CN109483234A - A kind of intelligent manufacturing system and method based on mobile robot - Google Patents
A kind of intelligent manufacturing system and method based on mobile robot Download PDFInfo
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- CN109483234A CN109483234A CN201811302384.7A CN201811302384A CN109483234A CN 109483234 A CN109483234 A CN 109483234A CN 201811302384 A CN201811302384 A CN 201811302384A CN 109483234 A CN109483234 A CN 109483234A
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- mobile robot
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
- B25J9/1679—Programme controls characterised by the tasks executed
Abstract
A kind of intelligent manufacturing system and method based on mobile robot, belongs to intelligent Manufacturing Technology field.The present invention merges three-dimensional process designing system, manufacturing execution system, robotic programming and analysis system organic integration with analogue system, intelligent mobile equipment cooperative control system, robot control system, manufacture information, the large product based on mobile robot is supported to manufacture in situ, it improves large-scale high-accuracy product manufacturing efficiency and quality, reduce production cost, solve the limited range of work present in large-scale high-accuracy product processing, complex technical process, unstable quality, process control difficulties, production cycle length, be difficult to the problems such as crossing parallel.
Description
Technical field
The present invention relates to a kind of intelligent manufacturing system and method based on mobile robot belong to intelligent Manufacturing Technology neck
Domain.
Background technique
In large-scale high-accuracy equipment manufacturing field, product structure is often by one large-scale main structure product and multiple attached
Small structure product form can use traditional entire combination processing method, i.e., using large size for structure size compared with miscellaneous goods
Specialized nc machine tool equipment carries out whole on-line machining to entire main structure and accessory structure product, and dimensional accuracy is higher.
But above-mentioned processing method is larger by the limitation of numerically-controlled machine tool equipment processing stroke, for being more than the large size of machine tooling stroke
Product can not then carry out process operation.
It is main by the way of processing offline at present for above situation, i.e., integral product coordinate system is first established, in the seat
Mark is the position data in lower measurement accessory structure product face to be processed, will simulate face to be processed after these data entry computers
Position, and integral product coordinate system is transformed into accessory structure product Cutter coordinate system;Accessory structure product is removed into progress
It processes, position is reassembled and adjust again after completion of processing, until meeting required precision.
There are complex technical process, unstable for aforesaid way, and artificial repeated disassembled and assembled part is needed in production process, excessively program-controlled
System is difficult, easily causes quality overproof, and the production cycle is long, it is difficult to the disadvantages of crossing parallel, and to large scale equipment and production site
With stronger dependence, with the increase of product size, need to purchase more large-scale numerically-controlled machine tool equipment, and be equipped with bigger
Production site, efficiency, quality, in terms of there are apparent disadvantages.
Summary of the invention
Technical problem solved by the present invention is having overcome the deficiencies of the prior art and provide a kind of based on mobile robot
Intelligent manufacturing system and method, the purpose of the system and method are to solve present in large-scale high-accuracy product processing
The range of work is limited, complex technical process, unstable quality, process control difficulties, the production cycle is long, is difficult to crossing parallel etc. asks
Topic, using intelligent manufacturing system and method based on mobile robot, by three-dimensional process designing system, manufacturing execution system, machine
Device people programming is merged and analysis with analogue system, intelligent mobile equipment cooperative control system, robot control system, manufacture information
System organic integration supports the large product based on mobile robot to manufacture in situ, can effectively solve the above problems, and is promoted large-scale
High-accuracy product manufacturing efficiency and quality reduce production cost.
The technical solution of the invention is as follows:
In a first aspect, a kind of intelligent manufacturing system based on mobile robot, including process design system, manufacture execute system
System, robotic programming and analogue system, intelligent mobile equip cooperative control system, robot control system;
Process design system receives externally input processed product and designs a model, and designs mould according to the processed product
Type carries out the structured processes design of processed product, and the technique information of structuring is sent to manufacturing execution system and robot
Programming and analogue system;
Manufacturing execution system receives technique information, and the organization of production of mobile robot is carried out according to the technique information, raw
Intelligent mobile equipment cooperative control system is sent at production schedule information, and by production schedule information;The production plan letter
Breath is the production procedure sequence of processed product;
Robotic programming receives the technique information with analogue system and externally input processed product designs a model, right
The movement routine and process of mobile robot are planned and are emulated, and the location information planned and simulated is sent to
Intelligent mobile equips cooperative control system, and the mobile robot numerical control program planned and simulated is sent to control system, robot
System;The mobile robot numerical control program is the program for controlling mobile robot and carrying out operation;
Intelligent mobile equips cooperative control system and receives the production schedule information and location information, generates mobile robot
Movement routine information, and the movement routine information is sent to robot control system;
Robot control system receives the mobile robot numerical control program and movement routine information, according to the moving machine
Device people numerical control program and movement routine information control specified mobile robot and are moved to designated position and carry out assignment, complete
Production task.
It further, further include the fusion of manufacture information and analysis system, the manufacture information fusion is received with analysis system
The robot that the production schedule information, process record and equipment information and robot control system are fed back is done in fact and state
Data, optimize the mobile robot numerical control program and movement routine information and product quality traces;The process note
Record is the record for being used to record mobile robot operation process that the manufacturing execution system generates;The equipment information is described
Intelligent mobile equips the mobile robot information for the participation production task that cooperative control system generates, and the robot does data in fact
For the actual operation data of mobile robot that the robot control system generates, the robotary data include movement
The posture and active time of robot.
Further, the technique information for production two dimension or three-dimensional objects will foundation information, including process needed for
Method, process, raw material, detection method, testing requirements.
Further, the operation includes mobile robot milling machine operation, robotic drill operation, robot detection behaviour
Make.
A kind of second aspect, intelligence manufacture method based on mobile robot, includes the following steps:
It receives processed product to design a model, is designed a model according to the processed product and carry out technological design, generate knot
The technique information of structure;
The organization of production of mobile robot is carried out according to the technique information, generates production schedule information;The production meter
Draw the production procedure sequence that information is processed product;
It is designed a model according to the technique information and processed product, to the movement routine and process of mobile robot
It is planned and is emulated, the mobile robot numerical control program and location information for generating planning and simulating;The mobile robot
Numerical control program is the program for controlling mobile robot and carrying out operation;
According to the production schedule information and location information, mobile robot movement routine information is generated;
It is mobile according to the mobile robot numerical control program and mobile robot movement routine information control mobile robot
To designated position and assignment is carried out, completes production task.
It further, further include according to the production schedule information, process record and equipment information, and the machine of feedback
People does in fact and status data, carries out production process optimization and product quality retrospect;The process record is for recording moving machine
The record of device people's operation process;The equipment information is the mobile robot information for participating in production task, and the robot is done in fact
Data are the actual operation data of mobile robot, when the robotary data include the posture and military service of mobile robot
Between.
Further, the technique information for production two dimension or three-dimensional objects will foundation information, including process needed for
Method, process, raw material, detection method, testing requirements.
Further, the operation includes mobile robot milling machine operation, robotic drill operation, robot detection behaviour
Make.
The advantages of the present invention over the prior art are that: the present invention, which is directed in large-scale high-accuracy product processing, to be existed
The range of work it is limited, complex technical process, unstable quality, process control difficulties, the production cycle is long, is difficult to crossing parallel etc.
Problem supports the large product based on mobile robot in situ using intelligent manufacturing system and method based on mobile robot
Manufacture, can effectively solve the above problems, reach following effect:
(1) realize that large-scale high-accuracy product is processed in situ, i.e., process equipment carries out operation around product, solves numerically-controlled machine tool
Equipment processes the problem of stroke limiting, promotes manufacturing capacity;
(2) shorten and simplify large-scale high-accuracy Product Process process, it is artificial to eliminate a large amount of measurement, disassembly, assembly etc.
The process content of operation is not necessarily to artificial repeated disassembled and assembled part, can be obviously improved stable product quality;
(3) control ability of the large-scale high-accuracy manufacture course of products of enhancing, i.e., carry out the control of manufacturing process by system
(people-system-robot), and all data information can be recorded in detail, manufacturing process trackability can be obviously improved;
(4) production process crossing parallel ability is promoted, i.e., all kinds of robots can be moved between different product by production technology
Cross-operation, machine tool need to be occupied for a long time by solving previous product processing, and caused can not carry out crossing parallel production
The problem of, it can significantly shorten the production cycle, promote manufacture efficiency;
(5) reduce large-scale high-accuracy manufacture course of products to the dependence of large scale equipment and production site, i.e., without in order to
Produce larger sized product and configure large-scale specialized nc machine tool equipment and production site, can significantly reduce product manufacturing at
This.
Detailed description of the invention
Fig. 1 is present system structural schematic diagram.
Specific embodiment
As shown in Figure 1, the invention is realized by the following technical scheme:
Intelligent manufacturing system and method based on mobile robot of the invention, the system include: three-dimensional process design department
System 1, manufacturing execution system 2, robotic programming and analogue system 3, intelligent mobile equipment cooperative control system 4, robot control
System 5, the fusion of manufacture information and analysis system 6.
Three-dimensional process designing system 1 is used to carry out three-dimensional process design based on product design model, by the three-dimensional of structuring
Technique information is sent to manufacturing execution system 2 and robotic programming and analogue system 3;
Manufacturing execution system 2 is used to carry out organization of production and process record based on three-dimensional process information, and production plan is believed
Breath be sent to intelligent mobile equipment cooperative control system 4, and by production plan and process record be sent to manufacture information fusion with
Analysis system 6;
Robotic programming and analogue system 3 are used to carry out all kinds of robots programming and simulation optimization before actual processing,
Robot planning location information information is sent to intelligent mobile equipment cooperative control system 4, robot ' NC program is sent
To robot control system 5;
Intelligent mobile equips cooperative control system 4 and is used to fill all kinds of intelligent mobiles such as machining robot, detection robot
Standby to carry out Collaborative Control, each movement routine information intelligently equipped is sent to machine by the planning etc. of selection, path including equipment
Device people control system 5, and intelligence equipment relevant information is sent to the fusion of manufacture information and analysis system 6;
Robot control system 5 carries out mobile and operation for the practical mobile robots equipment such as processing, detection that controls, will
Detection data is sent to robotic programming and analogue system 3 and carries out closed loop feedback optimization, and the reality of robotic equipment is done and shape
State data are sent to the fusion of manufacture information and analysis system 6;
Manufacture information fusion is used to carry out the Various types of data information generated in the manufacturing process received with analysis system 6
Fusion and analysis support production process optimization and product quality retrospect etc..
A kind of intelligence manufacture method based on mobile robot, the specific steps are as follows:
Step 1: technological design being carried out based on Three Dimensional Design Model in three-dimensional process designing system 1;
Step 2: organization of production being carried out based on three-dimensional process obtained in step 1 in manufacturing execution system 2, formulates production meter
It draws, and production process is recorded;
Step 3: based on three-dimensional process obtained in step 1 to mobile robot in robotic programming and analogue system 3
Operation process is programmed, and carries out simulation optimization to programmed result, and step 3 can execute parallel with step 2;
Step 4: the production schedule information and step 3 obtained in intelligent mobile equipment cooperative control system 4 according to step 2 obtains
The robot location's planning information arrived distributes suitable robotic equipment, and formulates reasonable movement routine for robot;
Step 5: the mobile rule that the robot ' NC program and step 4 that robot control system 5 is obtained according to step 3 obtain
Path is drawn, control processing, detection robot carry out actual job, and will test result and feed back to robotic programming and analogue system
3;
Step 6: manufacturing the production plan obtained in information fusion and analysis system 6 according to step 2 and process record, step
The robot that 4 obtained equipment informations, step 5 obtain is done in fact carries out production process optimization with status data etc. and product quality chases after
It traces back.
Specific embodiment is as follows:
By taking the manufacture of space station core nacelle main structure as an example, specific steps are as follows:
Step 1: technique being carried out based on space station core nacelle main structure Three Dimensional Design Model in three-dimensional process designing system 1 and is set
Meter, including process, process flow, required raw material, detection method, the testing requirements etc. needed for manufacturing, such as the 1st procedure
For milling, the 2nd procedure is detection, and the 3rd procedure is drilling, and the 4th procedure is detection, and the 5th procedure is total inspection;
Step 2: organization of production being carried out based on three-dimensional process obtained in step 1 in manufacturing execution system 2, according to in-process
Hold and the resource situations such as equipment, raw material, personnel, formulate production plan, and according to process executive condition to production process into
Row record, i.e., every procedure carry out going into operation when going into operation record, complete working hour carry out completion feedback record;
Step 3: based on three-dimensional process obtained in step 1 to mobile robot in robotic programming and analogue system 3
Operation process is programmed, and carries out simulation optimization to programmed result, obtains the different robot ' NC programs of each process
(including robot erect-position location coordinate information), such as numerical control program of the 1st procedure milling, the numerical control journey of the 2nd procedure detection
Sequence, the numerical control program of the 3rd procedure drilling, the numerical control program of the 4th procedure detection, the numerical control program that the 5th procedure is always examined, step
Rapid 3 can execute parallel with step 2;
Step 4: the production schedule information and step 3 obtained in intelligent mobile equipment cooperative control system 4 according to step 2 obtains
The robot location's planning information arrived distributes suitable robotic equipment, and formulates reasonable movement routine, i.e. root for robot
According to the process executive condition control robot movement and operation recorded in step 2, after going into operation in step 2 such as the 1st procedure, intelligence
It can be that the process distributes milling robot, and is made according to the position planned in step 3 in Mobile Equipment cooperative control system 4
It is reasonable to move back and forth path;
Step 5: the mobile rule that the robot ' NC program and step 4 that robot control system 5 is obtained according to step 3 obtain
Path is drawn, control processing, detection robot carry out actual job, and will test result and feed back to robotic programming and analogue system
3;After going into operation such as the 1st procedure, the robot of intelligent mobile equipment cooperative control system 4 distributes information in receiving step 4
After routing information, control milling robot is moved to the position of step 3 planning by movement routine, and is executed in step 3 and worked out
Numerical control program, after pending, worker can carry out in step 2 the 1st procedure completion feedback, then control Milling Machine
Device people is returned by movement routine, after the 2nd procedure goes into operation in step 2, is repeated the above process, until entire technique has executed
Finish;
Step 6: manufacturing the production plan obtained in information fusion and analysis system 6 according to step 2 and process record, step
The robot that 4 obtained equipment informations, step 5 obtain is done in fact carries out production process optimization with status data etc. and product quality chases after
It traces back.
The content that description in the present invention is not described in detail belongs to the well-known technique of those skilled in the art.
Claims (8)
1. a kind of intelligent manufacturing system based on mobile robot, it is characterised in that: held including process design system (1), manufacture
Row system (2), robotic programming and analogue system (3), intelligent mobile equip cooperative control system (4), robot control system
(5);
Process design system (1) receives externally input processed product and designs a model, and designs mould according to the processed product
Type carries out the structured processes design of processed product, and the technique information of structuring is sent to manufacturing execution system (2) and machine
Device people programming and analogue system (3);
Manufacturing execution system (2) receives technique information, and the organization of production of mobile robot is carried out according to the technique information, generates
Production schedule information, and production schedule information is sent to intelligent mobile equipment cooperative control system (4);The production plan letter
Breath is the production procedure sequence of processed product;
Robotic programming receives the technique information with analogue system (3) and externally input processed product designs a model, right
The movement routine and process of mobile robot are planned and are emulated, and the location information planned and simulated is sent to
Intelligent mobile equips cooperative control system (4), and the mobile robot numerical control program planned and simulated is sent to robot control
System (5) processed;The mobile robot numerical control program is the program for controlling mobile robot and carrying out operation;
Intelligent mobile equips cooperative control system (4) and receives the production schedule information and location information, generates mobile robot
Movement routine information, and the movement routine information is sent to robot control system (5);
Robot control system (5) receives the mobile robot numerical control program and movement routine information, according to the moving machine
Device people numerical control program and movement routine information control specified mobile robot and are moved to designated position and carry out assignment, complete
Production task.
2. a kind of intelligent manufacturing system based on mobile robot according to claim 1, it is characterised in that: further include system
Information fusion and analysis system (6) are made, the manufacture information fusion receives the production schedule information, mistake with analysis system (6)
The robot of Cheng Jilu and equipment information and robot control system (5) feedback is done in fact and status data, to the moving machine
Device people numerical control program and movement routine information are optimized to be traced with product quality;The process record is that the manufacture executes system
The record for being used to record mobile robot operation process that system (2) generates;The equipment information is intelligent mobile equipment association
The mobile robot information for the participation production task that same control system (4) generates, it is the machine that the robot does data in fact
The actual operation data of mobile robot that people's control system (5) generates, the robotary data include mobile robot
Posture and active time.
3. a kind of intelligent manufacturing system based on mobile robot according to claim 1 or 2, it is characterised in that: described
Technique information for production two dimension or three-dimensional objects will foundation information, including the required method of processing, process, raw material, inspection
Survey method, testing requirements.
4. a kind of intelligent manufacturing system based on mobile robot according to claim 1 or 2, it is characterised in that: described
Operation includes mobile robot milling machine operation, robotic drill operation, robot detection operation.
5. a kind of intelligence manufacture method based on mobile robot, which comprises the steps of:
It receives processed product to design a model, is designed a model according to the processed product and carry out technological design, generate structuring
Technique information;
The organization of production of mobile robot is carried out according to the technique information, generates production schedule information;The production plan letter
Breath is the production procedure sequence of processed product;
It is designed a model according to the technique information and processed product, the movement routine and process to mobile robot carry out
Planning and emulation, the mobile robot numerical control program and location information for generating planning and simulating;The mobile robot numerical control
Program is the program for controlling mobile robot and carrying out operation;
According to the production schedule information and location information, mobile robot movement routine information is generated;
Finger is moved to according to the mobile robot numerical control program and mobile robot movement routine information control mobile robot
Assignment is set and is carried out in positioning, completes production task.
6. a kind of intelligence manufacture method based on mobile robot according to claim 1, which is characterized in that further include root
According to the production schedule information, process record and equipment information, and the robot of feedback is done and status data in fact, is produced
Process optimization and product quality retrospect;The process record is the record for recording mobile robot operation process;The dress
Standby information is to participate in the mobile robot information of production task, and it is the actual operation of mobile robot that the robot does data in fact
Data, the robotary data include the posture and active time of mobile robot.
7. a kind of intelligence manufacture method based on mobile robot according to claim 5 or 6, it is characterised in that: described
Technique information for production two dimension or three-dimensional objects will foundation information, including the required method of processing, process, raw material, inspection
Survey method, testing requirements.
8. a kind of intelligence manufacture method based on mobile robot according to claim 5 or 6, it is characterised in that: described
Operation includes mobile robot milling machine operation, robotic drill operation, robot detection operation.
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