Pump 5 is risen to be located in cold water storage cistern 4b.Cold water storage cistern 4b is connected to external water storage device, and specific connection does not indicate with structure chart.
Jet stream blower system 32 includes air blower 321, air inlet pipe 322, air intake branch 323, jet pipe combined with Figure 1 and Figure 2,
324, air blower 321 and air inlet pipe 322 are installed in outside the kiln body of cooling kiln 3, and air intake branch 323 is connected to simultaneously with air inlet pipe 322
The kiln jacking for passing perpendicularly through cooling kiln 3 enters in the 3a of air blast cooling zone, and the end of air intake branch 323 is connected to jet pipe 324.Jet stream
Pipe 324 is horizontal in the 3a of air blast cooling zone, and jet pipe 324 and air intake branch 323 form inverted T-shaped structure.For the ease of jet pipe
The both ends of 324 stabilization, jet pipe 324 are fixed by connection frame 326 and the kiln body of cooling kiln 3.324 two sides end seal of jet pipe
It closes, the jet hole 325 that multiple groups penetrate through is set on tube wall directed downwardly.The course of work of jet stream blower system 32 are as follows: air blower 321 will
Air, which sucks and compresses and pass through air inlet pipe 322, successively passes through compressed air air intake branch 323, jet pipe 324, then by jet stream
Gas is projected in hole 325, and then carries out air scour to by the Valve Steel in the 3a of air blast cooling zone, realizes the mesh tentatively to cool down
's.Be using the reason of jet stream air blast: the pressure ratio free air injection pressure of jet stream is bigger, so that gas connects with Valve Steel
Touching is rapider, and cooling efficiency is higher.
In conjunction with Fig. 1 and Fig. 3, spray system 33 includes riser 331, multiple groups isocon 332 and spray head 333, isocon
332 are mounted on the kiln top inner wall of water leaching cooling zone 3b, and one end of riser 331 is connect with the elevator pump 5 in header tank 4, separately
One end passes through the kiln top of water leaching cooling zone 3b and connects with isocon 332, and spray head 333 is connected to isocon 332, each group of shunting
3 groups or more evenly distributed spray heads 333 are connected on pipe 332.The course of work of spray system 33 are as follows: riser 331 passes through promotion
Pump 5 extracts the cold water in cold water storage cistern 4b, successively by riser 331, isocon 332 and 333 pairs of spray head by water leaching cooling
The Valve Steel of area 3b carries out spraying cooling.Steam is mostly become after the water contact Valve Steel of spray, falls into receipts after condensing into water
It waits and recycling in header tank 4a.Due to the obstruction of baffle 31 and the air-flow of front end jet stream blower system 32 and subsequent air-cooler 34
Effect, steam concentrate on water leaching cooling zone 3b substantially rather than dissipate outside.
As shown in Figure 1, the host 341 of air-cooler 34 is mounted on outside cold air drying area 3c kiln body, air hose 342 penetrates cold air drying
In dry area 3c and it is suspended on above the conveyer 2 in the region.The effect of air-cooler 34 is various, first is that cold air drying is passed through
The Valve Steel of area 3c carries out cold wind cooling, second is that being blown away the steam of air valve steel surface by the air-flow quickly to circulate, realizes dry
Dry effect, third is that can also cool down to the water of the cold water storage cistern 4b below the region, fourth is that part cold air can also pass through 31 lower section of baffle
Gap enters water leaching cooling zone 3b, reduces temperature and makes steam rapid condensation.
The above only expresses preferred embodiments of the present invention, and the description thereof is more specific and detailed, but not
Therefore it can be interpreted as that a limitation on the scope of the patent of the present invention.It should be pointed out that for the ordinary skill people of this field
For member, without departing from the concept of the premise utility, several deformations can also be made, improves and substitutes, these all belong to
In the protection scope of the utility model.Therefore, the scope of protection shall be subject to the appended claims for the utility model patent.
Claims (9)
1. a kind of Valve Steel cooling device, including cooling kiln (3), cooling kiln (3) bottom end installation conveyer (2), described cold
But kiln (3) covers the conveyer (2), it is characterised in that: the conveyer (2) is roller conveyor;The cooling kiln (3)
The air blast cooling zone (3a) being sequentially connected, water leaching cooling zone (3b) and cold air drying are separated by two groups of underslung baffles (31)
Dry area (3c) installs jet stream blower system (32) on the air blast cooling zone (3a), installs spray on water leaching cooling zone (3b)
Leaching system (33) installs air-cooler (34) on the cold air drying area (3c);It further include header tank (4), the header tank (4) sets
It sets below water leaching cooling zone (3b) and cold air drying area (3c), elevator pump (5) is set in the header tank (4).
2. a kind of Valve Steel cooling device according to claim 1, it is characterised in that: jet stream blower system (32) packet
Include air blower (321), air inlet pipe (322), air intake branch (323) and jet pipe (324), the air blower (321) and air inlet pipe
(322) it is installed in outside the kiln body of the air blast cooling zone (3a), the air intake branch (323) is connected to simultaneously with air inlet pipe (322)
The kiln jacking for passing perpendicularly through the cooling kiln (3) enters in air blast cooling zone (3a), the end of the air intake branch (323) and jet stream
Manage (324) connection, the jet hole (325) that setting multiple groups penetrate through in jet pipe (324) the two side ends closing, tube wall directed downwardly.
3. a kind of Valve Steel cooling device according to claim 1, it is characterised in that: the spray system (33) includes mentioning
Riser (331), multiple groups isocon (332) and spray head (333), the isocon (332) are mounted on water leaching cooling zone
On the kiln top inner wall of (3b), one end of the riser (331) is connect with the elevator pump (5), and the other end passes through water leaching cooling
The kiln top in area (3b) is simultaneously connected with isocon (332), and the spray head (333) is connected to isocon (332).
4. a kind of Valve Steel cooling device according to claim 1, it is characterised in that: the host of the air-cooler (34)
(341) it is mounted on outside cold air drying area (3c) kiln body, air hose (342) is penetrated in the cold air drying area (3c) and is suspended on
Above the conveyer (2).
5. a kind of Valve Steel cooling device according to claim 2, it is characterised in that: the jet pipe (324) and air inlet
Branch pipe (323) forms inverted T-shaped structure.
6. a kind of Valve Steel cooling device according to claim 1, it is characterised in that: the kiln body of the cooling kiln (3) is cut
Face is half-oval shaped.
7. a kind of Valve Steel cooling device according to claim 1, it is characterised in that: close to top in the header tank (4)
End setting filter screen (41).
8. a kind of Valve Steel cooling device according to claim 1, it is characterised in that: by installing in the header tank (4)
Partition (42) in bottom, which is divided into, collects water tank (4a) and cold water storage cistern (4b) two parts, the collection water tank (4a) and cold water storage cistern
It is separated between (4b) for lower part, top connection, the collection water tank (4a) is located at below water leaching cooling zone (3b), described cold
Water tank (4b) is located at below the cold air drying area (3c).
9. a kind of Valve Steel cooling device according to claim 8, it is characterised in that: the elevator pump (5) is located at described
In cold water storage cistern (4b).
Priority Applications (1)
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CN201821479302.1U CN208765510U (en) | 2018-09-11 | 2018-09-11 | A kind of Valve Steel cooling device |
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CN201821479302.1U CN208765510U (en) | 2018-09-11 | 2018-09-11 | A kind of Valve Steel cooling device |
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CN208765510U true CN208765510U (en) | 2019-04-19 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110452740A (en) * | 2019-08-21 | 2019-11-15 | 青岛科技大学 | A kind of fast fluidization reaction system for strengthening the mixing of two-component solid particle |
CN110466135A (en) * | 2019-09-22 | 2019-11-19 | 陈烁 | The cooling device for discharging of Form-bar Press Machine |
CN111804817A (en) * | 2020-07-06 | 2020-10-23 | 丽水市莲都区凯泽创机械厂 | A high-efficient cooling device for bearing ring production |
-
2018
- 2018-09-11 CN CN201821479302.1U patent/CN208765510U/en active Active
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110452740A (en) * | 2019-08-21 | 2019-11-15 | 青岛科技大学 | A kind of fast fluidization reaction system for strengthening the mixing of two-component solid particle |
CN110466135A (en) * | 2019-09-22 | 2019-11-19 | 陈烁 | The cooling device for discharging of Form-bar Press Machine |
CN111804817A (en) * | 2020-07-06 | 2020-10-23 | 丽水市莲都区凯泽创机械厂 | A high-efficient cooling device for bearing ring production |
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