CN108421961A - Die casting processing equipment and system - Google Patents
Die casting processing equipment and system Download PDFInfo
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- CN108421961A CN108421961A CN201810488456.5A CN201810488456A CN108421961A CN 108421961 A CN108421961 A CN 108421961A CN 201810488456 A CN201810488456 A CN 201810488456A CN 108421961 A CN108421961 A CN 108421961A
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- die casting
- cooling
- pressing plate
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- 238000004512 die casting Methods 0.000 title claims abstract description 162
- 238000012545 processing Methods 0.000 title claims abstract description 60
- 238000001816 cooling Methods 0.000 claims abstract description 80
- 239000003818 cinder Substances 0.000 claims abstract description 73
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 239000000463 material Substances 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 238000003825 pressing Methods 0.000 claims description 84
- 239000007788 liquid Substances 0.000 claims description 18
- 230000003993 interaction Effects 0.000 claims description 8
- 230000002452 interceptive effect Effects 0.000 claims description 2
- 230000004044 response Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 28
- 230000008569 process Effects 0.000 abstract description 27
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005266 casting Methods 0.000 abstract description 3
- 230000002093 peripheral effect Effects 0.000 abstract description 2
- 230000033001 locomotion Effects 0.000 description 23
- 210000000078 claw Anatomy 0.000 description 8
- 238000010586 diagram Methods 0.000 description 8
- 239000000110 cooling liquid Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 230000006835 compression Effects 0.000 description 5
- 238000007906 compression Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000002893 slag Substances 0.000 description 5
- 230000006872 improvement Effects 0.000 description 4
- 238000004801 process automation Methods 0.000 description 3
- 239000004744 fabric Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/2076—Cutting-off equipment for sprues or ingates
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/32—Controlling equipment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D30/00—Cooling castings, not restricted to casting processes covered by a single main group
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Abstract
The present invention relates to Die Casting peripheral equipment technical field, a kind of die casting processing equipment and system are provided.The equipment includes cutting cinder ladle equipment, cooling equipment and blank handle equipment.It cuts cinder ladle equipment, cooling equipment and blank handle equipment around mechanical arm to be arranged, successively by cutting cinder ladle equipment, cooling equipment and blank handle equipment when mechanical arm rotates clockwise or counterclockwise.Wherein, cinder ladle equipment is cut for fixing die casting and cutting off the cinder ladle on die casting；Cooling equipment is for cooling down die casting by water cooling and air-cooled mode；Blank handle equipment is for fixing die casting and cutting off the material handle on die casting.Using above equipment layout type so that mechanical arm only needs to rotate each treatment process that can complete die casting to a direction, to greatly improve the production efficiency of casting.
Description
Technical field
The present invention relates to die casting production peripheral equipment fields, in particular to a kind of die casting processing equipment and are
System.
Background technology
After die casting die cast, it usually needs carry out cutting the subsequent processings processes such as cinder ladle, cooling and blank handle.
In the prior art, the equipment for completing above-mentioned operation is usually not specifically required in mounting arrangement, you can arbitrarily to carry out cloth
Office, leads to the subsequent processes inefficiency for die casting, seriously affects the production efficiency of die casting.
Invention content
In view of this, a kind of die casting processing equipment of offer of the embodiment of the present invention and system, to solve the above technical problems.
The embodiment of the present invention is achieved through the following technical solutions：
In a first aspect, the embodiment of the present invention provides a kind of die casting processing equipment, including：Cut cinder ladle equipment, cooling equipment
And blank handle equipment；
It cuts the mechanical arm that cinder ladle equipment, cooling equipment and blank handle equipment are surrounded for die casting to be clamped to be arranged, machine
Successively by cutting cinder ladle equipment, cooling equipment and blank handle equipment when tool arm rotates clockwise or counterclockwise；
Cinder ladle equipment is cut for fixing die casting and cutting off the cinder ladle on die casting；
Cooling equipment is for cooling down die casting by water cooling and air-cooled mode；
Blank handle equipment is for fixing die casting and cutting off the material handle on die casting.
Cinder ladle on die casting is typically cut off first for the processing sequence of die casting, then cools down die casting, finally
Cut off the material handle on die casting.The above-mentioned layout type for die casting processing equipment so that mechanical arm is only needed to one
Direction rotates each treatment process that can complete die casting, to greatly improve the production efficiency of casting.
With reference to first aspect, in the first possible embodiment of first aspect, it includes the first machine to cut cinder ladle equipment
Frame, side plate, first driving means, the first pressing plate and the first bottom plate；
Side plate is arranged on the side wall of the first rack, and first driving means connect with side plate and connect with the first pressing plate, the
Briquetting is provided on one pressing plate, the first bottom plate is arranged on another side wall opposite with side plate of the first rack；
First driving means are fixed on for driving the first pressing plate to be moved to the first bottom plate direction so that die casting is extruded
Between first pressing plate and the first bottom plate, and briquetting is made to cut away the cinder ladle on die casting.
This cuts the compression and slag that die casting can be completed by progress compressional movement in one direction for cinder ladle equipment
The excision of packet, operation principle are simple and efficient.
The possible embodiment of with reference to first aspect the first, in second of possible embodiment of first aspect
In, at least one first guide post is provided on side plate, the first guide post of each of at least one first guide post can live with side plate
It connects and is connect with the first pressing plate dynamicly.
First guide post makes the first pressing plate that can remained according to scheduled side into the motion process of the first bottom plate
To movement, crooked, the accuracy of improvement excision cinder ladle will not occur.
With reference to first aspect the first or second of possible embodiment, in the third possible reality of first aspect
It applies in mode, the outside of the first rack is additionally provided with shelf, and the clamp structure for die casting to be clamped is provided on shelf.
Sometimes in the subsequent processing process of die casting, the claw clip of mechanical arm needs to convert clamping position or orientation, this
When can first pass through above-mentioned clamp structure and fix die casting, clamp pressure again after completing the adjustment of arm claw clip of manipulator
Casting.
The third possible embodiment with reference to first aspect, in the 4th kind of possible embodiment of first aspect
In, cooling equipment is arranged close to cinder ladle equipment is cut.
Sometimes it in the subsequent processing process of die casting, after die casting cuts off cinder ladle, needs first to be cooled down, then adjust
The clip position of the claw clip of mechanical arm or direction, therefore mechanical arm is from cutting after cinder ladle equipment is moved to cooling equipment, also
It needs to re-move switchback cinder ladle equipment, above-mentioned layout type makes this section of displacement distance as small as possible, avoids because of mechanical arm
Reverse movement and reduce the treatment effeciency of die casting subsequent processing process.
With reference to first aspect, in the 5th kind of possible embodiment of first aspect, cooling equipment includes：First cooling
Device and the second cooling device；
First cooling device includes liquid accommodating cavity, and the second cooling device includes at least one air outlet, it is at least one go out
Air port is set to the extended spot of the side wall of liquid accommodating cavity, and the air-out direction of at least one air outlet is towards in liquid accommodating cavity.
The cooling equipment simultaneously cools down die casting using water cooling and air cooling way, and cooling effect is good, cooling effect
Rate is high.
With reference to first aspect, in the 6th kind of possible embodiment of first aspect, blank handle equipment includes：Second machine
Frame, top plate, pressing device, material cutting device and the second bottom plate；
Top plate is arranged at the top of the second rack, and material cutting device and pressing device are arranged on top plate, the second bottom plate
It is inclined at the lower section in the second rack and positioned at top plate；
Pressing device includes the second driving device and the second pressing plate, and the second driving device connect with top plate and pressed with second
Plate connects, and the second driving device is fixed on for driving the second pressing plate to be moved to the second bottom plate direction so that die casting is extruded
Between second pressing plate and the second bottom plate；
Material cutting device includes third driving device and third pressing plate, third driving device connect with top plate and with third pressure
Plate connects, and third driving device is used for after die casting is fixed, and driving third pressing plate is moved to the second bottom plate direction, so that the
Three pressing plates cut away the material handle on die casting.
The compression and material of die casting can be completed by progress compressional movement in one direction for the blank handle equipment
The excision of handle, operation principle are simple and efficient.
The 6th kind of possible embodiment with reference to first aspect, in the 7th kind of possible embodiment of first aspect
In, at least one second guide post and/or at least one third guide post, each of at least one second guide post are provided on top plate
Second guide post is movably connected with top plate and is connect with the second pressing plate, each third guide post at least one third guide post
It is movably connected with top plate and is connect with third pressing plate.
Second guide post makes the second pressing plate that can remained according to scheduled side into the motion process of the second bottom plate
It to movement, will not occur crooked, keep the compacted position of die casting more accurate.Third guide post makes third pressing plate to the second bottom
Can remain in the motion process of plate and move in the predetermined direction, will not occur it is crooked, improve excision material handle it is accurate
Property.
Second aspect, the embodiment of the present invention provide a kind of die casting processing system, including：Equipment control case, mechanical arm
And the die casting processing equipment that the possible embodiment of any one of first aspect or first aspect provides；
Equipment control case connects with cut cinder ladle equipment, cooling equipment and the blank handle equipment in die casting processing equipment respectively
It connects, mechanical arm is connect with equipment control case；
Equipment control case is used to be worked according to the control instruction control die casting processing equipment received from mechanical arm.
As it can be seen that the die casting processing equipment in the system can automatic running, completion die casting under the control of mechanical arm
Links in part subsequent processing process, high degree of automation are conducive to the production efficiency for improving die casting.
In conjunction with second aspect someone is set in the first possible embodiment of second aspect on equipment control case
Machine interactive module, equipment control case are additionally operable to response user and are operated by the control that human-computer interaction module is made, and control die casting
Processing equipment works.
In addition to automatically controlling die casting processing equipment by mechanical arm, human-computer interaction module, which additionally provides, manually controls die casting
The function of part processing equipment so that whole system is more flexible convenient for control in use.
To enable the above objects, features, and advantages of the application to be clearer and more comprehensible, special embodiment below, and appended by cooperation
Attached drawing is described in detail below.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 shows the schematic layout pattern of die casting processing equipment provided in an embodiment of the present invention；
Fig. 2 shows the structural schematic diagrams provided in an embodiment of the present invention for cutting cinder ladle equipment；
Fig. 3 shows the structural schematic diagram of cooling equipment provided in an embodiment of the present invention；
Fig. 4 shows the structural schematic diagram of blank handle equipment provided in an embodiment of the present invention；
Fig. 5 shows the structure diagram of die casting processing system provided in an embodiment of the present invention.
In figure：1- die casting processing systems；10- die casting processing equipments；100- cuts cinder ladle equipment；The first machines of 110-
Frame；120- side plates；The first guide posts of 122-；124- first driving means；The first support columns of 126-；The first pressing plates of 128-；
128a- briquettings；The first bottom plates of 130-；140- shelves；142- clamp structures；144- four-drive devices；150- first
Trolley；200- cools down equipment；The first cooling devices of 210-；212- liquid accommodating cavities；The second cooling devices of 220-；222-
Air outlet；224- positioning pipes；226- going out gas branch pipe；230- slag slots；300- blank handle equipment；The second racks of 310-；
320- top plates；322- material cutting devices；322a- third support columns；322b- third driving devices；322c- third guide posts；
322d- third pressing plates；324- pressing devices；The second support columns of 324a-；The second driving devices of 324b-；324c- second is led
Column；The second pressing plates of 324d-；The second bottom plates of 330-；The second trolleys of 340-；400- mechanical arms；500- equipment control cases；
510- human-computer interaction modules.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiment of the present invention, instead of all the embodiments.The present invention being usually described and illustrated herein in the accompanying drawings is implemented
The component of example can be arranged and be designed with a variety of different configurations.
Therefore, below the detailed description of the embodiment of the present invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiments of the present invention, this field is common
The every other embodiment that technical staff is obtained without creative efforts belongs to the model that the present invention protects
It encloses.
It should be noted that：Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
In the description of the present invention, it should be noted that term "center", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, or be somebody's turn to do
Invention product using when the orientation or positional relationship usually put, be merely for convenience of description of the present invention and simplification of the description, without
It is instruction or implies that signified device or element must have a particular orientation, with specific azimuth configuration and operation, therefore not
It can be interpreted as limitation of the present invention.In addition, term " first ", " second ", " third " etc. are only used for distinguishing description, and cannot manage
Solution is instruction or implies relative importance.
In addition, the terms such as term "horizontal", "vertical", " pendency " are not offered as requiring component abswolute level or pendency, and
It is that can be slightly tilted.It is not to indicate the structure if "horizontal" refers to only that its direction is more horizontal with respect to for "vertical"
It has to fully horizontally, but can be slightly tilted.
In the description of the present invention, it is also necessary to which explanation is unless specifically defined or limited otherwise, term " setting ",
" installation ", " connected ", " connection " shall be understood in a broad sense, for example, it may be fixedly connected, may be a detachable connection or one
Connect to body；It can be mechanical connection, can also be electrical connection；It can be directly connected, it can also be indirect by intermediary
It is connected, can is the connection inside two elements.For the ordinary skill in the art, it can manage as the case may be
Solve the concrete meaning of above-mentioned term in the present invention.
Other features and advantages of the present invention will be illustrated in subsequent specification, also, partly be become from specification
It is clear that being understood by implementing the embodiment of the present invention.The purpose of the present invention and other advantages can be by being write
Specifically noted structure is realized and is obtained in specification, claims and attached drawing.
First embodiment
Fig. 1 shows the schematic layout pattern of die casting processing equipment 10 provided in an embodiment of the present invention.Referring to Fig.1, die casting
Part processing equipment 10 includes cutting cinder ladle equipment 100, cooling equipment 200 and blank handle equipment around what mechanical arm 400 was arranged
300.Mechanical arm 400 can clamp die casting by claw clip, and die casting is delivered to successively and cuts cinder ladle equipment 100, cold
But equipment 200 and blank handle equipment 300, die casting is fixed on cutting cinder ladle equipment 100 and cuts off cinder ladle, then in cooling
It is cooled down by water cooling and air-cooled mode in equipment 200, be finally fixed in blank handle equipment 300 and cut off material
Handle.Cinder ladle and material handle are waste material generated in die casting production process and that die casting links together, above-mentioned treatment process
After the completion, die casting can be recycled and be further processed by worker.
The placement position for cutting cinder ladle equipment 100, cooling equipment 200 and blank handle equipment 300 meets condition：Mechanical arm
400 are carried out clockwise or counterclockwise using its installation site on the ground as the center of circle, can be successively by cutting cinder ladle equipment
100, cooling equipment 200 and blank handle equipment 300.Some equipment of process designated herein refers to mechanical arm 400 by being somebody's turn to do
When equipment, die casting can be delivered to the equipment and handled, and after processing is completed fetch die casting from the equipment.
Fig. 1 shows the case where mechanical arm 400 rotates counterclockwise.
Typically, for the treatment process of die casting always according to cut cinder ladle, cooling, blank handle sequence successively into
Row.Therefore the above-mentioned layout type for die casting processing equipment 10 is used so that mechanical arm 400 is needed to a direction
Rotation can complete each treatment process of die casting, without moving back and forth mechanical arm 400 in processing procedure, from
And the stroke of mechanical arm 400 is shortened, the production efficiency of die casting can be significantly improved.
Fig. 2 shows the structural schematic diagrams provided in an embodiment of the present invention for cutting cinder ladle equipment 100.With reference to Fig. 2, in the present invention
In a kind of embodiment of embodiment, it may include the first rack 110, side plate 120, first driving means to cut cinder ladle equipment 100
124, the first pressing plate 128 and the first bottom plate 130.Side plate 120 is arranged on the side wall of the first rack 110, first driving means
124 connect with side plate 120 and are connect with the first pressing plate 128, are provided at least one briquetting 128a on the first pressing plate 128, and first
Bottom plate 130 is arranged on another side wall opposite with side plate 120 of the first rack 110.Wherein, first driving means 124 can be with
Realized using modes such as oil cylinder, cylinder, driving motors, Fig. 2 shows embodiment in first driving means 124 be oil cylinder,
The cylinder body of oil cylinder is fixed on side plate 120, and the piston rod of oil cylinder is connect with the first pressing plate 128.
The operation principle for cutting cinder ladle equipment 100 is as follows：Die casting is clamped by mechanical arm 400 first and conveys die casting
Then predeterminated position to the first pressing plate 128 and the first bottom plate 130 drives the first pressing plate 128 by first driving means 124
It is moved to 130 direction of the first bottom plate so that die casting, which is extruded, to be fixed between the first pressing plate 128 and the first bottom plate 130, together
When, the briquetting 128a on the first pressing plate 128 squeezes the cinder ladle on die casting and cinder ladle is separated with die casting, completes cinder ladle
Excision.After the completion of cinder ladle excision, the first pressing plate 128 is driven to be transported to the direction far from the first bottom plate 130 from first driving means 124
It is dynamic so that die casting is no longer influenced by the extruding of the first pressing plate 128 and the first bottom plate 130, and mechanical arm 400 can take die casting
It returns and is delivered to next processing equipment.As it can be seen that the cinder ladle equipment 100 of cutting in the embodiment passes through progress in one direction
The compression of die casting and the excision of cinder ladle can be completed in compressional movement, and the excision of cinder ladle is simple and efficient.
In some embodiments, electrical connection can be had by cutting between cinder ladle equipment 100 and mechanical arm 400, by
Mechanical arm 400 sends out control instruction and controls first driving means 124, is set with realizing mechanical arm 400 and cutting cinder ladle
Collaborative work between standby 100 so that cut off the process automation degree higher of cinder ladle.Certainly, in other embodiments,
First driving means 124 can also be controlled by other equipment.
Further, at least one first guide post 122 can also be set on side plate 120, at least one first guide post 122
Each of the first guide post 122 be movably connected with side plate 120 and connect with the first pressing plate 128.By the way that the first guide post is arranged
122 so that the first pressing plate 128 can transported along the axial direction of the first guide post 122 always into the motion process of the first bottom plate 130
It is dynamic, crooked, the accuracy of improvement excision cinder ladle will not occur because of discontinuity.
Further, the first support column 126 can also be set on side plate 120, and there are two for setting on the first support column 126
The first limited block, the position of the first limited block can be arranged on the first guide post 122 of the first support column 126 in one limit switch
It sets between two the first limit switches, when the first limited block and the first limit switch contact, the first limit switch generates use
In the electric signal of control 124 stop motion of first driving means.By the way that the first limited block and the first limit switch is arranged so that
First guide post 122 is moved when moving to predeterminated position to 130 direction of the first bottom plate or to far from 130 direction of the first bottom plate
To predeterminated position, control first driving means 124 are stopped, to make the first pressing plate moved synchronously with the first guide post 122
128 stop motions so that the degree of automation for cutting cinder ladle equipment 100 further increases, while avoiding the excessive of the first pressing plate 128
Caused by mobile the problems such as equipment damage.
Further, the first trolley 150 that may be provided for accepting the cinder ladle cut away in the lower section of side plate 120, can
To carry out melting again to the unified recycling of cinder ladle, not only economizes on resources, reduce production cost, also protect the environment at scene.
With continued reference to Fig. 2, sometimes in the subsequent processing process of die casting, the claw clip of mechanical arm 400 needs switching clamp
Subsequent process could be carried out by holding position or orientation, therefore in some embodiments, cut the first rack of cinder ladle equipment 100
Shelf 140 can also be arranged in 110 outside, and clamp structure 142 is provided on shelf 140, needed in the claw clip of mechanical arm 400
When conversion clamping position or orientation, first die casting is temporarily clamped on shelf 140, after the adjustment for completing claw clip, then by die casting
Part is taken away from shelf 140.Clamp structure 142 can be completed to be clamped or unclamp folder under the driving of four-drive device 144
Hold, wherein four-drive device 144 may be used the modes such as oil cylinder, cylinder, driving motor and realize, Fig. 2 shows embodiment party
Four-drive device 144 is cylinder in formula.
Further, it sometimes in the subsequent processing process of die casting, after die casting cuts off cinder ladle, needs first to carry out cold
But, the then clip position of the claw clip of adjustment mechanical arm 400 or direction, therefore mechanical arm 400 is from cutting cinder ladle equipment 100
After being moved to cooling equipment 200, it is also necessary to re-move and place die casting on the shelf 140 of switchback cinder ladle equipment 100, cause machine
(mechanical arm 400 is according to cutting cinder ladle equipment 100, cooling equipment 200, blank handle equipment 300 for tool arm 400 reverse mobile
Direction movement is known as positive mobile).It, in one embodiment, will to minimize the stroke that mechanical arm 400 inversely moves
Cooling equipment 200 is disposed proximate to the setting of cinder ladle equipment 100 is cut, as shown in Figure 1.Obvious, such layout type can improve
The treatment effeciency of die casting subsequent processing process.
Fig. 3 shows the structural schematic diagram of cooling equipment 200 provided in an embodiment of the present invention.With reference to Fig. 3, of the invention real
In a kind of embodiment for applying example, cooling equipment 200 may include the first cooling device 210 and the second cooling device 220.The
One cooling device 210 includes liquid accommodating cavity 212, and cooling liquid is accommodated in liquid accommodating cavity 212.Second cooling device 220
Including at least one air outlet 222, extended spot and air outlet 222 in the side wall of liquid accommodating cavity 212 is arranged in air outlet 222
Air-out direction is towards in liquid accommodating cavity 212.
The operation principle for cutting cinder ladle equipment 100 is as follows：Die casting is clamped by mechanical arm 400 first and conveys die casting
To water cooling is carried out in cooling liquid, logical heat exchange between cooled liquid and die casting quickly reduces the temperature of die casting, so
The position for die casting being taken out and being delivered to by mechanical arm 400 afterwards 222 face of air outlet from cooling liquid, passes through air outlet
The air-flow of 222 blowouts is air-cooled to die casting progress, and the cooling liquid on die casting surface takes away a large amount of heat in vaporescence, from
And so that the temperature of die casting further decreases, while the liquid on die casting surface can also be avoided to remain caused Surface Oxygen
Change, play the problems such as spot.Die casting is carried out as it can be seen that the cooling equipment 200 in the embodiment combines water cooling and air cooling way
Cooling, cooling effect is good, and cooling efficiency is high.Wherein, cooling liquid may be used, but be not limited to softened water, and softened water is by certainly
Water generates after the particle that demineralizes, and can prevent the outer surface of die casting from generating piebald.
Further, it is that going out gas branch pipe 226 can be arranged in the side of the separate liquid accommodating cavity 212 of air outlet 222
Air port 222 conveys air, and the other end of going out gas branch pipe 226 may be coupled to air pump etc. and supply gas equipment.
Further, can positioning pipe 224, positioning pipe be set in the side of the close liquid accommodating cavity 212 of air outlet 222
224 can arrange with free bend and according to demand.For example, when needing the die casting of opposite type to be cooled down, using point
Scattered air cooling effect is more preferable, it is therefore intended that increases the film-cooled heat on die casting surface, worker is bent 224 row of being allowed to of positioning pipe at this time
Cloth, which obtains, more to be disperseed；It is more preferable using the air cooling effect of concentration, it is therefore intended that add when needing the groove to die casting to cool down
The gas flow rates of fast die casting surface area, the positioning pipe 224 of worker's bending at this time are allowed to arrange more to concentrate.As it can be seen that logical
Cross setting positioning pipe 224 so that the occupation mode of cooling equipment 200 is more flexible, can be carried out according to actual air-cooled demand
Correspondingly adjust.
Further, the slag slot 230 of reticular structure can be set in liquid accommodating cavity 212.Die casting is cooling
In the process, the generations such as winged skin, residue, waste material are had often, these impurity can be made to be unlikely to fall by the way that slag slot 230 is arranged
Enter 212 bottom of liquid accommodating cavity, only need to take out the cleaning that slag slot 230 can be carried out impurity, it is accommodating without liquid is discharged
Cooling liquid in chamber 212, it is very easy to use.
In some embodiments, there can be electrical connection between cooling equipment 200 and mechanical arm 400, by machine
Tool arm 400 sends out control instruction and controls supplying gas for cooling equipment 200, to realize mechanical arm 400 and cooling equipment
Collaborative work between 200 so that cooling process automation degree higher.Certainly, in other embodiments, cooling is set
Standby 200 can also be controlled by other equipment.
Fig. 4 shows the structural schematic diagram of blank handle equipment 300 provided in an embodiment of the present invention.With reference to Fig. 4, in the present invention
In a kind of embodiment of embodiment, blank handle equipment 300 may include the second rack 310, top plate 320, pressing device 324,
Material cutting device 322 and the second bottom plate 330.Top plate 320 is arranged in the top of the second rack 310, material cutting device 322 and compression
Device 324 is arranged on top plate 320, and the second bottom plate 330 is inclined in the second rack 310 and under top plate 320
Side.Pressing device 324 includes the second driving device 324b and the second pressing plate 324d, the second driving device 324b and top plate 320
It connects and is connect with the second pressing plate 324d.Material cutting device 322 includes third driving device 322b and third pressing plate 322d, third
Driving device 322b connect with top plate 320 and is connect with third pressing plate 322d.Wherein, the second driving device 324b and third are driven
Dynamic device 322b may be used the modes such as oil cylinder, cylinder, driving motor and realize, in the embodiment illustrated in fig. 4, the second driving
Device 324b is oil cylinder, and the cylinder body of oil cylinder is fixed on top plate 320, and the piston rod of oil cylinder is connect with the second pressing plate 324d；Third
Driving device 322b is also oil cylinder, and the cylinder body of oil cylinder is fixed on top plate 320, and piston rod and the third pressing plate 322d of oil cylinder connect
It connects.
The operation principle of blank handle equipment 300 is as follows：Die casting is clamped by mechanical arm 400 first and conveys die casting
Then predeterminated position to the second pressing plate 324d and the second bottom plate 330 drives the second pressing plate by the second driving device 324b
324d is moved to 330 direction of the second bottom plate so that die casting be extruded be fixed on the second pressing plate 324d and the second bottom plate 330 it
Between, the position of handle is expected at this time except the second bottom plate 330 and below third pressing plate 322d, later by third driving device
322b drivings third pressing plate 322d is moved to 330 direction of the second bottom plate, and the material handle that third pressing plate 322d is squeezed on die casting makes
Expect that handle is separated with die casting, completes the excision of material handle.As it can be seen that the blank handle equipment 300 in the embodiment is by one
Progress compressional movement twice on direction can be completed the compression of die casting and expect the excision of handle, for expecting the excision letter of handle
It is single efficient.Simultaneously as the second bottom plate 330 is to be obliquely installed, after the completion of excision material handle, by the second driving device 324b driving the
Two pressing plate 324d are moved to the direction far from the second bottom plate 330 so that die casting is no longer influenced by the second pressing plate 324d and the second bottom
The extruding of plate 330, die casting can be slided along the inclined direction of the second bottom plate 330 automatically, and in practice, blank handle equipment 300 is logical
Chang Keyu conveyer belts are set together, and die casting slides on conveyer belt, are picked up by worker and are subsequently taken out, and will not cause
Die casting is deposited in the case where at blank handle equipment 300.
In some embodiments, there can be electrical connection between blank handle equipment 300 and mechanical arm 400, by
Mechanical arm 400 sends out control instruction pair the second driving device 324b and/or third driving device 322b is controlled, to realize
Collaborative work between mechanical arm 400 and blank handle equipment 300 so that the process automation degree higher of excision material handle.When
So, in other embodiments, the second driving device 324b and/or third driving device 322b can also pass through other equipment
It is controlled.
Further, at least one second guide post 324c can also be set on top plate 320.At least one second guide post 324c
Each of the first guide post 122 be movably connected with top plate 320 and connect with the second pressing plate 324d.It is led by setting second
Column 324c so that the second pressing plate 324d is can be always along the axis of the second guide post 324c into the motion process of the second bottom plate 330
, will not be crooked because of discontinuity generation to movement, keep the compacted position of die casting more accurate.
Further, it can be arranged be arranged on the second support column 324a, the second support column 324a on top plate 320 and set
It sets there are two the second limit switch, the second limited block can be set on the second guide post 324c of the second support column 324a, the
The position of two limited blocks is between two the second limit switches, when the second limited block and the second limit switch contact, the second limit
Bit switch generates the electric signal for controlling the second driving device 324b stop motions.By the way that the second limited block and second is arranged
Limit switch so that the second guide post 324c is when moving to predeterminated position to 330 direction of the second bottom plate or to far from second
330 direction of bottom plate moves to predeterminated position, and the second driving device 324b of control is stopped, same with the second guide post 324c to make
Walk the second pressing plate 324d stop motions of movement so that the degree of automation of blank handle equipment 300 further increases, and avoids simultaneously
The problems such as excessive mobile caused equipment damage of second pressing plate 324d.
Further, at least one third guide post 322c can also be set on top plate 320.At least one third guide post 322c
In each third guide post 322c be movably connected with top plate 320 and connect with third pressing plate 322d.By the way that third is arranged
Guide post 322c so that third pressing plate 322d is can be always along third guide post 322c's into the motion process of the second bottom plate 330
It is axially moved, crooked, the accuracy of improvement excision material handle will not occur because of discontinuity.
Further, can be arranged on top plate 320 can also be arranged third support column 322a, be set on third support column 322a
It sets there are two third limit switch, third limited block can be set on the third guide post 322c of third support column 322a, the
The position of three limited blocks is between two third limit switches, when third limited block is contacted with third limit switch, third limit
Bit switch generates the electric signal for controlling third driving device 322b stop motions.By the way that third limited block and third is arranged
Limit switch so that third guide post 322c is when moving to predeterminated position to 330 direction of the second bottom plate or to far from second
330 direction of bottom plate moves to predeterminated position, and control third driving device 322b is stopped, same with third guide post 322c to make
Walk the third pressing plate 322d stop motions of movement so that the degree of automation of blank handle equipment 300 further increases, and avoids simultaneously
The problems such as excessive mobile caused equipment damage of third pressing plate 322d.
It may be noted that in the different embodiments of blank handle equipment 300, can be arranged simultaneously the second guide post 324c with
Third guide post 322c only can also be not provided with third guide post 322c by the second guide post 324c of setting, or third guide post is only arranged
322c is not provided with the second guide post 324c, can be not provided with the two.When the second guide post 324c is arranged, can also further set
Set the second support column 324a.When third guide post 322c is arranged, third support column 322a can also be further set.
Further, it may be provided for accepting the second trolley of the cinder ladle cut away in the lower section of the second bottom plate 330
340, melting again can be carried out to the unified recycling of cinder ladle, not only economize on resources, reduce production cost, also protect the ring at scene
Border.
In conclusion die casting processing equipment 10 provided in an embodiment of the present invention reduces manipulator by rational deployment
400 stroke of arm, helps to improve the execution efficiency of die casting treatment process.Cut simultaneously cinder ladle equipment 100, cooling equipment 200 with
And blank handle equipment 300 significantly improves compared to the prior art, operation principle is simple and efficient, and during the work time
Manpower intervention is less, and the degree of automation is higher.
Second embodiment
Fig. 5 shows the structure diagram of die casting processing system 1 provided in an embodiment of the present invention.With reference to Fig. 5, at die casting
Reason system 1 includes equipment control case 500, mechanical arm 400 and die casting processing equipment 10 provided in an embodiment of the present invention.Its
In, equipment control case 500 cuts cinder ladle equipment 100, cooling equipment 200 and blank handle with die casting processing equipment 10 respectively
Equipment 300 connects, and mechanical arm 400 is connect with equipment control case 500.
Mechanical arm 400 can send control instruction to equipment control case 500, and the control is based on by equipment control case 500
Instruction control die casting processing equipment 10 works.For example, die casting is delivered in mechanical arm 400 cut cinder ladle equipment
When between 100 the first pressing plate 128 and the first bottom plate 130, mechanical arm 400 sends die casting to equipment control case 500 and compresses
Instruction, after equipment control case 500 receives the instruction, first pressure of the driving of first driving means 124 of cinder ladle equipment 100 is cut in control
Plate 128 is moved to 130 direction of the first bottom plate to compress die casting.
By the way that equipment control case 500 is arranged, die casting processing equipment 10 can automatically transport under the control of mechanical arm 400
It goes, the links in completion die casting subsequent processing process, the high degree of automation of entire die casting processing system 1, favorably
In the production efficiency for improving die casting.Wherein, equipment control case 500 can be used exclusively for the programmable logic control of equipment control
Device (Programmable Logic Controller, PLC) processed, which can also be other, has the equipment of processing control function, example
Such as common computer.
Further, automatically controlling not for mechanical arm 400 is completely dependent in the subsequent processing process of die casting sometimes
Process demand can be met.In one embodiment, human-computer interaction module 510 can also be set on equipment control case 500, including
But it is not limited to the equipment such as button, knob, touch screen, voice input module.Worker can make control by human-computer interaction module 510
System operation, so that equipment control case 500 responds the control operation and control die casting processing equipment 10 and works, i.e., in manipulator
Arm 400 also provides except automatically controlling and manually controls function so that more flexible for the processing mode of die casting.For example,
Die casting is delivered to by mechanical arm 400 when cutting between the first pressing plate 128 of cinder ladle equipment 100 and the first bottom plate 130, Gong Rentong
Cross human-computer interaction module 510 make control die casting compress operation, concrete mode can be push button, turning knob, click
Touch screen sends out the modes such as voice instruction, and equipment control case 500 responds the operation, and the first driving of cinder ladle equipment 100 is cut in control
Device 124 drives the first pressing plate 128 to be moved to 130 direction of the first bottom plate to compress die casting.
In some embodiments, equipment control case 500 can also be by the content feed of control operation to mechanical arm
400, the control instruction generated with the behavior and mechanical arm 400 that influence mechanical arm 400.For example, human-computer interaction module 510
It is corresponding respectively to cut cinder ladle equipment 100, cooling equipment 200 and blank handle equipment 300 for three buttons, it is indicated when button is pressed
It enables the equipment otherwise to indicate not enabling the equipment, it is assumed that currently only press 200 corresponding button of cooling equipment, show current
Die casting only needs to carry out cooling step, which can be fed back to mechanical arm 400 at this time so that mechanical arm 400 is only
Die casting is delivered at cooling equipment 200, and only sends out the control instruction for controlling the work of cooling equipment 200.
Obviously, the above embodiment of the present invention is just for the sake of clearly illustrating examples made by the present invention, and it is pair to be not
The restriction of embodiments of the present invention.For those of ordinary skill in the art, may be used also on the basis of the above description
To make other variations or changes in different ways.There is no necessity and possibility to exhaust all the enbodiments.It is all this
All any modification, equivalent and improvement etc., should be included in the claims in the present invention made by within the spirit and principle of invention
Protection domain within.
Claims (10)
1. a kind of die casting processing equipment, which is characterized in that including：Cut cinder ladle equipment, cooling equipment and blank handle equipment；
Cinder ladle equipment, the cooling equipment and the blank handle equipment of cutting is around the mechanical arm for die casting to be clamped
Setting, when the mechanical arm rotates clockwise or counterclockwise successively pass through described in cut cinder ladle equipment, the cooling is set
The standby and described blank handle equipment；
The cinder ladle equipment of cutting is for fixing the die casting and cutting off the cinder ladle on the die casting；
The cooling equipment is for cooling down the die casting by water cooling and air-cooled mode；
The blank handle equipment is for fixing the die casting and cutting off the material handle on the die casting.
2. die casting processing equipment according to claim 1, which is characterized in that the cinder ladle equipment of cutting includes the first machine
Frame, side plate, first driving means, the first pressing plate and the first bottom plate；
The side plate is arranged on the side wall of first rack, the first driving means connect with the side plate and with it is described
First pressing plate connects, and is provided with briquetting on first pressing plate, first bottom plate be arranged first rack with it is described
On the opposite another side wall of side plate；
The first driving means are for driving first pressing plate to be moved to first bottom plate direction, so that the die casting
It is extruded and is fixed between first pressing plate and first bottom plate, and the briquetting is made to cut away on the die casting
The cinder ladle.
3. die casting processing equipment according to claim 2, which is characterized in that be provided at least one on the side plate
One guide post, the first guide post of each of described at least one first guide post are movably connected with the side plate and with described
One pressing plate connects.
4. die casting processing equipment according to claim 2 or 3, which is characterized in that the outside of first rack is also set
It is equipped with shelf, the clamp structure for the die casting to be clamped is provided on the shelf.
5. die casting processing equipment according to claim 4, which is characterized in that the cooling equipment cuts cinder ladle close to described
Equipment is arranged.
6. die casting processing equipment according to claim 1, which is characterized in that the cooling equipment includes：First cooling
Device and the second cooling device；
First cooling device includes liquid accommodating cavity, and second cooling device includes at least one air outlet, it is described extremely
A few air outlet is set to the extended spot of the side wall of the liquid accommodating cavity, the air-out direction court of at least one air outlet
Into the liquid accommodating cavity.
7. die casting processing equipment according to claim 1, which is characterized in that the blank handle equipment includes：Second machine
Frame, top plate, pressing device, material cutting device and the second bottom plate；
The top plate is arranged at the top of second rack, and the material cutting device and the pressing device are arranged at described
On top plate, second bottom plate is inclined at the lower section in second rack and positioned at the top plate；
The pressing device includes the second driving device and the second pressing plate, and second driving device is connect simultaneously with the top plate
It is connect with second pressing plate, second driving device is for driving second pressing plate to be transported to second bottom plate direction
It is dynamic, it is fixed between second pressing plate and second bottom plate so that the die casting is extruded；
The material cutting device includes third driving device and third pressing plate, and the third driving device is connect simultaneously with the top plate
It is connect with the third pressing plate, the third driving device is used for after the die casting is fixed, and drives the third pressing plate
It is moved to second bottom plate direction, so that the third pressing plate cuts away the material handle on the die casting.
8. die casting processing equipment according to claim 7, which is characterized in that be provided at least one on the top plate
Two guide posts and/or at least one third guide post, the second guide post of each of described at least one second guide post with the top plate
Be movably connected and connect with second pressing plate, each third guide post at least one third guide post with it is described
Top plate is movably connected and is connect with the third pressing plate.
9. a kind of die casting processing system, which is characterized in that including：Equipment control case, mechanical arm and such as claim 1-
Die casting processing equipment in 8 described in any claim；
The equipment control case is set with cut cinder ladle equipment, cooling equipment and the blank handle in the die casting processing equipment respectively
Standby connection, the mechanical arm are connect with the equipment control case；
The equipment control case is used to control the die casting processing equipment according to the control instruction received from the mechanical arm
It works.
10. die casting processing system according to claim 9, which is characterized in that someone is arranged on the equipment control case
Machine interactive module, the equipment control case are additionally operable to response user and are operated by the control that the human-computer interaction module is made, control
The die casting processing equipment is made to work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810488456.5A CN108421961A (en) | 2018-05-21 | 2018-05-21 | Die casting processing equipment and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810488456.5A CN108421961A (en) | 2018-05-21 | 2018-05-21 | Die casting processing equipment and system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108421961A true CN108421961A (en) | 2018-08-21 |
Family
ID=63163637
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810488456.5A Pending CN108421961A (en) | 2018-05-21 | 2018-05-21 | Die casting processing equipment and system |
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| Country | Link |
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| CN (1) | CN108421961A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111940693A (en) * | 2020-07-06 | 2020-11-17 | 深圳市深汕特别合作区力劲科技有限公司 | Die casting method and die casting device |
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