CN108425073A - A kind of Si strengthens high hardness wear-resisting alloy and its casting and heat treatment method - Google Patents
A kind of Si strengthens high hardness wear-resisting alloy and its casting and heat treatment method Download PDFInfo
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- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 65
- 239000000956 alloy Substances 0.000 title claims abstract description 65
- 238000005266 casting Methods 0.000 title claims abstract description 60
- 238000010438 heat treatment Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 22
- 229910052742 iron Inorganic materials 0.000 claims abstract description 30
- 229910000519 Ferrosilicon Inorganic materials 0.000 claims abstract description 25
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 12
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 12
- 238000004321 preservation Methods 0.000 claims abstract description 11
- 229910052758 niobium Inorganic materials 0.000 claims abstract description 8
- 229910052720 vanadium Inorganic materials 0.000 claims abstract description 5
- 239000004411 aluminium Substances 0.000 claims abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 67
- 239000011651 chromium Substances 0.000 claims description 29
- 239000000203 mixture Substances 0.000 claims description 27
- 229910000592 Ferroniobium Inorganic materials 0.000 claims description 21
- 238000001816 cooling Methods 0.000 claims description 21
- ZFGFKQDDQUAJQP-UHFFFAOYSA-N iron niobium Chemical compound [Fe].[Fe].[Nb] ZFGFKQDDQUAJQP-UHFFFAOYSA-N 0.000 claims description 21
- 230000008018 melting Effects 0.000 claims description 18
- 229910052804 chromium Inorganic materials 0.000 claims description 17
- 238000002844 melting Methods 0.000 claims description 17
- PNXOJQQRXBVKEX-UHFFFAOYSA-N iron vanadium Chemical compound [V].[Fe] PNXOJQQRXBVKEX-UHFFFAOYSA-N 0.000 claims description 15
- 239000010955 niobium Substances 0.000 claims description 14
- 230000006698 induction Effects 0.000 claims description 11
- 238000005303 weighing Methods 0.000 claims description 10
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 9
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 229910052796 boron Inorganic materials 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 3
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 230000004927 fusion Effects 0.000 claims 1
- 229910052799 carbon Inorganic materials 0.000 abstract description 35
- 238000005452 bending Methods 0.000 abstract description 14
- 238000005496 tempering Methods 0.000 abstract description 13
- 229910000604 Ferrochrome Inorganic materials 0.000 description 34
- 239000011159 matrix material Substances 0.000 description 30
- 238000010791 quenching Methods 0.000 description 23
- 239000000155 melt Substances 0.000 description 20
- 230000000171 quenching effect Effects 0.000 description 15
- 229910000628 Ferrovanadium Inorganic materials 0.000 description 14
- -1 ferroboron Chemical compound 0.000 description 12
- 229910000734 martensite Inorganic materials 0.000 description 9
- 238000003756 stirring Methods 0.000 description 9
- 239000004615 ingredient Substances 0.000 description 5
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 239000012267 brine Substances 0.000 description 4
- 230000005496 eutectics Effects 0.000 description 4
- 239000012535 impurity Substances 0.000 description 4
- 238000010114 lost-foam casting Methods 0.000 description 4
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 4
- 239000006104 solid solution Substances 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 229910001018 Cast iron Inorganic materials 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- 229910017082 Fe-Si Inorganic materials 0.000 description 2
- 229910017133 Fe—Si Inorganic materials 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- 238000005495 investment casting Methods 0.000 description 2
- 239000004576 sand Substances 0.000 description 2
- 229910052710 silicon Inorganic materials 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- 229910001339 C alloy Inorganic materials 0.000 description 1
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 229910005347 FeSi Inorganic materials 0.000 description 1
- 241000251131 Sphyrna Species 0.000 description 1
- 241001062472 Stokellia anisodon Species 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 238000000137 annealing Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910001566 austenite Inorganic materials 0.000 description 1
- 229910001567 cementite Inorganic materials 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000006023 eutectic alloy Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- KSOKAHYVTMZFBJ-UHFFFAOYSA-N iron;methane Chemical compound C.[Fe].[Fe].[Fe] KSOKAHYVTMZFBJ-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000013001 point bending Methods 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 238000007528 sand casting Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 238000009628 steelmaking Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/18—Hardening; Quenching with or without subsequent tempering
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C33/00—Making ferrous alloys
- C22C33/04—Making ferrous alloys by melting
- C22C33/06—Making ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/24—Ferrous alloys, e.g. steel alloys containing chromium with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/26—Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/32—Ferrous alloys, e.g. steel alloys containing chromium with boron
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明属于高硬度耐磨铸铁领域,涉及一种含超细硬质相和过饱和固溶体、马氏体基体相的耐磨耐蚀铸铁的合金铸造与热处理方法,可广泛用于电力、冶金、机械、化工等行业中机械耐磨件制造。The invention belongs to the field of high-hardness wear-resistant cast iron, and relates to an alloy casting and heat treatment method of wear-resistant and corrosion-resistant cast iron containing ultrafine hard phase, supersaturated solid solution and martensitic matrix phase, which can be widely used in electric power, metallurgy, Manufacture of mechanical wear-resistant parts in machinery, chemical industry and other industries.
技术背景technical background
Fe-Cr-B-C耐磨铸造合金是以Fe2B或M2B硬质相为硬质相,具有良好的韧性和高硬度、高耐蚀性,熔炼和铸造工艺性好,具有十分广阔的应用前景。Fe-Cr-BC wear-resistant casting alloy is based on Fe 2 B or M 2 B hard phase, which has good toughness, high hardness, high corrosion resistance, good melting and casting process, and has a very wide range of applications. Application prospect.
专利文献1:授权公告号CN 105695884B,制备的耐磨合金硬度为HRC66~70,冲击韧性4~9J/cm2。在制备大尺寸规格(厚度大于30mm)和形状复杂铸件时,会出现热应力裂纹,并且有硬度分布不均匀的现象。在大型雷蒙磨床、矿石破碎机、渣浆泵等设备中使用的磨球、衬板、锤头、齿板、过流件、叶轮等耐磨件,体积庞大,形状复杂,因此专利文献1所采用的工艺方法限制了该合金的应用。Patent document 1: Authorized announcement number CN 105695884B, the prepared wear-resistant alloy has a hardness of HRC66-70 and an impact toughness of 4-9J/cm 2 . When preparing castings with large size specifications (thickness greater than 30mm) and complex shapes, thermal stress cracks will appear, and there will be uneven hardness distribution. Wear parts such as grinding balls, liners, hammer heads, tooth plates, flow parts, impellers and other wear parts used in large-scale Raymond grinders, ore crushers, slurry pumps, etc., are bulky and complex in shape, so Patent Document 1 The process method used limits the application of this alloy.
该类合金的硬度较高,但冲击韧性不足,强度指标较低,抗弯强度较低,在346~477MPa范围,因此限制了该合金应用于一些外部载荷大、需要耐冲击力作用的场合。The hardness of this type of alloy is high, but the impact toughness is insufficient, the strength index is low, and the bending strength is low, ranging from 346 to 477 MPa, which limits the application of this alloy to some occasions where the external load is large and impact resistance is required.
文献2:共晶Fe-Cr-B-C合金的快冷组织与性能,铸造,2017,66(10):1053~1056。铸态Fe-Cr-B-C合金的快冷组织由马氏体+残余奥氏体基体和沿晶界连续网状分布的(Fe,Cr)2(B,C)+(Fe,Cr)23(B,C)6硬质相组成。快冷组织基体相的显微硬度为800~880HV,硬质相显微硬度为1150~1400HV,宏观硬度为HRC68,冲击韧性达到13.6J/cm2;而经960℃@2h退火后,基体组织转变为铁素体和粒状渗碳体,硬质相(Fe,Cr)2(B,C)和(Fe,Cr)23(B,C)6少量溶解,局部区域出现断网,出现新相(Fe,Cr)3(B,C),退火后基体相显微硬度为330~400HV,硬质相为850~1250HV,宏观硬度降低为HRC46,冲击韧性减少到3.4J/cm2。Document 2: Rapid cooling microstructure and properties of eutectic Fe-Cr-BC alloy, Casting, 2017, 66(10): 1053-1056. The rapidly cooled microstructure of as-cast Fe-Cr-BC alloy consists of martensite + retained austenite matrix and (Fe,Cr) 2 (B,C)+(Fe,Cr) 23 ( B,C) Composition of 6 hard phases. The microhardness of the matrix phase of the fast-cooled structure is 800-880HV, the microhardness of the hard phase is 1150-1400HV, the macroscopic hardness is HRC68, and the impact toughness reaches 13.6J/ cm2 ; It transforms into ferrite and granular cementite, the hard phases (Fe,Cr) 2 (B,C) and (Fe,Cr) 23 (B,C) 6 are dissolved in a small amount, and the network is broken in some areas, and new phases appear (Fe,Cr) 3 (B,C), the microhardness of the matrix phase after annealing is 330~400HV, the hard phase is 850~1250HV, the macrohardness is reduced to HRC46, and the impact toughness is reduced to 3.4J/cm 2 .
文献2所得结果反映出基体相的硬度对该类材料的硬度和冲击韧性起重大作用;对比专利文献1,该类合金在冲击韧性等性能方面还有提升的可能。The results obtained in Document 2 reflect that the hardness of the matrix phase plays an important role in the hardness and impact toughness of this type of material; compared with Patent Document 1, this type of alloy has the possibility of improving impact toughness and other properties.
发明内容Contents of the invention
本发明的目的是提供一种Si强化高硬度耐磨合金及其铸造与热处理方法,该合金以Fe2B或M2B为硬质相,基体为Si元素固溶强化的高硬度多元过饱和固溶体、马氏体等非平衡相,具有良好的韧性、高硬度和较高的强度指标,熔炼、铸造与热处理工艺性好,具有十分广阔的应用前景。The object of the present invention is to provide a Si-strengthened high-hardness wear-resistant alloy and its casting and heat treatment method. The alloy uses Fe 2 B or M 2 B as the hard phase, and the matrix is a high-hardness multi-component supersaturated alloy strengthened by Si element solid solution. Solid solution, martensite and other non-equilibrium phases have good toughness, high hardness and high strength index, good smelting, casting and heat treatment processability, and have very broad application prospects.
本发明选用的高耐磨性、高耐蚀性Fe-Cr-B-C合金为基础合金,再添加0.6~1.5%Si元素。形成含Fe、Cr、B、C、Nb、V、Si等元素的多元共晶合金,各元素的质量百分含量为Cr:9.0~13.0,B:2.6~2.9,C:0.7~0.9,Si:0.6~1.5%,Nb:0.4~0.8,V:0.4~0.8,Mn的含量小于0.3,S、P:≤0.01,余量为Fe。其中C、B总和:3.3~3.6;C/Cr含量比:0.06~0.08;Nb、V的总和为0.5~1.0。In the invention, the Fe-Cr-B-C alloy with high wear resistance and high corrosion resistance is selected as the basic alloy, and 0.6-1.5% Si element is added. Form a multi-element eutectic alloy containing Fe, Cr, B, C, Nb, V, Si and other elements, the mass percentage of each element is Cr: 9.0~13.0, B: 2.6~2.9, C: 0.7~0.9, Si : 0.6~1.5%, Nb: 0.4~0.8, V: 0.4~0.8, the content of Mn is less than 0.3, S, P: ≤0.01, and the balance is Fe. Among them, the sum of C and B: 3.3-3.6; the content ratio of C/Cr: 0.06-0.08; the sum of Nb and V is 0.5-1.0.
Fe-Si合金是传统的电工钢,其强度和硬度随着Si含量的提高而迅速增加,Si含量低于4.5%的Fe-Si合金是单一的铁素体相,而超过4.5%以后,会发生有序化,形成DO3结构的硬脆相。由于本发明中存在大量的Fe2B或M2B为硬质相,其基体相所占的体积比约为50~60%,而加入的Si主要溶于基体相中,因此Si含量应控制在0.6~1.5%,以防基体相过硬而脆化。Fe-Si alloy is a traditional electrical steel, its strength and hardness increase rapidly with the increase of Si content, Fe-Si alloy with Si content less than 4.5% is a single ferrite phase, and after more than 4.5%, it will be Ordering occurs, forming a hard and brittle phase of DO structure. Because there is a large amount of Fe2B or M2B in the present invention as a hard phase, the volume ratio of the matrix phase is about 50-60%, and the added Si is mainly dissolved in the matrix phase, so the Si content should be controlled In 0.6 ~ 1.5%, in order to prevent the matrix phase is too hard and brittle.
在一般铸铁中,Si元素主要溶于基体,增加其强度,且在熔炼时具有脱氧作用,使合金的凝固特性得以改善,但降低合金的韧性,并促进晶化和晶粒粗化。但在本发明合金中,由于存在大量的硼化物,合金的熔点降低,结晶温度低而使得晶粒粗化的趋势减弱。In general cast iron, Si element is mainly dissolved in the matrix to increase its strength, and has a deoxidation effect during smelting, which improves the solidification characteristics of the alloy, but reduces the toughness of the alloy, and promotes crystallization and grain coarsening. However, in the alloy of the present invention, due to the presence of a large number of borides, the melting point of the alloy is lowered, and the crystallization temperature is low, so that the tendency of grain coarsening is weakened.
参照专利文献1,在具体制备合金时,可采用铬铁(高碳、中碳、微碳)、硼铁、铌铁、钒铁、硅铁和纯铁等按照成分要求配料。表1中列举了原材料及其成份。Referring to Patent Document 1, in specific preparation of alloys, ferrochrome (high carbon, medium carbon, micro carbon), ferroboron, ferroniobium, ferrovanadium, ferrosilicon and pure iron can be used as ingredients according to the composition requirements. Table 1 lists the raw materials and their components.
表1可应用于制备发明合金的原料及成份Table 1 can be applied to the raw material and composition of preparation invention alloy
表1的原料成分并非唯一的,具体成分由实际可获得的原材料来确定。其中铬铁、金属铬、硼铁、铌铁和钒铁提供发明合金的Cr、B、Nb和V的含量,高碳铬铁用来平衡C含量。纯铁可以是电工纯铁、电磁纯铁或工业纯铁。The raw material composition in Table 1 is not unique, and the specific composition is determined by the actually available raw materials. Among them, ferrochrome, metal chromium, ferroboron, ferroniobium and ferrovanadium provide the content of Cr, B, Nb and V of the invention alloy, and high carbon ferrochrome is used to balance the C content. The pure iron can be electrical pure iron, electromagnetic pure iron or industrial pure iron.
表1所列硅铁的牌号为FeSi75Al1.5,也可以用其他牌号的硅铁。由于硅铁是炼钢工业中的脱氧剂,熔体氧含量高或者温度较高时,Si会大量氧化而形成炉渣,因此在合金熔炼时,需控制硅铁的加入温度,并在加入前熔体采用铝脱氧。The grade of ferrosilicon listed in Table 1 is FeSi 75 Al 1.5 , and other grades of ferrosilicon can also be used. Since ferrosilicon is a deoxidizer in the steelmaking industry, when the oxygen content of the melt is high or the temperature is high, Si will be oxidized in large quantities to form slag. The body is deoxidized by aluminum.
具体的熔炼、铸造与热处理工艺为:The specific melting, casting and heat treatment processes are:
按照成分要求配比称量好相应原材料后,可采用感应炉、真空感应炉等来熔炼制备合金。首先将铬铁、金属铬、硼铁、铌铁、钒铁和纯铁熔化,熔化温度高于1540~1620℃,使得纯铁和金属铬充分熔化;然后降低电炉功率,将熔体温度降至1300~1350℃后,用配料总量0.1~0.15%的纯铝脱氧;继续保温约5~10分钟,待熔体温度为1280~1320℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1250~1300℃。After weighing the corresponding raw materials according to the composition requirements, induction furnaces, vacuum induction furnaces, etc. can be used to smelt and prepare alloys. First melt ferrochromium, metallic chromium, ferroboron, ferro-niobium, ferrovanadium and pure iron at a melting temperature higher than 1540-1620°C to fully melt pure iron and metallic chromium; then reduce the power of the electric furnace to lower the melt temperature to After 1300-1350°C, use 0.1-0.15% of the total amount of pure aluminum for deoxidation; continue to keep warm for about 5-10 minutes, and when the melt temperature is 1280-1320°C, add the weighed ferrosilicon; after it is completely melted , rapid casting alloy, casting temperature range of 1250 ~ 1300 ℃.
由于所设计的合金为深度共晶成分,Si元素的加入后进一步增加了流动性,因此熔体具有很好的流动性很很好,因此可通过各种方法铸造成型,如通过普通砂型模铸造、熔模铸造或消失模铸造。Since the designed alloy is a deep eutectic composition, the addition of Si further increases the fluidity, so the melt has very good fluidity, so it can be casted by various methods, such as ordinary sand mold casting , investment casting or lost foam casting.
为了避免发生热应力开裂,铸造完后开模温度要低于200℃。自然冷却。In order to avoid thermal stress cracking, the mold opening temperature should be lower than 200°C after casting. Allow to cool naturally.
然后将铸件放入到箱式炉加热,加热温度为950~1060℃,保温时间为1~4h。加热升温速度不超过10℃/min。Then put the casting into a box furnace for heating, the heating temperature is 950-1060°C, and the holding time is 1-4h. The heating rate does not exceed 10°C/min.
保温结束后,快速将铸件入5~15%的盐水或碱水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。After the heat preservation is over, quickly put the casting into 5-15% brine or alkaline water for quenching and cooling. Stir continuously during the cooling process, and the quenching cooling time is ≥30min.
然后在200~250℃回火处理2~4h,自然冷却。Then temper at 200-250°C for 2-4 hours, and cool naturally.
经过上述淬火-回火处理后,制备的Fe-Cr-Si-B-C合金的硬度为65.3~68HRC,冲击韧性9.2~12.6J/cm2,抗弯强度1120~1300MPa。After the above quenching-tempering treatment, the prepared Fe-Cr-Si-BC alloy has a hardness of 65.3-68HRC, an impact toughness of 9.2-12.6J/cm 2 , and a bending strength of 1120-1300MPa.
与专利文献1相比,硬度略有降低,但冲击韧性和抗弯强度得以大幅度提升,可用于生产大尺寸或形状复杂的耐磨铸件。Compared with Patent Document 1, the hardness is slightly reduced, but the impact toughness and bending strength are greatly improved, and can be used to produce wear-resistant castings with large sizes or complex shapes.
铸造Fe-Cr-Si-B-C合金的组织主要由硬质相(Fe2B或M2B等)和基体相(α或马氏体相)组成。合金的硬度主要取决于硬质相的体积比,即硬质相越高,材料的硬度越大。但由于硬质相过多,基体相强度较低,会导致整体硬度下降、韧性不足。因此,除了硬质相与基体相的比例是决定因素外,基体相的特性也很重要。The microstructure of cast Fe-Cr-Si-BC alloy is mainly composed of hard phase (Fe 2 B or M 2 B, etc.) and matrix phase (α or martensite phase). The hardness of the alloy mainly depends on the volume ratio of the hard phase, that is, the higher the hard phase, the greater the hardness of the material. However, due to too many hard phases, the strength of the matrix phase is low, which will lead to a decrease in the overall hardness and insufficient toughness. Therefore, in addition to the ratio of hard phase to matrix phase being the determining factor, the properties of the matrix phase are also important.
采用专利文献1的方法制备合金时,当尺寸较大时,凝固过程温度分布不均匀,使得基体相的分布和性质在铸件的不同部位产生差异,因此容易造成热应力开裂和性能不均匀。通过再加热处理,可以使铸件整体温度均匀,再快速淬火,可获得均质高硬度铸件。When the alloy is prepared by the method of Patent Document 1, when the size is large, the temperature distribution in the solidification process is not uniform, so that the distribution and properties of the matrix phase are different in different parts of the casting, so it is easy to cause thermal stress cracking and uneven performance. Through reheating, the overall temperature of the casting can be made uniform, and then quenched quickly to obtain a homogeneous and high-hardness casting.
当淬火温度低于950℃,硬质相会从基体中析出,使得材料硬度下降,冲击韧性等降低。When the quenching temperature is lower than 950°C, the hard phase will precipitate from the matrix, resulting in a decrease in material hardness and impact toughness.
当淬火温度为950~1060℃时,随着淬火温度升高,硬质相有一部分溶解到基体相中,使得基体相体积分数增加,同时基体相中合金元素含量也提高,淬火后可形成更高硬度的马氏体组织。因而保证整体的硬度和综合性能。When the quenching temperature is 950-1060°C, as the quenching temperature increases, part of the hard phase dissolves into the matrix phase, which increases the volume fraction of the matrix phase, and at the same time increases the content of alloy elements in the matrix phase. High hardness martensitic structure. Thus ensuring the overall hardness and comprehensive performance.
继续升高淬火温度达到1100℃,会造成铸件中局部过烧,使得合金韧性下降。Continuing to increase the quenching temperature to 1100 °C will cause local overburning in the casting, which will reduce the toughness of the alloy.
本发明的主要特点是通过多元合金化,形成硬质相与基体相的多相共晶;再通过淬火-回火处理。使得基体相的体积分数增加,而硬质相体积分数减少。特别添加Si元素,与Cr、B、C等元素固溶强化基体相,降低马氏体相变温度,细化基体马氏体组织,使得基体相硬度超过了普通马氏体相硬度,从而改善硬质相与基体相之间的协调作用,提高合金的冲击韧性和抗弯强度。The main feature of the invention is that multi-phase eutectic of hard phase and matrix phase is formed through multi-element alloying, and then quenched and tempered. The volume fraction of the matrix phase increases, while the volume fraction of the hard phase decreases. Si element is specially added to solid-solution strengthen the matrix phase with elements such as Cr, B, C, etc., reduce the martensite transformation temperature, and refine the matrix martensite structure, so that the hardness of the matrix phase exceeds the hardness of the ordinary martensite phase, thereby improving The coordination between the hard phase and the matrix phase improves the impact toughness and flexural strength of the alloy.
附图说明Description of drawings
图1本发明实例1铸造金相组织;Fig. 1 cast metallographic structure of Example 1 of the present invention;
图2本发明实例1淬火-回火处理后的金相组织;The metallographic structure of Fig. 2 Example 1 of the present invention after quenching-tempering treatment;
图3本发明实例1淬火-回火处理后的X-射线衍射图谱。Fig. 3 is the X-ray diffraction spectrum of Example 1 of the present invention after quenching-tempering treatment.
具体实施方式Detailed ways
本发明的各种熔炼方法、铸造方法不受下述实例的限制,任何在本发明的权利要求书要求保护的范围内的改进和变化都在本发明的保护范围之内。Various smelting methods and casting methods of the present invention are not limited by the following examples, and any improvements and changes within the scope of the claims of the present invention are within the protection scope of the present invention.
选用高碳铬铁、微碳铬铁、金属铬、硼铁、铌铁、钒铁、工业纯铁、硅铁等为原料,在发明要求的成分范围内配制成合金。High-carbon ferrochrome, micro-carbon ferrochrome, metal chromium, ferroboron, ferroniobium, ferrovanadium, industrial pure iron, ferrosilicon, etc. are selected as raw materials and formulated into alloys within the composition range required by the invention.
实施例1.选用高碳铬铁、微碳铬铁、硼铁、铌铁、钒铁、硅铁和工业纯铁为原料,成分范围如下:Cr:10.0wt.%;B:2.9wt.%;C:0.7wt.%;Si:0.6wt.%;Nb:0.4wt.%;V:0.2wt.%;杂质元素控制见表2。Embodiment 1. Select high-carbon ferrochrome, microcarbon ferrochrome, ferroboron, ferroniobium, ferrovanadium, ferrosilicon and industrial pure iron as raw materials, and the composition range is as follows: Cr: 10.0wt.%; B: 2.9wt.% ; C: 0.7wt.%; Si: 0.6wt.%; Nb: 0.4wt.%; V: 0.2wt.%;
按照成分要求配比称量好相应原材料后,采用感应熔炼和砂型模铸造。具体步骤为:After weighing the corresponding raw materials according to the composition requirements, induction melting and sand mold casting are adopted. The specific steps are:
首先将高碳铬铁、微碳铬铁、硼铁、铌铁、钒铁和工业纯铁,熔化温度为1620℃;然后降低电炉功率,将熔体温度降至1300℃后,用配料总量0.15%的纯铝脱氧;继续保温约5分钟,待熔体温度为1320℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1250℃。铸造完后开模温度低于200℃,自然冷却。First, high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferro-niobium, ferro-vanadium and industrial pure iron are melted at 1620°C; then the power of the electric furnace is reduced, and the melt temperature is reduced to 1300°C. Deoxidize with 0.15% pure aluminum; continue to keep warm for about 5 minutes, and when the melt temperature is 1320°C, add the weighed ferrosilicon; after it is completely melted, quickly cast the alloy, and the casting temperature range is 1250°C. After casting, the mold opening temperature is lower than 200°C and cooled naturally.
图1为铸态合金的金相组织,出现了大量方块的基体相,以及基体相与硬质相相互穿插的共晶组织,组织比较细小,均匀。Figure 1 shows the metallographic structure of the as-cast alloy. There are a large number of square matrix phases, and the eutectic structure in which the matrix phase and the hard phase are interspersed. The structure is relatively fine and uniform.
然后将铸件放入到箱式炉加热,加热温度为950℃,保温时间为4h。加热升温速度不超过10℃/min。保温结束后,快速将铸件入5%的盐水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。然后在200℃回火处理4h,自然冷却。Then put the casting into the box furnace for heating, the heating temperature is 950°C, and the holding time is 4h. The heating rate does not exceed 10°C/min. After the heat preservation is over, quickly quench and cool the casting into 5% brine. Stir continuously during the cooling process, and the quenching cooling time is ≥30min. Then temper at 200°C for 4h and cool naturally.
图2为淬火-回火处理后的金相组织,与图1相比较,基体相的数量增多,但仍然保持为细小、均匀组织。图3为该状态下合金的X-射线衍射图谱,反映出合金主要为马氏体基体相和硼化物硬质相。由于组织细小,基体相和硬质相都具有高硬度,比较界面结合良好,因此合金在保持高硬度的同时,表现出高的冲击韧性和弯曲强度。Figure 2 shows the metallographic structure after quenching and tempering treatment. Compared with Figure 1, the number of matrix phases increases, but it still maintains a fine and uniform structure. Figure 3 is the X-ray diffraction pattern of the alloy in this state, reflecting that the alloy is mainly a martensite matrix phase and a boride hard phase. Due to the fine structure, both the matrix phase and the hard phase have high hardness, and the interface is well bonded, so the alloy exhibits high impact toughness and bending strength while maintaining high hardness.
经过上述淬火-回火处理后,合金硬度达到HRC65.3,冲击韧性达到12.6J/cm2,抗弯强度达到1300MPa。After the above quenching-tempering treatment, the hardness of the alloy reaches HRC65.3, the impact toughness reaches 12.6J/cm 2 , and the bending strength reaches 1300MPa.
实施例2.选用高碳铬铁、金属铬、硼铁、铌铁、硅铁和工业纯铁为原料,成分范围如下:Cr:10.0wt.%;B:2.7wt.%;Si:0.9wt.%;C:0.7wt.%;Nb:0.5wt.%;杂质元素控制见表2。Embodiment 2. Select high-carbon ferrochrome, metal chromium, ferroboron, ferroniobium, ferrosilicon and industrial pure iron as raw materials, and the composition range is as follows: Cr: 10.0wt.%; B: 2.7wt.%; Si: 0.9wt.% .%; C: 0.7wt.%; Nb: 0.5wt.%; See Table 2 for the control of impurity elements.
按照成分要求配比称量好相应原材料后,可采用真空感应炉熔炼和水冷铁模铸造。具体步骤为:After weighing the corresponding raw materials according to the composition requirements, the vacuum induction furnace can be used for melting and water-cooled iron mold casting. The specific steps are:
首先将高碳铬铁、金属铬、硼铁、铌铁和工业纯铁,熔化温度为1580℃;然后降低电炉功率,将熔体温度降至1350℃后,用配料总量0.1%的纯铝脱氧;继续保温约10分钟,待熔体温度为1280℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1300℃。铸造完后开模温度要低于200℃,自然冷却。First, high-carbon ferrochromium, metallic chromium, ferroboron, ferro-niobium and industrial pure iron are melted at a temperature of 1580°C; then the power of the electric furnace is reduced, and the melt temperature is lowered to 1350°C, and the total amount of ingredients is 0.1% of pure aluminum Deoxidation; continue to keep warm for about 10 minutes, when the melt temperature is 1280°C, add the weighed ferrosilicon; after it is completely melted, quickly cast the alloy, and the casting temperature range is 1300°C. After casting, the mold opening temperature should be lower than 200°C, and it should be cooled naturally.
然后将铸件放入到箱式炉加热,加热温度为1050℃,保温时间为1h。加热升温速度不超过10℃/min。保温结束后,快速将铸件入15%的盐水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。然后在250℃回火处理2h,自然冷却。Then put the casting into the box furnace for heating, the heating temperature is 1050°C, and the holding time is 1h. The heating rate does not exceed 10°C/min. After the heat preservation is over, quickly quench and cool the casting into 15% brine. Stir continuously during the cooling process, and the quenching cooling time is ≥30min. Then temper at 250°C for 2h and cool naturally.
经过上述淬火-回火处理后,制备的Fe-Cr-Si-B-C合金的硬度为66.7HRC,冲击韧性11.6J/cm2,抗弯强度1260MPa。After the above quenching-tempering treatment, the prepared Fe-Cr-Si-BC alloy has a hardness of 66.7HRC, an impact toughness of 11.6J/cm 2 , and a bending strength of 1260MPa.
实施例3.选用高碳铬铁、微碳铬铁、硼铁、铌铁、硅铁和工业纯铁为原料,成分范围如下:Cr:10.0wt.%;B:2.7wt.%;Si:1.2wt.%;C:0.8wt.%;Nb:0.6wt.%;杂质元素控制见表2。Embodiment 3. Select high-carbon ferrochrome, microcarbon ferrochrome, ferroboron, ferro-niobium, ferrosilicon and industrial pure iron as raw materials, and the composition range is as follows: Cr: 10.0wt.%; B: 2.7wt.%; Si: 1.2wt.%; C: 0.8wt.%; Nb: 0.6wt.%; See Table 2 for the control of impurity elements.
按照成分要求配比称量好相应原材料后,采用感应熔炼和熔模铸造,具体步骤为:After weighing the corresponding raw materials according to the composition requirements, induction melting and investment casting are adopted. The specific steps are:
首先将高碳铬铁、微碳铬铁、硼铁、铌铁和工业纯铁熔化,熔化温度为1600℃;然后降低电炉功率,将熔体温度降至1320℃后,用配料总量0.12%的纯铝脱氧;继续保温约8分钟,待熔体温度为1300℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1280℃。铸造完后开模温度要低于200℃。自然冷却。First, high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferro-niobium and industrial pure iron are melted at a melting temperature of 1600°C; then the power of the electric furnace is reduced to lower the melt temperature to 1320°C, and the total amount of ingredients is 0.12%. Deoxidize pure aluminum; continue to keep warm for about 8 minutes, and when the melt temperature is 1300°C, add the weighed ferrosilicon; after it is completely melted, quickly cast the alloy, and the casting temperature range is 1280°C. After casting, the mold opening temperature should be lower than 200°C. Allow to cool naturally.
然后将铸件放入到箱式炉加热,加热温度为1000℃,保温时间为2h。加热升温速度不超过10℃/min。保温结束后,快速将铸件入10%的盐水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。然后在220℃回火处理3h,自然冷却。Then put the casting into the box furnace for heating, the heating temperature is 1000°C, and the holding time is 2h. The heating rate does not exceed 10°C/min. After the heat preservation is over, quickly quench and cool the casting into 10% brine. Stir continuously during the cooling process, and the quenching cooling time is ≥30min. Then temper at 220°C for 3h and cool naturally.
经过上述淬火-回火处理后,制备的Fe-Cr-Si-B-C合金的硬度为67.2HRC,冲击韧性9.8J/cm2,抗弯强度1198MPa。After the above quenching-tempering treatment, the prepared Fe-Cr-Si-BC alloy has a hardness of 67.2HRC, an impact toughness of 9.8J/cm 2 and a bending strength of 1198MPa.
实施例4.选用高碳铬铁、金属铬、硼铁、铌铁、钒铁、硅铁和工业纯铁为原料,成分范围如下:Cr:11.0wt.%;B:2.7wt.%;Si:1.5wt.%;C:0.7wt.%;Nb:0.2wt.%;V:0.4wt.%;杂质元素控制见表2。Embodiment 4. select high-carbon ferrochrome, metal chromium, ferroboron, ferroniobium, ferrovanadium, ferrosilicon and industrial pure iron as raw materials, the composition range is as follows: Cr: 11.0wt.%; B: 2.7wt.%; Si : 1.5wt.%; C: 0.7wt.%; Nb: 0.2wt.%; V: 0.4wt.%; See Table 2 for the control of impurity elements.
按照成分要求配比称量好相应原材料后,采用感应熔炼和砂模铸造,具体步骤为:After weighing the corresponding raw materials according to the composition requirements, induction melting and sand casting are adopted. The specific steps are:
首先将高碳铬铁、金属铬、硼铁、铌铁、钒铁和工业纯铁熔化,熔化温度为1540℃;然后降低电炉功率,将熔体温度降至1300℃后,用配料总量0.14%的纯铝脱氧;继续保温约7分钟,待熔体温度为1280℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1250℃。铸造完后开模温度要低于200℃。自然冷却。First, melt high-carbon ferrochromium, metal chromium, ferroboron, ferro-niobium, ferro-vanadium and industrial pure iron at a melting temperature of 1540°C; then reduce the power of the electric furnace to lower the melt temperature to 1300°C, and use a total amount of ingredients of 0.14 % pure aluminum deoxidation; continue to keep warm for about 7 minutes, when the melt temperature is 1280 ℃, add the weighed ferrosilicon; after it is completely melted, quickly cast the alloy, the casting temperature range is 1250 ℃. After casting, the mold opening temperature should be lower than 200°C. Allow to cool naturally.
然后将铸件放入到箱式炉加热,加热温度为1060℃,保温时间为2h。加热升温速度不超过10℃/min。保温结束后,快速将铸件入5%的碱水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。然后在220℃回火处理2h,自然冷却。Then put the casting into the box furnace for heating, the heating temperature is 1060°C, and the holding time is 2h. The heating rate does not exceed 10°C/min. After the heat preservation is over, quickly quench and cool the casting into 5% alkaline water. Stir continuously during the cooling process, and the quenching cooling time is ≥30min. Then temper at 220°C for 2h and cool naturally.
经过上述淬火-回火处理后,制备的Fe-Cr-Si-B-C合金的硬度为68HRC,冲击韧性9.2J/cm2,抗弯强度1120MPa。After the above quenching-tempering treatment, the prepared Fe-Cr-Si-BC alloy has a hardness of 68HRC, an impact toughness of 9.2J/cm 2 , and a bending strength of 1120MPa.
实施例5.选用高碳铬铁、微碳铬铁、硼铁、铌铁、钒铁、硅铁和工业纯铁为原料,成分范围如下:Cr:10.0wt.%;B:2.6wt.%;C:0.6wt.%;Si:0.6wt.%;Nb:0.3wt.%;V:0.1wt.%;杂质元素控制见表2。Embodiment 5. Select high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferroniobium, ferrovanadium, ferrosilicon and industrial pure iron as raw materials, and the composition range is as follows: Cr: 10.0wt.%; B: 2.6wt.% ; C: 0.6wt.%; Si: 0.6wt.%; Nb: 0.3wt.%; V: 0.1wt.%;
按照成分要求配比称量好相应原材料后,采用感应熔炼和消失模铸造,具体步骤如下:After weighing the corresponding raw materials according to the composition requirements, induction melting and lost foam casting are adopted. The specific steps are as follows:
首先将高碳铬铁、微碳铬铁、硼铁、铌铁、钒铁、工业纯铁熔化,熔化温度为1580℃;然后降低电炉功率,将熔体温度降至1320℃后,用配料总量0.12%的纯铝脱氧;继续保温约9分钟,待熔体温度为1280℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1250℃。铸造完后开模温度要低于200℃。自然冷却。First, melt high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferro-niobium, ferro-vanadium, and industrial pure iron at a melting temperature of 1580°C; then reduce the power of the electric furnace to lower the melt temperature to 1320°C, Measure 0.12% pure aluminum for deoxidation; continue to keep warm for about 9 minutes, and when the melt temperature is 1280°C, add the weighed ferrosilicon; after it is completely melted, quickly cast the alloy, and the casting temperature range is 1250°C. After casting, the mold opening temperature should be lower than 200°C. Allow to cool naturally.
然后将铸件放入到箱式炉加热,加热温度为980℃,保温时间为3h。加热升温速度不超过10℃/min。保温结束后,快速将铸件入15%的碱水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。然后在220℃回火处理3h,自然冷却。Then put the casting into the box furnace for heating, the heating temperature is 980°C, and the holding time is 3h. The heating rate does not exceed 10°C/min. After the heat preservation is over, quickly quench and cool the casting into 15% alkaline water. Stir continuously during the cooling process, and the quenching cooling time is ≥30min. Then temper at 220°C for 3h and cool naturally.
经过上述淬火-回火处理后,制备的Fe-Cr-Si-B-C合金的硬度为66.2HRC,冲击韧性12.0J/cm2,抗弯强度1248MPa。After the above quenching-tempering treatment, the prepared Fe-Cr-Si-BC alloy has a hardness of 66.2HRC, an impact toughness of 12.0J/cm 2 , and a bending strength of 1248MPa.
实施例6.选用高碳铬铁、微碳铬铁、硼铁、铌铁、硅铁和工业纯铁为原料,成分范围如下:Cr:10.0wt.%;B:2.6wt.%;Si:0.9wt.%;C:0.8wt.%;Nb:0.8wt.%;杂质元素控制见表2。Embodiment 6. Select high-carbon ferrochrome, microcarbon ferrochrome, ferroboron, ferro-niobium, ferrosilicon and industrial pure iron as raw materials, and the composition range is as follows: Cr: 10.0wt.%; B: 2.6wt.%; Si: 0.9wt.%; C: 0.8wt.%; Nb: 0.8wt.%; See Table 2 for impurity element control.
按照成分要求配比称量好相应原材料后,采用真空感应熔炼和铁模铸造,具体步骤如下:After weighing the corresponding raw materials according to the composition requirements, vacuum induction melting and iron mold casting are adopted. The specific steps are as follows:
首先将高碳铬铁、微碳铬铁、硼铁、铌铁和工业纯铁,熔化温度为1600℃;然后降低电炉功率,将熔体温度降至1350℃后,用配料总量0.15%的纯铝脱氧;继续保温约10分钟,待熔体温度为1320℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1300℃。铸造完后开模温度要低于200℃。自然冷却。First, high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferro-niobium and industrial pure iron are melted at 1600°C; then the power of the electric furnace is reduced, and the melt temperature is lowered to 1350°C, and then 0.15% of the total amount of ingredients is used. Deoxidize pure aluminum; continue to keep warm for about 10 minutes, and when the melt temperature is 1320°C, add the weighed ferrosilicon; after it is completely melted, quickly cast the alloy, and the casting temperature range is 1300°C. After casting, the mold opening temperature should be lower than 200°C. Allow to cool naturally.
然后将铸件放入到箱式炉加热,加热温度为1020℃,保温时间为2h。加热升温速度不超过10℃/min。保温结束后,快速将铸件入10%的碱水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。然后在220℃回火处理3h,自然冷却。Then put the casting into a box furnace for heating, the heating temperature is 1020°C, and the holding time is 2h. The heating rate does not exceed 10°C/min. After the heat preservation is over, quickly quench and cool the casting into 10% alkaline water. Stir continuously during the cooling process, and the quenching cooling time is ≥30min. Then temper at 220°C for 3h and cool naturally.
经过上述淬火-回火处理后,制备的Fe-Cr-Si-B-C合金的硬度为66.8HRC,冲击韧性10.8J/cm2,抗弯强度1266MPa。After the above quenching-tempering treatment, the prepared Fe-Cr-Si-BC alloy has a hardness of 66.8HRC, an impact toughness of 10.8J/cm 2 , and a bending strength of 1266MPa.
实施例7.选用高碳铬铁、微碳铬铁、硼铁、铌铁、钒铁、硅铁和工业纯铁为原料,成分范围如下:Cr:11.0wt.%;B:2.6wt.%;Si:1.2wt.%;C:0.9wt.%;Nb:0.2wt.%;V:0.2wt.%;杂质元素控制见表2。Embodiment 7. Select high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferroniobium, ferrovanadium, ferrosilicon and industrial pure iron as raw materials, and the composition range is as follows: Cr: 11.0wt.%; B: 2.6wt.% ; Si: 1.2wt.%; C: 0.9wt.%; Nb: 0.2wt.%; V: 0.2wt.%;
按照成分要求配比称量好相应原材料后,可采用感应熔炼和消失模铸造。具体步骤如下:After weighing the corresponding raw materials according to the composition requirements, induction melting and lost foam casting can be used. Specific steps are as follows:
首先将高碳铬铁、微碳铬铁、硼铁、铌铁、钒铁和工业纯铁熔化,熔化温度为1580℃;然后降低电炉功率,将熔体温度降至1300℃后,用配料总量0.10%的纯铝脱氧;继续保温约5分钟,待熔体温度为1280℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1250℃。铸造完后开模温度要低于200℃。自然冷却。First, high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferro-niobium, ferro-vanadium and industrial pure iron are melted at a melting temperature of 1580°C; then the power of the electric furnace is reduced, and the melt temperature is lowered to 1300°C. Measure 0.10% pure aluminum for deoxidation; continue to keep warm for about 5 minutes, and when the melt temperature is 1280°C, add the weighed ferrosilicon; after it is completely melted, quickly cast the alloy, and the casting temperature range is 1250°C. After casting, the mold opening temperature should be lower than 200°C. Allow to cool naturally.
然后将铸件放入到箱式炉加热,加热温度为1020℃,保温时间为1h。加热升温速度不超过10℃/min。保温结束后,快速将铸件入15%的碱水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。然后在200℃回火处理4h,自然冷却。Then put the casting into a box furnace for heating, the heating temperature is 1020°C, and the holding time is 1h. The heating rate does not exceed 10°C/min. After the heat preservation is over, quickly quench and cool the casting into 15% alkaline water. Stir continuously during the cooling process, and the quenching cooling time is ≥30min. Then temper at 200°C for 4h and cool naturally.
经过上述淬火-回火处理后,制备的Fe-Cr-Si-B-C合金的硬度为67.6HRC,冲击韧性10.6J/cm2,抗弯强度1186MPa。After the above quenching-tempering treatment, the prepared Fe-Cr-Si-BC alloy has a hardness of 67.6HRC, an impact toughness of 10.6J/cm 2 , and a bending strength of 1186MPa.
实施例8.选用高碳铬铁、微碳铬铁、硼铁、铌铁、硅铁、钒铁和工业纯铁为原料,成分范围如下:Cr:13.0wt.%;B:2.6wt.%;Si:1.5wt.%;C:0.8wt.%;Nb:0.6wt.%;V:0.4wt.%;杂质元素控制见表2。Embodiment 8. Select high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferroniobium, ferrosilicon, ferrovanadium and industrial pure iron as raw materials, and the composition range is as follows: Cr: 13.0wt.%; B: 2.6wt.% ; Si: 1.5wt.%; C: 0.8wt.%; Nb: 0.6wt.%; V: 0.4wt.%;
按照成分要求配比称量好相应原材料后,采用感应熔炼和消失模铸造,具体步骤如下:After weighing the corresponding raw materials according to the composition requirements, induction melting and lost foam casting are adopted. The specific steps are as follows:
首先将高碳铬铁、微碳铬铁、硼铁、铌铁、钒铁和工业纯铁熔化,熔化温度为1590℃;然后降低电炉功率,将熔体温度降至1320℃后,用配料总量0.13%的纯铝脱氧;继续保温约7分钟,待熔体温度为1300℃时,加入称量好的硅铁;待完全熔化后,迅速浇铸合金,浇铸温度范围为1280℃。铸造完后开模温度要低于200℃。自然冷却。First, high-carbon ferrochrome, micro-carbon ferrochrome, ferroboron, ferro-niobium, ferro-vanadium and industrial pure iron are melted at a melting temperature of 1590°C; then the power of the electric furnace is reduced, and the melt temperature is lowered to 1320°C. Measure 0.13% pure aluminum for deoxidation; continue to keep warm for about 7 minutes, and when the melt temperature is 1300°C, add the weighed ferrosilicon; after it is completely melted, quickly cast the alloy, and the casting temperature range is 1280°C. After casting, the mold opening temperature should be lower than 200°C. Allow to cool naturally.
然后将铸件放入到箱式炉加热,加热温度为980℃,保温时间为2h。加热升温速度不超过10℃/min。保温结束后,快速将铸件入10%的碱水淬火冷却。冷却过程中应不断搅拌,淬火冷却时间≥30min。然后在200℃回火处理2h,自然冷却。Then put the casting into a box furnace for heating, the heating temperature is 980°C, and the holding time is 2h. The heating rate does not exceed 10°C/min. After the heat preservation is over, quickly quench and cool the casting into 10% alkaline water. Stir continuously during the cooling process, and the quenching cooling time is ≥30min. Then temper at 200°C for 2h and cool naturally.
经过上述淬火-回火处理后,制备的Fe-Cr-Si-B-C合金的硬度为66.9HRC,冲击韧性11.6J/cm2,抗弯强度1260MPa。After the above quenching-tempering treatment, the prepared Fe-Cr-Si-BC alloy has a hardness of 66.9HRC, an impact toughness of 11.6J/cm 2 , and a bending strength of 1260MPa.
各实施例所制备铸造合金性能检测如下所述:The cast alloy performance detection prepared by each embodiment is as follows:
1.对实例铸造金属采用HR-150A洛氏硬度机进行硬度测试,载荷为150Kg,打五个点后取平均值,列于表2。1. The HR-150A Rockwell hardness machine is used for the hardness test of the cast metal of the example, the load is 150Kg, and the average value is taken after five points are punched, which are listed in Table 2.
2.对实例铸造金属采用JBS-300B冲击试验机进行冲击韧性测试,量程为150J,打五个样后取平均值,列于表2。2. The JBS-300B impact testing machine is used to test the impact toughness of the cast metal of the example, the measuring range is 150J, and the average value is taken after five samples are made, which are listed in Table 2.
3.对实例铸造金属材料电子万能实验机进行三点抗弯实验,样品尺寸为2×5×50mm的矩形试样,跨距为30mm,取三个相同处理样品的抗弯强度平均值列于表2。3. Conduct a three-point bending test on the electronic universal testing machine for cast metal materials in the example. The sample size is a rectangular sample of 2×5×50mm, and the span is 30mm. The average value of the bending strength of three similarly processed samples is listed in Table 2.
表2实施例的成分与硬度、冲击韧性和抗弯强度Composition and hardness, impact toughness and flexural strength of table 2 embodiment
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