CN108374675B - Gob side entry driving 3D printing crossheading wall robot and construction method - Google Patents

Gob side entry driving 3D printing crossheading wall robot and construction method Download PDF

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Publication number
CN108374675B
CN108374675B CN201810142088.9A CN201810142088A CN108374675B CN 108374675 B CN108374675 B CN 108374675B CN 201810142088 A CN201810142088 A CN 201810142088A CN 108374675 B CN108374675 B CN 108374675B
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Prior art keywords
crossheading
wall
printing
nozzle
robot
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CN108374675A (en
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吴玉意
朱磊
丁湘
蒲治国
韩刚
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China Coal Energy Research Institute Co Ltd
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China Coal Energy Research Institute Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/105Transport or application of concrete specially adapted for the lining of tunnels or galleries ; Backfilling the space between main building element and the surrounding rock, e.g. with concrete
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor
    • E21D11/102Removable shuttering; Bearing or supporting devices therefor
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00034Physico-chemical characteristics of the mixtures
    • C04B2111/00181Mixtures specially adapted for three-dimensional printing (3DP), stereo-lithography or prototyping

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Materials Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Civil Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Ceramic Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Organic Chemistry (AREA)

Abstract

The invention discloses a kind of gob side entry driving 3D printing crossheading wall robot and construction methods, including hydraulic travel system, aggregate-storing system, stirring material extrusion system, three-dimensional right angle printer, nozzle and control system etc., stirring material extrusion system, aggregate-storing system are followed successively by above hydraulic travel system, three-dimensional right angle printer is located at hydraulic travel system side, stirring material extrusion system stirring is controlled by control system and squeezes concrete, while controlling three-dimensional right angle printer and nozzle print concrete said three-dimensional body.After the completion of crossheading printing, next return airway tunnels to form gob side entry driving along wall.The present invention realizes gob side entry driving 3D printing crossheading wall, is not necessarily to template, and 3D printing robot can improve underground concrete operating machinery degree and speed of application, be suitable for the fields such as coal mine, metallurgical mine, underground engineering and Tunnel Engineering from walking.

Description

Gob side entry driving 3D printing crossheading wall robot and construction method
Technical field
The invention belongs to coal mine machinery and without coal pillar mining technical field, and in particular to a kind of gob side entry driving 3D printing crossheading Wall robot and construction method.
Background technique
No coal pillar mining is the important research direction of lasting exploit.No coal pillar mining include gob side entry retaining without coal pillar mining and Gob side entry retaining is without coal pillar mining.Gob side entry retaining can save a crossheading, coal pillar recovery for each working face, alleviate digging anxiety Relationship, while the ventilation of Y type may be implemented solve gas at upper corner to transfinite problem, make a profit instead of suffering a loss to coal mine, upgrading synergy, safety it is high Effect production is of great significance.It is not easy to retain since gob side entry retaining bears mining influence, tunnel twice, difficulty is larger.Along empty pick A mining influence is born in lane, and Tunnel Pressure and deformation are smaller, is easy maintenance, thus using more.Fender gob side entry driving is After working face extraction goaf spoil inbreak compacting, working face certain distance is lagged, retains narrow and small coal pillar and carries out pick lane.But it is small Coal column pick lane narrow and small coal pillar easily crushes, and causes roadway deformation big and easily leaks out, maintenance cost is high.At present have poured using template it is suitable Slot wall, then along the technology in wall pick lane.Template is used when wall pours, template needs formwork, demoulding, easy spillage, construction Speed is slow, and labor intensity of workers is big.
3D printing, i.e. one kind of rapid shaping technique, it is one kind based on digital model file, with powdered gold Belong to or the adhesive materials such as plastics, constructs the technology of object by layer-by-layer printing.3D printing is usually using number Technologic material printer is realized.Often be used for modeling in fields such as mold manufacture, industrial designs, after be gradually available for one The direct manufacture of a little products has had using components made of the printing of this technology.The technology is set in jewelry, footwear, industry Meter, building, automobile, aerospace, dentistry and medical industries, education, GIS-Geographic Information System and other field are all applied. Currently, 3D printing concrete has been used to ground building, this concrete is different from the material mixture ratio of normal concrete, wherein adding Modified cement and additive.
In order to further increase the construction mechanization level that gob side entry driving pours crossheading wall, template is saved, construction is improved Speed needs to research and develop a kind of gob side entry driving 3D printing crossheading wall robot and construction method.
Summary of the invention
The purpose of the present invention is provide for underground coal mine gob side entry driving without template, improve crossheading wall construction mechanization journey Degree and speed of application, the gob side entry driving 3D printing crossheading wall robot with walking function and construction method.
The present invention adopts the following technical scheme that realize:
Gob side entry driving 3D printing crossheading wall robot, including hydraulic travel system, aggregate-storing system, stirring material extrusion system, Three-dimensional right angle printer, nozzle clamper, nozzle, support system and control system are followed successively by above hydraulic travel system and stir It mixes material extrusion system, aggregate-storing system, three-dimensional right angle printer and is located at hydraulic travel system side, stirring material extrusion is controlled by control system System stirring squeezes concrete, while controlling three-dimensional right angle printer and nozzle print concrete said three-dimensional body;Wherein,
Hydraulic travel system includes rotation crawler body, flat bed platform, hydraulic system, brake system and operating system, is put down Plate platform is placed on rotation crawler body, and hydraulic system is used for as hydraulic travel system, aggregate-storing system and stirring material extrusion system Power is provided, operating system is used to control the movement of hydraulic travel system, and brake system is used to brake for hydraulic travel system;
Aggregate-storing system includes material storing box and lifting cylinder, and the plate on one end and hydraulic travel system of material storing box bottom is flat Supporting leg on platform is hinged, and the other end is hinged with lifting cylinder, and the cylinder sleeve bottom end of lifting cylinder is connect with flat bed platform, lifting cylinder For controlling the tilt angle of material storing box;
Stirring material extrusion system includes blender and extruser, and blender is placed in above extruser, and blender goes out Material mouth is connect with extruser feeding inlet, and extruser discharge port is connect with one end of concrete conveyance hose;
Three-dimensional right angle printer includes X to beam, Y-direction beam, Z-direction beam, driving motor, transmission belt, guide rail and sliding block, guide rail cloth It sets in X on beam, Y-direction beam and Z-direction beam, Z-direction beam is connect with flat bed platform, and X, which is slid to beam one end and Z-direction beam by sliding block, to be connected It connects, Y-direction beam both ends are slid by sliding block to beam with two X and connected, and the rotation of driving motor is able to drive conveyor belt motion, are driven Band is able to drive the slide block movement on guide rail;
Nozzle clamper and Y-direction beam are slid by sliding block to be connected, and nozzle clamper is for clamping nozzle, nozzle and concrete The other end of delivery hose connects.
A further improvement of the present invention lies in that storage bin discharge outlet is provided with metering screw, for controlling concrete Load.
A further improvement of the present invention lies in that extruser is single-screw or double helix.
A further improvement of the present invention lies in that nozzle clamper and Y-direction beam are hinged, and 90 ° can be rotated horizontally.
A further improvement of the present invention lies in that rotation crawler body can replace with wheel undercarriage.
The construction method of gob side entry driving 3D printing crossheading wall robot, includes the following steps:
1) equipment is installed: successively installation siccative conveying equipment, conveying in the crossheading of the advanced 100-500m of stope Pipe and 3D printing crossheading wall robot;
2) cutting coal on coal mining work surface back production, the hydraulic support of advancing working face;
3) it is in place to be moved to crossheading wall to be printed side for 3D printing crossheading wall robot, and crossheading wall is close to crossheading pair Side arrangement;
4) 3D printing crossheading wall robot prints crossheading wall: three-dimensional rectangular coordinate printer is controlled by plug-in Nozzle running track, successively printing forms crossheading wall, and when crossheading wall close to when pushing up, nozzle level is rotated by 90 °, and nozzle is stretched Enter the gap between top crossheading wall and top plate waiting, the direction out of Fu Bangwang lane, print top crossheading wall waiting and top plate it Between gap, formed and connect the crossheading wall on top;
It 5), will via delivery pipe by siccative conveying equipment after the printing siccative of material storing box is finished when carrying out step 4) Siccative inputs in material storing box, guarantees there is siccative in material storing box;
6) repeat step 2) to 5), completing entire crossheading wall) 3D printing, form the continuous together suitable of patch crossheading pair side Slot wall;
8) it after this working face extraction and goaf spoil inbreak compacting, lags this working face set distance and is close to above-mentioned 3D The crossheading wall of printing tunnels a crossheading of lower working face, this crossheading is gob side entry driving.
The present invention has following beneficial technical effect:
Gob side entry driving 3D printing crossheading wall robot provided by the invention and construction method are underground gob side entry driving crossheading Wall construction provides a kind of new approaches, has the characteristics that without template, walks certainly, improves mechanization degree and speed of application.
Detailed description of the invention
Fig. 1 is gob side entry driving 3D printing crossheading wall of the present invention robot main view;
Fig. 2 is gob side entry driving 3D printing crossheading wall robot plane figure of the present invention;
Fig. 3 is gob side entry driving 3D printing crossheading wall of the present invention robot construction plan.
In figure: 1- Rotary crawler chassis;2- flat bed platform;3- hydraulic system;4- operating system;5- material storing box;6- liter Oil cylinder drops;7- blender;7-1- blender discharge port;8- extruser;8-1- spiral squeezes extruder feeding inlet;8-2- spiral Squeeze extruder discharging mouth;9-X is to beam;10-Y is to beam;11-Z is to beam;12- sliding block;13- nozzle clamper;14- nozzle;15- is defeated Send hose;16- crossheading wall;17- hydraulic support;18- crossheading;The goaf 19-;This working face of 20-;Working face under 21-;22- Gob side entry driving.
Specific embodiment
The present invention is made further instructions below in conjunction with attached drawing.
As shown in Figure 1 to Figure 3, gob side entry driving 3D printing crossheading wall provided by the invention robot, including hydraulic moving System, aggregate-storing system, stirring material extrusion system, three-dimensional right angle printer, nozzle clamper 13, nozzle 14, support system and control System is followed successively by stirring material extrusion system, aggregate-storing system, three-dimensional right angle printer above hydraulic travel system and is located at hydraulic moving System side controls stirring material extrusion system stirring by control system and squeezes concrete, while controlling three-dimensional right angle printer and spray Mouth prints concrete said three-dimensional body;Wherein, hydraulic travel system includes rotation crawler body 1, flat bed platform 2, hydraulic system 3, stops Vehicle system and operating system 4, flat bed platform 2 be placed in rotation crawler body on 1, hydraulic system 3 be used for for hydraulic travel system, Aggregate-storing system and stirring material extrusion system provide power, and operating system is used to control the movement of hydraulic travel system, and brake system is used It is braked in for hydraulic travel system;Aggregate-storing system includes material storing box 5 and lifting cylinder 6, one end and the hydraulic row of 5 bottom of material storing box The supporting leg on flat bed platform 2 on walking system is hinged, and the other end and lifting cylinder 6 are hinged, the cylinder sleeve bottom end of lifting cylinder 6 and flat Plate platform 2 connects, and lifting cylinder 6 is used to control the tilt angle of material storing box 5;
Stirring material extrusion system includes blender 7 and extruser 8, and blender 7 is placed in 8 top of extruser, stirring Machine discharge port 7-1 is connect with extruser feeding inlet 8-1, extruser discharge port 8-2 and concrete conveyance hose 15 One end connection;Three-dimensional right angle printer includes X to beam 9, Y-direction beam 10, Z-direction beam 11, driving motor, transmission belt, guide rail and sliding block 12, guide rail is arranged in X on beam 9, Y-direction beam 10 and Z-direction beam 11, and Z-direction beam 11 is connect with flat bed platform 2, and X is to 9 one end of beam and Z-direction Beam 11 is connected to beam 9 by the sliding of sliding block 12 by the sliding connection of sliding block 12,10 both ends of Y-direction beam with two X, and driving motor turns Dynamic to be able to drive conveyor belt motion, transmission belt is able to drive the movement of the sliding block 12 on guide rail;Nozzle clamper 13 and Y-direction beam 10 are logical The sliding connection of sliding block 12 is crossed, nozzle clamper 13 is for clamping nozzle 14, the other end of nozzle 14 and concrete conveyance hose 15 Connection.
Wherein, 5 discharge outlet of storage bin is provided with metering screw, for controlling the load of concrete.Extruser 8 For single-screw or double helix.Nozzle clamper 13 and Y-direction beam 10 are hinged, and can rotate horizontally 90 °.In addition, rotation track bottom Disk 1 can replace with wheel undercarriage.
When work, discharging is controlled by the metering screw of 5 lower part discharge port of material storing box first, after siccative drains to blender 7, It adds water and stirs, then, the concrete wet feed being stirred enters the extruser feeding inlet 8-1 of extruser 8, passes through spiral Rotary extrusion concrete, via concrete conveyance hose 15 reach nozzle 14, control system default motion track under, squeeze Concrete graded layer prints concrete wall 16 out, when concrete wall 16 close to when pushing up, rotates horizontally 90 ° of nozzle, printing is filled out in spray The space of concrete wall 16 and top forms the concrete wall 16 that can connect top.In addition, passing through pipeline siccative to storage Hopper 5.
The construction method of gob side entry driving 3D printing crossheading wall provided by the invention robot, includes the following steps:
1) equipment is installed: successively installation siccative conveying equipment in the crossheading 18 of the advanced 100-500m of stope, defeated Send pipe and 3D printing crossheading wall robot;
2) cutting coal on coal mining work surface back production, the hydraulic support 17 of advancing working face;
3) it is in place to be moved to 16 side of crossheading wall to be printed for 3D printing crossheading wall robot, and crossheading wall 16 is close to suitable The secondary side arrangement of slot 18;
4) 3D printing crossheading wall robot prints crossheading wall 16: three-dimensional rectangular coordinate printer passes through plug-in control 14 running track of nozzle processed, successively printing forms crossheading wall 16, and when crossheading wall 16 close to when pushing up, nozzle 14 rotates horizontally 90 Degree, nozzle 14 protrude into the gap between top crossheading wall 16 and top plate waiting, and the direction out of Fu Bangwang lane prints top crossheading waiting Gap between wall 16 and top plate forms the crossheading wall 16 for connecing top;
It 5), will via delivery pipe by siccative conveying equipment after the printing siccative of material storing box 5 is finished when carrying out step 4 Siccative inputs in material storing box 5, guarantees there is siccative in material storing box 5;
6) step 2) is repeated to the 3D printing for 5), completing entire crossheading wall 16, forms connecting together for the secondary side of patch crossheading 18 Continuous crossheading wall 16;
8) after 20 back production of this working face and 19 spoil inbreak of goaf compacting, 20 set distance of this working face abutting is lagged The crossheading wall 16 of above-mentioned 3D printing tunnels a crossheading of lower working face 21, this crossheading is gob side entry driving 22.
In conclusion gob side entry driving 3D printing crossheading wall robot provided by the invention and construction method, gob side entry driving When construction crossheading wall be not necessarily to template, improve concrete construction mechanization degree and speed of application, be suitable for coal mine, metallurgical mine The fields such as mountain, underground engineering, Tunnel Engineering.

Claims (6)

1. gob side entry driving 3D printing crossheading wall robot, which is characterized in that including hydraulic travel system, aggregate-storing system, stirring Material extrusion system, three-dimensional right angle printer, nozzle clamper (13), nozzle (14), support system and control system, hydraulic moving system It is followed successively by stirring material extrusion system, aggregate-storing system, three-dimensional right angle printer above system and is located at hydraulic travel system side, by controlling System control stirring material extrusion system stirring squeezes concrete, while controlling three-dimensional right angle printer and nozzle print concrete three-dimensional Body;Wherein,
Hydraulic travel system includes rotation crawler body (1), flat bed platform (2), hydraulic system (3), brake system and operation system It unites (4), flat bed platform (2) is placed on rotation crawler body (1), and hydraulic system (3) is used to be hydraulic travel system, storing system System and stirring material extrusion system provide power, and operating system is used to control the movement of hydraulic travel system, and brake system is used to be liquid Press running gear braking;
Aggregate-storing system includes material storing box (5) and lifting cylinder (6), on one end and hydraulic travel system of material storing box (5) bottom Supporting leg on flat bed platform (2) is hinged, and hingedly, the cylinder sleeve bottom end of lifting cylinder (6) and plate are flat for the other end and lifting cylinder (6) Platform (2) connection, lifting cylinder (6) are used to control the tilt angle of material storing box (5);
Stirring material extrusion system includes blender (7) and extruser (8), and blender (7) is placed in above extruser (8), Blender discharge port (7-1) is connect with extruser feeding inlet (8-1), and extruser discharge port (8-2) and concrete are defeated One end of hose (15) is sent to connect;
Three-dimensional right angle printer includes X to beam (9), Y-direction beam (10), Z-direction beam (11), driving motor, transmission belt, guide rail and sliding block (12), guide rail is arranged in X on beam (9), Y-direction beam (10) and Z-direction beam (11), and Z-direction beam (11) is connect with flat bed platform (2), X to Beam (9) one end and Z-direction beam (11) are connected by sliding block (12) sliding, and Y-direction beam (10) both ends pass through sliding block to beam (9) with two X (12) sliding connection, the rotation of driving motor are able to drive conveyor belt motion, and transmission belt is able to drive the sliding block (12) on guide rail Movement;
Nozzle clamper (13) and Y-direction beam (10) are connected by sliding block (12) sliding, and nozzle clamper (13) is for clamping nozzle (14), nozzle (14) is connect with the other end of concrete conveyance hose (15).
2. gob side entry driving 3D printing crossheading wall according to claim 1 robot, which is characterized in that material storing box (5) goes out Metering screw is provided at material mouth, for controlling the load of concrete.
3. gob side entry driving 3D printing crossheading wall according to claim 1 robot, which is characterized in that extruser It (8) is single-screw or double helix.
4. gob side entry driving 3D printing crossheading wall according to claim 1 robot, which is characterized in that nozzle clamper (13) hingedly with Y-direction beam (10), and 90 ° can be rotated horizontally.
5. gob side entry driving 3D printing crossheading wall according to claim 1 robot, which is characterized in that rotation crawler body (1) wheel undercarriage can be replaced with.
6. the construction method of gob side entry driving 3D printing crossheading wall according to claim 1 robot, which is characterized in that packet Include following steps:
1) equipment is installed: successively installation siccative conveying equipment, conveying in the crossheading (18) of the advanced 100-500m of stope Pipe and 3D printing crossheading wall robot;
2) cutting coal on coal mining work surface back production, the hydraulic support (17) of advancing working face;
3) it is in place to be moved to crossheading wall (16) side to be printed for 3D printing crossheading wall robot, and crossheading wall (16) is close to suitable The secondary side arrangement of slot (18);
4) 3D printing crossheading wall robot printing crossheading wall (16): three-dimensional rectangular coordinate printer is controlled by plug-in Nozzle (14) running track, successively printing forms crossheading wall (16), and when crossheading wall (16) close to when pushing up, nozzle (14) is horizontal It is rotated by 90 °, nozzle (14) protrudes into the gap between top crossheading wall (16) waiting and top plate, the direction out of Fu Bangwang lane, printing Gap between top crossheading wall (16) waiting and top plate, forms the crossheading wall (16) for connecing top;
5) it when carrying out step 4), after the printing siccative of material storing box (5) is finished, will be done by siccative conveying equipment via delivery pipe In material input material storing box (5), guarantee there is siccative in material storing box (5);
6) step 2 is repeated to the 3D printing for 5), completing entire crossheading wall (16), forms connecting together for the secondary side of patch crossheading (18) Continuous crossheading wall (16);
8) after (20) back production of this working face and goaf (19) spoil inbreak compacting, it is tight to lag this working face (20) set distance A crossheading for stating crossheading wall (16) driving lower working face (21) of 3D printing is sticked, this crossheading is gob side entry driving (22).
CN201810142088.9A 2018-02-11 2018-02-11 Gob side entry driving 3D printing crossheading wall robot and construction method Active CN108374675B (en)

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