CN108388204A - A kind of Remote Automatic Control System of metal-planing machine - Google Patents
A kind of Remote Automatic Control System of metal-planing machine Download PDFInfo
- Publication number
- CN108388204A CN108388204A CN201810064375.2A CN201810064375A CN108388204A CN 108388204 A CN108388204 A CN 108388204A CN 201810064375 A CN201810064375 A CN 201810064375A CN 108388204 A CN108388204 A CN 108388204A
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- metal
- remote
- module
- conducting wire
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/414—Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33086—Interrupt frequency as function of rating of servomotor or desired control frequency
Abstract
The present invention relates to computerized numerical control technology fields, especially a kind of Remote Automatic Control System of metal-planing machine, including remote control head station, the remote control head station signal is connected with multiple planer control terminals, program data base signal is connected with Backup and Restore module, the planer control terminal includes the controller module being connect with remote control head station signal, the controller module passes through conducting wire and three phase supply power supply, motor drive module connects, the motor drive module is connect by conducting wire with frequency converter, frequency converter is connect by conducting wire with the servo motor of multiple control planer work, servo motor is attached with corresponding control mechanism respectively.The present invention can save a large amount of manpower, and use remote monitoring, contribute to data analysis and comparison, enterprise is facilitated to be improved production model in such a way that more metal-planing machines of remote control are run simultaneously.
Description
Technical field
The present invention relates to computerized numerical control technology field more particularly to a kind of Remote Automatic Control Systems of metal-planing machine.
Background technology
Metal-planing machine (planingmachine) is mainly used for large-scale workpiece of planing, also can clamping multiple zero on the table
Part is processed simultaneously, is the machine tool of industry.The workbench of metal-planing machine makees straight reciprocating motion with workpiece by portal frame, empty
Travel speed is more than speed of working stroke.Two rail heads are generally equipped on crossbeam, tool-slide can turn round in vertical plane
One angle, and in-movement can be made along crossbeam；Planing tool can make vertical or oblique feed motion on knife rest；
Crossbeam can be made to adjust up and down on two columns.Also installation can be along the side that column moves up and down generally on two columns
Knife rest, energy motor-driven cutter lifting when expanding range of work workbench backhaul, in order to avoid scratch workpiece surface.The driving of platen can
With generator-motor group or with SCR DC Governing mode, speed adjustable range is larger, can also be obtained in low speed larger
Driving force.Some metal-planing machines are accompanied by milling head and bistrique, are modified to planer milling machine and gantry planning and milling grinding machine, and workbench both may be used
Make quick main motion, can also make feed motion at a slow speed, be mainly used for heavy workpiece planed in once mounting, milling
With the grinding processing such as plane.One machine operation of zooid's industry control system is also rested on to the control of metal-planing machine in the prior art
Degree, this mode needs to consume a large amount of manpowers, and planer only needs to run according to program during the work time, big portion
Employee is in the state stopped work and waited between timesharing, it is therefore desirable to a kind of novel control method.
Invention content
The purpose of the present invention is to solve disadvantages existing in the prior art, and a kind of metal-planing machine proposed is long-range
Automatic control system.
To achieve the goals above, present invention employs following technical solutions：
Design a kind of Remote Automatic Control System of metal-planing machine, including remote control head station, the remote control head station
Signal is connected with multiple planer control terminals, and remote control can be carried out to more metal-planing machines simultaneously by remote control head station,
High degree of automation, saves manpower, and the remote control head station signal is connected with program data base program data base for storing
The program of metal-planing machine, program data base signal is driven to be connected with Backup and Restore module, Backup and Restore module is used for program number
Restored in time when being backed up according to the data in library so as to prevent it from losing；
The planer control terminal includes the controller module being connect with remote control head station signal, and the controller module is logical
It crosses conducting wire to connect with three phase supply power supply, motor drive module, the motor drive module is connect by conducting wire with frequency converter, is become
Frequency device is connect by conducting wire with the servo motor of multiple control planer work, and servo motor is carried out with corresponding control mechanism respectively
Connection, controls corresponding servo motor by motor drive module and is operated, and frequency converter is used for the rotating speed of control servomotor,
To realize the control to metal-planing machine.
Preferably, the remote control head station signal is connected with security monitoring host, and the security monitoring host signal connects
It is connected to monitoring camera, security monitoring host for being monitored to the security situation in metal-planing machine operational process, take the photograph by monitoring
The safe condition of planer is monitored as head is convenient.
Preferably, multiple servo motors are respectively the knife rest translation motor being connect with frequency converter conducting wire, work stage translation electricity
Machine, feed servo motor, side tool post lifting motor, cutter head electric rotating machine, knife rest translation motor, workbench translation motor, feed
Servo motor, side tool post lifting motor, cutter head electric rotating machine respectively with knife rest translation mechanism, workbench translation mechanism, knife rest liter
Descending mechanism, side tool post elevating mechanism, cutter head rotating mechanism connection, each servo motor control respectively knife rest translation, workbench it is past
Multiple movement, the feeding of knife rest, the lifting of side tool post, the rotation of cutter head.
Preferably, the controller module includes central processing unit, and the central processing unit signal is connected with data relay
Module, program storage, power transformer, data relay module are connect with remote control head station signal, and power transformer passes through
Conducting wire is connect with three-phase supply power supply, and data relay module is used for the operating instruction of remote transmission remote control head station, and power supply becomes
Depressor is used for the voltage drop of three phase mains as low as desired value, and program storage is for storing the operation that remote control head station is sent out
Program, convenient for it is offline when metal-planing machine can be operated automatically.
Preferably, the central processing unit is connected with photoelectricity alignment sensor, velocity sensor, photoelectric sensing by conducting wire
Device and velocity sensor are for being monitored the operation conditions of metal-planing machine, to hold the actual operating state of planer.
Preferably, the central processing unit is connected with fault alarm module by conducting wire, and the fault alarm module passes through
Conducting wire is connected with trouble lamp and buzzer, and fault alarm module is used to use acousto-optic two ways when equipment operation exception
It is warned, maintenance personal is reminded to overhaul in time.
A kind of Remote Automatic Control System of metal-planing machine proposed by the present invention, advantageous effect are：The present invention is using remote
The mode that more metal-planing machines of process control are run simultaneously can save a large amount of manpower, and use remote monitoring, contribute to data
Analysis and comparison, facilitate enterprise to be improved production model.
Description of the drawings
Fig. 1 is a kind of system block diagram of the Remote Automatic Control System of metal-planing machine proposed by the present invention；
Fig. 2 is a kind of system frame of the controller module of the Remote Automatic Control System of metal-planing machine proposed by the present invention
Figure.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.
Referring to Fig.1-2, a kind of Remote Automatic Control System of metal-planing machine, including remote control head station, remote control are total
Platform signal is connected with multiple planer control terminals, can remotely be grasped to more metal-planing machines simultaneously by remote control head station
Control, high degree of automation, save manpower, remote control head station signal be connected with program data base program data base for store drive
The program of driven portal planer, program data base signal are connected with Backup and Restore module, and Backup and Restore module is used for program data
Data in library are restored in time when being backed up so as to prevent it from losing；
Planer control terminal includes the controller module being connect with remote control head station signal, controller module by conducting wire with
Three phase supply power supply, motor drive module connection, motor drive module are connect by conducting wire with frequency converter, and frequency converter passes through conducting wire
It is connect with the servo motor of multiple control planer work, servo motor is attached with corresponding control mechanism respectively, passes through electricity
Machine drive module controls corresponding servo motor and is operated, and frequency converter is used for the rotating speed of control servomotor, to realization pair
The control of metal-planing machine.
Remote control head station signal is connected with security monitoring host, and security monitoring host signal is connected with monitoring camera,
For security monitoring host for being monitored to the security situation in metal-planing machine operational process, monitoring camera is convenient to planer
Safe condition is monitored.
Multiple servo motors are respectively the knife rest translation motor, workbench translation motor, feed being connect with frequency converter conducting wire
Servo motor, side tool post lifting motor, cutter head electric rotating machine, knife rest translation motor, workbench translation motor, feed servo electricity
Machine, side tool post lifting motor, cutter head electric rotating machine respectively with knife rest translation mechanism, workbench translation mechanism, tool holder lifting mechanism,
Side tool post elevating mechanism, cutter head rotating mechanism connection, each servo motor control respectively knife rest translation, workbench reciprocating motion,
The feeding of knife rest, the lifting of side tool post, the rotation of cutter head.
Controller module includes central processing unit, central processing unit signal be connected with data relay module, program storage,
Power transformer, data relay module are connect with remote control head station signal, and power transformer supplies electricity by conducting wire and three-phase
Source connects, and data relay module is used for the operating instruction of remote transmission remote control head station, and power transformer is used for three-phase electricity
The voltage drop in source is as low as desired value, and program storage is for storing the operation program that remote control head station is sent out, when being convenient for offline
Metal-planing machine can be operated automatically.
Central processing unit is connected with photoelectricity alignment sensor, velocity sensor by conducting wire, and photoelectric sensor and speed pass
Sensor is for being monitored the operation conditions of metal-planing machine, to hold the actual operating state of planer.
Central processing unit is connected with fault alarm module by conducting wire, and fault alarm module connects faulty report by conducting wire
Warning lamp and buzzer, fault alarm module remind dimension for being warned using acousto-optic two ways when equipment operation exception
Personnel are repaiied to overhaul in time.
The foregoing is only a preferred embodiment of the present invention, but scope of protection of the present invention is not limited thereto,
Any one skilled in the art in the technical scope disclosed by the present invention, according to the technique and scheme of the present invention and its
Inventive concept is subject to equivalent substitution or change, should be covered by the protection scope of the present invention.
Claims (6)
1. a kind of Remote Automatic Control System of metal-planing machine, including remote control head station, it is characterised in that：The remote control
Head station signal is connected with multiple planer control terminals, can remotely be grasped to more metal-planing machines simultaneously by remote control head station
Control, high degree of automation save manpower, and the remote control head station signal is connected with program data base program data base for depositing
The program of storage driving metal-planing machine, program data base signal are connected with Backup and Restore module, and Backup and Restore module is used for program
Data in database are restored in time when being backed up so as to prevent it from losing；
The planer control terminal includes the controller module being connect with remote control head station signal, and the controller module is by leading
Line is connect with three phase supply power supply, motor drive module, and the motor drive module is connect by conducting wire with frequency converter, frequency converter
It is connect with the servo motor of multiple control planer work by conducting wire, servo motor is connected with corresponding control mechanism respectively
It connects, controlling corresponding servo motor by motor drive module is operated, and frequency converter is used for the rotating speed of control servomotor, from
And realize the control to metal-planing machine.
2. a kind of Remote Automatic Control System of metal-planing machine according to claim 1, it is characterised in that：The long-range control
Head station signal processed is connected with security monitoring host, and the security monitoring host signal is connected with monitoring camera, security monitoring master
Machine for being monitored to the security situation in metal-planing machine operational process, the convenient safe condition to planer of monitoring camera into
Row monitoring.
3. a kind of Remote Automatic Control System of metal-planing machine according to claim 1, it is characterised in that：Multiple servo electricity
Machine is respectively the knife rest translation motor being connect with frequency converter conducting wire, workbench translation motor, feed servo motor, side tool post lifting
Motor, cutter head electric rotating machine, knife rest translation motor, workbench translation motor, feed servo motor, side tool post lifting motor, knife
Head electric rotating machine respectively with knife rest translation mechanism, workbench translation mechanism, tool holder lifting mechanism, side tool post elevating mechanism, cutter head
Rotating mechanism connects, and each servo motor controls knife rest translation, the reciprocating motion of workbench, the feeding of knife rest, side tool post respectively
Lifting, the rotation of cutter head.
4. a kind of Remote Automatic Control System of metal-planing machine according to claim 1, it is characterised in that：The controller
Module includes central processing unit, and the central processing unit signal is connected with data relay module, program storage, power supply transformation
Device, data relay module are connect with remote control head station signal, and power transformer supplies power supply with three-phase by conducting wire and connect, number
The operating instruction of remote transmission remote control head station is used for according to transit module, power transformer to be used for the voltage drop of three phase mains
As low as desired value, program storage is for storing the operation program that remote control head station is sent out, metal-planing machine energy when being convenient for offline
It is enough to be operated automatically.
5. a kind of Remote Automatic Control System of metal-planing machine according to claim 4, it is characterised in that：The centre
Reason device is connected with photoelectricity alignment sensor, velocity sensor by conducting wire, and photoelectric sensor and velocity sensor are used for gantry
The operation conditions of planer is monitored, to hold the actual operating state of planer.
6. a kind of Remote Automatic Control System of metal-planing machine according to claim 4, it is characterised in that：The centre
Reason device is connected with fault alarm module by conducting wire, and the fault alarm module is connected with trouble lamp and buzzing by conducting wire
Device, fault alarm module remind maintenance personal timely for being warned using acousto-optic two ways when equipment operation exception
It is overhauled.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810064375.2A CN108388204A (en) | 2018-01-23 | 2018-01-23 | A kind of Remote Automatic Control System of metal-planing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810064375.2A CN108388204A (en) | 2018-01-23 | 2018-01-23 | A kind of Remote Automatic Control System of metal-planing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108388204A true CN108388204A (en) | 2018-08-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810064375.2A Pending CN108388204A (en) | 2018-01-23 | 2018-01-23 | A kind of Remote Automatic Control System of metal-planing machine |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003090723A (en) * | 2001-09-18 | 2003-03-28 | Sokkia Co Ltd | Laser planer |
| CN203210107U (en) * | 2013-04-27 | 2013-09-25 | 丽水学院 | Motion control device for left and right tool carriers of double housing planer |
| US20160053446A1 (en) * | 2014-08-25 | 2016-02-25 | Caterpillar Paving Products Inc. | Cold Planer Spray System and Method |
| CN107153403A (en) * | 2017-07-05 | 2017-09-12 | 皖西学院 | A kind of machine tool fault diagnosis system based on internet |
| CN107168244A (en) * | 2017-07-10 | 2017-09-15 | 吉林工程技术师范学院 | A kind of Digit Control Machine Tool running status on-line monitoring and warning system |
| CN206848798U (en) * | 2016-11-09 | 2018-01-05 | 东莞市珑骧电子科技有限公司 | CNC Digit Control Machine Tool automatic assembly line systems |
-
2018
- 2018-01-23 CN CN201810064375.2A patent/CN108388204A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003090723A (en) * | 2001-09-18 | 2003-03-28 | Sokkia Co Ltd | Laser planer |
| CN203210107U (en) * | 2013-04-27 | 2013-09-25 | 丽水学院 | Motion control device for left and right tool carriers of double housing planer |
| US20160053446A1 (en) * | 2014-08-25 | 2016-02-25 | Caterpillar Paving Products Inc. | Cold Planer Spray System and Method |
| CN206848798U (en) * | 2016-11-09 | 2018-01-05 | 东莞市珑骧电子科技有限公司 | CNC Digit Control Machine Tool automatic assembly line systems |
| CN107153403A (en) * | 2017-07-05 | 2017-09-12 | 皖西学院 | A kind of machine tool fault diagnosis system based on internet |
| CN107168244A (en) * | 2017-07-10 | 2017-09-15 | 吉林工程技术师范学院 | A kind of Digit Control Machine Tool running status on-line monitoring and warning system |
Non-Patent Citations (1)
| Title |
|---|
| 陈吉红等: "《数控机床维护与维修教程 华中数控》", 30 June 2017, 华中科技大学出版社 * |
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Application publication date: 20180810 |