CN108381181B - A kind of automated manufacturing system and method based on Internet of Things - Google Patents
A kind of automated manufacturing system and method based on Internet of Things Download PDFInfo
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- CN108381181B CN108381181B CN201810172835.3A CN201810172835A CN108381181B CN 108381181 B CN108381181 B CN 108381181B CN 201810172835 A CN201810172835 A CN 201810172835A CN 108381181 B CN108381181 B CN 108381181B
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- tapping
- motor
- suoshu
- control computer
- central control
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/013—Control or regulation of feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
Abstract
Automated manufacturing system based on Internet of Things of the invention, including central control computer, the drilling part for being punched to processed raw material being electrically connected with the central control computer, what is be electrically connected with the central control computer is used to convey the conveyer belt of processed raw material, and what is be electrically connected with central control computer is used to carry out processed raw material the tapping part of tapping；Central control computer includes computer and the database for storing machined parameters；Central control computer controls conveyer belt and processed raw material is transported to the drilling part, and central control computer controls alignment and accurate punching of the long-range drilling part realization to processed raw material；After punching terminates, central control computer controls the position that the semi-finished product after punching are transported to the tapping part by the conveyer belt；Tapping part carries out tapping according to the preset machined parameters of database to semi-finished product under the control of central control computer, it is ensured that tapping efficiency and quality.
Description
Technical field
The present invention relates to internet of things field, and in particular to a kind of automated manufacturing system and side based on Internet of Things
Method.
Background technique
It is generally only that individual machine equipment processes processed raw material on traditional fastener production line,
Between each process can not co-ordination, processing efficiency and machining accuracy are poor.By taking fastener threads tapping as an example；First
It is punched, only rule of thumb carries out mechanical alignment during punching, and alignment precision is relatively low, cause to add
Work precision and quality is poor；
It needs to carry out thread tapping after punching；There are many thread types, and still, traditional threading apparatus only has one
The threading tool of a type, and replacement cutter in real time cannot be needed according to actual processing, cause processing efficiency low, it is difficult to
Meet all kinds of processing needs.
Accordingly, it is desirable to provide a kind of realize in punching precisely aligns, when tapping, can need replacing according to actual processing
Process tool based on network automatically manufacture system.
Summary of the invention
The purpose of the present invention is to provide a kind of automated manufacturing system and method based on Internet of Things, it is existing to solve
Fastener threading apparatus cannot realize accurate alignment when punching, and when tapping replaces the problem of cutter inconvenience.
To achieve the above object, the technical scheme is that
A kind of automated manufacturing system based on Internet of Things, including central control computer, are electrically connected with the central control computer
The drilling part for being punched to processed raw material, be electrically connected with the central control computer for convey it is processed
Raw material conveyer belt, be electrically connected with the central control computer for processed raw material to be carried out with the tapping of tapping
Part；The central control computer includes computer and the database for storing machined parameters.
Wherein, the conveyer belt includes gear frame, and one end bolt of Yu Suoshu gear frame is fixed with first motor, Yu Suoshu
The end of first motor is clamped or screw thread is screwed with the first driving roller；
The second motor, the end clamping of the second motor of Yu Suoshu or spiral shell are fixed in the other end bolt of the gear frame
Line is screwed with the second driving roller；Transmission belt is enclosed on the outside of first driving roller and second driving roller；
Second driving roller is consistent with the structure of first driving roller；
In being connected with the first ARM controller on the gear frame；It is fixed with and is held out against in described in bolt on the gear frame
The first tensioner and the second tensioner of the downside of transmission belt；The knot of the structure of first tensioner and second tensioner
Structure is consistent；
In being electrically connected with first motor controller in the first motor, the second motor of Yu Suoshu is electrically connected with the second motor
Controller；The first motor controller and the second electric machine controller are electrically connected with first ARM controller；Described first
ARM controller is communicated with the central control computer by Zigbee network；
First driving roller includes cylindric master roller, along being screwed on axially to its internal screw thread for the master roller
There is the first transmission shaft of round bar shape；
The inner bracing piece of round bar shape is connected in the inner along the direction perpendicular to first transmission shaft, in the interior branch
The end of strut is connected with pressing tight plate, is arranged on Yu Suoshu inner bracing piece and is pressed in the pressing tight plate and first transmission shaft
On the first spring；
In being connected with pressure sensor on the outer wall of the master roller, slided in the inner along the radial direction of the master roller
It is equipped with the first regulating part, the first regulating part of Yu Suoshu is electrically connected with the first solenoid valve；
First regulating part includes cylindric first hydraulic cylinder, is slided in the inner along the axial direction of the first hydraulic cylinder
Dynamic the first hydraulic stem for being equipped with round bar shape, the screw thread of the upper end of the first hydraulic stem of Yu Suoshu is screwed with main mounting cup, in institute
The interior reinforcing rod for being connected with round bar shape on the upside of main mounting cup is stated, is connected with lifter plate in the upper end of the interior reinforcing rod.
Wherein, including cabinet, the guided way being connected on the side wall of the cabinet, along the length direction of the guided way
First sliding shoe of the cubic of sliding thereon, the crossbeam being connected between two first sliding shoes are connected in institute
The laser beam emitting head on crossbeam is stated, the second driving shaft for the round bar shape being arranged in the crossbeam is rotated, is connected in described second
The third motor of the upper end of transmission shaft, the third electric machine controller being electrically connected on the third motor, is connected in the cabinet
Lower part crosshead, screw thread is rotatably connected in the punching part of the lower end of the second driving shaft；It is connected in the lower part of the cabinet
The second ARM controller communicated by Zigbee network with the central control computer；
The punching part includes knife rest, and the upper end of Yu Suoshu knife rest is connected with attachment base, along the axial direction of the attachment base
It is equipped with the first driving hole being adapted with the second driving shaft to its upper；It is solid that first is connected in the lower part of the knife rest
Determine shell, is recessed with the first locating slot in the first set casing of Yu Suoshu；Longitudinal section is connected in the edge of the lower end of the knife rest
For the first trapezoidal fixed block, Yu Suoshu the first fixed block internal screw thread is screwed with the adjusting guide rod of round bar shape；
Columned first adjustment seat, the upper end of the first adjustment seat of Yu Suoshu are arranged in the sliding of the section guide rod
It is connected with round table-like interior clamping seat, the interior clamping seat and first locating slot are adapted；Along first adjustment seat
The knife bar that round bar shape is screwed with axially to its underpart screw thread, Yu Suoshu knife bar lower end clamping or screw thread be screwed with cutter head；
The number of the interior clamping seat is less than or equal to the number of first set casing.
Wherein, including crosshead includes the second adjustment seat, and that slides in the second adjustment seat of Yu Suoshu is equipped with cross-brace
Bar, it is trapezoidal clamping block, the screw thread between two clamping blocks that longitudinal section is connected on the upside of Yu Suoshu transverse support bar
Be screwed with round bar shape first adjusts guide rod；
Sliding sleeve on guide rod, which is adjusted, in described first is equipped with columned the second sliding shoe, Yu Suoshu the second sliding shoe
Upper end is connected with round table-like main regulation seat, and laser pick-off head is connected on Yu Suoshu main regulation seat, Yu Suoshu main regulation seat
Upper end is connected with support board；
Baffle, Yu Suoshu baffle are connected on the upside of one end far from second adjustment seat of the transverse support bar
Side wall on bolt be fixed with second hydraulic cylinder, be equipped with round bar axially to the sliding of its end along the second hydraulic cylinder
Second pushing ram of shape；The threaded one end far from the second hydraulic cylinder of second pushing ram is rotatably connected in the main regulation seat
On.
Wherein, including round table-like pedestal, the upper end of Yu Suoshu pedestal is connected with bottom plate, the upper end clamping of Yu Suoshu bottom plate
There is a fixed cylinder, the edge screw thread of the upper end of Yu Suoshu bottom plate is screwed on organic frame, and Yu Suoshu upper rack is connected with tapping component；
The tapping component includes main frame, and the upper end of Yu Suoshu main frame is connected with third ARM controller, in the master
The lower end of frame is connected with discoid cutter fixed disk, Yu Suoshu cutter fixed disk inner bolt be fixed with the first tapping motor,
Second tapping motor and third tapping motor；The of round bar shape is connected with axially to its lower end along the first tapping motor
The lower thread of one tapping axis, Yu Suoshu the first tapping axis is screwed with triangle thread tapping knife；In the second tapping motor
Lower end be connected with the second tapping axis, the lower thread of Yu Suoshu the second tapping axis is screwed with rectangular thread tapping knife；In described
The lower end of third tapping motor is connected with third tapping axis, and the lower thread of Yu Suoshu third tapping axis is screwed with acme thread tap
Silk knife；
In being electrically connected with the first tapping electric machine controller on the first tapping motor, Yu Suoshu the second tapping motor is powered on
It is connected with the second tapping electric machine controller, is electrically connected with third tapping electric machine controller on Yu Suoshu third tapping motor.
Wherein, the triangle thread tapping knife includes that group is shelved, and is connected with interior fixed block in the inside that described group is shelved,
Tool apron that is round table-like and covering at the downside that described group is shelved is connected between two interior fixed blocks, in the assembling
The upper end of frame is connected with the round table-like mounting head that is screwed on, and the be screwed on outer wall inside spin of mounting head of Yu Suoshu is recessed with screw thread；
Along the operator bar for being connected with round bar shape axially to its lower end of the tool apron, welded on the outer wall of the operator bar
It is connected to the second blade that longitudinal section is triangle, is welded with the first blade of triangular pyramid in the lower end of the operator bar.
A kind of automated manufacturing method, for the automated manufacturing system based on Internet of Things, comprising steps of
The central control computer drives the first motor and the second motor operation to be transported to processed metal blank
Drilling part；
The central control computer drives the drilling part to punch the metal blank；
The central control computer drives the first motor and the second motor that semi-finished product are transported to tapping part；
The central control computer drives the tapping part to carry out tapping to by the semi-finished product.
Wherein, the central control computer drives the first motor and the second motor operation that processed metal blank is defeated
Being sent to drilling part includes:
The central control computer sends first and enables signals to the first ARM controller, and first ARM controller sends electricity
Machine enables signals to the first motor controller and the second electric machine controller respectively drives the first motor and the second motor
Rotation, the first motor and the second motor drive the transmission belt rotation, so that the processed metal blank be conveyed
To drilling part.
Wherein, the central control computer driving drilling part, which punch to the metal blank, includes:
The laser beam emitting head emits laser；
If the laser pick-off head is not received by laser, the second ARM controller sends movement directive to described the
Two solenoid valves, the second solenoid valve drives the second hydraulic cylinder, and then drives second pushing ram, and described second promotes
Bar drives the support board to move in the horizontal direction；
If laser pick-off head receives laser, the second ARM controller, which is sent, stops movement directive to second electricity
Magnet valve is to stop the transverse shifting of the second hydraulic cylinder；Later, second ARM controller sends punching order to described the
Three electric machine controllers, the third electric machine controller control the third motor rotation and punching part are driven to realize to the metal kernel
The punching of base, obtains semi-finished product.
Wherein, the central control computer driving tapping part includes: to by semi-finished product progress tapping
If cutting triangle thread, the central control computer is by the first tapping order and is stored in the database
The parameter of angular thread be sent to the third ARM controller, the third ARM controller transmission starts processing order to institute
It states the first tapping electric machine controller and then the first tapping motor is driven to carry out tapping to the semi-finished product；
If cutting rectangular thread, the central control computer is by the second tapping order and is stored in the database
The parameter of rectangular thread is sent to the third ARM controller, and the third ARM controller transmission starts processing order described in
Second tapping electric machine controller drives the second tapping motor to carry out tapping to the semi-finished product in turn；
If cutting trapezoidal thread, the central control computer is by third tapping order and is stored in the database
The parameter of trapezoidal thread is sent to the third ARM controller, and the third ARM controller transmission starts processing order described in
Third tapping electric machine controller drives the third tapping motor to carry out tapping to the semi-finished product in turn.
The present invention has the advantage that
Automated manufacturing system based on Internet of Things of the invention, including central control computer, with the central control computer electricity
The drilling part for being punched to processed raw material of connection, what is be electrically connected with the central control computer is used to convey quilt
The conveyer belt of the raw material of processing, what is be electrically connected with the central control computer is used to carry out attacking for tapping to processed raw material
Wire；The central control computer includes computer and the database for storing machined parameters；
The central control computer controls the conveyer belt and processed raw material is transported to the drilling part, the middle control
The long-range drilling part of computer control realizes alignment and accurate punching to processed raw material；
After punching terminates, the central control computer controls the conveyer belt and the semi-finished product after punching is transported to institute
State the position of tapping part；
The tapping part joins the semi-finished product according to the preset processing of the database under the control of central control computer
Number carries out tapping, it is ensured that tapping efficiency and quality.
Detailed description of the invention
Fig. 1 is the functional block diagram of the automated manufacturing system of the invention based on Internet of Things.
Fig. 2 is the structural schematic diagram of conveyer belt of the invention.
Fig. 3 is the structural schematic diagram of the first driving roller of the invention.
Fig. 4 is the structural schematic diagram of the first regulating part of the invention.
Fig. 5 is the structural schematic diagram of drilling part of the invention.
Fig. 6 is the structural schematic diagram of punching part of the invention.
Fig. 7 is the structural schematic diagram of crosshead of the invention.
Fig. 8 is the structural schematic diagram of tapping part of the invention.
Fig. 9 is the structural schematic diagram of tapping component of the invention.
Figure 10 is the structural schematic diagram of triangle thread tapping knife of the invention.
1- central control computer；2- conveyer belt；21- gear frame；The second motor of 22-；The second driving roller of 23-；24- first opens
Tight part；The first ARM controller of 25-；The second tensioner of 26-；27- transmission belt；The first driving roller of 28-；The first transmission shaft of 281-；
282- master roller；283- pressure sensor；The first regulating part of 284-；2841- lifter plate；Reinforcing rod in 2842-；The main peace of 2843-
Dress cover；The first hydraulic stem of 2844-；2845- first hydraulic cylinder；285- pressing tight plate；The first spring of 286-；287- inner bracing piece；
The first solenoid valve of 288-；29- first motor；3- drilling part；31- cabinet；32- third motor；33- laser beam emitting head；34- is horizontal
Beam；The first sliding shoe of 35-；36- guided way；37- crosshead；371- transverse support bar；372- baffle；373- second hydraulic cylinder；
The second pushing ram of 374-；375- support board；376- laser pick-off head；377- main regulation seat；378- first adjusts guide rod；379-
Second adjustment seat；3710- the second sliding shoe；3711- clamping block；3712- second solenoid valve；38- punches part；381- knife rest；
The first set casing of 382-；383- attachment base；384- adjusts guide rod；The first adjustment seat of 385-；386- knife bar；387- cutter head；
Seat is clamped in 388-；The first fixed block of 389-；39- second driving shaft；310- third electric machine controller；The 2nd ARM of 311- control
Device；4- tapping part；41- pedestal；42- bottom plate；43- rack；44- tapping component；441- the first tapping motor；The first tapping of 442-
Axis；443- triangle thread tapping knife；4431- group is shelved；4432- is screwed on mounting head；Fixed block in 4433-；4434- tool apron；
4435- operator bar；The second blade of 4436-；The first blade of 4437-；444- the second tapping motor；445- the second tapping axis；446-
Rectangular thread tapping knife；447- third tapping motor；448- third tapping axis；449- trapezoidal thread tapping knife；4410- cutter is solid
Price fixing；4411- main frame；4412- third ARM controller；45- fixed cylinder.
Specific embodiment
The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention..
Embodiment 1
The automated manufacturing system based on Internet of Things of the present embodiment 1, including central control computer 1 are calculated with the middle control
The drilling part 3 for being punched to processed raw material that machine 1 is electrically connected, the use being electrically connected with the central control computer 1
In the conveyer belt 2 of the processed raw material of conveying, be electrically connected with the central control computer 1 be used for processed raw material into
The tapping part 4 of row tapping；The central control computer 1 includes computer and the database for storing machined parameters.
The central control computer 1 controls the conveyer belt 2 and processed raw material is transported to the drilling part 3, described
Central control computer 1 controls the long-range drilling part 3 and realizes that the alignment to processed raw material is punched with accurate；
After punching terminates, the central control computer 1 controls the conveyer belt 2 and is transported to the semi-finished product after punching
The position of the tapping part 4；
The tapping part joins the semi-finished product according to the preset processing of the database under the control of central control computer 1
Number carries out tapping, it is ensured that tapping efficiency and quality.
Embodiment 2
Further, increase following feature and connection relationship on the basis of embodiment 1:
The conveyer belt 2 includes gear frame 21, and one end bolt of Yu Suoshu gear frame 21 is fixed with first motor 29, in institute
The end clamping or screw thread for stating first motor 29 are screwed with the first driving roller 28；
The second motor 22, the end clamping of the second motor of Yu Suoshu 22 are fixed in the other end bolt of the gear frame 21
Or screw thread is screwed with the second driving roller 23；It is wrapped in the outside of first driving roller 28 and second driving roller 23
It is wrapped with transmission belt 27；Second driving roller 23 is consistent with the structure of first driving roller 28；
In being connected with the first ARM controller 25 on the gear frame 21；It is fixed with and holds out against in bolt on the gear frame 21
The first tensioner 24 and the second tensioner 26 in the downside of the transmission belt 27；The structure of first tensioner 24 and described
The structure of second tensioner 26 is consistent；
In being electrically connected with first motor controller in the first motor 29, the second motor of Yu Suoshu 22 is electrically connected with second
Electric machine controller；The first motor controller and the second electric machine controller are electrically connected with first ARM controller 25；Institute
The first ARM controller 25 is stated to be communicated with the central control computer 1 by Zigbee network；
First driving roller 28 includes cylindric master roller 282, along the master roller 282 axial direction in the inner
Screw thread is screwed with the first transmission shaft 281 of round bar shape；
The inner bracing piece 287 of round bar shape is connected in the inner along the direction perpendicular to first transmission shaft 281, in institute
The end for stating inner bracing piece 287 is connected with pressing tight plate 285, is arranged on Yu Suoshu inner bracing piece 287 and is pressed in the pressing tight plate
285 and first transmission shaft 281 on the first spring 286；
In being connected with pressure sensor 283 on the outer wall of the master roller 282, along the master roller 282 radial to
That slides in it is equipped with the first regulating part 284, and the first regulating part of Yu Suoshu 284 is electrically connected with the first solenoid valve 288；
First regulating part 284 includes cylindric first hydraulic cylinder 2845, along the first hydraulic cylinder 2845
Axial the first hydraulic stem 2844 for being equipped with round bar shape slided in the inner, the screw thread of the upper end of the first hydraulic stem of Yu Suoshu 2844
It is screwed with main mounting cup 2843, is connected with the interior reinforcing rod 2842, Yu Suoshu of round bar shape in the upside of the main mounting cup 2843
The upper end of interior reinforcing rod 2842 is connected with lifter plate 2841.
Including cabinet 31, the guided way 36 being connected on the side wall of the cabinet 31, along the length of the guided way 36
First sliding shoe 35 of the cubic of direction sliding thereon, the crossbeam being connected between two first sliding shoes 35
34, the laser beam emitting head 33 being connected on the crossbeam 34 rotates the second transmission of the round bar shape being arranged in the crossbeam 34
Axis 39 is connected in the third motor 32 of the upper end of the second driving shaft 39, the third being electrically connected on the third motor 32
Electric machine controller 310, is connected in the crosshead 37 of the lower part of the cabinet 31, and screw thread is rotatably connected under the second driving shaft 39
The punching part 38 at end；It is connected in the lower part of the cabinet 31 and is communicated by Zigbee network with the central control computer 1
The second ARM controller 311；
The punching part 38 includes knife rest 381, and the upper end of Yu Suoshu knife rest 381 is connected with attachment base 383, along the company
The axial direction of joint chair 383 is equipped with the first driving hole being adapted with the second driving shaft 39 to its upper；In the knife rest 381
Lower part be connected with the first set casing 382, be recessed with the first locating slot in the first set casing of Yu Suoshu 382；In the knife rest 381
To be connected with longitudinal section be the first trapezoidal fixed block 389 edge of lower end, 389 internal screw thread of the first fixed block of Yu Suoshu is screwed on
There is the adjusting guide rod 384 of round bar shape；
Columned first adjustment seat 385, the first adjustment seat of Yu Suoshu are arranged in the sliding of the section guide rod 384
385 upper end is connected with round table-like interior clamping seat 388, and the interior clamping seat 388 is adapted with first locating slot；Along
The knife bar 386 that round bar shape is screwed with axially to its underpart screw thread of first adjustment seat 385, the lower end of Yu Suoshu knife bar 386
Clamping or screw thread are screwed with cutter head 387；The number of the interior clamping seat 388 is less than or equal to of first set casing 382
Number.
It include the second adjustment seat 379 including crosshead 37, that slides in the second adjustment seat of Yu Suoshu 379 is equipped with lateral branch
Strut 371, it is trapezoidal clamping block 3711 that the upside of Yu Suoshu transverse support bar 371, which is connected with longitudinal section, in two locks
Determine the first adjusting guide rod 378 that screw thread between block 3711 is screwed with round bar shape；
Sliding sleeve on guide rod 378, which is adjusted, in described first is equipped with columned the second sliding shoe 3710, Yu Suoshu second
The upper end of sliding shoe 3710 is connected with round table-like main regulation seat 377, is connected with laser pick-off head on Yu Suoshu main regulation seat 377
The upper end of 376, Yu Suoshu main regulation seats 377 is connected with support board 375；
It is connected with baffle 372 on the upside of one end far from second adjustment seat 379 of the transverse support bar 371,
It is fixed with second hydraulic cylinder 373 in bolt on the side wall of the baffle 372, along the second hydraulic cylinder 373 axially to it
The second pushing ram 374 for being equipped with round bar shape of end sliding；The separate second hydraulic cylinder of second pushing ram 374
373 threaded one end is rotatably connected on the main regulation seat 377.
Including round table-like pedestal 41, the upper end of Yu Suoshu pedestal 41 is connected with bottom plate 42, the upper end of Yu Suoshu bottom plate 42
It is connected with fixed cylinder 45, the edge screw thread of the upper end of Yu Suoshu bottom plate 42 is screwed on organic frame 43,43 top card of Yu Suoshu rack
It is connected to tapping component 44；
The tapping component 44 includes main frame 4411, and the upper end of Yu Suoshu main frame 4411 is connected with the 3rd ARM control
Device 4412, the lower end of Yu Suoshu main frame 4411 are connected with discoid cutter fixed disk 4410, Yu Suoshu cutter fixed disk
4410 inner bolts are fixed with the first tapping motor 441, the second tapping motor 444 and third tapping motor 447；Along described first
The first tapping axis 442 that round bar shape is connected with axially to its lower end of tapping motor 441, under the first tapping of Yu Suoshu axis 442
End screw thread is screwed with triangle thread tapping knife 443；The second tapping axis is connected in the lower end of the second tapping motor 444
The lower thread of 445, Yu Suoshu second tapping axis 445 is screwed with rectangular thread tapping knife 446；In the third tapping motor
447 lower end is connected with third tapping axis 448, and the lower thread of Yu Suoshu third tapping axis 448 is screwed with trapezoidal thread tapping
Knife 449；
In being electrically connected with the first tapping electric machine controller, Yu Suoshu the second tapping motor on the first tapping motor 441
It is electrically connected with the second tapping electric machine controller on 444, third tapping motor control is electrically connected on Yu Suoshu third tapping motor 447
Device processed.
The triangle thread tapping knife 443 include group shelve 4431, shelved in described group 4431 inside be connected in
Fixed block 4433 is connected with round table-like between two interior fixed blocks 4433 and covers at described group and shelve under 4431
The tool apron 4434 of side, the upper end that 4431 are shelved in described group are connected with the round table-like mounting head 4432 that is screwed on, and Yu Suoshu is screwed on peace
Fill the outer wall inside spin of head 4432 is recessed with screw thread；
Along the operator bar 4435 for being connected with round bar shape axially to its lower end of the tool apron 4434, in the operator bar
It is welded with the second blade 4436 that longitudinal section is triangle on 4435 outer wall, is welded with three in the lower end of the operator bar 4435
First blade 4437 of pyramid-shaped.
Embodiment 3
Further, on the basis of embodiment 2:
A kind of automated manufacturing method, for the automated manufacturing system based on Internet of Things, comprising steps of
The central control computer 1 drives the first motor 29 and the second motor 22 to run, and processed metal blank is defeated
It is sent to drilling part 3；
The central control computer 1 drives the drilling part 3 to punch the metal blank；
The central control computer 1 drives the first motor 29 and the second motor 22 that semi-finished product are transported to tapping part 4；
The central control computer 1 drives 4 pairs of the tapping part to carry out tapping by the semi-finished product.
The central control computer 1 drives the first motor 29 and the second motor 22 to run, and processed metal blank is defeated
Being sent to drilling part 3 includes:
The central control computer 1 sends first and enables signals to the first ARM controller 25, first ARM controller 25
It sends electric motor starting signal and respectively drives 29 He of first motor to the first motor controller and the second electric machine controller
The rotation of second motor 22, the first motor 29 and the second motor 22 drive the transmission belt 27 to rotate, to be added described
The metal blank of work is transported to drilling part 3.
The central control computer 1 drives the drilling part 3 to carry out punching to the metal blank
The laser beam emitting head 33 emits laser；
If the laser pick-off head 376 is not received by laser, the second ARM controller 311 send movement directive to
The second solenoid valve 3712, the second solenoid valve 3712 drive the second hydraulic cylinder 373, and then drive described second to push away
Into bar 374, second pushing ram 374 drives the support board 375 to move in the horizontal direction；
If laser pick-off head 376 receives laser, the second ARM controller 311, which is sent, stops movement directive described in
Second solenoid valve 3712 is to stop the transverse shifting of the second hydraulic cylinder 373；Later, second ARM controller 311 is sent
The third electric machine controller 310 is arrived in punching order, and the third electric machine controller 310 controls the third motor 32 and rotates band
Dynamic punching part 38 realizes the punching to the metal blank, obtains semi-finished product.
The central control computer 1 drives 4 pairs of the tapping part to carry out tapping by the semi-finished product
If cutting triangle thread, the central control computer 1 is by the first tapping order and is stored in the database
The parameter of interior angular thread is sent to the third ARM controller 4412, and the transmission of third ARM controller 4412 starts to add
Work order is to the first tapping electric machine controller and then the first tapping motor 441 is driven to attack the semi-finished product
Silk；
If cutting rectangular thread, the central control computer 1 is by the second tapping order and is stored in the database
The parameter of rectangular thread be sent to the third ARM controller 4412, the transmission of third ARM controller 4412 starts to process
It orders the second tapping electric machine controller and then the second tapping motor 444 is driven to carry out tapping to the semi-finished product；
If cutting trapezoidal thread, the central control computer 1 is by third tapping order and is stored in the database
The parameter of trapezoidal thread be sent to the third ARM controller 4412, the transmission of third ARM controller 4412 starts to process
It orders the third tapping electric machine controller and then the third tapping motor 447 is driven to carry out tapping to the semi-finished product.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention are fallen within the scope of the claimed invention.
Claims (9)
1. a kind of automated manufacturing system based on Internet of Things, which is characterized in that including central control computer (1), with the middle control
The drilling part (3) for being punched to processed raw material of computer (1) electrical connection, with the central control computer (1)
The conveyer belt (2) for being used to convey processed raw material of electrical connection, what is be electrically connected with the central control computer (1) is used for quilt
The raw material of processing carry out the tapping part (4) of tapping；The central control computer (1) includes computer and for storing machined parameters
Database, the conveyer belt (2) includes gear frame (21), and one end bolt of Yu Suoshu gear frame (21) is fixed with first motor
(29), the end clamping of Yu Suoshu first motor (29) or screw thread are screwed with the first driving roller (28)；
It is fixed with the second motor (22) in the other end bolt of the gear frame (21), the end card of the second motor of Yu Suoshu (22)
It connects or screw thread is screwed with the second driving roller (23)；In first driving roller (28) and second driving roller (23)
Outside be enclosed with transmission belt (27)；Second driving roller (23) is consistent with the structure of first driving roller (28)；
In being connected with the first ARM controller (25) on the gear frame (21)；Top is fixed in bolt on the gear frame (21)
Tightly in the first tensioner (24) and the second tensioner (26) of the downside of the transmission belt (27)；First tensioner (24)
Structure is consistent with the structure of second tensioner (26)；
In being electrically connected with first motor controller on the first motor (29), is electrically connected on the second motor of Yu Suoshu (22)
Two electric machine controllers；The first motor controller and the second electric machine controller are electrically connected with first ARM controller (25)
It connects；First ARM controller (25) is communicated with the central control computer (1) by Zigbee network；
First driving roller (28) includes cylindric master roller (282), along the master roller (282) axially to it
Internal screw thread is screwed with the first transmission shaft (281) of round bar shape；
The inner bracing piece (287) of round bar shape is connected in the inner along the direction perpendicular to first transmission shaft (281), in institute
The end for stating inner bracing piece (287) is connected with pressing tight plate (285), is arranged with described in being pressed on Yu Suoshu inner bracing piece (287)
The first spring (286) on pressing tight plate (285) and first transmission shaft (281)；
In being connected with pressure sensor (283) on the outer wall of the master roller (282), along the radial direction of the master roller (282)
That slides in the inner is equipped with the first regulating part (284), and the first regulating part of Yu Suoshu (284) is electrically connected with the first solenoid valve
(288)；
First regulating part (284) includes cylindric first hydraulic cylinder (2845), along the first hydraulic cylinder (2845)
The first hydraulic stem (2844) for being equipped with round bar shape that slides in the inner of axial direction, the upper end of the first hydraulic stem of Yu Suoshu (2844)
Screw thread be screwed with main mounting cup (2843), the interior reinforcing rod of round bar shape is connected on the upside of the main mounting cup (2843)
(2842), lifter plate (2841) are connected in the upper end of the interior reinforcing rod (2842).
2. according to claim 1 based on the automated manufacturing system of Internet of Things, which is characterized in that including cabinet (31), card
The guided way (36) being connected on the side wall of the cabinet (31) slides thereon along the length direction of the guided way (36)
The first sliding shoe (35) of cubic, the crossbeam (34) being connected between two first sliding shoes (35), is connected in institute
The laser beam emitting head (33) on crossbeam (34) is stated, the second driving shaft for the round bar shape being arranged in the crossbeam (34) is rotated
(39), it is connected in the third motor (32) of the upper end of the second driving shaft (39), is electrically connected on the third motor (32)
Third electric machine controller (310), be connected in the crosshead (37) of the lower part of the cabinet (31), screw thread is rotatably connected in described second
The punching part (38) of the lower end of transmission shaft (39)；In the lower part of the cabinet (31) be connected with by Zigbee network and it is described in
The second ARM controller (311) that control computer (1) is communicated；
The punching part (38) includes knife rest (381), and the upper end of Yu Suoshu knife rest (381) is connected with attachment base (383), along institute
The axial direction for stating attachment base (383) is equipped with the first driving hole being adapted with the second driving shaft (39) to its upper；In institute
The lower part for stating knife rest (381) is connected with the first set casing (382), is recessed with the first positioning in the first set casing of Yu Suoshu (382)
Slot；Being connected with longitudinal section in the edge of the lower end of the knife rest (381) is trapezoidal the first fixed block (389), Yu Suoshu the
One fixed block (389) internal screw thread is screwed with the adjusting guide rod (384) of round bar shape；
Columned first adjustment seat (385), the first adjustment seat of Yu Suoshu are arranged in what is slided on the section guide rod (384)
(385) upper end is connected with round table-like interior clamping seat (388), and the interior clamping seat (388) is mutually fitted with first locating slot
It answers；Along the knife bar (386) for being screwed with round bar shape axially to its underpart screw thread of first adjustment seat (385), Yu Suoshu knife
The lower end of bar (386) is clamped or screw thread is screwed with cutter head (387)；The number of interior clamping seat (388) is less than or equal to described
The number of first set casing (382).
3. according to claim 2 based on the automated manufacturing system of Internet of Things, which is characterized in that wrapped including crosshead (37)
It includes the second adjustment seat (379), that slides in the second adjustment seat of Yu Suoshu (379) is equipped with transverse support bar (371), in the cross
Be connected on the upside of to support rod (371) longitudinal section be trapezoidal clamping block (3711), in two clamping blocks (3711) it
Between screw thread be screwed with round bar shape first adjust guide rod (378)；
Sliding sleeve on guide rod (378), which is adjusted, in described first is equipped with columned the second sliding shoe (3710), Yu Suoshu second
The upper end of sliding shoe (3710) is connected with round table-like main regulation seat (377), is connected with laser on Yu Suoshu main regulation seat (377)
It receives head (376), the upper end of Yu Suoshu main regulation seat (377) is connected with support board (375)；
Baffle is connected on the upside of one end far from second adjustment seat (379) of the transverse support bar (371)
(372), bolt is fixed with second hydraulic cylinder (373) on the side wall of Yu Suoshu baffle (372), along the second hydraulic cylinder
(373) the second pushing ram (374) for being equipped with round bar shape axially to the sliding of its end；Second pushing ram (374)
Threaded one end far from the second hydraulic cylinder (373) is rotatably connected on the main regulation seat (377).
4. according to claim 3 based on the automated manufacturing system of Internet of Things, which is characterized in that including round table-like pedestal
(41), the upper end of Yu Suoshu pedestal (41) is connected with bottom plate (42), and the upper end of Yu Suoshu bottom plate (42) is connected with fixed cylinder (45),
Edge screw thread in the upper end of the bottom plate (42) is screwed on organic frame (43), and Yu Suoshu rack (43) top is connected with tapping portion
Part (44)；
The tapping component (44) includes main frame (4411), and the upper end of Yu Suoshu main frame (4411) is connected with the 3rd ARM control
Device (4412) processed, the lower end of Yu Suoshu main frame (4411) are connected with discoid cutter fixed disk (4410), Yu Suoshu cutter
Fixed disk (4410) inner bolt is fixed with the first tapping motor (441), the second tapping motor (444) and third tapping motor
(447)；Along the first tapping axis (442) for being connected with round bar shape axially to its lower end of the first tapping motor (441), in
The lower thread of the first tapping axis (442) is screwed with triangle thread tapping knife (443)；In the second tapping motor
(444) lower end is connected with the second tapping axis (445), and the lower thread of Yu Suoshu the second tapping axis (445) is screwed with rectangle spiral shell
Line tapping knife (446)；It is connected with third tapping axis (448) in the lower end of the third tapping motor (447), Yu Suoshu third is attacked
The lower thread of silk axis (448) is screwed with trapezoidal thread tapping knife (449)；
In being electrically connected with the first tapping electric machine controller, Yu Suoshu the second tapping motor on the first tapping motor (441)
(444) it is electrically connected with the second tapping electric machine controller on, third tapping electricity is electrically connected on Yu Suoshu third tapping motor (447)
Machine controller.
5. according to claim 4 based on the automated manufacturing system of Internet of Things, which is characterized in that the triangle thread is attacked
Silk knife (443) includes that group shelves (4431), shelves in described group and is connected with interior fixed block (4433) on the inside of (4431), in two
It is connected with round table-like between the interior fixed block (4433) and covers at the described group of tool apron for shelving the downside of (4431)
(4434), the upper end for shelving (4431) in described group is connected with the round table-like mounting head that is screwed on (4432), and Yu Suoshu is screwed on installation
The outer wall inside spin of head (4432) is recessed with screw thread；
Along the operator bar (4435) for being connected with round bar shape axially to its lower end of the tool apron (4434), in the operator bar
(4435) it is welded with the second blade (4436) that longitudinal section is triangle on outer wall, is welded in the lower end of operator bar (4435)
It is connected to the first blade (4437) of triangular pyramid.
6. a kind of automated manufacturing method, for, based on the automated manufacturing system of Internet of Things, feature to exist described in claim 5
In, comprising steps of
The central control computer (1) drives the first motor (29) and the second motor (22) operation by processed metal blank
It is transported to drilling part (3)；
The central control computer (1) drives the drilling part (3) to punch the metal blank；
The central control computer (1) drives the first motor (29) and the second motor (22) that semi-finished product are transported to tapping part
(4)；
The central control computer (1) drives the tapping part (4) to carry out tapping to by the semi-finished product.
7. automated manufacturing method according to claim 6, which is characterized in that the central control computer (1) driving described the
Processed metal blank is transported to drilling part (3) and includes: by one motor (29) and the second motor (22) operation
The central control computer (1) sends first and enables signals to the first ARM controller (25), first ARM controller
(25) it sends electric motor starting signal and respectively drives the first motor to the first motor controller and the second electric machine controller
(29) and the second motor (22) rotation, the first motor (29) and the second motor (22) drive transmission belt (27) rotation,
To which the processed metal blank is transported to drilling part (3).
8. automated manufacturing method according to claim 7, which is characterized in that the central control computer (1) drives the brill
Orifice (3) carries out punching to the metal blank
The laser beam emitting head (33) emits laser；
If the laser pick-off head (376) is not received by laser, the second ARM controller (311) send movement directive to
The second solenoid valve (3712), the second solenoid valve (3712) drive the second hydraulic cylinder (373), and then described in drive
Second pushing ram (374), second pushing ram (374) drive the support board (375) to move in the horizontal direction；
If laser pick-off head (376) receives laser, the second ARM controller (311), which is sent, stops movement directive described in
Second solenoid valve (3712) is to stop the transverse shiftings of the second hydraulic cylinder (373)；Later, second ARM controller
(311) it sends punching order and arrives the third electric machine controller (310), the third electric machine controller (310) control described the
Three motors (32) rotation drives punching part (38) to realize the punching to the metal blank, obtains semi-finished product.
9. automated manufacturing method according to claim 8, which is characterized in that attacked described in central control computer (1) driving
Wire (4) to by the semi-finished product carry out tapping include:
If cutting triangle thread, the central control computer (1) is by the first tapping order and is stored in the database
The parameter of angular thread be sent to the third ARM controller (4412), the third ARM controller (4412), which sends, to be started
Processing order is to the first tapping electric machine controller and then the first tapping motor (441) is driven to carry out the semi-finished product
Tapping；
If cutting rectangular thread, the central control computer (1) is by the second tapping order and is stored in the database
The parameter of rectangular thread is sent to the third ARM controller (4412), and the third ARM controller (4412), which sends, to be started to add
Work order is to the second tapping electric machine controller and then the second tapping motor (444) is driven to attack the semi-finished product
Silk；
If cutting trapezoidal thread, the central control computer (1) is by third tapping order and is stored in the database
The parameter of trapezoidal thread is sent to the third ARM controller (4412), and the third ARM controller (4412), which sends, to be started to add
Work order is to the third tapping electric machine controller and then the third tapping motor (447) is driven to attack the semi-finished product
Silk.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810172835.3A CN108381181B (en) | 2018-03-01 | 2018-03-01 | A kind of automated manufacturing system and method based on Internet of Things |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810172835.3A CN108381181B (en) | 2018-03-01 | 2018-03-01 | A kind of automated manufacturing system and method based on Internet of Things |
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| Publication Number | Publication Date |
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| CN108381181A CN108381181A (en) | 2018-08-10 |
| CN108381181B true CN108381181B (en) | 2019-09-03 |
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| CN201810172835.3A Expired - Fee Related CN108381181B (en) | 2018-03-01 | 2018-03-01 | A kind of automated manufacturing system and method based on Internet of Things |
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| JP2001277048A (en) * | 2000-03-31 | 2001-10-09 | Kurimoto Ltd | Deformed pipe tapping device |
| CN203197677U (en) * | 2013-03-20 | 2013-09-18 | 天津迈凯电子有限公司 | Efficient threaded-hole machining control system |
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| KR101570954B1 (en) * | 2015-03-31 | 2015-11-20 | 이영재 | Transfer device of drilling and tapping machines |
| CN106182210A (en) * | 2016-08-29 | 2016-12-07 | 美克国际家私（天津）制造有限公司 | A kind of control system sawing brill Milling Machining production line |
| CN106624807A (en) * | 2016-11-25 | 2017-05-10 | 宁波米诺机床有限公司 | Drilling and tapping buffing machine |
| CN206493121U (en) * | 2017-02-20 | 2017-09-15 | 东莞市茂展金属实业有限公司 | A kind of new drilling and tapping machine |
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2018
- 2018-03-01 CN CN201810172835.3A patent/CN108381181B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001277048A (en) * | 2000-03-31 | 2001-10-09 | Kurimoto Ltd | Deformed pipe tapping device |
| CN203197677U (en) * | 2013-03-20 | 2013-09-18 | 天津迈凯电子有限公司 | Efficient threaded-hole machining control system |
| CN203460279U (en) * | 2013-08-23 | 2014-03-05 | 广东顶固集创家居股份有限公司 | Fine-cutting/milling composite manufacturing system |
| CN103753217A (en) * | 2013-11-26 | 2014-04-30 | 广州科技职业技术学院 | Full-automatic drilling production line and production process thereof |
| KR101570954B1 (en) * | 2015-03-31 | 2015-11-20 | 이영재 | Transfer device of drilling and tapping machines |
| CN106182210A (en) * | 2016-08-29 | 2016-12-07 | 美克国际家私（天津）制造有限公司 | A kind of control system sawing brill Milling Machining production line |
| CN106624807A (en) * | 2016-11-25 | 2017-05-10 | 宁波米诺机床有限公司 | Drilling and tapping buffing machine |
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|---|---|
| CN108381181A (en) | 2018-08-10 |
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