CN108381943A - A kind of shuttering made of novel composite material and its preparation process - Google Patents

A kind of shuttering made of novel composite material and its preparation process Download PDF

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Publication number
CN108381943A
CN108381943A CN201810057053.5A CN201810057053A CN108381943A CN 108381943 A CN108381943 A CN 108381943A CN 201810057053 A CN201810057053 A CN 201810057053A CN 108381943 A CN108381943 A CN 108381943A
Authority
CN
China
Prior art keywords
resin
composite material
novel composite
preparation process
shuttering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810057053.5A
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Chinese (zh)
Inventor
王志刚
王书喜
王志军
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Reaches Environmental Protection And Energy Saving Science And Technology Ltd
Original Assignee
Jiangsu Reaches Environmental Protection And Energy Saving Science And Technology Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Reaches Environmental Protection And Energy Saving Science And Technology Ltd filed Critical Jiangsu Reaches Environmental Protection And Energy Saving Science And Technology Ltd
Priority to CN201810057053.5A priority Critical patent/CN108381943A/en
Publication of CN108381943A publication Critical patent/CN108381943A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C70/00Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
    • B29C70/04Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
    • B29C70/28Shaping operations therefor
    • B29C70/30Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
    • B29C70/34Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
    • B29C70/342Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation using isostatic pressure

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Composite Materials (AREA)
  • Mechanical Engineering (AREA)
  • Moulds, Cores, Or Mandrels (AREA)

Abstract

The invention discloses a kind of shuttering made of novel composite material and its preparation processes, include the following steps:Mold clean, material placement are first laid the material processed by scheduled position, it is primary from below to up to lay, it vacuumizes, after lay, load onto resin duct, and bulk vacuum pumped air, resin allotment, resin import, final curing is molded, after bag resin is fully cured, material is taken out, is cut according to size.

Description

A kind of shuttering made of novel composite material and its preparation process
Technical field
The present invention relates to a kind of shuttering made of novel composite material and its preparation processes, belong to the technology neck of composite shuttering manufacture Domain.
Background technology
Further increase life is comfortable, improve health on the basis of, under construction energy saving as possible and natural resources, Pollution is greatly reduced, the discharge for reducing greenhouse gases, mitigates carrying capacity of environment, has become global building energy conservation cause shoulder Negative magnificent mission, therefore, since the 1980s, many developed countries are dedicated to developing a variety of wall thermal insulation technologies With novel building system, at home, until the 1990s, materials for wall innovation and Building Energy-saving Work are just started to walk, Most of traditional form work engineering belongs to support pouring structure, the form removal after concreting molding, the repertoire of building It is undertaken by the concrete poured, template only plays support function, and non-dismantling formwork has the prominent advantages that it can make template not Only have and support molding function, and building structure decoration, finishing function can be assigned as a part for building structure, Non-dismantling formwork is the cement reinforced for the 5~8mm for selecting enhancing cement and main additive to be made.It onboard must be according to one Fixed density and aperture punches to form non-dismantling formwork.
Invention content
Goal of the invention:The present invention to be solved it is complicated, highly necessary dismantle template the technical issues of, the present invention provide one kind Exempt to tear composite shuttering open.
Process program:A kind of shuttering made of novel composite material and its preparation process, include the following steps:
The first step:Mold clean clears up die surface;
Second step, material placement are first laid the material processed by scheduled position, primary from below to up to lay, and first Layer glass fabric, second layer polyurethane foam board, third layer glass fabric, the 4th layer of demoulding cloth, finally with vacuum bag set Firmly integral material;
Third walks, and vacuumizes, after lay, loads onto resin duct, installs exhaust pipe in surrounding materials, fluid sealant is used in combination Band is sealed against, after sealing, sealing resin conduit, and bulk vacuum pumped air, while checking the close of whole device Close situation;
4th step:Resin is allocated, and solidity test should be carried out to resin according to resin operation instruction before carrying out resin allotment, with true It is scheduled on the resin curing time and curing agent allocating dosage prepared under environment temperature.
5th step:Resin imports, and opens vacuum pump, and the air in material is extracted out, resin duct is then inserted into resin Bucket sucks resin in vacuum bag, and about after ten minutes, after confirming the upper and lower layer glass fabric complete wetting of resin, first closing is set Fat conduit is closing vacuum pump;
6th step:Curing molding after bag resin is fully cured, takes out material, is cut according to size.
Further, the glass fabric uses 808 grams every square metre of four axial glass fabrics.
Further, the resin uses vinylite.
Further, the long 1.2m of the polyurethane foam board, wide 0.5m, thick 13.5m.
The present invention has the following advantages:
1, shuttering made of novel composite material surface is smooth, reliable in quality, can meet the requirement of high quality cast-in-place concrete;
2, the vacuum guiding and forming technique punch die time is short, molding is fast, stable quality, can be used for preparing composite material template.
Description of the drawings
Fig. 1 is a kind of shuttering made of novel composite material of the present embodiment and its structure diagram of preparation process.
Specific implementation mode
It is further elaborated below in conjunction with attached drawing and by specific embodiment to the present invention, it should be pointed out that:For this technique For the common process personnel in field, without departing from the principle of the present invention, to repairing for various equivalent forms of the invention Change and falls within the application range as defined in the appended claims.
Embodiment 1:
A kind of shuttering made of novel composite material and its preparation process as shown in Figure 1, include the following steps:
The first step:Mold clean clears up die surface;
Second step, material placement are first laid the material processed by scheduled position, primary from below to up to lay, and first Layer glass fabric, second layer polyurethane foam board, third layer glass fabric, the 4th layer of demoulding cloth, finally with vacuum bag set Firmly integral material, the glass fabric is using 808 grams every square metre of four axial glass fabrics, and the resin is using ethylene Base resin, the long 1.2m of polyurethane foam board, wide 0.5m, thick 13.5m;
Third walks, and vacuumizes, after lay, loads onto resin duct, installs exhaust pipe in surrounding materials, fluid sealant is used in combination Band is sealed against, after sealing, sealing resin conduit, and bulk vacuum pumped air, while checking the close of whole device Close situation;
4th step:Resin is allocated, and solidity test should be carried out to resin according to resin operation instruction before carrying out resin allotment, with true It is scheduled on the resin curing time and curing agent allocating dosage prepared under environment temperature.
5th step:Resin imports, and opens vacuum pump, and the air in material is extracted out, resin duct is then inserted into resin Bucket sucks resin in vacuum bag, and about after ten minutes, after confirming the upper and lower layer glass fabric complete wetting of resin, first closing is set Fat conduit is closing vacuum pump;
6th step:Curing molding after bag resin is fully cured, takes out material, is cut according to size.
The present invention has the following advantages:
1, shuttering made of novel composite material surface is smooth, reliable in quality, can meet the requirement of high quality cast-in-place concrete;
2, the vacuum guiding and forming technique punch die time is short, molding is fast, stable quality, can be used for preparing composite material template.

Claims (5)

1. a kind of shuttering made of novel composite material and its preparation process, which is characterized in that include the following steps:
The first step:Mold clean clears up die surface;
Second step, material placement are first laid the material processed by scheduled position, primary from below to up to lay, and first Layer glass fabric, second layer polyurethane foam board, third layer glass fabric, the 4th layer of demoulding cloth, finally with vacuum bag set Firmly integral material;
Third walks, and vacuumizes, after lay, loads onto resin duct, installs exhaust pipe in surrounding materials, fluid sealant is used in combination Band is sealed against, after sealing, sealing resin conduit, and bulk vacuum pumped air, while checking the close of whole device Close situation;
4th step:Resin is allocated, and solidity test should be carried out to resin according to resin operation instruction before carrying out resin allotment, with true It is scheduled on the resin curing time and curing agent allocating dosage prepared under environment temperature.
2. the 5th step:Resin imports, and opens vacuum pump, and the air in material is extracted out, resin duct is then inserted into resin barrel, Resin is sucked in vacuum bag, about after ten minutes, after confirming the upper and lower layer glass fabric complete wetting of resin, first closes resin Conduit is closing vacuum pump;
6th step:Curing molding after bag resin is fully cured, takes out material, is cut according to size.
3. a kind of shuttering made of novel composite material and its preparation process according to claim 1, which is characterized in that the glass fibers Wei Bu uses 808 grams every square metre of four axial glass fabrics.
4. a kind of shuttering made of novel composite material and its preparation process according to claim 1, which is characterized in that the resin is adopted Use vinylite.
5. a kind of shuttering made of novel composite material and its preparation process according to claim 1, which is characterized in that the polyurethane Cystosepiment long 1.2m, wide 0.5m, thick 13.5m.
CN201810057053.5A 2018-01-22 2018-01-22 A kind of shuttering made of novel composite material and its preparation process Pending CN108381943A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201810057053.5A CN108381943A (en) 2018-01-22 2018-01-22 A kind of shuttering made of novel composite material and its preparation process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201810057053.5A CN108381943A (en) 2018-01-22 2018-01-22 A kind of shuttering made of novel composite material and its preparation process

Publications (1)

Publication Number Publication Date
CN108381943A true CN108381943A (en) 2018-08-10

Family

ID=63077088

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201810057053.5A Pending CN108381943A (en) 2018-01-22 2018-01-22 A kind of shuttering made of novel composite material and its preparation process

Country Status (1)

Country Link
CN (1) CN108381943A (en)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105799281A (en) * 2016-03-10 2016-07-27 福建海源新材料科技有限公司 Double-sided fiber cloth foam sandwich board for building template roof and preparation technique thereof

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105799281A (en) * 2016-03-10 2016-07-27 福建海源新材料科技有限公司 Double-sided fiber cloth foam sandwich board for building template roof and preparation technique thereof

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Application publication date: 20180810