CN108438882A - A kind of promotion transplanting mechanism of pallet - Google Patents
A kind of promotion transplanting mechanism of pallet Download PDFInfo
- Publication number
- CN108438882A CN108438882A CN201810396295.7A CN201810396295A CN108438882A CN 108438882 A CN108438882 A CN 108438882A CN 201810396295 A CN201810396295 A CN 201810396295A CN 108438882 A CN108438882 A CN 108438882A
- Authority
- CN
- China
- Prior art keywords
- module
- electric cylinders
- riser
- pallet
- gripper cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 title claims abstract description 27
- 239000000872 buffer Substances 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 230000001737 promoting effect Effects 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 8
- 238000001514 detection method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 206010054949 Metaplasia Diseases 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000015689 metaplastic ossification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000002054 transplantation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
Abstract
The present invention includes pallet pipeline, self-clamping module, transplanting module, electric cylinders module;Pipeline includes roller-way, keeps off and stop device, jacking module;Self-clamping module includes gripper cylinder holder, gripper cylinder, and gripper cylinder holder connects the movable end of vertically disposed lifting cylinder, and gripper cylinder holder can be lifted with the flexible of lifting cylinder;It includes vertical guide, horizontal guide rail, riser to transplant module;Vertical guide is fixed on gripper cylinder holder, the front of the sliding block connection riser of vertical guide, and gripper cylinder holder can be slided up and down along vertical guide;Horizontal guide rail is fixed on mechanism rack;The sliding block of the back side connection horizontal guide rail of riser, riser can be slided along horizontal guide rail level;The electric cylinders module includes horizontally disposed servo electric cylinders, and the sliding block of servo electric cylinders connects riser, and riser horizontal can slide.The present invention saves cost of labor, while improving production efficiency, and meets ergonomics criterion, convenient for promoting.
Description
Technical field
The present invention relates to the material transplantation technique fields of automatic production line, and in particular to a kind of promotion transplanter of pallet
Structure.
Background technology
With the fast development of automatic technology, more and more auto parts and components processing quotient start to seek to automate flowing water
The production model of line makes the transition original artificial manufacture to automation while taking into account ergonomics.In auto parts and components
A large amount of accurate irregular parts are covered, using imitative type pallet and pipeline are relied on to realize that the assembly line entirely produced transmits.
It is automatic to carry out factory in all trades and professions using the pipeline of this carrying customization pallet in succession for the country such as many Japan, U.S. now
The material of metaplasia production transmits, and produces huge economic benefit.
Instantly domestic manufacturing industry also begins to concern automated production, but automatization level is not high, entire automated production
Line seems stiff overcautious.The development cost of production line is high, and cost is difficult to recycle in the short time, so many using automation under line
The enterprise of production is still furnished with an operator using each work station, when pipeline transmits workpiece in place,
It is not in place there may be positioning in technique according to manual operation in this way using material is manually placed on working position, benchmark installation
It is not in place, while constantly repeated work arbitrarily generates fatigue state and then initiation safety accident has largely violated man-machine work
The transplanting carrying technology of the criterion of Cheng Xue, test technique automatic and automation is exactly to generate in this context.Automatically
The detection in place of loaded pallet can be realized well by changing transplanting carrying technology collocation test technique automatic, and then it is real to transplant module
The promotion transplanting of existing pallet can avoid artificially participating in and the safety accident caused and artificial transplanting well to the action of working position
Processing error not in place, while largely improving the work pace of whole production line.
Invention content
A kind of may be implemented with the promotion transplanting energy for carrying pallet is provided to solve technical problem present in known technology
The mechanism of power saves cost of labor, while improving production efficiency and procedure for producing ability, and meets ergonomics criterion,
Convenient for promoting.
To achieve the above object, the present invention adopts the following technical scheme that:
A kind of promotion transplanting mechanism of pallet, including the pipeline of conveying pallet, self-clamping module, transplanting module, electric cylinders mould
Block, mechanism rack;
The pipeline includes roller-way, gear stops device, jacking module keeps off after pallet advances to station along roller-way and stops device
Pallet gear is stopped, jacking module lifts pallet upwards;
The self-clamping module includes gripper cylinder holder, is set to the gripper cylinder of gripper cylinder holder, gripper cylinder branch
Frame connects the movable end of vertically disposed lifting cylinder, and gripper cylinder holder can be lifted with the flexible of lifting cylinder;
The transplanting module includes vertical guide, horizontal guide rail, riser;Vertical guide is fixed on gripper cylinder holder, erects
The front of the sliding block connection riser of direction guiding rail, gripper cylinder holder can be slided up and down along riser;Horizontal guide rail is fixed on machine
Structure holder;The sliding block of the back side connection horizontal guide rail of riser, riser can be slided along horizontal guide rail level;
The electric cylinders module includes horizontally disposed servo electric cylinders, and the sliding block of servo electric cylinders connects riser, and riser being capable of edge
The sliding of servo electric cylinders level.
Further, the gripper cylinder holder includes two two horizontal stands in left and right, left and right vertical racks, left and right two
One end of a horizontal stand is individually fixed in two vertical racks in left and right, and two clampings are respectively equipped on two horizontal stands in left and right
Cylinder;There are two the vertical guides, is individually fixed in the back side of two vertical racks in left and right;There are two the risers, respectively
The sliding block of two vertical guides in connection left and right;It is equipped with two sliding blocks in left and right in the horizontal guide rail, it is perpendicular to be separately connected left and right two
Plate.
Further, the first connector is connected between the vertical rack of the left and right two, the connection of the first connector is promoted
The movable end of cylinder.
Further, it is connected with the second connector between two risers in left and right, the second connector connects the cunning of servo electric cylinders
Block.
Further, the electric cylinders module includes drag chain, and drag chain one end is mounted on mechanism rack, and the other end is fixed on cunning
On block.
Further, the electric cylinders module includes two stroke buffers, is separately mounted to the starting point of servo electric cylinders stroke
And terminal point.
Further, further include limit switch, be set to the top of the station.
Further, further include two photoelectric sensors, be separately mounted to the bottom of two horizontal stands in left and right.
Advantageous effect:First, in order to realize with carry customization pallet transmission, the present invention use pipeline, can accord in this way
The part carrying for closing different parts production lines transmits the fixture that need to only switch on pallet.
Secondly, in order to after realizing pallet in place effective pre- jacking it is included after gear stops in place using pipeline to transplanting position
The mechanism that jacking cylinder jacks in advance realizes the separation of pallet and pipeline, and the transmission of roller pipeline is avoided to stop tray bottom to gear
The abrasion in face.
Again, in order to ensure the stabilization during tray lift, that is, ensure that the followability of left and right clamping device, use are non-
Target rigid connector is simultaneously oriented to using precise guide rail auxiliary, ensures that cylinder drives the synchronism and mechanism during rising overally
Verticality.Can both ensure in artificial handling process part in pallet in this way falls risk, and guide rail guiding can also avoid
Reducing equipment shaking leads to cylinder wear and potential safety accident caused by pallet shake.
Then, to ensure that horizontal transplanting is to the positioning accuracy of working position after being promoted, the present invention is using built in servo electric cylinders
Brake block transplants state in place by SERVO CONTROL.
Finally, in order to realize that the horizontal of integrated model is transplanted, horizontal direction of the present invention is fixed using guide rail, is prevented due to length
Time hangs, and electric cylinders is caused to be worn, and brake block falls off, and electric cylinders end of travel increases buffer, when preventing failure, since mechanism is used
Property it is excessive, and from guide rail fall off cause safety accident.
In addition, in order to realize that the entire transplanting mechanism that promoted is replaced in the modularization of similar production line, the present invention only needs basis
Two columns of weld holder get out of the way conveying line width under specific operating mode, conveying line width change electric cylinders, according to pallet carrying and
The factors such as stroke reasonably select cylinder electric cylinders model.
Description of the drawings
Fig. 1 is the positive structure schematic of the present invention;
Fig. 2 is the structural schematic diagram of electric cylinders module;
Fig. 3 is the structure schematic diagram of the present invention;
Figure label:1, electric cylinders module;2, horizontal guide rail;3, photoelectric sensor;4, gripper cylinder;5, pipeline;6, it pushes up
Rising mould block;7, pallet;8, limit switch;9, the first connector;10, lifting cylinder;11, upright guide rail;12, vertical rack;13、
The cylinder of lifting body;14, column;15, horizontal stand;16, weld holder;17, servo electric cylinders;18, drag chain;19, stroke buffers
Device;20, riser;21, the second connector;22, the sliding block of servo electric cylinders.
Specific implementation mode
Further explanation is done to the present invention below in conjunction with the accompanying drawings.
As shown in Figure 1, the present invention includes that pipeline 5, self-clamping module, transplanting module, electric cylinders module 1, and support are above-mentioned
The mechanism rack of module.Figure of description only depicts the column 14 and weld holder 16 of mechanism rack, and other parts are not drawn into.It is defeated
Line sending 5 includes roller-way, keeps off and stop device, jacking module 6.Self-clamping module includes two horizontal stands 15 in left and right, the vertical branch in left and right two
One end of frame 12, two horizontal stands 15 in left and right is individually fixed in two vertical racks 12 in left and right, two horizontal stands 15 in left and right
On be respectively equipped with two gripper cylinders 4;The back side of two vertical racks 12 in left and right is respectively equipped with vertical guide 11, and left and right two is perpendicular
The sliding block of direction guiding rail 11 is separately connected two risers 20 in left and right;It is equipped with two sliding blocks in left and right in horizontal guide rail 2, is separately connected left and right
Two risers 20.Horizontal guide rail 2 is fixed on mechanism rack (portion support is not drawn into).
The first connector 9 is connected between two vertical racks 12 in left and right, the first connector 9 connects the work of lifting cylinder 10
Moved end.The second connector 21 is connected between two risers 20 in left and right, the second connector 21 connects the sliding block 22 of servo electric cylinders 17.
Electric cylinders module is mounted on weld holder 16, and the electric cylinders module includes drag chain 18, and 18 one end of drag chain is mounted on welding
On frame 16 on fixed stainless steel sheet metal component, the other end is fixed on sliding block 22, and when sliding block 22 moves, drag chain 18 can follow sliding block
22 synchronizing movings prevent line from winding.
Photoelectric sensor 3 is installed in the bottom of two horizontal stands 15 in left and right respectively, is lifted using L-type plate, two photoelectric transfers
The combination of sensor 3 forms correlation and detects one end transmitting light source one end reception, when 15 intermediate pallet-free 7 of horizontal stand, photoelectric transfer
Sensor 3 has signal, 3 no signal of photoelectric sensor when there is pallet 7.
When pallet 7 is marched to along roller-way at jacking module 6, by the detection of pipeline external sensor, gear stops afterwards in place,
Cylinder 13 in jacking module 6 is lifted at pallet 7 to limit switch 8, and limit switch 8 sends out signal, and four gripper cylinders 4 are distinguished
Top lifting in slot to 7 bottom of pallet is stretched out towards 7 inside of pallet, module 6 is jacked at this time and retracts.Gripper cylinder 4, raw bits are in
Retracted mode stretches out respectively towards 7 inside of pallet when work.Jacking-up spacing switch 8,1.5~2mm of work response distance.
Signal provides after four gripper cylinders 4 complete clamping, and lifting cylinder 10, which is retracted, takes pallet 7 to specified altitude assignment.It carries
Rising cylinder 10 has two states of working position and raw bits, passes through 10 external magnetic sensor of lifting cylinder (general error precision 1mm
Left and right) two positions of detection, magnetic sensor is mounted on 10 outer surface of cylinder block of lifting cylinder.Subsequent servo electric cylinders 17 will carry support
The hoisting mechanism of disk relies on 2 integral level of horizontal guide rail to transplant, and to working position, (encoded servo device controls, and stroke buffers 19 carry out
Mistake proofing).
Signal provides servo electric cylinders 17 in place, and 10 piston rod of lifting cylinder stretches out the folder that pallet 7 is put into work pieces process position
Tool position (detection switch detection can be used in working position), four gripper cylinders 4 are retracted, and 10 piston rod of lifting cylinder is withdrawn, servo
Electric cylinders 17 return initial position with hoisting mechanism.Process is transplanted in the promotion for completing a pallet.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also answered
It is considered as protection scope of the present invention.
Claims (8)
1. a kind of promotion transplanting mechanism of pallet, which is characterized in that including conveying pallet (7) pipeline (5), self-clamping module,
Transplant module, electric cylinders module (1), mechanism rack;
The pipeline (5) includes roller-way, keeps off and stop device, jacking module (6), after pallet (7) advances to station along roller-way, gear
Stop device to stop pallet (7) gear, jacking module (6) lifts pallet (7) upwards;
The self-clamping module includes gripper cylinder holder, is set to the gripper cylinder of gripper cylinder holder (4), gripper cylinder holder
The movable end of vertically disposed lifting cylinder (10) is connected, gripper cylinder holder can rise with the flexible of lifting cylinder (10)
Drop;
The transplanting module includes vertical guide (11), horizontal guide rail (2), riser (20);Vertical guide (11) is fixed on clamping
Air cylinder support, the front of the sliding block connection riser (20) of vertical guide (11), gripper cylinder holder can be along on riser (20)
Lower slider;Horizontal guide rail (2) is fixed on mechanism rack;The sliding block of the back side connection horizontal guide rail (2) of riser (20), riser (20)
It can be slided along horizontal guide rail (2) is horizontal;
The electric cylinders module (1) includes horizontally disposed servo electric cylinders (17), and the sliding block (22) of servo electric cylinders (17) connects riser
(20), riser (20) can be slided along servo electric cylinders (17) are horizontal.
2. a kind of promotion transplanting mechanism of pallet according to claim 1, which is characterized in that the gripper cylinder holder packet
Two two horizontal stands (15) in left and right, left and right vertical racks (12) are included, one end of two horizontal stands (15) in left and right is solid respectively
Due to controlling two vertical racks (12), two gripper cylinders (4) are respectively equipped on two horizontal stands (15) in left and right;It is described perpendicular
There are two direction guiding rails (11), is individually fixed in the back side of two vertical racks (12) in left and right;There are two the risers (20), respectively
The sliding block of two vertical guides (11) in connection left and right;It is equipped with two sliding blocks in left and right in the horizontal guide rail (2), is separately connected left and right
Two risers (20).
3. a kind of promotion transplanting mechanism of pallet according to claim 2, which is characterized in that the vertical branch in the left and right two
The first connector (9) is connected between frame (12), the first connector (9) connects the movable end of lifting cylinder (10).
4. a kind of promotion transplanting mechanism of pallet according to claim 2, which is characterized in that two risers (20) in left and right it
Between be connected with the second connector (21), the second connector (21) connects the sliding block (22) of servo electric cylinders (17).
5. a kind of promotion transplanting mechanism of pallet according to claim 1, which is characterized in that electric cylinders module (1) packet
Drag chain (18) is included, drag chain (18) one end is mounted on mechanism rack, and the other end is fixed on sliding block (22).
6. a kind of promotion transplanting mechanism of pallet according to claim 1, which is characterized in that electric cylinders module (1) packet
Two stroke buffers (19) are included, are separately mounted at the beginning and end of servo electric cylinders (17) stroke.
7. a kind of promotion transplanting mechanism of pallet according to claim 1, which is characterized in that further include limit switch (8),
It is set to the top of the station.
8. a kind of promotion transplanting mechanism of pallet according to claim 2, which is characterized in that further include two photoelectric sensings
Device (3) is separately mounted to the bottom of two horizontal stands (15) in left and right.
Priority Applications (1)
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CN201810396295.7A CN108438882A (en) | 2018-04-28 | 2018-04-28 | A kind of promotion transplanting mechanism of pallet |
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CN201810396295.7A CN108438882A (en) | 2018-04-28 | 2018-04-28 | A kind of promotion transplanting mechanism of pallet |
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CN108438882A true CN108438882A (en) | 2018-08-24 |
Family
ID=63201913
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CN201810396295.7A Pending CN108438882A (en) | 2018-04-28 | 2018-04-28 | A kind of promotion transplanting mechanism of pallet |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109110171A (en) * | 2018-09-17 | 2019-01-01 | 中国科学院合肥物质科学研究院 | A kind of material buttress promotion packing apparatus |
CN109319433A (en) * | 2018-11-29 | 2019-02-12 | 上海微松工业自动化有限公司 | A kind of full material torr disk orientating and conveying mechanisms |
CN109315190A (en) * | 2018-09-20 | 2019-02-12 | 宜兴市金裕穗农业产业发展有限公司 | A kind of rice bud disk manufacturing system |
CN109328748A (en) * | 2018-09-20 | 2019-02-15 | 宜兴市金裕穗农业产业发展有限公司 | A kind of rice bud disk base material pan feeding sprinkling equipment |
CN113291735A (en) * | 2021-06-08 | 2021-08-24 | 重庆市农业科学院 | Vegetable unmanned sowing, conveying and seedling raising equipment and using method |
CN114290359A (en) * | 2022-01-14 | 2022-04-08 | 大连光洋自动化液压系统有限公司 | Gripper mechanism with stroke compensation and precision compensation |
CN114476660A (en) * | 2022-03-14 | 2022-05-13 | 良基(厦门)自动化设备有限公司 | Automatic unloader that goes up of tray |
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Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109110171A (en) * | 2018-09-17 | 2019-01-01 | 中国科学院合肥物质科学研究院 | A kind of material buttress promotion packing apparatus |
CN109315190A (en) * | 2018-09-20 | 2019-02-12 | 宜兴市金裕穗农业产业发展有限公司 | A kind of rice bud disk manufacturing system |
CN109328748A (en) * | 2018-09-20 | 2019-02-15 | 宜兴市金裕穗农业产业发展有限公司 | A kind of rice bud disk base material pan feeding sprinkling equipment |
CN109319433A (en) * | 2018-11-29 | 2019-02-12 | 上海微松工业自动化有限公司 | A kind of full material torr disk orientating and conveying mechanisms |
CN109319433B (en) * | 2018-11-29 | 2024-03-01 | 上海微松工业自动化有限公司 | Full tray conveying and positioning mechanism |
CN113291735A (en) * | 2021-06-08 | 2021-08-24 | 重庆市农业科学院 | Vegetable unmanned sowing, conveying and seedling raising equipment and using method |
CN114290359A (en) * | 2022-01-14 | 2022-04-08 | 大连光洋自动化液压系统有限公司 | Gripper mechanism with stroke compensation and precision compensation |
CN114476660A (en) * | 2022-03-14 | 2022-05-13 | 良基(厦门)自动化设备有限公司 | Automatic unloader that goes up of tray |
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