CN108381181A - A kind of automated manufacturing system and method based on Internet of Things - Google Patents
A kind of automated manufacturing system and method based on Internet of Things Download PDFInfo
- Publication number
- CN108381181A CN108381181A CN201810172835.3A CN201810172835A CN108381181A CN 108381181 A CN108381181 A CN 108381181A CN 201810172835 A CN201810172835 A CN 201810172835A CN 108381181 A CN108381181 A CN 108381181A
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- tapping
- motor
- central control
- control computer
- thread
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/02—Machine tools for performing different machining operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q15/00—Automatic control or regulation of feed movement, cutting velocity or position of tool or work
- B23Q15/007—Automatic control or regulation of feed movement, cutting velocity or position of tool or work while the tool acts upon the workpiece
- B23Q15/013—Control or regulation of feed movement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/003—Cyclically moving conveyors
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
- Punching Or Piercing (AREA)
Abstract
The automated manufacturing system based on Internet of Things of the present invention, including central control computer, the drilling part for being punched to processed raw material being electrically connected with the central control computer, the conveyer belt for conveying processed raw material being electrically connected with the central control computer, the tapping part for processed raw material to be carried out with tapping being electrically connected with central control computer；Central control computer includes computer and the database for storing machined parameters；Central control computer controls conveyer belt and processed raw material is transported to the drilling part, and central control computer controls long-range drilling part and realizes the alignment to processed raw material and accurate punching；After punching terminates, central control computer controls the position that the semi-finished product after punching are transported to the tapping part by the conveyer belt；Tapping part carries out tapping to semi-finished product under the control of central control computer according to the preset machined parameters of database, it is ensured that tapping efficiency and quality.
Description
Technical field
The present invention relates to internet of things field, and in particular to a kind of automated manufacturing system and side based on Internet of Things
Method.
Background technology
It is generally only that individual machine equipment is processed processed raw material on traditional fastener production line,
Between each process can not co-ordination, processing efficiency and machining accuracy are poor.By taking fastener threads tapping as an example；First
It is punched, only rule of thumb carries out mechanical alignment during punching, and alignment precision is relatively low, cause to add
Work precision and quality is poor；
It needs to carry out thread tapping after punching；There are many thread types, and still, traditional threading apparatus only has one
The threading tool of a type, and cannot be needed to replace cutter in real time according to actual processing, cause processing efficiency low, it is difficult to
Meet all kinds of processing needs.
Accordingly, it is desirable to provide a kind of realized in punching precisely aligns, when tapping, can need replacing according to actual processing
Process tool based on network automatically manufacture system.
Invention content
The purpose of the present invention is to provide a kind of automated manufacturing system and method based on Internet of Things, it is existing to solve
Fastener threading apparatus cannot realize accurate alignment when punching, and when tapping replaces the problem of cutter inconvenience.
To achieve the above object, the technical scheme is that
A kind of automated manufacturing system based on Internet of Things, including central control computer, are electrically connected with the central control computer
The drilling part for being punched to processed raw material, be electrically connected with the central control computer be used to convey it is processed
Raw material conveyer belt, the tapping for processed raw material to be carried out with tapping being electrically connected with the central control computer
Part；The central control computer includes computer and the database for storing machined parameters.
Wherein, the conveyer belt includes gear frame, first motor is fixed in a terminal bolt of the gear frame, in described
The end of first motor is clamped or screw thread is screwed with the first driving roller；
It is fixed with the second motor in another terminal bolt of the gear frame, in the clamping of the end of second motor or spiral shell
Line is screwed with the second driving roller；It is enclosed with transmission belt on the outside of first driving roller and second driving roller；
Second driving roller is consistent with the structure of the first driving roller；
In being connected with the first ARM controller on the gear frame；It is fixed with and is held out against in described in bolt on the gear frame
The first tensioner and the second tensioner of the downside of transmission belt；The knot of the structure of first tensioner and second tensioner
Structure is consistent；
In being electrically connected with first motor controller in the first motor, the second motor is electrically connected in second motor
Controller；The first motor controller and the second electric machine controller are electrically connected with first ARM controller；Described first
ARM controller is communicated with the central control computer by Zigbee network；
First driving roller includes the master roller of cylindrical shape, is screwed on axially to its internal thread along the master roller
There is the first transmission shaft of round bar shape；
Along the inner bracing piece for being connected with round bar shape in the inner perpendicular to the direction of first transmission shaft, in the interior branch
The end of strut is connected with pressing tight plate, and the pressing tight plate and first transmission shaft are pressed in being arranged on the inner bracing piece
On the first spring；
In being connected with pressure sensor on the outer wall of the master roller, slided in the inner along the radial direction of the master roller
It is equipped with the first regulating part, the first solenoid valve is electrically connected in first regulating part；
First regulating part includes the first hydraulic cylinder of cylindrical shape, is slided in the inner along the axial direction of the first hydraulic cylinder
Dynamic the first hydraulic stem for being equipped with round bar shape, the screw thread in the upper end of first hydraulic stem is screwed with main mounting cup, in institute
The interior bracing piece for being connected with round bar shape on the upside of main mounting cup is stated, lifter plate is connected in the upper end of the interior bracing piece.
Wherein, including cabinet, the guided way being connected on the side wall of the cabinet, along the length direction of the guided way
First sliding shoe of the cubic of sliding thereon, the crossbeam being connected between two first sliding shoes are connected in institute
The laser beam emitting head on crossbeam is stated, rotation is arranged in the second driving shaft of the round bar shape in the crossbeam, is connected in described second
The third motor of the upper end of transmission shaft, the third electric machine controller being electrically connected on the third motor, is connected in the cabinet
Lower part crosshead, screw thread is rotatably connected in the punching part of the lower end of the second driving shaft；It is connected in the lower part of the cabinet
The second ARM controller communicated with the central control computer by Zigbee network；
The punching part includes knife rest, connecting seat is connected in the upper end of the knife rest, along the axial direction of the connecting seat
It is equipped with the first driving hole being adapted with the second driving shaft to its upper；It is solid it to be connected with first in the lower part of the knife rest
Shell is determined, in being recessed with the first locating slot in first set casing；It is connected with longitudinal section in the edge of the lower end of the knife rest
For the first trapezoidal fixed block, the adjusting guide rod of round bar shape is screwed in the first fixed block internal thread；
It is arranged with columned first adjustment seat in the sliding for saving guide rod, in the upper end of first adjustment seat
It is connected with round table-like interior clamping seat, the interior clamping seat is adapted with first locating slot；Along first adjustment seat
The knife bar that round bar shape is screwed with axially to its underpart screw thread, in the knife bar lower end clamping or screw thread be screwed with cutter head；
The number of the interior clamping seat is less than or equal to the number of first set casing.
Wherein, including crosshead includes the second adjustment seat, and cross-brace is equipped in what is slided in second adjustment seat
Bar, it is trapezoidal clamping block, the screw thread between two clamping blocks that longitudinal section is connected on the upside of the transverse support bar
Be screwed with round bar shape first adjusts guide rod；
Sliding sleeve on guide rod is adjusted in described first and is equipped with columned the second sliding shoe, in the second sliding shoe
Upper end is connected with round table-like main regulation seat, in being connected with laser pick-off head on the main regulation seat, in the main regulation seat
Upper end is connected with support board；
It is connected with baffle on the upside of one end far from second adjustment seat of the transverse support bar, in the baffle
Side wall on bolt be fixed with second hydraulic cylinder, be equipped with round bar axially to the sliding of its end along the second hydraulic cylinder
Second pushing ram of shape；The threaded one end far from the second hydraulic cylinder of second pushing ram is rotatably connected in the main regulation seat
On.
Wherein, including round table-like pedestal, it is connected with bottom plate in the upper end of the pedestal, is clamped in the upper end of the bottom plate
There is fixed cylinder, the edge screw thread in the upper end of the bottom plate is screwed on organic frame, and tapping component is connected in the upper rack；
The tapping component includes main frame, third ARM controller is connected in the upper end of the main frame, in the master
The lower end of frame is connected with discoid cutter and fixes disk, in the cutter fix disk inner bolt be fixed with the first tapping motor,
Second tapping motor and third tapping motor；The of round bar shape is connected with axially to its lower end along the first tapping motor
One tapping axis is screwed with triangle thread tapping knife in the lower thread of the first tapping axis；In the second tapping motor
Lower end be connected with the second tapping axis, be screwed with rectangular thread tapping knife in the lower thread of the second tapping axis；In described
The lower end of third tapping motor is connected with third tapping axis, and acme thread tap is screwed in the lower thread of the third tapping axis
Silk knife；
In being electrically connected with the first tapping electric machine controller on the first tapping motor, powered in the second tapping motor
It is connected with the second tapping electric machine controller, in being electrically connected with third tapping electric machine controller on the third tapping motor.
Wherein, the triangle thread tapping knife includes that group is shelved, and interior fixed block is connected in the inside that described group is shelved,
Tool apron that is round table-like and covering at the downside that described group is shelved is connected between two interior fixed blocks, in the assembling
The upper end of frame is connected with the round table-like mounting head that is screwed on, and screw thread is recessed in the outer wall inside spin of the mounting head that is screwed on；
Along the operator bar for being connected with round bar shape axially to its lower end of the tool apron, welded on the outer wall of the operator bar
It is connected to the second blade that longitudinal section is triangle, the first blade of triangular pyramid is welded in the lower end of the operator bar.
A kind of automated manufacturing method, for the automated manufacturing system based on Internet of Things, including step：
The central control computer drives the first motor and the second motor operation to be transported to processed metal blank
Drilling part；
The central control computer drives the drilling part to punch the metal blank；
The central control computer drives the first motor and the second motor that semi-finished product are transported to tapping part；
The central control computer drives the tapping part to carrying out tapping by the semi-finished product.
Wherein, the central control computer drives the first motor and the second motor operation that processed metal blank is defeated
Being sent to drilling part includes：
The central control computer sends first and enables signals to the first ARM controller, and first ARM controller sends electricity
Machine enables signals to the first motor controller and the second electric machine controller respectively drives the first motor and the second motor
Rotation, the first motor and the second motor drive the transmission belt rotation, to convey the processed metal blank
To drilling part.
Wherein, the central control computer driving drilling part, which to the metal blank punch, includes：
The laser beam emitting head emits laser；
If the laser pick-off head is not received by laser, the second ARM controller sends movement directive to described the
Two solenoid valves, the second solenoid valve drives the second hydraulic cylinder, and then drives second pushing ram, and described second promotes
Bar drives the support board to move in the horizontal direction；
If laser pick-off head receives laser, the second ARM controller, which is sent, stops movement directive to second electricity
Magnet valve is to stop the transverse shifting of the second hydraulic cylinder；Later, second ARM controller sends punching order to described the
Three electric machine controllers, the third electric machine controller control the third motor rotation and punching part are driven to realize to the metal kernel
The punching of base, obtains semi-finished product.
Wherein, the central control computer drives the tapping part to including by semi-finished product progress tapping：
If cutting triangle thread, the central control computer is by the first tapping order and is stored in the database
The parameter of angular thread be sent to the third ARM controller, the third ARM controller transmission starts processing order to institute
It states the first tapping electric machine controller and then the first tapping motor is driven to carry out tapping to the semi-finished product；
If cutting rectangular thread, the central control computer is by the second tapping order and is stored in the database
The parameter of rectangular thread is sent to the third ARM controller, and the third ARM controller transmission starts processing order described in
Second tapping electric machine controller drives the second tapping motor to carry out tapping to the semi-finished product in turn；
If cutting trapezoidal thread, the central control computer is by third tapping order and is stored in the database
The parameter of trapezoidal thread is sent to the third ARM controller, and the third ARM controller transmission starts processing order described in
Third tapping electric machine controller drives the third tapping motor to carry out tapping to the semi-finished product in turn.
The invention has the advantages that：
The automated manufacturing system based on Internet of Things of the present invention, including central control computer, with central control computer electricity
The drilling part for being punched to processed raw material of connection, what is be electrically connected with the central control computer is used to convey quilt
The conveyer belt of the raw material of processing, the attacking for the raw material progress tapping to being processed being electrically connected with the central control computer
Wire；The central control computer includes computer and the database for storing machined parameters；
The central control computer controls the conveyer belt and processed raw material is transported to the drilling part, the middle control
The long-range drilling part of computer control realizes alignment and accurate punching to being processed raw material；
After punching terminates, the central control computer controls the conveyer belt and the semi-finished product after punching is transported to institute
State the position of tapping part；
The tapping part joins the semi-finished product according to the preset processing of the database under the control of central control computer
Number carries out tapping, it is ensured that tapping efficiency and quality.
Description of the drawings
Fig. 1 is the functional block diagram of the automated manufacturing system based on Internet of Things of the present invention.
Fig. 2 is the structural schematic diagram of the conveyer belt of the present invention.
Fig. 3 is the structural schematic diagram of the first driving roller of the present invention.
Fig. 4 is the structural schematic diagram of the first regulating part of the present invention.
Fig. 5 is the structural schematic diagram of the drilling part of the present invention.
Fig. 6 is the structural schematic diagram of the punching part of the present invention.
Fig. 7 is the structural schematic diagram of the crosshead of the present invention.
Fig. 8 is the structural schematic diagram of the tapping part of the present invention.
Fig. 9 is the structural schematic diagram of the tapping component of the present invention.
Figure 10 is the structural schematic diagram of the triangle thread tapping knife of the present invention.
1- central control computers；2- conveyer belts；21- gear frames；The second motors of 22-；The second driving rollers of 23-；24- first opens
Tight part；The first ARM controllers of 25-；The second tensioners of 26-；27- transmission belts；The first driving rollers of 28-；The first transmission shafts of 281-；
282- master rollers；283- pressure sensors；The first regulating parts of 284-；2841- lifter plates；Bracing piece in 2842-；The main peaces of 2843-
Dress cover；The first hydraulic stems of 2844-；2845- first hydraulic cylinders；285- pressing tight plates；The first springs of 286-；287- inner bracing pieces；
The first solenoid valves of 288-；29- first motors；3- drilling parts；31- cabinets；32- third motors；33- laser beam emitting heads；34- is horizontal
Beam；The first sliding shoes of 35-；36- guided ways；37- crossheads；371- transverse support bars；372- baffles；373- second hydraulic cylinders；
The second pushing rams of 374-；375- support boards；376- laser pick-off heads；377- main regulation seats；378- first adjusts guide rod；379-
Second adjustment seat；3710- the second sliding shoes；3711- clamping blocks；3712- second solenoid valves；38- punches part；381- knife rests；
The first set casings of 382-；383- connecting seats；384- adjusts guide rod；The first adjustment seats of 385-；386- knife bars；387- cutter heads；
Seat is clamped in 388-；The first fixed blocks of 389-；39- second driving shafts；310- third electric machine controllers；311- the 2nd ARM controls
Device；4- tapping parts；41- pedestals；42- bottom plates；43- racks；44- tapping components；441- the first tapping motors；The first tapping of 442-
Axis；443- triangle thread tapping knives；4431- groups are shelved；4432- is screwed on mounting head；Fixed block in 4433-；4434- tool aprons；
4435- operator bars；The second blades of 4436-；The first blades of 4437-；444- the second tapping motors；445- the second tapping axis；446-
Rectangular thread tapping knife；447- third tapping motors；448- third tapping axis；449- trapezoidal thread tapping knives；4410- cutters are solid
Price fixing；4411- main frames；4412- third ARM controllers；45- fixed cylinders.
Specific implementation mode
The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention..
Embodiment 1
The automated manufacturing system based on Internet of Things of the present embodiment 1, including central control computer 1 are calculated with the middle control
The drilling part 3 for being punched to processed raw material that machine 1 is electrically connected, the use being electrically connected with the central control computer 1
In the conveyer belt 2 of the processed raw material of conveying, be electrically connected with the central control computer 1 for the raw material to being processed into
The tapping part 4 of row tapping；The central control computer 1 includes computer and the database for storing machined parameters.
The central control computer 1 controls the conveyer belt 2 and processed raw material is transported to the drilling part 3, described
Central control computer 1 controls the long-range drilling part 3 and realizes the alignment to processed raw material and accurate punching；
After punching terminates, the central control computer 1 controls the conveyer belt 2 and is transported to the semi-finished product after punching
The position of the tapping part 4；
The tapping part joins the semi-finished product according to the preset processing of the database under the control of central control computer 1
Number carries out tapping, it is ensured that tapping efficiency and quality.
Embodiment 2
Further, increase following feature and connection relation on the basis of embodiment 1：
The conveyer belt 2 includes gear frame 21, first motor 29 is fixed in a terminal bolt of the gear frame 21, in institute
The end clamping or screw thread for stating first motor 29 are screwed with the first driving roller 28；
It is fixed with the second motor 22 in another terminal bolt of the gear frame 21, is clamped in the end of second motor 22
Or screw thread is screwed with the second driving roller 23；It is wrapped in the outside of first driving roller 28 and second driving roller 23
It is wrapped with transmission belt 27；Second driving roller 23 is consistent with the structure of first driving roller 28；
In being connected with the first ARM controller 25 on the gear frame 21；It is fixed with and holds out against in bolt on the gear frame 21
The first tensioner 24 and the second tensioner 26 in the downside of the transmission belt 27；The structure of first tensioner 24 and described
The structure of second tensioner 26 is consistent；
In being electrically connected with first motor controller in the first motor 29, second is electrically connected in second motor 22
Electric machine controller；The first motor controller and the second electric machine controller are electrically connected with first ARM controller 25；Institute
The first ARM controller 25 is stated to be communicated by Zigbee network with the central control computer 1；
First driving roller 28 includes cylindric master roller 282, along the master roller 282 axial direction in the inner
Screw thread is screwed with the first transmission shaft 281 of round bar shape；
Along the inner bracing piece 287 for being connected with round bar shape in the inner perpendicular to the direction of first transmission shaft 281, in institute
The end for stating inner bracing piece 287 is connected with pressing tight plate 285, and the pressing tight plate is pressed in being arranged on the inner bracing piece 287
285 and first transmission shaft 281 on the first spring 286；
In being connected with pressure sensor 283 on the outer wall of the master roller 282, along the master roller 282 radial to
That is slided in it is equipped with the first regulating part 284, and the first solenoid valve 288 is electrically connected in first regulating part 284；
First regulating part 284 includes the first hydraulic cylinder 2845 of cylindrical shape, along the first hydraulic cylinder 2845
Axial the first hydraulic stem 2844 for being equipped with round bar shape slided in the inner, the screw thread in the upper end of first hydraulic stem 2844
It is screwed with main mounting cup 2843, the interior bracing piece 2842 of round bar shape is connected in the upside of the main mounting cup 2843, in described
The upper end of interior bracing piece 2842 is connected with lifter plate 2841.
Including cabinet 31, the guided way 36 being connected on the side wall of the cabinet 31, along the length of the guided way 36
First sliding shoe 35 of the cubic of direction sliding thereon, the crossbeam being connected between two first sliding shoes 35
34, the laser beam emitting head 33 being connected on the crossbeam 34, rotation is arranged in the second transmission of the round bar shape in the crossbeam 34
Axis 39 is connected in the third motor 32 of the upper end of the second driving shaft 39, the third being electrically connected on the third motor 32
Electric machine controller 310, is connected in the crosshead 37 of the lower part of the cabinet 31, and screw thread is rotatably connected under the second driving shaft 39
The punching part 38 at end；It is connected in the lower part of the cabinet 31 and is communicated with the central control computer 1 by Zigbee network
The second ARM controller 311；
The punching part 38 includes knife rest 381, connecting seat 383 is connected in the upper end of the knife rest 381, along the company
The axial direction of joint chair 383 is equipped with the first driving hole being adapted with the second driving shaft 39 to its upper；In the knife rest 381
Lower part be connected with the first set casing 382, in being recessed with the first locating slot in first set casing 382；In the knife rest 381
Lower end edge be connected with longitudinal section be the first trapezoidal fixed block 389, be screwed in 389 internal thread of the first fixed block
There is the adjusting guide rod 384 of round bar shape；
It is arranged with columned first adjustment seat 385 in the sliding for saving guide rod 384, in first adjustment seat
385 upper end is connected with round table-like interior clamping seat 388, and the interior clamping seat 388 is adapted with first locating slot；Along
The knife bar 386 that round bar shape is screwed with axially to its underpart screw thread of first adjustment seat 385, in the lower end of the knife bar 386
Clamping or screw thread are screwed with cutter head 387；The number of the interior clamping seat 388 is less than or equal to of first set casing 382
Number.
Include the second adjustment seat 379 including crosshead 37, lateral branch is equipped in what is slided in second adjustment seat 379
Strut 371, it is trapezoidal clamping block 3711 to be connected with longitudinal section in the upside of the transverse support bar 371, in two locks
Determine screw thread between block 3711 and be screwed with the first of round bar shape to adjust guide rod 378；
Sliding sleeve on guide rod 378 is adjusted in described first and is equipped with columned the second sliding shoe 3710, in described second
The upper end of sliding shoe 3710 is connected with round table-like main regulation seat 377, in being connected with laser pick-off head on the main regulation seat 377
376, it is connected with support board 375 in the upper end of the main regulation seat 377；
It is connected with baffle 372 on the upside of one end far from second adjustment seat 379 of the transverse support bar 371,
It is fixed with second hydraulic cylinder 373 in bolt on the side wall of the baffle 372, along the second hydraulic cylinder 373 axially to it
The second pushing ram 374 for being equipped with round bar shape of end sliding；The separate second hydraulic cylinder of second pushing ram 374
373 threaded one end is rotatably connected on the main regulation seat 377.
Including round table-like pedestal 41, it is connected with bottom plate 42 in the upper end of the pedestal 41, in the upper end of the bottom plate 42
It is connected with fixed cylinder 45, the edge screw thread in the upper end of the bottom plate 42 is screwed on organic frame 43, in 43 top card of the rack
It is connected to tapping component 44；
The tapping component 44 includes main frame 4411, and the 3rd ARM controls are connected in the upper end of the main frame 4411
Device 4412 is connected with discoid cutter in the lower end of the main frame 4411 and fixes disk 4410, disk is fixed in the cutter
4410 inner bolts are fixed with the first tapping motor 441, the second tapping motor 444 and third tapping motor 447；Along described first
The first tapping axis 442 that round bar shape is connected with axially to its lower end of tapping motor 441, under the first tapping axis 442
End screw thread is screwed with triangle thread tapping knife 443；It is connected with the second tapping axis in the lower end of the second tapping motor 444
445, it is screwed with rectangular thread tapping knife 446 in the lower thread of the second tapping axis 445；In the third tapping motor
447 lower end is connected with third tapping axis 448, and trapezoidal thread tapping is screwed in the lower thread of the third tapping axis 448
Knife 449；
In being electrically connected with the first tapping electric machine controller on the first tapping motor 441, in the second tapping motor
The second tapping electric machine controller is electrically connected on 444, in being electrically connected with third tapping motor control on the third tapping motor 447
Device processed.
The triangle thread tapping knife 443 shelves 4431 including group, shelved in described group 4431 inside be connected in
Fixed block 4433 is connected with round table-like between two interior fixed blocks 4433 and covers at described group and shelve under 4431
The tool apron 4434 of side, the upper end that 4431 are shelved in described group is connected with the round table-like mounting head 4432 that is screwed on, in the peace that is screwed on
Fill the outer wall inside spin of head 4432 is recessed with screw thread；
Along the operator bar 4435 for being connected with round bar shape axially to its lower end of the tool apron 4434, in the operator bar
It is welded with the second blade 4436 that longitudinal section is triangle on 4435 outer wall, three are welded in the lower end of the operator bar 4435
First blade 4437 of pyramid-shaped.
Embodiment 3
Further, on the basis of embodiment 2：
A kind of automated manufacturing method, for the automated manufacturing system based on Internet of Things, including step：
The central control computer 1 drives the first motor 29 and the second motor 22 to run, and processed metal blank is defeated
It is sent to drilling part 3；
The central control computer 1 drives the drilling part 3 to punch the metal blank；
The central control computer 1 drives the first motor 29 and the second motor 22 that semi-finished product are transported to tapping part 4；
The central control computer 1 drives the tapping part 4 to carrying out tapping by the semi-finished product.
The central control computer 1 drives the first motor 29 and the second motor 22 to run, and processed metal blank is defeated
Being sent to drilling part 3 includes：
The central control computer 1 sends first and enables signals to the first ARM controller 25, first ARM controller 25
It sends electric motor starting signal and respectively drives 29 He of the first motor to the first motor controller and the second electric machine controller
Second motor 22 rotates, and the first motor 29 and the second motor 22 drive the transmission belt 27 to rotate, to be added described
The metal blank of work is transported to drilling part 3.
The central control computer 1 drives the drilling part 3 to carry out punching to the metal blank：
The laser beam emitting head 33 emits laser；
If the laser pick-off head 376 is not received by laser, the second ARM controller 311 send movement directive to
The second solenoid valve 3712, the second solenoid valve 3712 drive the second hydraulic cylinder 373, and then drive described second to push away
Into bar 374, second pushing ram 374 drives the support board 375 to move in the horizontal direction；
If laser pick-off head 376 receives laser, the second ARM controller 311, which is sent, stops movement directive described in
Second solenoid valve 3712 is to stop the transverse shifting of the second hydraulic cylinder 373；Later, second ARM controller 311 is sent
The third electric machine controller 310 is arrived in punching order, and the third electric machine controller 310 controls the third motor 32 and rotates band
Dynamic punching part 38 realizes the punching to the metal blank, obtains semi-finished product.
The central control computer 1 drives the tapping part 4 to including by semi-finished product progress tapping：
If cutting triangle thread, the central control computer 1 is by the first tapping order and is stored in the database
The parameter of interior angular thread is sent to the third ARM controller 4412, and the transmission of third ARM controller 4412 starts to add
Work order is to the first tapping electric machine controller and then the first tapping motor 441 is driven to attack the semi-finished product
Silk；
If cutting rectangular thread, the central control computer 1 is by the second tapping order and is stored in the database
The parameter of rectangular thread be sent to the third ARM controller 4412, the transmission of third ARM controller 4412 starts to process
It orders the second tapping electric machine controller and then the second tapping motor 444 is driven to carry out tapping to the semi-finished product；
If cutting trapezoidal thread, the central control computer 1 is by third tapping order and is stored in the database
The parameter of trapezoidal thread be sent to the third ARM controller 4412, the transmission of third ARM controller 4412 starts to process
It orders the third tapping electric machine controller and then the third tapping motor 447 is driven to carry out tapping to the semi-finished product.
Although above having used general explanation and specific embodiment, the present invention is described in detail, at this
On the basis of invention, it can be made some modifications or improvements, this will be apparent to those skilled in the art.Therefore,
These modifications or improvements without departing from theon the basis of the spirit of the present invention belong to the scope of protection of present invention.
Claims (10)
1. a kind of automated manufacturing system based on Internet of Things, which is characterized in that including central control computer (1), with the middle control
The drilling part (3) for being punched to processed raw material of computer (1) electrical connection, with the central control computer (1)
The conveyer belt (2) for conveying processed raw material of electrical connection, what is be electrically connected with the central control computer (1) is used for quilt
The raw material of processing carry out the tapping part (4) of tapping；The central control computer (1) includes computer and for storing machined parameters
Database.
2. the automated manufacturing system based on Internet of Things according to claim 1, which is characterized in that conveyer belt (2) packet
Gear frame (21) is included, first motor (29) is fixed in a terminal bolt of the gear frame (21), in the first motor (29)
End clamping or screw thread be screwed with the first driving roller (28)；
It is fixed with the second motor (22) in another terminal bolt of the gear frame (21), in the end card of second motor (22)
It connects or screw thread is screwed with the second driving roller (23)；In first driving roller (28) and second driving roller (23)
Outside be enclosed with transmission belt (27)；Second driving roller (23) is consistent with the structure of the first driving roller (28)；
In being connected with the first ARM controller (25) on the gear frame (21)；It is fixed with top in bolt on the gear frame (21)
Tightly in the first tensioner (24) of the downside of the transmission belt (27) and the second tensioner (26)；First tensioner (24)
Structure is consistent with the structure of the second tensioner (26)；
In being electrically connected with first motor controller in the first motor (29), in being electrically connected on second motor (22)
Two electric machine controllers；The first motor controller and the second electric machine controller are electrically connected with first ARM controller (25)
It connects；First ARM controller (25) is communicated with the central control computer (1) by Zigbee network；
First driving roller (28) includes the master roller (282) of cylindrical shape, along the master roller (282) axially to it
Internal thread is screwed with the first transmission shaft (281) of round bar shape；
Along the inner bracing piece (287) for being connected with round bar shape in the inner perpendicular to the direction of first transmission shaft (281), in institute
The end for stating inner bracing piece (287) is connected with pressing tight plate (285), in be arranged on the inner bracing piece (287) be pressed in it is described
The first spring (286) on pressing tight plate (285) and first transmission shaft (281)；
In being connected with pressure sensor (283) on the outer wall of the master roller (282), along the radial direction of the master roller (282)
That slides in the inner is equipped with the first regulating part (284), and the first solenoid valve is electrically connected in first regulating part (284)
(288)；
First regulating part (284) includes the first hydraulic cylinder (2845) of cylindrical shape, along the first hydraulic cylinder (2845)
The first hydraulic stem (2844) for being equipped with round bar shape that slides in the inner of axial direction, in the upper end of first hydraulic stem (2844)
Screw thread be screwed with main mounting cup (2843), the interior bracing piece of round bar shape is connected on the upside of the main mounting cup (2843)
(2842), it is connected with lifter plate (2841) in the upper end of the interior bracing piece (2842).
3. the automated manufacturing system based on Internet of Things according to claim 2, which is characterized in that including cabinet (31), card
The guided way (36) being connected on the side wall of the cabinet (31) slides thereon along the length direction of the guided way (36)
The first sliding shoe (35) of cubic, the crossbeam (34) being connected between two first sliding shoes (35), is connected in institute
The laser beam emitting head (33) on crossbeam (34) is stated, rotation is arranged in the second driving shaft of the round bar shape in the crossbeam (34)
(39), it is connected in the third motor (32) of the upper end of the second driving shaft (39), is electrically connected on the third motor (32)
Third electric machine controller (310), be connected in the crosshead (37) of the lower part of the cabinet (31), screw thread is rotatably connected in described second
The punching part (38) of the lower end of transmission shaft (39)；In the lower part of the cabinet (31) be connected with by Zigbee network with it is described in
The second ARM controller (311) that control computer (1) is communicated；
The punching part (38) includes knife rest (381), connecting seat (383) is connected in the upper end of the knife rest (381), along institute
The axial direction for stating connecting seat (383) is equipped with the first driving hole being adapted with the second driving shaft (39) to its upper；In institute
The lower part for stating knife rest (381) is connected with the first set casing (382), is recessed with the first positioning in first set casing (382)
Slot；It is trapezoidal the first fixed block (389) to be connected with longitudinal section in the edge of the lower end of the knife rest (381), in described the
One fixed block (389) internal thread is screwed with the adjusting guide rod (384) of round bar shape；
It is arranged with columned first adjustment seat (385) in what is slided on the section guide rod (384), in first adjustment seat
(385) upper end is connected with round table-like interior clamping seat (388), and the interior clamping seat (388) is mutually fitted with first locating slot
It answers；Along the knife bar (386) for being screwed with round bar shape axially to its underpart screw thread of first adjustment seat (385), in the knife
The lower end of bar (386) is clamped or screw thread is screwed with cutter head (387)；The number of the interior clamping seat (388) is less than or equal to described
The number of first set casing (382).
4. the automated manufacturing system based on Internet of Things according to claim 3, which is characterized in that wrapped including crosshead (37)
The second adjustment seat (379) is included, transverse support bar (371) is equipped in what is slided in second adjustment seat (379), in the cross
Be connected on the upside of to supporting rod (371) longitudinal section be trapezoidal clamping block (3711), in two clamping blocks (3711) it
Between screw thread be screwed with round bar shape first adjust guide rod (378)；
Sliding sleeve on guide rod (378) is adjusted in described first and is equipped with columned the second sliding shoe (3710), in described second
The upper end of sliding shoe (3710) is connected with round table-like main regulation seat (377), in being connected with laser on the main regulation seat (377)
Head (376) is received, support board (375) is connected in the upper end of the main regulation seat (377)；
It is connected with baffle on the upside of one end far from second adjustment seat (379) of the transverse support bar (371)
(372), it is fixed with second hydraulic cylinder (373) in bolt on the side wall of the baffle (372), along the second hydraulic cylinder
(373) the second pushing ram (374) for being equipped with round bar shape axially to the sliding of its end；Second pushing ram (374)
Threaded one end far from the second hydraulic cylinder (373) is rotatably connected on the main regulation seat (377).
5. the automated manufacturing system based on Internet of Things according to claim 4, which is characterized in that including round table-like pedestal
(41), it is connected with bottom plate (42) in the upper end of the pedestal (41), fixed cylinder (45) is connected in the upper end of the bottom plate (42),
Edge screw thread in the upper end of the bottom plate (42) is screwed on organic frame (43), and tapping portion is connected in the rack (43) top
Part (44)；
The tapping component (44) includes main frame (4411), and the 3rd ARM controls are connected in the upper end of the main frame (4411)
Device (4412) processed is connected with discoid cutter in the lower end of the main frame (4411) and fixes disk (4410), in the cutter
Fixed disk (4410) inner bolt is fixed with the first tapping motor (441), the second tapping motor (444) and third tapping motor
(447)；Along the first tapping axis (442) for being connected with round bar shape axially to its lower end of the first tapping motor (441), in
The lower thread of the first tapping axis (442) is screwed with triangle thread tapping knife (443)；In the second tapping motor
(444) lower end is connected with the second tapping axis (445), and rectangle spiral shell is screwed in the lower thread of the second tapping axis (445)
Line tapping knife (446)；It is connected with third tapping axis (448) in the lower end of the third tapping motor (447), is attacked in the third
The lower thread of silk axis (448) is screwed with trapezoidal thread tapping knife (449)；
In being electrically connected with the first tapping electric machine controller on the first tapping motor (441), in the second tapping motor
(444) the second tapping electric machine controller is electrically connected on, it is electric in being electrically connected with third tapping on the third tapping motor (447)
Machine controller.
6. the automated manufacturing system based on Internet of Things according to claim 5, which is characterized in that the triangle thread is attacked
Silk knife (443) includes that group shelves (4431), is shelved in described group and is connected with interior fixed block (4433) on the inside of (4431), in two
Tool apron that is round table-like and covering at the downside that described group is shelved (4431) is connected between the interior fixed block (4433)
(4434), the upper end that (4431) are shelved in described group is connected with the round table-like mounting head that is screwed on (4432), in the installation that is screwed on
The outer wall inside spin of head (4432) is recessed with screw thread；
Along the operator bar (4435) for being connected with round bar shape axially to its lower end of the tool apron (4434), in the operator bar
(4435) it is welded with the second blade (4436) that longitudinal section is triangle on outer wall, is welded in the lower end of the operator bar (4435)
It is connected to the first blade (4437) of triangular pyramid.
7. a kind of automated manufacturing method, for the automated manufacturing system based on Internet of Things described in claim 6, feature exists
In, including step：
The central control computer (1) drives the first motor (29) and the second motor (22) operation by processed metal blank
It is transported to drilling part (3)；
The central control computer (1) drives the drilling part (3) to punch the metal blank；
The central control computer (1) drives the first motor (29) and the second motor (22) that semi-finished product are transported to tapping part
(4)；
The central control computer (1) drives the tapping part (4) to carrying out tapping by the semi-finished product.
8. automated manufacturing method according to claim 7, which is characterized in that the central control computer (1) driving described the
Processed metal blank is transported to drilling part (3) and includes by one motor (29) and the second motor (22) operation：
The central control computer (1) sends first and enables signals to the first ARM controller (25), first ARM controller
(25) it sends electric motor starting signal and respectively drives the first motor to the first motor controller and the second electric machine controller
(29) and the second motor (22) rotation, the first motor (29) and the second motor (22) drive transmission belt (27) rotation,
To which the processed metal blank is transported to drilling part (3).
9. automated manufacturing method according to claim 8, which is characterized in that the central control computer (1) drives the brill
Orifice (3) carries out punching to the metal blank：
The laser beam emitting head (33) emits laser；
If the laser pick-off head (376) is not received by laser, the second ARM controller (311) send movement directive to
The second solenoid valve (3712), the second solenoid valve (3712) drive the second hydraulic cylinder (373), and then described in drive
Second pushing ram (374), second pushing ram (374) drive the support board (375) to move in the horizontal direction；
If laser pick-off head (376) receives laser, the second ARM controller (311), which is sent, stops movement directive described in
Second solenoid valve (3712) is to stop the transverse shifting of the second hydraulic cylinder (373)；Later, second ARM controller
(311) it sends punching order and arrives the third electric machine controller (310), the third electric machine controller (310) control described the
Three motors (32) rotation drives punching part (38) to realize the punching to the metal blank, obtains semi-finished product.
10. automated manufacturing method according to claim 9, which is characterized in that attacked described in central control computer (1) driving
Wire (4) to including by semi-finished product progress tapping：
If cutting triangle thread, the central control computer (1) is by the first tapping order and is stored in the database
The parameter of angular thread be sent to the third ARM controller (4412), the third ARM controller (4412), which sends, to be started
Processing order is to the first tapping electric machine controller and then the first tapping motor (441) is driven to carry out the semi-finished product
Tapping；
If cutting rectangular thread, the central control computer (1) is by the second tapping order and is stored in the database
The parameter of rectangular thread is sent to the third ARM controller (4412), and the third ARM controller (4412), which sends, to be started to add
Work order is to the second tapping electric machine controller and then the second tapping motor (444) is driven to attack the semi-finished product
Silk；
If cutting trapezoidal thread, the central control computer (1) is by third tapping order and is stored in the database
The parameter of trapezoidal thread is sent to the third ARM controller (4412), and the third ARM controller (4412), which sends, to be started to add
Work order is to the third tapping electric machine controller and then the third tapping motor (447) is driven to attack the semi-finished product
Silk.
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| CN201810172835.3A CN108381181B (en) | 2018-03-01 | 2018-03-01 | A kind of automated manufacturing system and method based on Internet of Things |
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| CN201810172835.3A CN108381181B (en) | 2018-03-01 | 2018-03-01 | A kind of automated manufacturing system and method based on Internet of Things |
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| CN108381181B CN108381181B (en) | 2019-09-03 |
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| JP2001277048A (en) * | 2000-03-31 | 2001-10-09 | Kurimoto Ltd | Deformed pipe tapping device |
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| CN203460279U (en) * | 2013-08-23 | 2014-03-05 | 广东顶固集创家居股份有限公司 | Fine-cutting/milling composite manufacturing system |
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| KR101570954B1 (en) * | 2015-03-31 | 2015-11-20 | 이영재 | Transfer device of drilling and tapping machines |
| CN106182210A (en) * | 2016-08-29 | 2016-12-07 | 美克国际家私（天津）制造有限公司 | A kind of control system sawing brill Milling Machining production line |
| CN106624807A (en) * | 2016-11-25 | 2017-05-10 | 宁波米诺机床有限公司 | Drilling and tapping buffing machine |
| CN206493121U (en) * | 2017-02-20 | 2017-09-15 | 东莞市茂展金属实业有限公司 | A kind of new drilling and tapping machine |
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2018
- 2018-03-01 CN CN201810172835.3A patent/CN108381181B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001277048A (en) * | 2000-03-31 | 2001-10-09 | Kurimoto Ltd | Deformed pipe tapping device |
| CN203197677U (en) * | 2013-03-20 | 2013-09-18 | 天津迈凯电子有限公司 | Efficient threaded-hole machining control system |
| CN203460279U (en) * | 2013-08-23 | 2014-03-05 | 广东顶固集创家居股份有限公司 | Fine-cutting/milling composite manufacturing system |
| CN103753217A (en) * | 2013-11-26 | 2014-04-30 | 广州科技职业技术学院 | Full-automatic drilling production line and production process thereof |
| KR101570954B1 (en) * | 2015-03-31 | 2015-11-20 | 이영재 | Transfer device of drilling and tapping machines |
| CN106182210A (en) * | 2016-08-29 | 2016-12-07 | 美克国际家私（天津）制造有限公司 | A kind of control system sawing brill Milling Machining production line |
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| CN108381181B (en) | 2019-09-03 |
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