CN108405368B - A kind of comprehensive automatic detecting machine of intelligent control - Google Patents

A kind of comprehensive automatic detecting machine of intelligent control Download PDF

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Publication number
CN108405368B
CN108405368B CN201810262498.7A CN201810262498A CN108405368B CN 108405368 B CN108405368 B CN 108405368B CN 201810262498 A CN201810262498 A CN 201810262498A CN 108405368 B CN108405368 B CN 108405368B
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Prior art keywords
vial
programmable controller
collector
conveyer belt
plc programmable
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CN108405368A (en
Inventor
董秀国
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JIANHU GUOCHUANG MACHINERY MANUFACTURING Co Ltd
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JIANHU GUOCHUANG MACHINERY MANUFACTURING Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/90Investigating the presence of flaws or contamination in a container or its contents

Abstract

The present invention relates to a kind of comprehensive automatic detecting machines of intelligent control, it separates the bottle spacing in device for regulating direction solution vial transmission process by initial survey, the consistency in bottleneck direction and obvious lack of rejecting limit vial problem, vial to be checked is transmitted to combination detection device position one by one by positioning and transmitting device set a distance, combination detection device clamps and vial to be checked is driven to rotate, the various information of vial to be checked are acquired using signal acquisition camera shooting unit simultaneously, the various information of vial that separation packing device will test are by certified products, substandard products and waste product are separated and are packed, various kinds of sensors is obtained information processing and instruction action mechanism action by PLC programmable controller, it realizes and automatically controls.The present invention is reliable with design structure connection, vial transmission process is stable, transmission is stable inevitable between each functional structure, and has the characteristics that the compound high-precision detection of inspection from Rough Inspection to essence.

Description

A kind of comprehensive automatic detecting machine of intelligent control
Technical field
The present invention relates to a kind of full-automatic detectors, and in particular to Clear glass bottles and jars automatically detect more particularly to transparent The detection of all kinds of scars and residue, belongs to electromechanical integration technology area in vial.
Background technique
Vial is formed by bottle-making machine tool by multiple program makings, glass tube is with stone again using glass tube as raw material Sand is smelt molten molten state by high temperature furnace burning for raw material, then carries out blowing again.In these programs, first is that dust and each Kind residue easily exists in glass tube or vial, second is that glass often has bubble to be clipped in glass wall in process of setting, Third is that glass tube also often has crackle in forming process or glass tube during being fabricated to vial, this results in making There is sundries or damage in vial out.However vial is usually applied to contain food or drug, food are people Directly edible to be not allow for any pollution, drug is that people directly take or inject human body, be more not allow for any pollution with It is damaged.For this purpose, each edible or medicinal glass bottle manufacturer all carries out the detection of vial, but the various inspections that people use at present All there are many deficiencies in measurement equipment, first is that the unicity of detection, exactly a kind of detection machine can only detect a kind of bottle of specification, if It is larger to change specification difficulty;Second is that detection machine is bulky, workshop space is restricted;Third is that the court of adjustment bottle mouth Bottle, the collsion damage bottle of bottle and equipment room are damaged to the extrusion and collision in the process, occurred between bottle;Fourth is that detection accuracy Not high, detection orientation is not complete, and detection process is unstable, missing inspection or false retrieval phenomenon often occurs.The detection device of some imports is not But it involves great expense, and detection effect is equally bad.To solve the above-mentioned problems, the present inventor designs by years of researches Speed is fast, detection process is stable, the Clear glass bottles and jars detection machine of low cost for a kind of detection, especially designs a kind of each movement The detection machine of the necessary programmed motion of process, greatly improves detection machine function, produces good production for bottle-making machine enterprise Product provide equipment guarantee.
Summary of the invention
It is an object of the invention to propose a kind of comprehensive automatic detecting machine of intelligent control, it be by Clear glass bottles and jars sequentially It moves with delivery vehicles, and acts by setup program in the process of movement, eliminate missing inspection or empty inspection phenomenon.And utilize work structure Part is rejected in the process of movement with limit Clear glass bottles and jars are lacked, to realize the purpose of autonomous detection.
Purpose of design according to the present invention proposes a kind of comprehensive automatic detecting machine of intelligent control, it is separated by initial survey Device for regulating direction, positioning and transmitting device, combination detection device, separation packing device and PLC programmable controller composition, feature exist In:
The initial survey separates device for regulating direction: belt wheel, transverse teeth idler wheel, bridge crossing plate, conveyer belt, range line mechanism, just Sensor, rejecting mechanism, adjusted device are examined, bridge crossing plate is arranged between transverse teeth idler wheel and conveyer belt, and conveyer belt is stretched in band On wheel, range line mechanism and adjusted device are set in sequence in above conveyer belt, the conveyer belt one between range line mechanism and adjusted device Side is provided with initial survey sensor and rejecting mechanism, and vial is taken on bridge crossing plate, rolled by bridge crossing plate by the rotation of transverse teeth idler wheel Dynamic and sliding relation adjusting is realized that vial is forward arranged by transmission tape motion direction, and is reached on conveyer belt, conveyer belt band Dynamic vial travels forward, and range line mechanism limits vial, realizes that the distance between vial for passing through range line mechanism is identical, When vial passes through initial survey sensor, initial survey sensor transmits the bottleneck orientation information of the obvious shortcoming of vial and vial To PLC programmable controller, PLC programmable controller instructs rejecting mechanism to reject defect vial or instruction bottleneck tuning machine Structure turns to;
The conveyer belt is arranged to the convex umbilicate spill band in both sides;
The initial survey sensor is high power video camera;
The positioning and transmitting device includes: action sensor, propulsion cylinder, bridge crossing plate, synchronous toothed belt, synchronous tooth profile Belt wheel, stop pick-up, signal detection disk, synchronous toothed belt are made of U-shaped tooth and chain, and action sensor setting is in initial survey point Every the rear end of conveyer belt in device for regulating direction, the side of conveyor belt back end is arranged in propulsion cylinder, and synchronous toothed belt is arranged in conveyer belt The other side of rear end, bridge crossing plate are arranged between conveyer belt and synchronous toothed belt, and synchronous toothed belt is stretched in synchronous toothed belt pulley On, signal detection disk and a synchronous toothed belt pulley are coaxial, and signal detection disk is equipped with multiple signal detection slots, multiple signal inspections It surveys slot to be evenly distributed on the spoke of signal detection disk, the side of signal detection disk is arranged in stop pick-up.Action sensor The signal that vial on conveyer belt reaches is passed into PLC programmable controller, PLC programmable controller instructs propulsion cylinder work Make, vial is forced through in the tooth socket that bridge plate enters synchronous toothed belt from conveyer belt, PLC programmable controller sequentially refers to Synchronous toothed belt pulley is enabled to rotate, after synchronous toothed belt pulley turns an angle, stop pick-up is equipped with from signal detection disk The signal detected in signal detection slot sends PLC programmable controller, PLC programmable controller command synchronization toothed belt to Wheel stops operating, and vial is sent to the position of compound detection at this time;
The combination detection device includes: bracket, cam, follower lever, bearing roller, positioning pinch roller, signal acquisition are taken the photograph Camera group, bracket and cam and follower lever constitute cam mechanism, and cam rotation drives follower lever to move up and down, the upper end of follower lever Equipped with two bearing rollers, the vial above it can be held up, positioning pinch roller is equipped with rubber flange, setting follower lever just On the bracket of top, positioning pinch roller constitutes the clamping that clamping vial rolls with two groups of bearing rollers that follower lever upper end is equipped with and rolls Motivation structure, is provided with signal acquisition camera shooting unit on the horizontal plane that vial is clamped, and signal acquisition images unit and acquires quilt The various signals of the vial of clamping are transferred to PLC programmable controller.When detection, PLC programmable controller command synchronization tooth Shape belt wheel stops operating, and vial is sent to the position of compound detection, while PLC programmable controller instruction cam mechanism turns Dynamic, cam mechanism rotation drives follower lever to rise, the glass bottle holder that the bearing roller of follower lever upper end setting will be positioned above It rises, and vial is clamped between bearing roller and positioning pinch roller, the rubber flange of positioning pinch roller rotation thereon passes through rolling Frictional force drives vial rotation, and the signal acquisition camera shooting unit being arranged on the clamped horizontal plane of vial will collect glass The various signals of glass bottle are transferred to PLC programmable controller, realize the compound detection of vial;
The signal acquisition camera shooting unit is made of a two or more video cameras;
The positioning pinch roller is equipped with rubber flange;
The separation packing device includes: program-controlled cylinder, synchronous toothed belt, guiding ramp, conveyer belt, crank block machine Structure, light control sensor, vial collector, the slider-crank mechanism include crank, connecting rod, sliding block, take-up housing, the glass Bottle collector includes certified products vial collector, substandard products vial collector, rejected glass bottle collector, the program-controlled cylinder, Be oriented to ramp, conveyer belt, slider-crank mechanism, light control sensor be equipped with two sets, respectively with certified products vial collector, substandard products glass Glass bottle collector is adapted, and program-controlled cylinder and guiding ramp are separately positioned on synchronous toothed belt two sides, guiding ramp one end close to Synchronous toothed belt, the other end connect with conveyer belt one end, and the conveyer belt other end and certified products vial collector, substandard products vial are poly- The arrival end of storage connects, and slider-crank mechanism and light control sensor setting are poly- in certified products vial collector, substandard products vial The arrival end of storage;
Just instruct program-controlled cylinder that vial is promoted guiding slope when PLC programmable controller obtains certified products vial information Plate, communicated band are sent into certified products vial collector arrival end, and the information that vial reaches is passed to PLC by light control sensor can Programmable controller, PLC programmable controller instruct slider-crank mechanism work, the slipper push vial in slider-crank mechanism Movement, makes vial enter certified products vial collector, vial is packed in certified products vial collector;
Just instruct program-controlled cylinder that vial is promoted guiding slope when PLC programmable controller obtains substandard products vial information Plate, communicated band are sent into substandard products vial collector arrival end, and the information that vial reaches is passed to PLC by light control sensor can Programmable controller, PLC programmable controller instruct slider-crank mechanism work, the slipper push vial in slider-crank mechanism Movement, makes vial enter substandard products vial collector, vial is packed in substandard products vial collector;
When PLC programmable controller obtains rejected glass bottle information, instruction vial moves forward, and makees in gravity Automatically into rejected glass bottle collector under.
There is the present invention design structure to connect, and reliable, vial transmission process is stable, transmits and stablizes between each functional structure It is inevitable, and have the characteristics that the compound high-precision detection of inspection from Rough Inspection to essence.
Detailed description of the invention
Attached drawing 1 is schematic view of the front view of the present invention;
Attached drawing 2 be in attached drawing 1 A to structural schematic diagram;
Attached drawing 3 is overlooking structure diagram of the present invention;
Attached drawing 4 is the position view under Bottle detection state.
In attached drawing, 1 be belt wheel, 2 be transverse teeth idler wheel, 3 be vial, 4 be conveyer belt, 5 be limited spacing mechanism, 6 be initial survey Sensor, 7 be adjusted device, 8 be propulsion cylinder, 9 be action sensor, 10 be U-shaped tooth, 11 be synchronous toothed belt pulley, 12 be Bearing roller, 13 and 13 ' be program-controlled cylinder, 14 be signal acquisition image unit, 15 be positioning pinch roller, 16 with 16 ' be oriented to slope Plate, 17 and 17 ' be conveyer belt, 18 and 18 ' be crank, 19 and 19 ' be take-up housing, 20 be light control sensor, 21 and 21 ' be slide Block, 22 be substandard products vial collector, 22 ' be certified products vial collector, 23,24 be bridge crossing plate, 25 be stop pick-up, 26 It is rejected glass bottle collector for signal detection disk, 27,28 be chain, 29 cams, 30 is follower lever.
Specific embodiment
The present invention will be further explained below with reference to the attached drawings:
As shown in attached drawing 1,3, initial survey separates device for regulating direction by belt wheel 1, transverse teeth idler wheel 2, bridge crossing plate 23, conveyer belt 4, limit Spacing mechanism 5, initial survey sensor 6, rejecting mechanism (not shown), adjusted device 7 form, and the setting of bridge crossing plate 23 is rolled in transverse teeth Between wheel 2 and conveyer belt 4, conveyer belt 4 is stretched on belt wheel 1, and range line mechanism 5 and adjusted device 7 are set in sequence in conveyer belt 4 Top, the side of conveyer belt 4 is provided with initial survey sensor 6 and rejecting mechanism, transverse teeth between range line mechanism 5 and adjusted device 7 The rotation of idler wheel 2 takes vial 3 on bridge crossing plate 23 to, rolls the adjusting with sliding relation by bridge crossing plate 23, realizes vial 3 It forward arranges, and is reached on conveyer belt 4 by 4 direction of motion of conveyer belt, conveyer belt 4 drives vial 3 to travel forward, range line mechanism 5 pairs of vials 3 limit, and realize that the distance between vial 3 for passing through range line mechanism 5 is identical, vial 3 passes through initial survey sensor When 6, the bottleneck orientation information of the obvious shortcoming of vial 3 and vial 3 is passed to PLC PLC technology by initial survey sensor 6 Device, PLC programmable controller instruct rejecting mechanism to reject defect vial 3 or 180 ° of steering of instruction bottleneck adjusted device.
As shown in attached drawing 1,2,3, positioning and transmitting device include action sensor 9, propulsion cylinder 8, bridge crossing plate 24, by U-shaped Synchronous toothed belt, the synchronous toothed belt pulley 11, stop pick-up 25, signal detection disk 26 that tooth 10, chain 28 are constituted.Movement sensing The rear end that initial survey separates conveyer belt 4 in device for regulating direction is arranged in device 9, and the side of 4 rear end of conveyer belt is arranged in propulsion cylinder 8, synchronous The other side of 4 rear end of conveyer belt is arranged in toothed belt, and bridge crossing plate 24 is arranged between conveyer belt 4 and synchronous toothed belt, synchronous gear Shape band is stretched in synchronous toothed belt pulley 11, and signal detection disk 26 and a synchronous toothed belt pulley 11 are coaxial, signal detection disk 26 Multiple signal detection slots are equipped with, multiple signal detection slots are evenly distributed on the spoke of signal detection disk 11, stop pick-up 25 are arranged in the side of signal detection disk 26.The signal that vial 3 reaches on conveyer belt 4 is passed to PLC by action sensor 9 can Programmable controller, PLC programmable controller instruct propulsion cylinder 8 to work, vial 3 are forced through bridge plate from conveyer belt 4 24 enter in the tooth socket of synchronous toothed belt, and PLC programmable controller sequential instructions synchronous toothed belt pulley 11 rotates, synchronous toothed belt After wheel 11 turns an angle, signal that stop pick-up 25 is detected from the signal detection slot that signal detection disk 26 is equipped with Send PLC programmable controller to, PLC programmable controller command synchronization toothed belt 11 stops operating, at this time vial 3 It is sent to the position of compound detection.
As shown in attached drawing 2,4, combination detection device include cam 29, follower lever 30, bearing roller 12, positioning pinch roller 15, Signal acquisition images unit 14, and the rotation of cam 29 drives follower lever 30 to move up and down, and the upper end of follower lever 30 is equipped with two bearings Roller 12 can hold up the vial 3 above it, and positioning pinch roller 15 is equipped with rubber flange, and setting is right above follower lever 30 Bracket on, positioning pinch roller 15 and two groups of bearing rollers 12 being equipped with of 30 upper end of follower lever constitute the folder that clamping vial 3 rolls Mechanism is held, signal acquisition camera shooting unit 14 is provided on the horizontal plane that vial 3 is clamped, signal acquisition camera shooting unit 14 is adopted The various signals of the clamped vial 3 of collection are transferred to PLC programmable controller.When PLC programmable controller command synchronization tooth When shape belt wheel 11 stops operating, vial 3 is sent to the position of compound detection, while PLC programmable controller instructs cam Mechanism rotation, cam mechanism rotation drive follower lever 30 to rise, and the bearing roller 12 of 30 upper end of follower lever setting will be disposed thereon The vial 3 of side is held up, and vial 3 is clamped between bearing roller 12 and positioning pinch roller 15, and positioning pinch roller 15 rotates it On rubber flange drive vial 3 to rotate by rolling friction, the signal being arranged on the clamped horizontal plane of vial 3 is adopted The various signals for collecting vial 3 are transferred to PLC programmable controller by collection camera shooting unit 14, realize the compound of vial 3 Detection.
As shown in attached drawing 1,3, separation packing device include program-controlled cylinder 13,13 ', synchronous toothed belt, guiding ramp 16, 16 ', conveyer belt 17,17 ', by crank 18,18 ', connecting rod, the slider-crank mechanism that sliding block 21,21 ' is constituted, take-up housing 19,19 ', Light control sensor 20,20 ', certified products vial collector 22 ', substandard products vial collector 22, rejected glass bottle collector 27.Journey Control cylinder 13,13 ' and guiding ramp 16,16 ' are separately positioned on synchronous toothed belt two sides, and guiding ramp 16,16 ' one end are close to same Toothed belt is walked, the other end connects with one end of conveyer belt 17,17 ', conveyer belt 17, the 17 ' other ends and certified products vial collector 22 ', the arrival end of substandard products vial collector 22 connects, and slider-crank mechanism and light control sensor 20 are arranged in certified products vial The arrival end of collector 22 ', substandard products vial collector 22.
Program-controlled cylinder 13 ' is just instructed to promote vial 3 when PLC programmable controller obtains certified products 3 information of vial It is oriented to ramp 16 ', communicated band 17 ' is sent into 22 ' arrival end of certified products vial collector, and light control sensor 20 ' arrives vial 3 The information reached passes to PLC programmable controller, and PLC programmable controller instructs crank 18 ' to rotate, and sliding block 21 ' pushes glass Bottle 3 moves, and vial 3 is made to enter certified products vial collector 22 ', and vial 3 is wrapped in certified products vial collector 22 ' Dress.
Just instruct program-controlled cylinder 13 by 3 pushing guidance of vial when PLC programmable controller obtains substandard products 3 information of vial To ramp 16, communicated band 17 is sent into 22 arrival end of substandard products vial collector, the letter that light control sensor 20 reaches vial 3 Breath passes to PLC programmable controller, and PLC programmable controller instructs crank 18 to rotate, and sliding block 21 pushes vial 3 to move, Vial 3 is set to enter substandard products vial collector 22, vial 3 is packed in substandard products vial collector 22.
When PLC programmable controller obtains rejected glass 3 information of bottle, instruction vial 3 moves forward, in gravity Automatically into rejected glass bottle collector 27 under effect.

Claims (5)

1. a kind of comprehensive automatic detecting machine of intelligent control, it separates device for regulating direction, positioning and transmitting device, compound detection by initial survey Device, separation packing device and PLC programmable controller composition, it is characterised in that:
The initial survey separates device for regulating direction: belt wheel, transverse teeth idler wheel, bridge crossing plate, conveyer belt, range line mechanism, initial survey pass Sensor, rejecting mechanism, adjusted device, bridge crossing plate are arranged between transverse teeth idler wheel and conveyer belt, and conveyer belt is stretched on belt wheel, Range line mechanism and adjusted device are set in sequence in above conveyer belt, the conveyer belt side setting between range line mechanism and adjusted device There are initial survey sensor and rejecting mechanism, the rotation of transverse teeth idler wheel takes vial on bridge crossing plate to, rolls by bridge crossing plate and sliding The adjusting of dynamic relationship realizes that vial is forward arranged by transmission tape motion direction, and reaches on conveyer belt that conveyer belt drives glass Bottle travels forward, and range line mechanism limits vial, realizes through the distance between the vial of range line mechanism identical, vial When by initial survey sensor, the bottleneck orientation information of the obvious shortcoming of vial and vial is passed to PLC by initial survey sensor Programmable controller, PLC programmable controller instruct rejecting mechanism to reject defect vial or instruction bottleneck adjusted device turn To;
The positioning and transmitting device includes: action sensor, propulsion cylinder, bridge crossing plate, synchronous toothed belt, synchronous toothed belt Wheel, stop pick-up, signal detection disk, synchronous toothed belt are made of U-shaped tooth and chain, and action sensor setting separates in initial survey The side of conveyor belt back end is arranged in the rear end of conveyer belt in device for regulating direction, propulsion cylinder, and synchronous toothed belt is arranged after conveyer belt The other side at end, bridge crossing plate are arranged between conveyer belt and synchronous toothed belt, and synchronous toothed belt is stretched in synchronous toothed belt pulley, Signal detection disk and a synchronous toothed belt pulley are coaxial, and signal detection disk is equipped with multiple signal detection slots, multiple signal detections Slot is evenly distributed on the spoke of signal detection disk, and the side of signal detection disk is arranged in stop pick-up, and action sensor will The signal that vial reaches on conveyer belt passes to PLC programmable controller, and PLC programmable controller instructs propulsion cylinder work Make, vial is forced through in the tooth socket that bridge plate enters synchronous toothed belt from conveyer belt, PLC programmable controller sequentially refers to Synchronous toothed belt pulley is enabled to rotate, after synchronous toothed belt pulley turns an angle, stop pick-up is equipped with from signal detection disk The signal detected in signal detection slot sends PLC programmable controller, PLC programmable controller command synchronization toothed belt to Wheel stops operating, and vial is sent to the position of compound detection at this time;
The combination detection device includes: bracket, cam, follower lever, bearing roller, positioning pinch roller, signal acquisition video camera Group, bracket and cam and follower lever constitute cam mechanism, and cam rotation drives follower lever to move up and down, and the upper end of follower lever is equipped with Two bearing rollers can hold up the vial above it, and positioning pinch roller is arranged on the bracket right above follower lever, position pinch roller Two groups of bearing rollers being equipped with follower lever upper end constitute the clamping rolling mechanism that clamping vial rolls, clamped in vial Horizontal plane on be provided with signal acquisition camera shooting unit, signal acquisition images the various signals of the clamped vial of unit acquisition It is transferred to PLC programmable controller, when detection, PLC programmable controller command synchronization toothed belt stops operating, vial quilt It is transmitted to the position of compound detection, while PLC programmable controller instruction cam mechanism rotation, cam mechanism rotation drives driven Bar rises, and the bearing roller of follower lever upper end setting holds up the vial being positioned above, and vial is clamped in bearing Between roller and positioning pinch roller, the rotation of positioning pinch roller drives vial rotation by force of rolling friction, and setting is pressed from both sides in vial The various signals for collecting vial are transferred to PLC programmable controller by the signal acquisition camera shooting unit on the horizontal plane held, Realize the compound detection of vial;
The separation packing device includes: program-controlled cylinder, synchronous toothed belt, guiding ramp, conveyer belt, slider-crank mechanism, Light control sensor, vial collector, the slider-crank mechanism include crank, connecting rod, sliding block, take-up housing, the vial Collector includes certified products vial collector, substandard products vial collector, rejected glass bottle collector, and the program-controlled cylinder is led To ramp, conveyer belt, slider-crank mechanism, light control sensor be equipped with two sets, respectively with certified products vial collector, substandard products glass Bottle collector is adapted, and program-controlled cylinder and guiding ramp are separately positioned on synchronous toothed belt two sides, and guiding ramp one end is close to same Toothed belt is walked, the other end connects with conveyer belt one end, and the conveyer belt other end and certified products vial collector, substandard products vial are assembled The arrival end of device connects, and slider-crank mechanism and light control sensor are arranged in certified products vial collector, the aggregation of substandard products vial The arrival end of device;
Just instruct program-controlled cylinder that vial is promoted guiding ramp when PLC programmable controller obtains certified products vial information, Communicated band is sent into certified products vial collector arrival end, and the information that vial reaches is passed to PLC and can compiled by light control sensor Range controller, PLC programmable controller instruct slider-crank mechanism work, the slipper push vial fortune in slider-crank mechanism It is dynamic, so that vial is entered certified products vial collector, vial is packed in certified products vial collector;
Just instruct program-controlled cylinder that vial is promoted guiding ramp when PLC programmable controller obtains substandard products vial information, Communicated band is sent into substandard products vial collector arrival end, and the information that vial reaches is passed to PLC and can compiled by light control sensor Range controller, PLC programmable controller instruct slider-crank mechanism work, the slipper push vial fortune in slider-crank mechanism It is dynamic, so that vial is entered substandard products vial collector, vial is packed in substandard products vial collector;
When PLC programmable controller obtains rejected glass bottle information, instruction vial moves forward, under the effect of gravity Automatically into rejected glass bottle collector.
2. the comprehensive automatic detecting machine of a kind of intelligent control according to claim 1, it is characterised in that: the conveyer belt is set It is set to the convex umbilicate spill band in both sides.
3. the comprehensive automatic detecting machine of a kind of intelligent control according to claim 1, it is characterised in that: the initial survey sensing Device is high power video camera.
4. the comprehensive automatic detecting machine of a kind of intelligent control according to claim 1, it is characterised in that: the positioning pinch roller Wheel rim be rubber flange.
5. the comprehensive automatic detecting machine of a kind of intelligent control according to claim 1, it is characterised in that: the signal acquisition Camera shooting unit is made of one or more video cameras.
CN201810262498.7A 2018-03-28 2018-03-28 A kind of comprehensive automatic detecting machine of intelligent control Active CN108405368B (en)

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CN206885424U (en) * 2017-06-27 2018-01-16 建湖国创机械制造有限公司 A kind of continuous propulsion vial automatically discharges machine

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