CN108422435A - Remote monitoring and control system based on augmented reality - Google Patents

Remote monitoring and control system based on augmented reality Download PDF

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CN108422435A
CN108422435A CN201810236758.3A CN201810236758A CN108422435A CN 108422435 A CN108422435 A CN 108422435A CN 201810236758 A CN201810236758 A CN 201810236758A CN 108422435 A CN108422435 A CN 108422435A
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manipulator
monitoring
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augmented reality
robot body
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CN108422435B (en
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陈成军
于浩
信寄遥
王天诺
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Yantai Longwen Auto Parts Co ltd
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Qingdao University of Technology
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J13/00—Controls for manipulators
    • B25J13/006—Controls for manipulators by means of a wireless system for controlling one or several manipulators
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
    • B25J19/02—Sensing devices
    • B25J19/04—Viewing devices
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00—Computer-aided design [CAD]
    • G06F30/20—Design optimisation, verification or simulation
    • G—PHYSICS
    • G06—COMPUTING OR CALCULATING; COUNTING
    • G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T17/00—Three-dimensional [3D] modelling for computer graphics

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Abstract

本发明涉及一种基于增强现实的远程监测及控制系统,包括交互仿真控制模式和监测模式,交互仿真模式下,在服务器接收移动机器人上的RGBD相机拍摄的深度图像,并将不同角度拍摄的深度图像合成场景三维点云模型;然后结合场景三维点云模型,操作机械手仿真模型,规划路径,利用所述路径驱动所述机械手仿真模型运动,最后将动态的机械手仿真模型叠加在RGBD相机拍摄的彩色图像中,实现虚实结合的模拟显示和路径规划;所述监测模式下,通过远程数据采集系统采集监测数据,通过移动机器人巡检,获取监测对象的监测图像,通过服务器得到监测数据,将监测数据与监测数据的叠加显示,显示界面更加直观。

The invention relates to a remote monitoring and control system based on augmented reality, including an interactive simulation control mode and a monitoring mode. In the interactive simulation mode, a server receives depth images taken by an RGBD camera on a mobile robot, and the depth images taken at different angles The image synthesizes the 3D point cloud model of the scene; then combines the 3D point cloud model of the scene, operates the manipulator simulation model, plans the path, uses the path to drive the movement of the manipulator simulation model, and finally superimposes the dynamic manipulator simulation model on the color image captured by the RGBD camera In the image, the simulation display and path planning of the combination of virtual and real are realized; in the monitoring mode, the monitoring data is collected through the remote data acquisition system, the monitoring image of the monitoring object is obtained through the mobile robot inspection, the monitoring data is obtained through the server, and the monitoring data is collected Superimposed display with monitoring data, the display interface is more intuitive.

Description

一种基于增强现实的远程监测及控制系统A remote monitoring and control system based on augmented reality

技术领域technical field

本发明涉及一种基于增强现实的远程监测及控制系统,属于智能制造和计算机测量与控制领域。The invention relates to a remote monitoring and control system based on augmented reality, belonging to the fields of intelligent manufacturing and computer measurement and control.

背景技术Background technique

当前远程监测与控制已经广泛应用生产,然而在监测方面,当前的监测系统把监测视频和监测数据分别显示,监视人员需要自己将视频内容和监测数据联系在一起,界面现实不够直观。另外,在控制方面,控制人员只能够通过颜色图像估计远程环境的三维信息,规划机械手的路径,以此方式控制远程机械手完成操作,这样会造成机器人控制不够准确。At present, remote monitoring and control have been widely used in production. However, in terms of monitoring, the current monitoring system displays the monitoring video and monitoring data separately. The monitoring personnel need to link the video content and monitoring data by themselves, and the interface is not intuitive enough. In addition, in terms of control, the controller can only estimate the three-dimensional information of the remote environment through the color image, plan the path of the manipulator, and control the remote manipulator to complete the operation in this way, which will result in inaccurate robot control.

公开号为CN106863303A的发明专利《CN106863303A》,其具体技术方案为:通过安装在机械手各关节处的编码器采集各关节的角位移,并将采集数据送计算机处理,计算机依据各关节角位移数据规划出机械手路径,并控制机械手沿此路径完成焊缝的焊接。该技术方案为设备现场路径规划方式,无法满足当前企业远程路径规划的需求。The invention patent "CN106863303A" whose publication number is CN106863303A, its specific technical scheme is: the angular displacement of each joint is collected by the encoder installed at each joint of the manipulator, and the collected data is sent to the computer for processing, and the computer plans according to the angular displacement data of each joint Out of the path of the manipulator, and control the manipulator to complete the welding of the weld along this path. This technical solution is an on-site path planning method for equipment, which cannot meet the current needs of remote path planning for enterprises.

发明内容Contents of the invention

为了解决上述技术问题,本发明提供一种基于增强现实的远程监测及控制系统,实现远程巡检应用的视频监测和数据监测的融合显示以及在服务器端生成机器人远端操作的本地路径规划和模拟。In order to solve the above technical problems, the present invention provides a remote monitoring and control system based on augmented reality, which realizes the fusion display of video monitoring and data monitoring of remote inspection applications, and generates local path planning and simulation of robot remote operation on the server side. .

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种基于增强现实的远程监测及控制系统,包括交互仿真控制模式,该模式通过服务器和位于远端设备及环境中的移动机器人,以虚实结合的方式完成机械手远端操作的本地路径规划和模拟,具体地:A remote monitoring and control system based on augmented reality, including an interactive simulation control mode, which uses a server and a mobile robot located in the remote device and environment to complete the local path planning and simulation of the remote operation of the manipulator in a virtual and real way ,specifically:

所述移动机器人包括机器人本体,以及设于机器人本体上的机械手和RGBD相机;Described mobile robot comprises robot body, and the manipulator and RGBD camera that are located on robot body;

所述服务器包括一远端环境重建模块、机械手操作仿真模块以及增强现实显示模块;所述远端环境重建模块接收所述RGBD相机拍摄的深度图像,并将不同角度拍摄的深度图像合成场景三维点云模型;所述机械手操作仿真模块建立机械手仿真模型,然后结合场景三维点云模型,操作机械手仿真模型,规划路径,最后利用所述路径驱动所述机械手仿真模型运动;所述增强现实显示模块将动态的机械手仿真模型叠加在RGBD相机拍摄的彩色图像中,实现虚实结合的模拟显示。The server includes a remote environment reconstruction module, a manipulator operation simulation module, and an augmented reality display module; the remote environment reconstruction module receives the depth images captured by the RGBD camera, and synthesizes the depth images captured at different angles into three-dimensional points of the scene Cloud model; the manipulator operation simulation module establishes a manipulator simulation model, then operates the manipulator simulation model in conjunction with the scene three-dimensional point cloud model, plans a path, and finally utilizes the path to drive the movement of the manipulator simulation model; the augmented reality display module will The dynamic manipulator simulation model is superimposed on the color image captured by the RGBD camera to realize the simulation display combining virtual and real.

更优地,所述交互仿真控制模式下还完成碰撞检测,具体地:所述机械手操作仿真模块在场景三维点云模型中利用所述路径驱动机械手仿真模型运动,检查机械手仿真模型是否与场景三维点云模型发生干涉,实现虚实碰撞检测;若存在干涉,则优化路径,然后将优化后的路径发送给移动机器人,若不存在干涉,则将所述路径发送给移动机器人,移动机器人根据路径控制机械手的运动,完成操作任务。More preferably, the collision detection is also completed in the interactive simulation control mode, specifically: the manipulator operation simulation module uses the path to drive the movement of the manipulator simulation model in the scene three-dimensional point cloud model, and checks whether the manipulator simulation model is consistent with the scene three-dimensional point cloud model. The point cloud model interferes to realize virtual-real collision detection; if there is interference, the path is optimized, and then the optimized path is sent to the mobile robot; if there is no interference, the path is sent to the mobile robot, and the mobile robot is controlled according to the path The movement of the manipulator to complete the operation task.

更优地,所述移动机器人上还包括图像采集控制器、机器人本体控制器以及机械手控制器;所述图像采集器控制相机云台运动,并采集所述RGBD相机上的彩色图像和深度图像,所述RGBD相机固定于相机云台上;所述机器人本体控制器控制机器人本体运动,并反馈机器人本体的方位和姿态;所述机械手控制器控制机械手的运动;More preferably, the mobile robot also includes an image acquisition controller, a robot body controller, and a manipulator controller; the image acquisition device controls the movement of the camera pan/tilt, and collects color images and depth images on the RGBD camera, The RGBD camera is fixed on the camera platform; the robot body controller controls the movement of the robot body, and feeds back the orientation and attitude of the robot body; the manipulator controller controls the movement of the manipulator;

所述服务器上还设有云台遥操作模块、机器人本体遥操作模块以及机械手遥操作模块;所述云台遥操作模块向图像采集控制器发送指令,控制相机云台按照指令运动,从而改变RGBD相机的拍摄角度;所述机器人本体遥操作模块向机器人本体控制器发送指令,控制机器人本体按照指令运动;所述机械手遥操作模块向机械手控制器发送指令,控制机械手按照指令运动;The server is also provided with a pan-tilt teleoperation module, a robot body teleoperation module and a manipulator teleoperation module; the pan-tilt teleoperation module sends an instruction to the image acquisition controller to control the camera pan-tilt to move according to the instruction, thereby changing the RGBD The shooting angle of the camera; the robot body teleoperation module sends instructions to the robot body controller to control the robot body to move according to the instructions; the manipulator teleoperation module sends instructions to the manipulator controller to control the manipulator to move according to the instructions;

所述远端环境重建模块在合成场景三维点云模型时,首先通过机器人本体遥操作模块和机械手遥操作模块分别向与之对应的机器人本体控制器和机械手控制器发送控制指令,使机器人本体和机械手保持固定不动,然后通过云台遥操作模块向图像采集控制器发送指令,控制相机云台按照指令多角度转动,且在各角度拍摄深度图像,从而获得不同角度的深度图像,并合成场景三维点云模型。When the remote environment reconstruction module synthesizes the three-dimensional point cloud model of the scene, firstly, the robot body teleoperation module and the manipulator teleoperation module send control instructions to the corresponding robot body controller and the manipulator controller respectively, so that the robot body and the manipulator The manipulator remains fixed, and then sends instructions to the image acquisition controller through the pan/tilt remote operation module to control the camera pan/tilt to rotate at multiple angles according to the instructions, and shoot depth images at various angles, thereby obtaining depth images from different angles and synthesizing the scene 3D point cloud model.

更优地,所述机械手操作仿真模块建立的机械手仿真模型,包括机械手三维虚拟模型和逆运动学模型,在交互仿真环境中规划机械手的末端点轨迹和姿态,获得末端点轨迹和姿态序列,以末端点轨迹和姿态序列作为所述逆运动学模型的输入,求取机械手各关节的角度序列,然后按顺序读取机械手各关节的角度序列,驱动机械手三维虚拟模型各关节运动。More preferably, the manipulator simulation model established by the manipulator operation simulation module includes a three-dimensional virtual model of the manipulator and an inverse kinematics model, plans the end point trajectory and attitude of the manipulator in the interactive simulation environment, and obtains the end point trajectory and attitude sequence to The trajectory of the end point and the attitude sequence are used as the input of the inverse kinematics model to obtain the angle sequence of each joint of the manipulator, and then read the angle sequence of each joint of the manipulator in order to drive the movement of each joint of the three-dimensional virtual model of the manipulator.

更优地,所述增强现实显示模块根据机器人本体当前的位置、姿态以及相机云台方位信息将动态的机械手三维虚拟模型叠加在RGBD相机拍摄的彩色图像中,然后显示出来,实现虚实的视觉融合。More preferably, the augmented reality display module superimposes the dynamic three-dimensional virtual model of the manipulator on the color image taken by the RGBD camera according to the current position and attitude of the robot body, and the orientation information of the camera pan/tilt, and then displays it to realize the visual fusion of virtual and real .

更优地,所述机器人本体当前的位置、姿态通过机器人本体遥操作模块发送控制指令给机器人本体控制器,获取该信息;所述相机云台方位信息通过云台遥操作模块向图像采集控制器发送指令,获取相机云台的方位信息;More preferably, the current position and attitude of the robot body are sent to the robot body controller through the robot body remote operation module to obtain the information; Send commands to obtain the orientation information of the camera gimbal;

更优地,所述远程监测及控制系统还包括监测模式,其通过位于远端设备及环境中的远程数据采集系统以及所述服务器和移动机器人,并以虚实结合的方式完成监测数据和监测图像的融合显示,具体地:More preferably, the remote monitoring and control system also includes a monitoring mode, which uses the remote data acquisition system located in the remote equipment and the environment, the server and the mobile robot to complete the monitoring data and monitoring images in a virtual and real way. The fusion shows, specifically:

所述远程数据采集系统采集各监测对象的监测数据,然后发送至服务器;各监测对象处均设置一标签;The remote data collection system collects the monitoring data of each monitoring object, and then sends it to the server; a label is set at each monitoring object;

所述移动机器人接收来自服务器的控制指令,控制机器人本体和相机云台运动,使机器人本体运动至监测对象处,并控制相机云台的转动,使RGBD相机拍摄到包含标签信息的监测图像,并发送至服务器;The mobile robot receives control instructions from the server, controls the movement of the robot body and the camera pan/tilt, moves the robot body to the monitoring object, and controls the rotation of the camera pan/tilt, so that the RGBD camera captures a monitoring image containing tag information, and sent to the server;

所述服务器还包括设备识别模块和存储及故障诊断模块;The server also includes a device identification module and a storage and fault diagnosis module;

所述设备识别模块分析所述RGBD相机拍摄的监测图像,分割识别该监测图像上的标签信息,并发送包含标签信息的查询请求;The device identification module analyzes the monitoring image taken by the RGBD camera, segment and identify the tag information on the monitoring image, and sends a query request containing the tag information;

所述存储及故障诊断模块接收并保存所述远程数据采集系统发送的监测数据,并诊断监测对象是否存在故障,若存在故障,则发送报警信息;当存储及故障诊断模块接收来自设备识别模块的查询请求时,依据标签信息查询该标签信息对应的监测数据,然后发送至所述增强现实显示模块;The storage and fault diagnosis module receives and saves the monitoring data sent by the remote data acquisition system, and diagnoses whether there is a fault in the monitoring object, and if there is a fault, sends an alarm message; when the storage and fault diagnosis module receives the monitoring data from the equipment identification module When querying a request, query the monitoring data corresponding to the tag information according to the tag information, and then send it to the augmented reality display module;

所述增强现实显示模块将监测数据叠加在RGBD相机拍摄的监测图像上对应标签的附近区域显示,实现监测数据与监测数据的叠加显示,显示界面更加直观。The augmented reality display module superimposes the monitoring data on the monitoring image captured by the RGBD camera to display in the vicinity of the corresponding label, so as to realize the superimposed display of the monitoring data and the monitoring data, and the display interface is more intuitive.

更优地,所述远程数据采集系统包括工控机和传感器,各所述传感器均接入所述工控机,各监测对象处均设有所述传感器,各传感器均对应设置一所述标签;More preferably, the remote data acquisition system includes an industrial computer and sensors, each of the sensors is connected to the industrial computer, each monitoring object is provided with the sensor, and each sensor is correspondingly provided with a label;

更优地,所述存储及故障诊断模块依据标签、监测对象以及监测数据之间的对应关系接收并保存所述远程数据采集系统发送的监测数据,并依据预设的报警阈值,将监测数据与对应的报警阈值进行比对,诊断监测对象是否存在故障,若存在故障,则发送报警信息;当存储及故障诊断模块接收来自设备识别模块的查询请求时,依据标签信息查询该标签信息对应的监测数据,然后发送至所述增强现实显示模块。More preferably, the storage and fault diagnosis module receives and saves the monitoring data sent by the remote data acquisition system according to the corresponding relationship between the label, the monitoring object and the monitoring data, and according to the preset alarm threshold, combines the monitoring data with the Compare the corresponding alarm thresholds to diagnose whether there is a fault in the monitoring object, and if there is a fault, send an alarm message; when the storage and fault diagnosis module receives a query request from the device identification module, it queries the monitoring corresponding to the tag information according to the tag information The data is then sent to the augmented reality display module.

更优地,所述监测图像包括图片和视频。More preferably, the monitoring images include pictures and videos.

本发明具有如下有益效果:The present invention has following beneficial effects:

1、本发明一种基于增强现实的远程监测及控制系统,通过位于远端设备及环境中的移动机器人获取环境的深度图像,然后在服务器端计算合成远端设备及环境的三维点云模型,进而在服务器端通过虚拟的仿真机械手模型实现移动机器人远端操作的本地路径规划和模拟,是一种虚实结合的远程控制系统,提高了移动机器人的控制准确度;1. The present invention is a remote monitoring and control system based on augmented reality. The depth image of the environment is obtained by a mobile robot located in the remote device and the environment, and then the three-dimensional point cloud model of the remote device and the environment is calculated and synthesized on the server side. Furthermore, on the server side, the local path planning and simulation of the remote operation of the mobile robot is realized through the virtual simulated manipulator model. It is a remote control system combining virtual and real, which improves the control accuracy of the mobile robot;

2、本发明一种基于增强现实的远程监测及控制系统,通过远程数据采集系统采集监测数据,然后通过移动机器人,获取监测对象的监测图像,并在服务器端识别标签信息,获取监测对象的当前状态信息,然后将监测信息叠加在监测图像上,实现了远程巡检应用的数据监测和现场视频监测或数据监测和图像监测的融合显示。2. A remote monitoring and control system based on augmented reality of the present invention collects monitoring data through a remote data acquisition system, then obtains monitoring images of monitoring objects through a mobile robot, and identifies label information on the server side to obtain the current status of the monitoring objects. State information, and then superimpose the monitoring information on the monitoring image, realizing the fusion display of data monitoring and on-site video monitoring or data monitoring and image monitoring for remote inspection applications.

附图说明Description of drawings

图1为本发明的系统框图;Fig. 1 is a system block diagram of the present invention;

图2为本发明交互仿真控制模式的流程图;Fig. 2 is the flowchart of interactive simulation control mode of the present invention;

图3为本发明监测模式的流程图。Fig. 3 is a flow chart of the monitoring mode of the present invention.

图中附图标记表示为:The reference signs in the figure represent:

1、机器人本体;2、机械手;3、RGBD相机;4、相机云台;5、机器人本体控制器;6、机械手控制器;7、图像采集控制器;10、机器人本体遥操作模块;20、机械手遥操作模块;30、云台遥操作模块;40、远端环境重建模块;50、机械手操作仿真模块;60、增强现实显示模块;70、设备识别模块;80、存储及故障诊断模块;100、工控机;200、传感器;300、标签。1. Robot body; 2. Manipulator; 3. RGBD camera; 4. Camera pan/tilt; 5. Robot body controller; 6. Manipulator controller; 7. Image acquisition controller; 10. Robot body teleoperation module; 20. Manipulator remote operation module; 30. PTZ remote operation module; 40. Remote environment reconstruction module; 50. Manipulator operation simulation module; 60. Augmented reality display module; 70. Equipment identification module; 80. Storage and fault diagnosis module; 100 , industrial computer; 200, sensor; 300, label.

具体实施方式Detailed ways

下面结合附图和具体实施例来对本发明进行详细的说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.

实施例一:Embodiment one:

请参阅图1和图2,一种基于增强现实的远程监测及控制系统,包括交互仿真控制模式,该模式通过服务器和位于远端设备及环境中的移动机器人,以虚实结合的方式完成机械手2远端操作的本地路径规划和模拟,具体地:Please refer to Figure 1 and Figure 2, a remote monitoring and control system based on augmented reality, including an interactive simulation control mode, which uses a server and a mobile robot located in the remote device and environment to complete the manipulator 2 in a virtual and real way. Local path planning and simulation for remote operations, specifically:

所述移动机器人包括机器人本体1,以及设于机器人本体1上的机械手2和RGBD相机3;The mobile robot comprises a robot body 1, and a manipulator 2 and an RGBD camera 3 arranged on the robot body 1;

所述服务器包括一远端环境重建模块40、机械手操作仿真模块50以及增强现实显示模块60;所述远端环境重建模块40接收所述RGBD相机3拍摄的深度图像,并将不同角度拍摄的深度图像合成场景三维点云模型,所述机械手操作仿真模块50建立机械手仿真模型,然后结合场景三维点云模型,操作机械手仿真模型,规划路径,最后利用所述路径驱动所述机械手仿真模型运动;所述增强现实显示模块60将动态的机械手仿真模型叠加在RGBD相机3拍摄的彩色图像中,实现虚实结合的模拟显示。所述机械手2包括多自由度机械手,例如六自由度机械手,三自由度机械手或者二自由度机械手,自由度越多,机械手的灵活性越大。The server includes a remote environment reconstruction module 40, a manipulator operation simulation module 50, and an augmented reality display module 60; the remote environment reconstruction module 40 receives the depth images taken by the RGBD camera 3, and the depth images taken from different angles Image synthesis scene three-dimensional point cloud model, the manipulator operation simulation module 50 establishes the manipulator simulation model, then combines the scene three-dimensional point cloud model, operates the manipulator simulation model, plans the path, and finally utilizes the path to drive the movement of the manipulator simulation model; The augmented reality display module 60 superimposes the dynamic manipulator simulation model on the color image captured by the RGBD camera 3 to realize the simulation display combining virtual and real. The manipulator 2 includes a manipulator with multiple degrees of freedom, such as a manipulator with six degrees of freedom, a manipulator with three degrees of freedom or a manipulator with two degrees of freedom. The more degrees of freedom, the greater the flexibility of the manipulator.

所述交互仿真控制模式下还完成碰撞检测,具体地:所述机械手操作仿真模块50在所述场景三维点云模型中利用所述路径驱动所述机械手仿真模型运动,检查机械手仿真模型是否与场景三维点云模型发生干涉,实现虚实碰撞检测;若存在干涉,则优化路径,然后将优化后的路径发送给移动机器人,从而控制移动机器人上机械手2的运动,完成机械手2的操作任务;所述优化后路径还可以通过所述增强现实显示模块60进行模拟显示。Collision detection is also completed under the interactive simulation control mode, specifically: the manipulator operation simulation module 50 uses the path to drive the movement of the manipulator simulation model in the three-dimensional point cloud model of the scene, and checks whether the manipulator simulation model is consistent with the scene The three-dimensional point cloud model interferes to realize virtual-real collision detection; if there is interference, the path is optimized, and then the optimized path is sent to the mobile robot, thereby controlling the movement of the manipulator 2 on the mobile robot and completing the operation task of the manipulator 2; The optimized path can also be simulated and displayed through the augmented reality display module 60 .

所述移动机器人上还包括图像采集控制器7、机器人本体控制器5以及机械手控制器6;所述图像采集器控制相机云台4运动,并采集所述RGBD相机3上的彩色图像和深度图像,所述RGBD相机3固定于相机云台4上;所述机器人本体控制器5控制机器人本体1运动,并反馈机器人本体1的方位和姿态;所述机械手控制器6控制机械手2的运动;The mobile robot also includes an image acquisition controller 7, a robot body controller 5 and a manipulator controller 6; the image acquisition device controls the movement of the camera platform 4, and collects color images and depth images on the RGBD camera 3 , the RGBD camera 3 is fixed on the camera platform 4; the robot body controller 5 controls the movement of the robot body 1, and feeds back the orientation and attitude of the robot body 1; the manipulator controller 6 controls the motion of the manipulator 2;

所述服务器上还设有云台遥操作模块30、机器人本体遥操作模块10以及机械手遥操作模块20;所述云台遥操作模块30向图像采集控制器7发送指令,控制相机云台4按照指令运动,从而改变RGBD相机3的拍摄角度;所述机器人本体遥操作模块10向机器人本体控制器5发送指令,控制机器人本体1按照指令运动;所述机械手遥操作模块20向机械手控制器6发送指令,控制机械手2按照指令运动;The server is also provided with a pan-tilt teleoperation module 30, a robot body teleoperation module 10 and a manipulator teleoperation module 20; the pan-tilt teleoperation module 30 sends instructions to the image acquisition controller 7 to control the camera pan-tilt 4 according to command movement, thereby changing the shooting angle of the RGBD camera 3; the robot body teleoperation module 10 sends instructions to the robot body controller 5, and controls the robot body 1 to move according to the instructions; the manipulator teleoperation module 20 sends instructions to the manipulator controller 6 command, to control the manipulator 2 to move according to the command;

所述远端环境重建模块40在合成场景三维点云模型时,首先通过机器人本体遥操作模块10和机械手遥操作模块20分别向与之对应的机器人本体控制器5和机械手控制器6发送控制指令,使机器人本体1和机械手2保持固定不动,然后通过云台遥操作模块30向图像采集控制器7发送指令,控制相机云台4按照指令多角度转动,且在各角度拍摄深度图像,从而获得不同角度的深度图像,并合成场景三维点云模型。When the remote environment reconstruction module 40 synthesizes the three-dimensional point cloud model of the scene, it first sends control instructions to the corresponding robot body controller 5 and manipulator controller 6 through the robot body teleoperation module 10 and the manipulator teleoperation module 20 respectively. , keep the robot body 1 and the manipulator 2 fixed, then send instructions to the image acquisition controller 7 through the pan/tilt remote operation module 30, control the camera pan/tilt 4 to rotate at multiple angles according to the instructions, and take depth images at various angles, so that Obtain depth images from different angles and synthesize a 3D point cloud model of the scene.

所述机械手操作仿真模块50建立的机械手仿真模型,包括机械手三维虚拟模型和逆运动学模型,在交互仿真环境中(即结合场景三维点云模型)规划机械手2的末端点轨迹和姿态,获得末端点轨迹和姿态序列,以末端点轨迹和姿态序列作为所述逆运动学模型的输入,求取机械手2各关节的角度序列,按顺序读取机械手2各关节的角度序列,驱动机械手三维虚拟模型各关节运动。The manipulator simulation model established by the manipulator operation simulation module 50 includes a three-dimensional virtual model of the manipulator and an inverse kinematics model. In the interactive simulation environment (that is, in combination with the three-dimensional point cloud model of the scene), the trajectory and posture of the end point of the manipulator 2 are planned, and the end point is obtained. The point trajectory and attitude sequence, using the terminal point trajectory and attitude sequence as the input of the inverse kinematics model, obtain the angle sequence of each joint of the manipulator 2, read the angle sequence of each joint of the manipulator 2 in order, and drive the three-dimensional virtual model of the manipulator movement of each joint.

所述增强现实显示模块60根据机器人本体1当前的位置、姿态以及相机云台4方位信息将动态的机械手三维虚拟模型叠加在RGBD相机3拍摄的彩色图像中,然后显示出来,实现虚实的视觉融合。所述机器人本体1当前的位置、姿态通过机器人本体遥操作模块10发送控制指令给机器人本体控制器5,获取该信息。所述相机云台4方位信息通过云台遥操作模块30向图像采集控制器7发送指令,获取相机云台4的方位信息。所述增强现实显示模块60根据机器人本体1当前的位置姿态以及相机云台4方位信息,获取相机云台4在世界坐标系中(世界坐标系是系统的绝对坐标系,在没有建立用户坐标系之前画面上所有点的坐标都是以该坐标系的原点来确定各自的位置)的方位,从而实现增强现实注册,进而根据机械手三维虚拟模型的坐标信息将机械手三维虚拟模型叠加在RGBD相机3拍摄的彩色图像中。The augmented reality display module 60 superimposes the dynamic three-dimensional virtual model of the manipulator on the color image taken by the RGBD camera 3 according to the current position and attitude of the robot body 1 and the orientation information of the camera pan/tilt 4, and then displays it to realize the visual fusion of virtual and real . The current position and attitude of the robot body 1 is sent to the robot body controller 5 through the robot body teleoperation module 10 to obtain the information. The orientation information of the camera pan/tilt 4 is sent to the image acquisition controller 7 through the pan/tilt remote operation module 30 to obtain the orientation information of the camera pan/tilt 4 . The augmented reality display module 60 obtains the camera platform 4 in the world coordinate system according to the current position and posture of the robot body 1 and the orientation information of the camera platform 4 (the world coordinate system is the absolute coordinate system of the system, and the user coordinate system is not established). The coordinates of all points on the previous screen are based on the origin of the coordinate system to determine their respective positions), so as to realize augmented reality registration, and then superimpose the 3D virtual model of the manipulator on the RGBD camera 3 according to the coordinate information of the 3D virtual model of the manipulator. in the color image.

具体地,在所述交互仿真控制模式下还完成碰撞检测,所述机械手操作仿真模块50在所述场景三维点云模型中利用所述路径驱动机械手三维虚拟模型运动,检查机械手三维虚拟模型是否与场景三维点云模型发生干涉,实现虚实碰撞检测;若存在干涉,则优化路径,然后将优化后的路径发送给移动机器人,由移动机器人的机械手控制器6接收并控制移动机器人上机械手2的运动,完成移动机器人的操作任务。Specifically, collision detection is also completed in the interactive simulation control mode, and the manipulator operation simulation module 50 uses the path to drive the three-dimensional virtual model of the manipulator to move in the three-dimensional point cloud model of the scene, and checks whether the three-dimensional virtual model of the manipulator is consistent with The 3D point cloud model of the scene interferes to realize virtual-real collision detection; if there is interference, the path is optimized, and then the optimized path is sent to the mobile robot, and the manipulator controller 6 of the mobile robot receives and controls the movement of the manipulator 2 on the mobile robot , to complete the operation tasks of the mobile robot.

所述交互仿真控制模式的运行过程如下:The operation process of the interactive simulation control mode is as follows:

步骤1、机械手操作仿真模块50建立机械手2的机械手仿真模型,包括机械手三维虚拟模型和逆运动学模型;Step 1, manipulator operation simulation module 50 establishes the manipulator simulation model of manipulator 2, comprises manipulator three-dimensional virtual model and inverse kinematics model;

步骤2、保持机器人本体1和机械手2固定不动,远端环境重建模块40接收RGBD相机3拍摄的深度图像,并将不同角度拍摄的深度图像合成为场景三维点云模型;Step 2, keeping the robot body 1 and the manipulator 2 fixed, the remote environment reconstruction module 40 receives the depth images taken by the RGBD camera 3, and synthesizes the depth images taken at different angles into a three-dimensional point cloud model of the scene;

步骤3、在交互仿真环境中交互规划的机械手三维虚拟模型的末端点轨迹和姿态,获得末端点轨迹和姿态序列;Step 3, the end point trajectory and attitude of the three-dimensional virtual model of the manipulator interactively planned in the interactive simulation environment, and the end point trajectory and attitude sequence are obtained;

步骤4、以末端点轨迹和姿态序列作为机械手2的逆运动学模型的输入,求取机械手2各关节的角度序列;Step 4, using the end point trajectory and the attitude sequence as the input of the inverse kinematics model of the manipulator 2, to obtain the angle sequence of each joint of the manipulator 2;

步骤5、按顺序读取机械手2各关节的角度序列,驱动机械手三维虚拟模型各关节运动;运动过程中检查机械手三维虚拟模型是否与场景三维点云模型发生干涉,实现虚实碰撞检测,若存在碰撞,则优化路径,然后将优化的路径发送至移动机器人的机械手控制器6,从而控制机械手2完成操作任务;Step 5. Read the angle sequences of the joints of the manipulator 2 in order, and drive the joints of the 3D virtual model of the manipulator to move; check whether the 3D virtual model of the manipulator interferes with the 3D point cloud model of the scene during the movement, and realize virtual-real collision detection. If there is a collision , then optimize the path, and then send the optimized path to the manipulator controller 6 of the mobile robot, thereby controlling the manipulator 2 to complete the operation task;

同时,还可以根据机器人本体1的当前的位置、姿态和相机云台4方位信息将动态的机械手三维虚拟模型叠加在彩色图像中,并通过增强现实显示模块60,实现虚实的模拟显示。At the same time, the dynamic three-dimensional virtual model of the manipulator can also be superimposed on the color image according to the current position and attitude of the robot body 1 and the orientation information of the camera pan/tilt 4, and the virtual and real simulation display can be realized through the augmented reality display module 60.

本发明一种基于增强现实的远程监测及控制系统能够在服务器端计算合成远端设备及环境的三维点云模型,进而在服务器端通过虚拟的仿真机械手模型实现移动机器人远端操作的本地路径规划和模拟,是一种虚实结合远程控制系统,提高了移动机器人的控制准确度。The remote monitoring and control system based on augmented reality in the present invention can calculate and synthesize the three-dimensional point cloud model of the remote equipment and the environment on the server side, and then realize the local path planning of the remote operation of the mobile robot through the virtual simulated manipulator model on the server side And simulation, is a combination of virtual and real remote control system, which improves the control accuracy of mobile robots.

实施例二、Embodiment two,

请参阅图1和图3,本实施例与实施例一的区别在于,实施例二可以在执行交互仿真控制模式的同时执行监测模式,所述交互仿真制模式不再赘述。Please refer to FIG. 1 and FIG. 3 , the difference between this embodiment and the first embodiment is that the second embodiment can execute the monitoring mode while executing the interactive simulation control mode, and the interactive simulation control mode will not be repeated here.

所述监测模式通过位于远端设备及环境中的远程数据采集系统以及所述服务器和移动机器人,并以虚实结合的方式完成监测数据和监测图像的融合显示,所述监测图像可以是图片和/或视频。具体地:The monitoring mode uses the remote data acquisition system located in the remote device and the environment, the server and the mobile robot, and completes the fusion display of monitoring data and monitoring images in a combination of virtual and real. The monitoring images can be pictures and/or or video. specifically:

所述远程数据采集系统包括工控机100和传感器200,各所述传感器200均接入所述工控机100,各监测对象处均设有所述传感器200,各传感器200均对应设置一标签300;所述标签300包括二维码、条形码等非对称形式的标签300;The remote data acquisition system includes an industrial computer 100 and a sensor 200, each of the sensors 200 is connected to the industrial computer 100, each monitoring object is provided with the sensor 200, and each sensor 200 is correspondingly provided with a tag 300; The label 300 includes labels 300 in asymmetric forms such as two-dimensional codes and barcodes;

所述移动机器人接收来自服务器的控制指令,控制机器人本体1和RGBD相机3,使机器人本体1运动至监测对象处,使RGBD相机3拍摄到包含标签信息的监测图像(所述监测图像是一种彩色图像),并发送至服务器;另一种实施方式是,RGBD相机3通过相机云台4固定,则通过服务器的控制指令控制相机云台4的转动,使RGBD相机3拍摄到包含标签信息的监测图像。所述移动机器人还可以接收来自服务器的控制指令,控制机械手2的运动;具体地,服务器的机器人本体遥操作模块10和云台遥操作模块30分别向移动机器人的机器人本体控制器5和图像采集控制器7发送控制指令,由机器人本体控制器5控制机器人本体1运动至监测对象处,由图像采集控制器7控制相机云台4转动,使RGBD相机3拍摄到包含标签信息的监测图像,实现远程操控移动机器人获取监测对象的包含标签信息和当前监测对象运行状态的监测图像; 所述服务器的机械手遥操作模块20还可以向移动机器人的机械手控制器6发送控制指令,由机械手控制器6控制机械手2的运动,实现远程操控机械手2;The mobile robot receives control instructions from the server, controls the robot body 1 and the RGBD camera 3, moves the robot body 1 to the monitoring object, and makes the RGBD camera 3 capture a monitoring image containing label information (the monitoring image is a color image) and send it to the server; another embodiment is that the RGBD camera 3 is fixed through the camera pan/tilt 4, and the rotation of the camera pan/tilt 4 is controlled by the control command of the server, so that the RGBD camera 3 captures images containing tag information. Monitor images. The mobile robot can also receive control instructions from the server to control the motion of the manipulator 2; specifically, the robot body teleoperation module 10 and the cloud platform teleoperation module 30 of the server send the robot body controller 5 and the image acquisition module of the mobile robot respectively. The controller 7 sends a control command, the robot body controller 5 controls the robot body 1 to move to the monitoring object, and the image acquisition controller 7 controls the rotation of the camera pan/tilt 4, so that the RGBD camera 3 captures a monitoring image containing label information, realizing Remotely control the mobile robot to obtain monitoring images containing label information and the current operating status of the monitored object; the manipulator teleoperation module 20 of the server can also send control instructions to the manipulator controller 6 of the mobile robot, which is controlled by the manipulator controller 6 The movement of the manipulator 2 realizes the remote control of the manipulator 2;

所述服务器还包括设备识别模块70和存储及故障诊断模块80;The server also includes a device identification module 70 and a storage and fault diagnosis module 80;

所述设备识别模块70分析所述RGBD相机3拍摄的监测图像,分割识别该监测图像上的标签信息,并发送包含标签信息的查询请求;The device identification module 70 analyzes the monitoring image taken by the RGBD camera 3, segment and identify the tag information on the monitoring image, and sends a query request including the tag information;

所述存储及故障诊断模块80依据标签300、监测对象以及监测数据之间的对应关系接收并保存所述远程数据采集系统发送的监测数据,并依据预设的报警阈值,将监测数据与对应的报警阈值进行比对,诊断监测对象是否存在故障,若存在故障,则发送报警信息;当存储及故障诊断模块80接收来自设备识别模块70的查询请求时,依据标签信息查询该标签信息对应的监测数据,然后发送至所述增强现实显示模块60;The storage and fault diagnosis module 80 receives and saves the monitoring data sent by the remote data acquisition system according to the corresponding relationship between the tag 300, the monitoring object and the monitoring data, and compares the monitoring data with the corresponding The alarm threshold is compared to diagnose whether there is a fault in the monitoring object, and if there is a fault, an alarm message is sent; when the storage and fault diagnosis module 80 receives a query request from the device identification module 70, it queries the monitoring device corresponding to the tag information according to the tag information. data, and then sent to the augmented reality display module 60;

所述增强现实显示模块60将监测数据叠加在RGBD相机3拍摄的监测图像上对应标签300的附近区域显示,实现监测数据与监测图像(即监测对象的彩色图像)的叠加显示,显示界面更加直观。The augmented reality display module 60 superimposes the monitoring data on the monitoring image captured by the RGBD camera 3 and displays the vicinity of the label 300, so as to realize the superimposed display of the monitoring data and the monitoring image (that is, the color image of the monitoring object), and the display interface is more intuitive .

所述交互仿真监测模式的运行过程如下:The operation process of the interactive simulation monitoring mode is as follows:

步骤10、操作者在服务器端操作计算机输入设备,通过机械手遥操作模块20、机器人本体遥操作模块10、云台遥操作模块30分别向机器人控制器、机器人本体控制器5、图像采集控制器7发送控制指令,控制位于远端设备及环境中的机械手2、机器人本体1以及相机云台4运动;Step 10, the operator operates the computer input device on the server side, and sends the robot controller, the robot body controller 5, and the image acquisition controller 7 respectively through the manipulator teleoperation module 20, the robot body teleoperation module 10, and the pan/tilt teleoperation module 30. Send control instructions to control the movement of the manipulator 2, the robot body 1 and the camera pan/tilt 4 located in the remote device and the environment;

步骤20、设备设别模块接收RGBD相机3拍摄的监测图像,分割识别出监测图像上的标签信息;Step 20, the device identification module receives the monitoring image taken by the RGBD camera 3, and identifies the tag information on the monitoring image by segmentation;

步骤30、依据识别到的标签信息,从存储及故障诊断模块80中查询该标签300对应的监测对象的当前信息;Step 30, according to the identified tag information, query the current information of the monitoring object corresponding to the tag 300 from the storage and fault diagnosis module 80;

步骤40、将查询到的信息发送给增强现实显示模块60,叠加在RGBD相机3拍摄的监测图像上对应标签300的附近区域显示,实现监测信息与监测图像的叠加显示。Step 40: Send the queried information to the augmented reality display module 60, and superimpose it on the monitoring image captured by the RGBD camera 3 for display in the vicinity of the corresponding tag 300, realizing superimposed display of the monitoring information and the monitoring image.

本发明一种基于增强现实的远程监测及控制系统能够在服务器本地控制远端的移动机器人,获取监测对象的监测图像,并在服务器端识别标签信息,获取监测对象的当前状态,然后将监测信息叠加在监测图像上,实现了远程巡检应用的数据监测和现场视频监测或数据监测和图像监测的融合显示。The remote monitoring and control system based on augmented reality of the present invention can control the remote mobile robot locally on the server, obtain the monitoring image of the monitoring object, identify the label information on the server side, obtain the current state of the monitoring object, and then send the monitoring information to Superimposed on the monitoring image, the fusion display of data monitoring and on-site video monitoring or data monitoring and image monitoring for remote inspection applications is realized.

以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly or indirectly used in other related technologies fields, all of which are equally included in the scope of patent protection of the present invention.

Claims (10)

1. a kind of long-range monitoring and control system based on augmented reality, it is characterised in that:It, should including interactive simulation control model Pattern completes manipulator by server and the mobile robot in remote equipment and environment in such a way that actual situation combines (2) the local path planning and simulation of far-end operation, specifically:
The mobile robot includes robot body (1), and manipulator (2) and RGBD on robot body (1) Camera (3);
The server includes that distal environment reconstruction module (40), manipulator operating simulation module (50) and augmented reality are aobvious Show module (60);The distal environment rebuilds the depth image that module (40) receives RGBD cameras (3) shooting, and will be different The range image integration scene three-dimensional point cloud model of angle shot;It is imitative that the manipulator operating simulation module (50) establishes manipulator True mode, then in conjunction with scene three-dimensional point cloud model, manipulator's simulation model, planning path finally utilizes the path The manipulator simulation model is driven to move;Dynamic manipulator simulation model is superimposed by the augmented reality display module (60) In the coloured image that RGBD cameras (3) are shot, simulative display and path planning that actual situation combines are realized.
2. a kind of long-range monitoring and control system based on augmented reality according to claim 1, it is characterised in that:It is described Collision detection is also completed under interactive simulation control model, specifically:The manipulator operating simulation module (50) is in scene three-dimensional It is moved using the path drives manipulator simulation model in point cloud model, checks whether manipulator simulation model is three-dimensional with scene Point cloud model interferes, and realizes actual situation collision detection;If there is interference, then path optimizing is sent out the path after optimization Mobile robot is given, if there is no interference, the path is sent to mobile robot, mobile robot is controlled according to path Operation task is completed in the movement of manipulator (2) processed.
3. a kind of long-range monitoring and control system based on augmented reality according to claim 1, it is characterised in that:It is described Further include image capture controller (7), robot body controller (5) and Manipulator Controller (6) in mobile robot;Institute It states image acquisition device control camera head (4) to move, and acquires the coloured image and depth image on the RGBD cameras (3), The RGBD cameras (3) are fixed on camera head (4);Robot body controller (5) the control robot body (1) is transported It is dynamic, and feed back the orientation and posture of robot body (1);The movement of Manipulator Controller (6) control machinery hand (2);
It is distant that holder remote operating module (30), robot body remote operating module (10) and manipulator are additionally provided on the server Operation module (20);The holder remote operating module (30) sends to image capture controller (7) and instructs, and controls camera head (4) it is moved according to instruction, to change the shooting angle of RGBD cameras (3);The robot body remote operating module (10) to Robot body controller (5) sends instruction, and control robot body (1) is moved according to instruction;The manipulator remote operating mould Block (20) sends to Manipulator Controller (6) and instructs, and control machinery hand (2) is moved according to instruction;
The distal environment rebuilds module (40) when synthesizing scene three-dimensional point cloud model, passes through robot body remote operating first Module (10) and manipulator remote operating module (20) are respectively to corresponding robot body controller (5) and manipulator control Device (6) sends control instruction, so that robot body (1) and manipulator (2) is remained stationary, then passes through holder remote operating mould Block (30) sends to image capture controller (7) and instructs, and controls camera head (4) according to instruction multi-angle rotation, and at each angle Degree shooting depth image, to obtain the depth image of different angle, and synthesizes scene three-dimensional point cloud model.
4. a kind of long-range monitoring and control system based on augmented reality according to claim 3, it is characterised in that:It is described The manipulator simulation model that manipulator operating simulation module (50) is established, including manipulator three dimensional virtual models and inverse kinematics mould Type plans the end locus of points and posture of manipulator (2) in interactive simulation environment, obtains the end locus of points and posture sequence, Using the end locus of points and posture sequence as the input of the inverse kinematics model, the angle sequence in manipulator (2) each joint is sought Then row read the angle sequence in manipulator (2) each joint, each joint motions of driving manipulator three dimensional virtual models in order.
5. a kind of long-range monitoring and control system based on augmented reality according to claim 3, it is characterised in that:It is described Augmented reality display module (60) will according to the current position of robot body (1), posture and camera head (4) azimuth information Dynamic manipulator three dimensional virtual models are superimposed upon in the coloured image of RGBD cameras (3) shooting, are then shown, are realized empty Real vision fusion.
6. a kind of long-range monitoring and control system based on augmented reality according to claim 5, it is characterised in that:The machine The current position of device human body (1), posture send control instruction by robot body remote operating module (10) and give robot sheet Body controller (5), obtains the information;Camera head (4) azimuth information is adopted by holder remote operating module (30) to image Collect controller (7) and send instruction, obtains the azimuth information of camera head (4).
7. a kind of long-range monitoring and control system based on augmented reality according to claim 1, it is characterised in that:Further include Monitoring pattern passes through remote data acquisition system in remote equipment and environment and the server and mobile machine People, and complete the fusion of monitoring data and monitoring image in such a way that actual situation combines and show, specifically:
The remote data acquisition system acquires the monitoring data of each monitoring object, is then forwarded to server;Each monitoring object Place is respectively provided with a label (300);
When the mobile robot inspection, the control instruction from server, control robot body (1) and RGBD cameras are received (3), so that robot body (1) is moved at monitoring object, RGBD cameras (3) is made to take the monitoring figure comprising label information Picture, and it is sent to server;
The server further includes equipment identification module (70) and storage and fault diagnosis module (80);
The equipment identification module (70) analyzes the monitoring image of RGBD cameras (3) shooting, and segmentation identifies the monitoring image On label information, and send and include the inquiry request of label information;
The storage and fault diagnosis module (80) receive and preserve the monitoring data that the remote data acquisition system is sent, and If diagnostic monitoring object sends warning message with the presence or absence of failure there are failure;When storage and fault diagnosis module (80) connect When receiving the inquiry request from equipment identification module (70), the corresponding monitoring data of the label information are inquired according to label information, It is then forwarded to the augmented reality display module (60);
Monitoring data are superimposed upon corresponding in the monitoring image of RGBD cameras (3) shooting mark by the augmented reality display module (60) Region is shown near label (300), realizes that the Overlapping display of monitoring data and monitoring data, display interface are more intuitive.
8. a kind of long-range monitoring and control system based on augmented reality according to claim 7, it is characterised in that:It is described remote Journey data collecting system includes industrial personal computer (100) and sensor (200), and each sensor (200) accesses the industrial personal computer (100), the sensor (200) is equipped at each monitoring object, each sensor (200) is correspondingly arranged a label (300) 。
9. a kind of long-range monitoring and control system based on augmented reality according to claim 7, it is characterised in that:It is described to deposit Storage and fault diagnosis module (80) are received and are protected according to the correspondence between label (300), monitoring object and monitoring data Deposit the monitoring data that the remote data acquisition system is sent, and according to preset alarm threshold value, by monitoring data with it is corresponding Alarm threshold value is compared, and if diagnostic monitoring object sends warning message with the presence or absence of failure there are failure;When storage and When fault diagnosis module (80) receives the inquiry request from equipment identification module (70), label letter is inquired according to label information Corresponding monitoring data are ceased, the augmented reality display module (60) is then forwarded to.
10. a kind of long-range monitoring and control system based on augmented reality according to claim 7, it is characterised in that:It is described Monitoring image includes picture and video.
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