CN108408372A - A kind of production ancillary equipment and production line - Google Patents
A kind of production ancillary equipment and production line Download PDFInfo
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- CN108408372A CN108408372A CN201810378619.4A CN201810378619A CN108408372A CN 108408372 A CN108408372 A CN 108408372A CN 201810378619 A CN201810378619 A CN 201810378619A CN 108408372 A CN108408372 A CN 108408372A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 101
- 239000000463 material Substances 0.000 claims abstract description 103
- 238000001514 detection method Methods 0.000 claims abstract description 13
- 238000012545 processing Methods 0.000 claims description 9
- 230000000007 visual effect Effects 0.000 claims description 9
- 238000011179 visual inspection Methods 0.000 claims description 8
- 230000005484 gravity Effects 0.000 claims description 3
- 238000012797 qualification Methods 0.000 claims description 3
- 238000007689 inspection Methods 0.000 abstract 1
- 230000007547 defect Effects 0.000 description 5
- 238000005259 measurement Methods 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 241000951498 Brachypteraciidae Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- 230000008092 positive effect Effects 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2207/00—Indexing codes relating to constructional details, configuration and additional features of a handling device, e.g. Conveyors
- B65G2207/08—Adjustable and/or adaptable to the article size
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a kind of production ancillary equipments, including:Material guide device, vision inspection apparatus and equipment supporter;Material guide device is fixed on equipment supporter;Wherein, material guide device includes:Pilot unit, adjustment unit, driving unit and control unit;Pilot unit is adjusted to identical placement angle to adjust the placement angle of the product on production line after product channels of the product through pilot unit;Adjustment unit is to adjust the channel size of product channels, to adapt to various sizes of product;Driving unit to drive adjustment unit adjust product channels channel size;Control unit is controlling the adjustment amount of driving unit.The invention also discloses a kind of production lines, use the production ancillary equipment of the present invention.Production ancillary equipment provided by the invention and production line can be automatically adjusted the spacing size of product channels according to product size, but also can carry out the detection of product online.
Description
Technical Field
The invention belongs to the field of production equipment design, and particularly relates to production auxiliary equipment and a production line.
Background
The production line is a route which is passed by the production process of products, namely, a route which is formed by a series of production activities such as processing, conveying, assembling, checking and the like from the time when raw materials enter a production field. The production line is organized according to the principle of objects, and a production organization form of the product technological process is completed, namely, various devices and workers required by the production of a certain product are equipped according to the principle of product specialization, and all manufacturing work of the certain product is completed.
In the actual production process of products, the products or parts on the production line are often placed at random, and in order to produce the products, the randomly placed products need to be adjusted to the same placing angle.
The guide device of order needs the manual work to be put according to the product size to current adjustment, and the interval of manual regulation guide piece need temporarily stop work with whole production line during the adjustment simultaneously, causes a large amount of manpowers and loss of property.
In addition, in order to detect whether a produced product is qualified (for example, whether a connecting screw on the product is accurately installed), visual detection needs to be performed on the product, the existing product detection generally adopts off-line measurement (namely, the product is taken down from a production line for detection), the steps of product off-line and returning to a conveyor belt are increased, and meanwhile, the off-line measurement generally adopts a manual measurement mode, so that the efficiency is low.
Disclosure of Invention
The invention aims to provide production auxiliary equipment and a production line, which can automatically adjust the space between product channels according to the size of a product, reduce unnecessary steps of manually adjusting the space between the product channels and detect the product on line.
In order to solve the problems, the technical scheme of the invention is as follows:
a production aid comprising: a material guide device and an equipment support;
the material guide device is fixed on the equipment support;
wherein,
the material guide device comprises: the device comprises a guide unit, an adjusting unit, a driving unit and a control unit;
the guide unit is used for adjusting the placing angle of the products on the production line, and the products are adjusted to the same placing angle after passing through the product channel of the guide unit;
the adjusting unit is used for adjusting the channel size of the product channel so as to adapt to products with different sizes;
the driving unit is used for driving the adjusting unit to adjust the channel size of the product channel;
the control unit is used for controlling the adjustment amount of the driving unit;
the production auxiliary equipment further comprises a visual detection device for detecting whether the product is qualified.
According to an embodiment of the invention, the equipment stand comprises: a base, a supporting sideframe, and an upper equipment frame;
the bottom of the supporting side frame is fixedly connected with the base, and the upper part of the supporting side frame is fixedly connected with the upper equipment frame;
wherein,
and the fixing part of the material guide device is detachably and fixedly connected with the bottom side frame of the upper equipment frame.
According to an embodiment of the present invention, the guiding unit includes a first material guiding strip and a second material guiding strip;
the product channel is arranged between the first material guiding strip and the second material guiding strip;
the first material guiding strip comprises a first front end material guiding strip and a first rear end material guiding strip, and the first front end material guiding strip and the first rear end material guiding strip are integrally formed;
the second material guiding strip comprises a second front end material guiding strip and a second rear end material guiding strip, and the second front end material guiding strip and the second rear end material guiding strip are integrally formed;
the first front end material guide strip and the second front end material guide strip form an expanded feeding hole;
the first rear end material guiding strip and the second rear end material guiding strip are arranged in parallel;
the first rear end material guide strip is provided with a first supporting piece;
and a second supporting piece is arranged on the second rear-end material guide strip.
According to an embodiment of the present invention, the adjusting unit includes a telescopic structure and an adjusting screw;
the telescopic structure is a telescopic parallelogram structure and comprises a first tension arm, a second tension arm, a third tension arm, a fourth tension arm, a front-end rotating shaft, a rear-end rotating shaft, a first hinge connecting piece and a second hinge connecting piece;
through holes are formed in the two end parts of the first tension arm, the two end parts of the second tension arm, the two end parts of the third tension arm and the two end parts of the fourth tension arm;
the front end rotating shaft penetrates through a through hole at the first end part of the first tension arm and a through hole at the first end part of the second tension arm so as to realize the rotary connection of the first tension arm and the second tension arm;
the rear end rotating shaft penetrates through a through hole at the first end part of the third tension arm and a through hole at the first end part of the fourth tension arm so as to realize the rotary connection of the third tension arm and the fourth tension arm;
the first hinge connector is used for connecting the second end of the first tension arm and the second end of the fourth tension arm;
the second hinge connecting piece is used for connecting the second end part of the second tension arm and the second end part of the third tension arm;
the first hinge connecting piece is fixedly connected with the first supporting piece;
the second hinge connecting piece is fixedly connected with the second supporting piece;
the side surface of the front end rotating shaft is provided with a front end through hole;
the side surface of the rear end rotating shaft is provided with a rear end through hole;
the front end through hole is a threaded hole, and the rear end through hole is a unthreaded hole;
the adjusting screw rod penetrates through the rear end through hole and the front end through hole, and threads on the adjusting screw rod are matched with threads in the front end through hole;
the adjusting screw is connected with the driving part of the driving unit to realize automatic rotation.
According to an embodiment of the present invention, the adjusting unit further comprises a guide rod;
the first hinge connecting piece and the second hinge connecting piece are respectively provided with a first guide rod connecting block and a second guide rod connecting block;
a guide rod through hole is formed in the first guide rod connecting block, the first end of the guide rod is fixed to the second guide rod connecting block, and the second end of the guide rod penetrates through the guide rod through hole; or,
the guide rod connecting block is provided with a guide rod through hole, the first end part of the guide rod is fixed on the first guide rod connecting block, and the second end part of the guide rod penetrates through the guide rod through hole.
According to an embodiment of the present invention, the driving unit includes a motor, and a driving portion of the motor is connected to the adjusting screw.
According to an embodiment of the present invention, the production auxiliary equipment further comprises a visual inspection device for inspecting whether the product is qualified;
the visual inspection device is disposed on the upper apparatus frame.
According to an embodiment of the present invention, the visual inspection apparatus includes a moving module, a camera module, and an image processing unit;
wherein,
the camera assembly is mounted on the mobile module and shoots the product;
and the image processing unit detects the qualification rate of the product according to the product picture shot by the camera.
According to an embodiment of the invention, a balancing weight is arranged on the base and used for ensuring that the gravity center of the production auxiliary equipment is at the geometric center of the production auxiliary equipment; and the lower part of the base is provided with a foundation roller for moving the production auxiliary equipment.
The invention also provides a production line comprising the production auxiliary equipment in any one of the embodiments.
Due to the adoption of the technical scheme, compared with the prior art, the invention has the following advantages and positive effects:
1) the production auxiliary equipment provided by the invention comprises the material guide device, the equipment support and the visual detection device, wherein the material guide device adopts the control unit, the driving unit and the adjusting unit to adjust the channel size of the product channel, so that the defect that the conventional material guide device needs manual adjustment is overcome, the labor and time consumption is reduced, and the accuracy and convenience of adjustment can be ensured. Whether qualified products are detected on line by providing the visual detection device, and the defect that the products need to be taken down from a production line in the existing production process is overcome.
2) The first material guiding strip comprises a first front end material guiding strip and a first rear end material guiding strip, and the first front end material guiding strip and the second front end material guiding strip form an expanded feeding hole; the expanded feed inlet is provided with a larger opening, so that products in different placing states on a production line can conveniently enter the guide unit; the first rear end material guiding strip and the second rear end material guiding strip are arranged in parallel, so that the passing products are adjusted to be in the same placing state.
3) An adjusting unit consisting of a telescopic parallelogram structure and an adjusting screw rod is used, wherein the parallelogram structure consists of four tension arms, and the four tension arms are connected by a front-end rotating shaft, a rear-end rotating shaft, a first hinge connecting piece and a second hinge connecting piece; the front and rear axles correspond to one set of diagonal positions of the parallelogram structure, and the first and second hinged connections correspond to another set of diagonal positions of the parallelogram structure. The adjusting screw rod penetrates through the through holes in the side faces of the rear end rotating shaft and the front end rotating shaft, the through holes are equivalent to a diagonal line of the parallelogram, the front end through holes are threaded holes, the front end rotating shaft can move through rotation of the adjusting screw rod, and stretching of the parallelogram structure is achieved. The first hinge connecting piece and the second hinge connecting piece are fixedly connected with the two material guide strips of the material guide device respectively, and the extension and the contraction of the parallelogram structure correspond to the reduction and the increase of the channel size of the product channel respectively.
4) Set up the guide bar at another diagonal direction of parallelogram extending structure, the connecting block on the one end of guide bar and the hinged joint spare is fixed, and the through-hole on the connecting block on another hinged joint spare is worn to locate by the other end, and guide bar and adjusting screw and four tension arms combined action form four stable three-bar mechanism of interrelating to guarantee that two guide strips are parallel to each other and are on a parallel with adjusting screw.
5) Through setting up fixed part and upper portion equipment frame and connecting, can fix the position of guide device, improved the stability of guide device.
6) The camera component is arranged on the mobile module, so that the best photographing position of the camera value can be adjusted according to the actual production condition, and the image processing unit can quickly detect the photos taken by the camera; whether qualified detection can be finished when the product is transmitted on a production line, and the production efficiency is improved.
7) Through set up the balancing weight on the base at equipment stand, guaranteed production auxiliary assembly's focus at production auxiliary assembly's geometric center, improved production auxiliary assembly's stability and the degree of safety when producing.
8) Production auxiliary assembly can conveniently be removed through at base lower part installation lower margin gyro wheel.
9) According to the production line provided by the invention, the production auxiliary equipment can be used for automatically adjusting the space between the product channels according to the size of the product, so that the unnecessary steps of manually adjusting the space between the product channels are reduced, the product can be detected on line, and the production efficiency is improved.
Drawings
FIG. 1 is a view showing a construction of a production auxiliary apparatus and a production line according to the present invention;
FIG. 2 is an enlarged view of the upper structure of FIG. 1;
FIG. 3 is a view showing the structure of a material guiding device in the production auxiliary equipment according to the present invention;
FIG. 4 is a structural view of a tension arm of the material guiding device of the present invention;
fig. 5 is a structural view of another tension arm in the material guiding device of the present invention.
Description of reference numerals:
1A: a material guiding device;
1: a guide unit; 101: a first conducting bar; 102: a second conducting strip; 103: a first support member; 104: a second support member; 1011: a first front end guide strip; 1012: a first rear end guide strip; 1021: a second front end guide strip; 1022: a second rear end guide strip;
2: an adjustment unit; 201: a telescopic structure; 202: adjusting the screw rod; 203: a guide bar; 2011: a first tension arm; 2012: a second tension arm; 2013: a third tension arm; 2014: a fourth tension arm; 2015: a front end shaft; 2016: a rear end rotating shaft; 2017: a first hinge connection; 2018: a second hinge connection; 20171: a first guide rod connecting block; 20181: a second guide rod connecting block; 20111: a tension arm upper plate; 20112: connecting ribs; 20113: a tension arm lower plate;
3: a drive unit;
4: a fixed part;
5: an equipment support; 501: a base; 502: a support sideframe; 503: an upper equipment frame; 504: a ground roller;
6: a production line;
7: producing a product;
8: a visual inspection device; 801: a moving module; 802: a camera assembly.
Detailed Description
The following provides a further detailed description of a production auxiliary device and a production line according to the present invention with reference to the accompanying drawings and specific embodiments. Advantages and features of the present invention will become apparent from the following description and from the claims.
Example 1
Referring to fig. 1, 2 and 3, a production auxiliary apparatus includes: a material guide device 1A and an equipment bracket 5; the material guide device 1A is fixed on the equipment bracket 5; wherein, guide device 1A includes: a guiding unit 1, an adjusting unit 2, a driving unit 3 and a control unit (not shown in the figure); the guide unit 1 is used for adjusting the placing angle of the products on the production line, and the products are adjusted to the same placing angle after passing through the product channel of the guide unit 1; the adjusting unit 2 is used for adjusting the channel size of the product channel to adapt to products with different sizes; the driving unit 3 is used for driving the adjusting unit 2 to adjust the channel size of the product channel; the control unit is used for controlling the adjustment amount of the driving unit 3; the production auxiliary equipment also comprises a visual detection device 8 for detecting whether the product is qualified.
In the material guiding device 1A of the production assisting apparatus provided in this embodiment, the guiding unit 1 is used to adjust the placing angle of the products 7 on the production line 6, when the types and sizes of the products on the production line change, the adjusting unit 2 can be used to adaptively adjust the size of the product channel of the guiding unit 1 according to the sizes of different products, the driving unit 3 provides driving force for the adjusting unit 2, and the control unit can control the adjustment amount of the driving unit 3 according to the size that needs to be adjusted. Because the driving unit 3 and the adjusting unit 2 are adopted to adjust the channel size of the product channel, the defect that the conventional material guide device 1A needs manual adjustment is overcome, the labor and time consumption is reduced, and meanwhile, the accuracy and convenience of adjustment can be ensured. Whether qualified products are detected on line or not can be detected by providing the visual detection device 8, and the defect that the products need to be taken down from the production line in the existing production process is overcome.
Further, the equipment stand 5 includes: a base 501, a supporting sideframe 502, and an upper equipment frame 503; the bottom of the supporting side frame 502 is fixedly connected with the base 501, and the upper part of the supporting side frame 502 is fixedly connected with the upper equipment frame 503; wherein, the fixing part 4 of the material guiding device 1A is detachably and fixedly connected with the bottom side frame of the upper equipment frame 503. The visual inspection device 8 is provided on the upper apparatus frame 503.
Further, the guiding unit 1 comprises a first guiding strip 101 and a second guiding strip 102; a product channel is formed between the first material guiding strip 101 and the second material guiding strip 102; the first material guiding strip 101 comprises a first front end material guiding strip 1011 and a first rear end material guiding strip 1012, and the first front end material guiding strip 1011 and the first rear end material guiding strip 1012 are integrally formed; the second material guiding strip 102 comprises a second front end material guiding strip 1021 and a second rear end material guiding strip 1022, and the second front end material guiding strip 1021 and the second rear end material guiding strip 1022 are integrally formed; the first front end material guiding strip 1011 and the second front end material guiding strip 1021 form an expanded feeding hole; the first rear material guiding strip 1012 and the second rear material guiding strip 1022 are arranged in parallel; the first supporting piece 103 is arranged on the first rear end material guiding strip 1012; the second supporting member 104 is disposed on the second rear material guiding strip 1022.
It can be understood that the first support 103 and the second support 104 are respectively disposed on the first guide strip 101 and the second guide strip 102, and the adjustment unit 2 can directly adjust the distance between the first guide strip 101 and the second guide strip 102 by connecting with the first support 103 and the second support 104. The first material guiding strip 101 comprises a first front end material guiding strip 1011 and a first rear end material guiding strip 1012, and the first front end material guiding strip 1011 and the second front end material guiding strip 1021 form an expanded feeding port; the expanded feed inlet is provided with a larger opening, so that products in different placing states on a production line can conveniently enter the guide unit 1; the first rear end material guiding strip 1012 and the second rear end material guiding strip 1022 are arranged in parallel, so that the passing products are adjusted to be in the same placing state.
Example 2
The present embodiment further provides a structural design of the adjusting unit 2 on the basis of embodiment 1. The adjusting unit 2 comprises a telescopic structure 201 and an adjusting screw 202; the telescopic structure 201 is a telescopic parallelogram structure and comprises a first tension arm 2011, a second tension arm 2012, a third tension arm 2013, a fourth tension arm 2014, a front-end rotating shaft 2015, a rear-end rotating shaft 2016, a first hinge connecting piece 2017 and a second hinge connecting piece 2018; through holes are formed at both ends of the first tension arm 2011, both ends of the second tension arm 2012, both ends of the third tension arm 2013 and both ends of the fourth tension arm 2014 (see fig. 4 and 5); the front end rotating shaft 2015 is arranged in a through hole at the first end of the first tension arm 2011 and a through hole at the first end of the second tension arm 2012 in a penetrating manner so as to realize the rotary connection between the first tension arm 2011 and the second tension arm 2012; the rear-end rotating shaft 2016 is arranged in a through hole at the first end of the third tension arm 2013 and a through hole at the first end of the fourth tension arm 2014 in a penetrating manner so as to realize the rotary connection of the third tension arm 2013 and the fourth tension arm 2014; the first hinge connection 2017 is used for connecting the second end of the first tension arm 2011 and the second end of the fourth tension arm 2014; a second hinge connection 2018 for connecting a second end of the second tension arm 2012 and a second end of the third tension arm 2013; the first hinge connector 2017 is fixedly connected with the first support 103; the second hinge connector 2018 is fixedly connected with the second support member 104; a front end through hole is formed in the side surface of the front end rotating shaft 2015; a rear end through hole is formed in the side surface of the rear end rotating shaft 2016; the front end through hole is a threaded hole, and the rear end through hole is a unthreaded hole; the adjusting screw 202 penetrates through the rear end through hole and the front end through hole, and threads on the adjusting screw 202 are matched with threads in the front end through hole; the adjusting screw 202 is connected to a driving portion of the driving unit 3 to realize automatic rotation.
An adjusting unit 2 consisting of a telescopic parallelogram structure and an adjusting screw 202 is used, wherein the parallelogram structure consists of four tension arms which are connected by a front-end rotating shaft 2015, a rear-end rotating shaft 2016, a first hinge connecting piece 2017 and a second hinge connecting piece 2018; the front end pivot 2015 and the rear end pivot 2016 correspond to one set of diagonal positions of the parallelogram and the first hinge connection 2017 and the second hinge connection 2018 correspond to another set of diagonal positions of the parallelogram. The through-hole of rear end pivot 2016 and front end pivot 2015 side is worn to locate by adjusting screw 202, is equivalent to a parallelogram's diagonal, and the front end through-hole is the screw hole, and the motion of front end pivot 2015 can be realized to rotation through adjusting screw 202 for the screw hole, realizes the flexible of parallelogram structure. The first hinge connecting piece 2017 and the second hinge connecting piece 2018 are fixedly connected with the two material guiding strips of the material guiding device 1A respectively, and the extension and the contraction of the parallelogram structure correspond to the reduction and the increase of the channel size of the product channel respectively.
It should be appreciated that the specific structure of the adjusting unit 2 is not limited to that in the present embodiment, and the structure thereof should be various as long as the function thereof enables adjustment of the size of the product passage of the guide unit 1. For example, a first through hole and a second through hole may be directly formed on the first support 103 and the second support 104, respectively; the first through hole is a unthreaded hole, and the second through hole is a threaded hole; or the first through hole is a threaded hole, and the second through hole is a unthreaded hole; the adjusting screw 202 is arranged in the first through hole and the second through hole in a penetrating manner; the adjusting screw 202 penetrates through the first through hole and the second through hole, the adjusting screw 202 is connected with the driving portion of the driving unit 3, and the adjustment of the distance between the first material guiding strip 101 and the second material guiding strip 102 can be realized by driving the adjusting screw 202 to rotate. It can be seen from the structure that the stability and reliability of this implementation are not high compared to the preferred implementation in the present embodiment, but the adjustment of the product can still be implemented on a production line with a not very high conveying speed.
It will be appreciated that one of the important structures in the adjustment unit 2 is that which converts rotational motion into linear motion, in this embodiment by the cooperation of a screw and a thread. However, the present invention is not limited to this embodiment, and for example, the screw pair structure may convert the rotation into the linear motion. Therefore, the lead screw pair structure can be used in this embodiment, and the connection mode between the specific structures can be adaptively adjusted by those skilled in the art according to actual situations, which is not described herein again.
Specifically, the driving unit 3 includes a motor, and a driving portion of the motor is connected to the adjustment screw 202. The drive unit 3 further includes a motor controller for controlling the rotation amount of the motor. The motor can be a common motor or a stepping motor.
Specifically, the first tension arm 2011, the second tension arm 2012, the third tension arm 2013 and the fourth tension arm 2014 each include: a tension arm upper plate 20111, a connecting rib 20112 and a tension arm lower plate 20113; the tension arm upper plate 20111 and the tension arm lower plate 20113 are arranged in parallel; the connecting ribs 20112 connect the lower plate surface of the tension arm upper plate 20111 and the upper plate surface of the tension arm lower plate 20113.
Further, the visual inspection apparatus 8 includes a moving module 801, a camera module 802, and an image processing unit (not shown in the figure); wherein, the camera module 802 is installed on the mobile module 801, and the camera module 802 shoots the product; and the image processing unit detects the qualification rate of the product according to the product picture shot by the camera. By arranging the camera component 802 on the mobile module 801, the best photographing position of the camera value can be adjusted according to the actual production condition, and the image processing unit can quickly detect the photos taken by the camera; conceivably, the product can be detected whether the product is qualified or not when being transmitted on a production line, so that the production efficiency is improved.
Furthermore, a balancing weight is arranged on the base 501 and used for ensuring that the gravity center of the production auxiliary equipment is at the geometric center of the production auxiliary equipment, so that the stability of the production auxiliary equipment and the safety during production are improved; the lower part of the base 501 is provided with a foot roller 504 for moving the production auxiliary equipment.
Example 3
The embodiment further improves the adjusting unit 2 on the basis of the embodiment 2, and the stability and the reliability are better. Specifically, the adjusting unit 2 further includes a guide rod 203; a first guide rod connecting block 20171 and a second guide rod connecting block 20181 are arranged on the first hinge connecting piece 2017 and the second hinge connecting piece 2018 respectively; a guide rod through hole is formed in the first guide rod connecting block 20171, a first end of the guide rod 203 is fixed to the second guide rod connecting block 20181, and a second end of the guide rod 203 penetrates through the guide rod through hole; or, the second guide rod connecting block 20181 is provided with a guide rod through hole, the first end of the guide rod 203 is fixed to the first guide rod connecting block 20171, and the second end of the guide rod 203 penetrates through the guide rod through hole.
It can be understood that set up guide bar 203 at another diagonal direction of parallelogram extending structure 201, the connecting block on one end of guide bar 203 and the hinged joint spare is fixed, the through-hole on the connecting block on another hinged joint spare is worn to locate by the other end, guide bar 203 and adjusting screw 202 and four tension arms combined action form four stable three-bar mechanism of interrelating to guarantee that two guide strips are parallel to each other and are on a parallel with adjusting screw, further strengthened the stability and the reliability of adjusting unit 2.
Example 4
The invention also provides a production line comprising any one of the production auxiliary devices. The existing production line needs to stop the whole production line temporarily when the material guide device 1A is adjusted manually, so that the efficiency of automatic production is reduced. In the production line provided by the embodiment, the used production auxiliary equipment comprises the material guide device 1A and the visual detection device 8, and the material guide device 1A with an automatic adjusting function is used for adjusting the placing order of products on the production line, so that the defect that the whole production line needs to be stopped temporarily when the size of a channel is adjusted manually by the conventional material guide device 1A is overcome, the labor and the time are saved, and the production automation is more favorably realized; the product can be detected on line by using the visual detection device 8, and the production efficiency is improved.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments. Even if various changes are made to the present invention, it is still within the scope of the present invention if they fall within the scope of the claims of the present invention and their equivalents.
Claims (10)
1. A production assistance apparatus, comprising: a material guide device and an equipment support;
the material guide device is fixed on the equipment support;
wherein,
the material guide device comprises: the device comprises a guide unit, an adjusting unit, a driving unit and a control unit;
the guide unit is used for adjusting the placing angle of the products on the production line, and the products are adjusted to the same placing angle after passing through the product channel of the guide unit;
the adjusting unit is used for adjusting the channel size of the product channel so as to adapt to products with different sizes;
the driving unit is used for driving the adjusting unit to adjust the channel size of the product channel;
the control unit is used for controlling the adjustment amount of the driving unit;
the production auxiliary equipment further comprises a visual detection device for detecting whether the product is qualified.
2. The production assistance device of claim 1, wherein the device support comprises: a base, a supporting sideframe, and an upper equipment frame;
the bottom of the supporting side frame is fixedly connected with the base, and the upper part of the supporting side frame is fixedly connected with the upper equipment frame;
wherein,
and the fixing part of the material guide device is detachably and fixedly connected with the bottom side frame of the upper equipment frame.
3. The production assistance apparatus of claim 2, wherein the guide unit includes a first guide strip and a second guide strip;
the product channel is arranged between the first material guiding strip and the second material guiding strip;
the first material guiding strip comprises a first front end material guiding strip and a first rear end material guiding strip, and the first front end material guiding strip and the first rear end material guiding strip are integrally formed;
the second material guiding strip comprises a second front end material guiding strip and a second rear end material guiding strip, and the second front end material guiding strip and the second rear end material guiding strip are integrally formed;
the first front end material guide strip and the second front end material guide strip form an expanded feeding hole;
the first rear end material guiding strip and the second rear end material guiding strip are arranged in parallel;
the first rear end material guide strip is provided with a first supporting piece;
and a second supporting piece is arranged on the second rear-end material guide strip.
4. The production assistance apparatus according to claim 3, wherein the adjustment unit includes a telescopic structure and an adjustment screw;
the telescopic structure is a telescopic parallelogram structure and comprises a first tension arm, a second tension arm, a third tension arm, a fourth tension arm, a front-end rotating shaft, a rear-end rotating shaft, a first hinge connecting piece and a second hinge connecting piece;
through holes are formed in the two end parts of the first tension arm, the two end parts of the second tension arm, the two end parts of the third tension arm and the two end parts of the fourth tension arm;
the front end rotating shaft penetrates through a through hole at the first end part of the first tension arm and a through hole at the first end part of the second tension arm so as to realize the rotary connection of the first tension arm and the second tension arm;
the rear end rotating shaft penetrates through a through hole at the first end part of the third tension arm and a through hole at the first end part of the fourth tension arm so as to realize the rotary connection of the third tension arm and the fourth tension arm;
the first hinge connector is used for connecting the second end of the first tension arm and the second end of the fourth tension arm;
the second hinge connecting piece is used for connecting the second end part of the second tension arm and the second end part of the third tension arm;
the first hinge connecting piece is fixedly connected with the first supporting piece;
the second hinge connecting piece is fixedly connected with the second supporting piece;
the side surface of the front end rotating shaft is provided with a front end through hole;
the side surface of the rear end rotating shaft is provided with a rear end through hole;
the front end through hole is a threaded hole, and the rear end through hole is a unthreaded hole;
the adjusting screw rod penetrates through the rear end through hole and the front end through hole, and threads on the adjusting screw rod are matched with threads in the front end through hole;
the adjusting screw is connected with the driving part of the driving unit to realize automatic rotation.
5. The production assistance apparatus according to claim 4, wherein the adjustment unit further includes a guide rod;
the first hinge connecting piece and the second hinge connecting piece are respectively provided with a first guide rod connecting block and a second guide rod connecting block;
a guide rod through hole is formed in the first guide rod connecting block, the first end of the guide rod is fixed to the second guide rod connecting block, and the second end of the guide rod penetrates through the guide rod through hole; or,
the guide rod connecting block is provided with a guide rod through hole, the first end part of the guide rod is fixed on the first guide rod connecting block, and the second end part of the guide rod penetrates through the guide rod through hole.
6. The production assistance apparatus of claim 5, wherein the drive unit includes a motor, a drive portion of the motor being connected to the adjustment screw.
7. The production aid of claim 6, wherein the visual inspection device is disposed on the upper apparatus frame.
8. The production assistance device of claim 7, wherein the visual inspection apparatus comprises a movement module, a camera assembly, and an image processing unit;
wherein,
the camera assembly is mounted on the mobile module and shoots the product;
and the image processing unit detects the qualification rate of the product according to the product picture shot by the camera.
9. The production assistance device of any one of claims 1 to 8, wherein the base is provided with a weight to ensure that a center of gravity of the production assistance device is at a geometric center of the production assistance device; and the lower part of the base is provided with a foundation roller for moving the production auxiliary equipment.
10. A production line, characterized by comprising a production aid according to any one of claims 1-9.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN112881421A (en) * | 2021-03-11 | 2021-06-01 | 杭州迅效自动化科技有限公司 | Guiding and adjusting mechanism for visual inspection |
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