CN108393451A - A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment and its technique - Google Patents

A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment and its technique Download PDF

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Publication number
CN108393451A
CN108393451A CN201810545491.6A CN201810545491A CN108393451A CN 108393451 A CN108393451 A CN 108393451A CN 201810545491 A CN201810545491 A CN 201810545491A CN 108393451 A CN108393451 A CN 108393451A
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CN
China
Prior art keywords
cooling
copper pipe
conditioning
copper
technique
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810545491.6A
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Chinese (zh)
Inventor
党建龙
郎言平
龚英浩
陈丙璇
凌金榜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Shining Copper Industry Co Ltd
Zhejiang Hailiang Co Ltd
Original Assignee
Guangdong Shining Copper Industry Co Ltd
Zhejiang Hailiang Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Shining Copper Industry Co Ltd, Zhejiang Hailiang Co Ltd filed Critical Guangdong Shining Copper Industry Co Ltd
Priority to CN201810545491.6A priority Critical patent/CN108393451A/en
Publication of CN108393451A publication Critical patent/CN108393451A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/14Plants for continuous casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/006Continuous casting of metals, i.e. casting in indefinite lengths of tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D11/00Continuous casting of metals, i.e. casting in indefinite lengths
    • B22D11/12Accessories for subsequent treating or working cast stock in situ
    • B22D11/1206Accessories for subsequent treating or working cast stock in situ for plastic shaping of strands

Abstract

A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment and its technique, belong to metal-working plant technical field.Equipment is made of melting furnace, inductor, foundry furnace, casting mold, heating device, cooling device, winder and plate drawing machine.Technique is that copper base is put into melting furnace, and the inductor of melting furnace lower inside carries out sensing heating to copper base and melts to form copper liquid, keeps the temperature;Under the action of linker, copper liquid, which enters in the furnace chamber of foundry furnace, to be stood to after specified time, heating device progress gradient type heating is entered when copper pipe squeezes out casting mold, so that crystal grain is grown in one direction and forms single crystal organization, it is further cooled down in cooling device, finally after winder winds scale, copper pipe is transferred to plate drawing machine and carries out high-speed stretch molding.Present device is simple, energy saving, and production efficiency is high;The reprocessing techniques such as drawing, molding can directly be carried out;To solve the disadvantage that too long in flow, high energy consumption.

Description

A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment and its technique
Technical field
The present invention relates to metal-working plant technical fields, more particularly to a kind of air-conditioning and cooling monocrystalline seamless copper pipe Production equipment and its technique.
Background technology
Metallic copper has excellent electric conductivity, thermal conductivity and good ductility, easily processed into type, is widely used in Each departments such as production, life and national economy.Copper pipe is important one of copper fabrication product, be mainly used for air-conditioning, refrigeration, Power generation, building etc..
Existing copper pipe manufacturing process includes mainly following several schemes:
One, up-drawing method:This working system, which is that cathode copper is directly upper after fusing, draws copper pipe, produces thin equiax crystal batch, needs To pass through the processes such as rolling recrystallization can just carry out following process.But disadvantage be tubing tissue looseness, it is not high pressure resistant, only It is suitable for producing small dimension air-conditioning copper pipe.
Two, continuous casting and rolling method:This working system is directly to cast out equiax crystal hollow copper after cathode copper melts, and is rolled by planet System produces copper pipe.The copper pipe advantage of this technique productions is:Production efficiency is high.Disadvantage is:Production procedure is long, and lumber recovery is not high, Management difficulty list, energy consumption is higher, and tubing is not high pressure resistant because of tissue looseness.Continuous casting and rolling copper pipe working system is current domestic outer space Tune and cooling seamless copper pipe main production process are the Main ways that air-conditioning develops at present with cooling seamless copper pipe.
Three, continuous casting extrusion:This working system is to cast out copper ingot after cathode copper melts, and is squeezed with large-scale after reheating Machine squeezes out copper pipe.The copper pipe advantage of this technique productions is:It is best in quality, institutional framework is fine and closely woven, density is big, it is high pressure resistant, bending Deflection is big, can be suitably used for the working environment that cold and hot exchange is frequent, difference variation is big, can produce large size copper pipe.Disadvantage is:At Product rate is low, high energy consumption, and production cost is high.This technique productions air-conditioning and cooling seamless copper pipe only exist heavy caliber, small quantities of at present It measures, on some products of high request.Common product is nocompetitive gradually to suffer market.
In continuous casting and rolling method copper pipe manufacturing process, the production and processing generally use horizontal continuous casting furnace of casting in bronze base.However it is existing The problem of some copper pipe production equipments are due to structure design, it is long, high energy consumption that there are the continuous casting and rolling copper pipe technological process of productions Disadvantage.
Invention content
Based on this, it is an object of the invention to overcome the deficiencies of the prior art and provide a kind of air-conditioning and cooling monocrystalline without Copper pipe production equipment and its technique are stitched, prepared by the short route that monocrystalline seamless copper pipe may be implemented, equipment is simple, energy saving, production effect Rate is high.Single crystal Cu can directly be produced using the technique of the production equipment, recrystallization processing is needed not move through, can directly carry out The reprocessing techniques such as drawing, molding;To solve the disadvantage that the continuous casting and rolling copper pipe technological process of production is long, high energy consumption.
Air-conditioning and the cooling monocrystalline seamless copper pipe production equipment of the present invention, including melting furnace, inductor, foundry furnace, pour Injection molding tool, heating device, cooling device, winder and plate drawing machine;The inductor is set to the lower section inside melting furnace;The casting It makes stove and is mounted on the bottom of melting furnace, and setting is connected to melting furnace by a linker;The casting mold is mounted on casting The bottom of stove, casting mold are internally provided with crystallizer, and the inflow entrance of crystallizer is connected to setting with the outflux of foundry furnace;It is described to add Thermal is set to the outflux of casting mold, and the cooling device is set to the outflux of heating device, and casting mold, heating dress It sets with the center of cooling device on same axis;The winder is set between cooling device and plate drawing machine.
In order to achieve better technical results, further technical improvements include, further include horizontal feed raceway, it is described Horizontal feed raceway is set on the axis where the center of casting mold, heating device and cooling device.
In order to achieve better technical results, further technical improvements include the melting furnace includes fire door and melts Change furnace chamber, the fire door opening and closing type is fixedly arranged on the top of fusing furnace chamber.
In order to achieve better technical results, further technical improvements include the heating device includes that annular adds Hot cylinder, heating element and sensing element;The sensing element is set on the inner peripheral wall of annular-heating cylinder, and the heating element is set In on the inner peripheral wall of sensing element.
In order to achieve better technical results, further technical improvements include the cooling device includes water-cooled copper Set and sink, sink are set to the lower section of water cooling copper sleeve.
In addition, the technical process of equipment the production air-conditioning and cooling monocrystalline seamless copper pipe of the present invention is:Copper base is put into Melting furnace, the inductor of melting furnace lower inside carry out sensing heating to copper base and melt to form copper liquid, keep the temperature;In the work of linker Under, copper liquid, which enters in the furnace chamber of foundry furnace, to be stood to after specified time, and the copper liquid after standing enters crystallization by gravity pressure Device is solidified and is cast out hollow;Heating device progress gradient type heating is entered when copper pipe squeezes out casting mold, makes crystal grain Growth forms single crystal organization in one direction, is further cooled down in cooling device, finally after winder winds scale, copper pipe It is transferred to plate drawing machine and carries out high-speed stretch molding.
In order to achieve better technical results, further technical improvements include inductor is warming up to 1180-1200 DEG C, holding temperature is 1120-1200 DEG C.
In order to achieve better technical results, further technical improvements include cooling device uses the cooling of water cooling Mode, water flow 800-1200L/h, hauling speed 300-600mm/min when water cooling.
In order to achieve better technical results, further technical improvements include the copper pipe rolling speed of winder is 300m/min-500m/min。
In order to achieve better technical results, further technical improvements include the copper pipe drawing numbers of plate drawing machine are 6 Passage, and the single pass lengthening coefficient of copper pipe is 1.5-2.5.
The advantage of the invention is that:
1. production equipment directly produces single crystal Cu, due to being organized as mono-crystalline structures, no crystal boundary structure is fine and close, ductility Good, work-hardening capacity is low, needs not move through recrystallization processing, can directly carry out the reprocessing techniques such as drawing, molding;To solve The shortcomings that certainly the continuous casting and rolling copper pipe technological process of production is long, high energy consumption, and the short route of monocrystalline seamless copper pipe may be implemented It prepares, equipment is simple, energy saving, and production efficiency is high.
2. production technology produces a diameter of 30mm-60mm by hot-mold continuous cast, wall thickness 1.5-3.0mm light single crystal Cus are replaced Generation former continuous casting and rolling copper pipe horizontal casting diameter 80-100mm, the strand of wall thickness 20-25mm are needed not move through due to surface-brightening Milling skin process, copper, which is mono-crystalline structures, has good plastic deformation ability, can be drawn without three-roll planetary rolling and three joints Process is pulled out, corresponding size is stretched to by multi-pass in plate drawing machine directly as blank, after finishing flaw detection, annealing packaging Warehousing finished products, while the intermediate maturity by the inverted plate drawing machine production of high speed can directly carry out forming internal threads production, nothing Need intermediate annealing.
Description of the drawings
Fig. 1 is the structural schematic diagram of the air-conditioning and cooling monocrystalline seamless copper pipe production equipment of the present invention;
Fig. 2 is another schematic diagram of the air-conditioning and cooling monocrystalline seamless copper pipe production equipment of the present invention;
Fig. 3 is the structural schematic diagram of the heating device of the present invention.
Specific implementation mode
To further illustrate that each embodiment, the present invention are provided with attached drawing.These attached drawings are that the invention discloses one of content Point, mainly to illustrate embodiment, and the associated description of specification can be coordinated to explain the operation principles of embodiment.Cooperation ginseng These contents are examined, those skilled in the art will be understood that other may obtain embodiment and advantages of the present invention.
Please refer to Fig. 1 to Fig. 3.
The air-conditioning of the present invention and cooling monocrystalline seamless copper pipe production equipment, including melting furnace 10, inductor 20, foundry furnace 30, casting mold 40, heating device 50, cooling device 60, winder and plate drawing machine;The inductor 20 is set in melting furnace 10 The lower section in portion;The foundry furnace 30 is mounted on the bottom of melting furnace 10, and is connected to setting with melting furnace 10 by a linker 11; The casting mold 40 is mounted on the bottom of foundry furnace 30, and casting mold 40 is internally provided with crystallizer, the inflow entrance of crystallizer with The outflux connection setting of foundry furnace 30;The heating device 50 is set to the outflux of casting mold 40, the cooling device 60 Set on the outflux of heating device 50, and the center of casting mold 40, heating device 50 and cooling device 60 is in same axis On;The winder is set between cooling device 60 and plate drawing machine.Further include horizontal feed raceway 12, the horizontal feed raceway 12 are set on the axis where the center of casting mold 40, heating device 50 and cooling device 60.Preferably, the plate drawing machine For the inverted plate drawing machine of high speed.
Specifically, the melting furnace 10 includes fire door and fusing furnace chamber, and the fire door opening and closing type is fixedly arranged on fusing furnace chamber Top.The heating device 50 includes annular-heating cylinder 51, heating element 52 and sensing element 53;The sensing element 53 is set In on the inner peripheral wall of annular-heating cylinder 51, the heating element 52 is set on the inner peripheral wall of sensing element 53.The cooling Device 60 includes water cooling copper sleeve and sink, and sink is set to the lower section of water cooling copper sleeve.Preferably, the heating element is resistance-type Heating element.
Production technology embodiment 1:
The present embodiment equipment production air-conditioning and cooling monocrystalline seamless copper pipe technical process be:
A. copper is prepared using hot continuous casting technique, a diameter of 30mm of copper, wall thickness 1.5mm are pressed after winder Every 1000kg is packed into rewinding basket;
B. the copper in step a is transferred to the inverted plate drawing machine of high speed, after 6 passage high-speed stretches, is drawn into 9.52* 0.30 specification production tube, outer diameter are 9.52 ± 0.02mm, and wall thickness is 0.30 ± 0.02mm;
C. the finished product copper pipe in step b is subjected to finishing flaw detection processing, the speed of finishing is 300m/min, is divided into 120kg/ Volume rolls up a height of 280 ± 5mm, often rolls up defect number≤5;
D. by step c coiled strip carry out finished products, annealing temperature be 430 DEG C, soaking time 25min, then at Product packaging and storage.
In step a, hot-mold continuous cast carries out at conticaster, and a diameter of Ф 30 is prepared using cold group of co-casting horizontal casting of heat ~60mm, wall thickness are the copper of 1~3mm, and technique is:1180~1200 DEG C of copper liquid fusion temperature, holding temperature 1120~1200 DEG C, 1150~1180 DEG C of heat type temperature, heat type section uses resistance heating, 10~16kW of heating power;Cold mould water cooling copper sleeve cools down 800~1200L/h of water flow, 300~600mm/min of hauling speed;
In step b, the multi-pass stretching at the inverted plate drawing machine of high speed after winder for directly going out hot-mold continuous cast, The single pass lengthening coefficient of copper pipe is 1.5-2.5.
Copper pipe coiling speed in step c by plate drawing machine stretching is 300m/min-500m/min.
The annealing temperature of copper pipe is 430 DEG C after finishing in step d, soaking time 25min.
Production technology embodiment 2:
The present embodiment equipment production air-conditioning and cooling monocrystalline seamless copper pipe technical process be:
A. copper is prepared using hot continuous casting technique, a diameter of 30mm of copper, wall thickness 1.5mm are pressed after winder Every 1000kg is packed into rewinding basket;
B. the copper in step a is transferred to the inverted plate drawing machine of high speed, after 6 passage high-speed stretches, is drawn into 9.52* 0.30 specification production tube, outer diameter are 9.52 ± 0.02mm, and wall thickness is 0.30 ± 0.02mm;
C. the finished product copper pipe in step b is passed through into high speed forming internal threads spinning, shaped inner screw thread, spinning rotating speed is 32000r/min, drawing speed 60m/min;
D. the finished product copper pipe in step c is subjected to finishing flaw detection processing, the speed of finishing is 400m/min, is divided into 140kg/ Volume rolls up a height of 300 ± 5mm, often rolls up defect number≤8
D. by step c coiled strip carry out finished products, annealing temperature be 430 DEG C, soaking time 25min, then at Product packaging and storage.
In step a, hot-mold continuous cast carries out at conticaster, and a diameter of Ф 30 is prepared using cold group of co-casting horizontal casting of heat ~60mm, wall thickness are the copper of 1~3mm, and technique is:1180~1200 DEG C of copper liquid fusion temperature, holding temperature 1120~1200 DEG C, 1150~1180 DEG C of heat type temperature, heat type section uses resistance heating, 10~16kW of heating power;Cold mould water cooling copper sleeve cools down 800~1200L/h of water flow, 300~600mm/min of hauling speed;
In step b, the multi-pass stretching at the inverted plate drawing machine of high speed after winder for directly going out hot-mold continuous cast, The single pass lengthening coefficient of copper pipe is 1.5-2.5.
Copper pipe coiling speed in step c by plate drawing machine stretching is 300m/min-500m/min.
The annealing temperature of copper pipe is 430 DEG C after finishing in step d, soaking time 25min.
Several embodiments of the invention above described embodiment only expresses, the description thereof is more specific and detailed, but simultaneously It cannot therefore be construed as limiting the scope of the patent.It should be pointed out that coming for those of ordinary skill in the art It says, without departing from the inventive concept of the premise, various modifications and improvements can be made, these belong to the protection of the present invention Range.

Claims (10)

1. a kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment, it is characterised in that:Including melting furnace, inductor, casting Stove, casting mold, heating device, cooling device, winder and plate drawing machine;The inductor is set to the lower section inside melting furnace; The foundry furnace is mounted on the bottom of melting furnace, and setting is connected to melting furnace by a linker;The casting mold installation In the bottom of foundry furnace, casting mold is internally provided with crystallizer, and the inflow entrance of crystallizer is connected to setting with the outflux of foundry furnace; The heating device be set to casting mold outflux, the cooling device be set to heating device outflux, and casting mold, The center of heating device and cooling device is on same axis;The winder is set between cooling device and plate drawing machine.
2. air-conditioning according to claim 1 and cooling monocrystalline seamless copper pipe production equipment, it is characterised in that:Further include water Flat conveying raceway, the horizontal feed raceway are set to the axis where the center of casting mold, heating device and cooling device On.
3. air-conditioning according to claim 1 and cooling monocrystalline seamless copper pipe production equipment and its technique, it is characterised in that: The melting furnace includes fire door and fusing furnace chamber, and the fire door opening and closing type is fixedly arranged on the top of fusing furnace chamber.
4. air-conditioning according to claim 1 and cooling monocrystalline seamless copper pipe production equipment and its technique, it is characterised in that: The heating device includes annular-heating cylinder, heating element and sensing element;The sensing element is set to the interior of annular-heating cylinder In circumferential wall, the heating element is set on the inner peripheral wall of sensing element.
5. air-conditioning according to claim 1 and cooling monocrystalline seamless copper pipe production equipment and its technique, it is characterised in that: The cooling device includes water cooling copper sleeve and sink, and sink is set to the lower section of water cooling copper sleeve.
6. a kind of technique producing air-conditioning and cooling monocrystalline seamless copper pipe with any one of claim 1 to 5 equipment, special Sign is:Copper base is put into melting furnace, the inductor of melting furnace lower inside carries out sensing heating to copper base and melts to form copper liquid, Heat preservation;Under the action of linker, copper liquid, which enters in the furnace chamber of foundry furnace, to be stood to after specified time, and the copper liquid after standing passes through Gravity pressure enters crystallizer and is solidified and cast out hollow;Heating device progress ladder is entered when copper pipe squeezes out casting mold Degree formula heats, and so that crystal grain is grown in one direction and forms single crystal organization, is further cooled down in cooling device, finally passes through winder After winding scale, copper pipe is transferred to plate drawing machine and carries out high-speed stretch molding.
7. the technique of production air-conditioning and cooling monocrystalline seamless copper pipe according to claim 6, it is characterised in that:Inductor It is warming up to 1180-1200 DEG C, holding temperature is 1120-1200 DEG C.
8. the technique of production air-conditioning and cooling monocrystalline seamless copper pipe according to claim 6, it is characterised in that:Cooling dress Set the type of cooling using water cooling, water flow 800-1200L/h, hauling speed 300-600mm/min when water cooling.
9. the technique of production air-conditioning and cooling monocrystalline seamless copper pipe according to claim 6, it is characterised in that:Winder Copper pipe rolling speed be 300m/min-500m/min.
10. the technique of production air-conditioning and cooling monocrystalline seamless copper pipe according to claim 6, it is characterised in that:Disk is drawn The copper pipe drawing numbers of machine are 6 passages, and the single pass lengthening coefficient of copper pipe is 1.5-2.5.
CN201810545491.6A 2018-05-25 2018-05-25 A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment and its technique Pending CN108393451A (en)

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CN201810545491.6A CN108393451A (en) 2018-05-25 2018-05-25 A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment and its technique

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Application Number Priority Date Filing Date Title
CN201810545491.6A CN108393451A (en) 2018-05-25 2018-05-25 A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment and its technique

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114850238A (en) * 2022-04-27 2022-08-05 上海海亮铜业有限公司 Preparation method of iron bronze pipe

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030018661A (en) * 2001-08-30 2003-03-06 한국기계연구원 Method of the horizontal continious casting in using of the heating mold and the eguipment here of
CN101966564A (en) * 2010-10-09 2011-02-09 北京科技大学 Hot-cold combined casting mould horizontal continuous casting equipment of cupronickel tubing and technology thereof
CN102304686A (en) * 2011-07-26 2012-01-04 北京科技大学 Short-flow efficient production method of pure copper tube
CN102699290A (en) * 2012-06-13 2012-10-03 浙江灿根机械制造有限公司 Copper pipe continuous casting device
CN102773428A (en) * 2012-06-12 2012-11-14 中冶京诚工程技术有限公司 Continuous casting device and method of large-section continuously cast billet
CN208408495U (en) * 2018-05-25 2019-01-22 广东海亮铜业有限公司 A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20030018661A (en) * 2001-08-30 2003-03-06 한국기계연구원 Method of the horizontal continious casting in using of the heating mold and the eguipment here of
CN101966564A (en) * 2010-10-09 2011-02-09 北京科技大学 Hot-cold combined casting mould horizontal continuous casting equipment of cupronickel tubing and technology thereof
CN102304686A (en) * 2011-07-26 2012-01-04 北京科技大学 Short-flow efficient production method of pure copper tube
CN102773428A (en) * 2012-06-12 2012-11-14 中冶京诚工程技术有限公司 Continuous casting device and method of large-section continuously cast billet
CN102699290A (en) * 2012-06-13 2012-10-03 浙江灿根机械制造有限公司 Copper pipe continuous casting device
CN208408495U (en) * 2018-05-25 2019-01-22 广东海亮铜业有限公司 A kind of air-conditioning and cooling monocrystalline seamless copper pipe production equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114850238A (en) * 2022-04-27 2022-08-05 上海海亮铜业有限公司 Preparation method of iron bronze pipe
CN114850238B (en) * 2022-04-27 2023-12-05 上海海亮铜业有限公司 Preparation method of iron bronze pipe

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