CN108367824A - 用于指导包装系统的质量控制的方法和装置 - Google Patents

用于指导包装系统的质量控制的方法和装置 Download PDF

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Publication number
CN108367824A
CN108367824A CN201680070968.9A CN201680070968A CN108367824A CN 108367824 A CN108367824 A CN 108367824A CN 201680070968 A CN201680070968 A CN 201680070968A CN 108367824 A CN108367824 A CN 108367824A
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Prior art keywords
packaging
data
record
machine
quality
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CN108367824B (zh
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保罗·斯卡拉贝利
阿尔贝托·卡瓦尼
克劳迪奥·多纳蒂
马泰奥·加扎迪波焦利
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Tetra Laval Holdings and Finance SA
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Tetra Laval Holdings and Finance SA
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00—Automatic control, checking, warning, or safety devices
    • B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/22—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding
    • B65B51/227—Applying or generating heat or pressure or combinations thereof by friction or ultrasonic or high-frequency electrical means, i.e. by friction or ultrasonic or induction welding by induction welding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B65B51/26—Devices specially adapted for producing transverse or longitudinal seams in webs or tubes
    • B65B51/30—Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes
    • B65B51/306—Counter-rotating devices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
    • B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/08—Sterilising wrappers or receptacles prior to, or during, packaging by irradiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00—Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02—Sterilising, e.g. of complete packages
    • B65B55/04—Sterilising wrappers or receptacles prior to, or during, packaging
    • B65B55/10—Sterilising wrappers or receptacles prior to, or during, packaging by liquids or gases
    • B65B55/103—Sterilising flat or tubular webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/26—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for marking or coding completed packages
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    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
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    • B65B9/10—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs
    • B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
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    • B65B9/00—Enclosing successive articles, or quantities of material, e.g. liquids or semiliquids, in flat, folded, or tubular webs of flexible sheet material; Subdividing filled flexible tubes to form packages
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    • B65B9/20—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles
    • B65B9/207—Enclosing successive articles, or quantities of material, in preformed tubular webs, or in webs formed into tubes around filling nozzles, e.g. extruded tubular webs the webs being formed into tubes in situ around the filling nozzles the web advancing continuously
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
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    • B29C65/34—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/36—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" heated by induction
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
    • B29C65/745—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool
    • B29C65/7451—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area using a single unit having both a severing tool and a welding tool the severing tool and the welding tool being movable with respect to one-another
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    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/05—Particular design of joint configurations
    • B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11—Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112—Single lapped joints
    • B29C66/1122—Single lap to lap joints, i.e. overlap joints
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    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
    • B29C66/41—Joining substantially flat articles ; Making flat seams in tubular or hollow articles
    • B29C66/43—Joining a relatively small portion of the surface of said articles
    • B29C66/431—Joining the articles to themselves
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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Electromagnetism (AREA)
  • Artificial Intelligence (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Auxiliary Devices For And Details Of Packaging Control (AREA)

Abstract

提供了一种用于包装系统的质量控制的方法。所述方法包括接收包装识别数据的记录，其中所述包装识别数据的记录与包装相关。接着，使用所述包装识别数据的记录来识别和接收机器数据的记录，其中所述机器数据的记录与制造所述包装时使用的机器设置相关。此后，基于所述机器数据的记录识别待检查的包装质量参数，并请求与所述包装质量参数相关的包装质量数据的记录。

Description

用于指导包装系统的质量控制的方法和装置
技术领域
主题大体涉及包装的领域。更具体地讲，其涉及用于包装系统的质量控制和相关数据处理装置的方法。
背景技术
用于液体食品的基于纸盒的包装在全世界大部分地区都是众所周知的。例如，Tetra 包装全世界许多地区中用于牛奶、果汁和其它饮料。基于纸盒的包装为什么获得此类普遍性具有多种原因。包装的环境有益效果，例如包装在很大程度上由可再生材料制成以及砖形包装的高效物流是这种普遍性的一些原因。基于纸盒的包装流行的另一原因是生产包装的灌装机相比于其它替代物是成本有效的，并且运行基于纸盒的灌装机的总成本非常具有竞争力。
一般具有两种不同类型的用于纸盒包装的灌装机，坯料进给包装机和辊式进给包装机。对于坯料进给包装机而言，作为其中两端焊接在一起使得折叠套筒形成的包装材料片的坯料被供应到灌装机，竖立成开口套筒，折叠并密封使得底部形成，填充产品并且密封和折叠，使得实现填充有产品的包装。对于辊式进给包装机而言，通过连续引导包装材料的卷材并进行纵向密封，由所述卷材形成管。用产品填充所述管，然后通过在管的下端中进行连续横向密封和切割，形成包装。通过提供用于在横向密封和切割期间将管保持在适当位置的部件，并且通过提供后续折叠部件，可获得不同的形式。
为了确保由基于纸盒的包装系统生产的包装满足质量标准，使用质量控制系统。目前，这些系统通常涉及手控方式，这增加了输入不正确信息的风险。因为为了知道包装系统所需的维护经由质量控制系统提供的反馈是至关重要的，所以需要进一步改善质量控制系统，使得可在甚至更早的阶段检测到异常情况。这将具有如下积极效果：更有效地进行包装维护，继而能够甚至进一步减少包装系统的停机时间。
发明内容
因此，本发明提出的方法和装置试图单独地或组合地减轻、缓和或消除一个或多个上文识别的本领域中的缺陷和缺点，并且根据以下方面中的任一个解决至少上述问题。
根据第一方面，本发明提供了一种用于包装系统的质量控制的方法，所述方法包括：接收包装识别数据的记录，所述包装识别数据的记录与包装相关，使用包装识别数据的所述记录识别和接收机器数据的记录，机器数据的所述记录与生产所述包装时使用的机器设置相关，基于机器数据的所述记录识别待检查的包装质量参数，并且请求与所述包装质量参数相关的包装质量数据的记录。
所述方法还可包括从所述包装系统接收机器数据，从所述包装系统接收包装识别数据，并且将所述机器数据与所述包装识别数据连接，使得包装能与机器设置相关。
在将所述机器数据与所述包装识别数据连接的所述步骤中，可使用时间戳来启用所述连接。
机器数据可包括关于所述包装系统中的至少一个机器部件的信息。
机器数据可包括关于所述包装系统的至少一个机器设置的信息。
所述方法还可包括接收与预定包装质量参数相关的包装质量数据的记录，并且其中识别所述待检查的包装质量参数的所述步骤可基于机器数据的所述记录和与所述预定包装质量参数相关的包装质量数据的所述记录。
所述包装可被物理标记使得与所述包装相关的所述包装识别数据能从所述包装本身提取。
所述包装可标记有二维印刷代码，诸如QR代码或Data Matrix代码。
基于机器数据的所述记录识别所述待检查的包装质量参数的步骤可包括使用来自所述包装系统的历史信息和/或来自其它包装系统的信息。
根据第二方面，提供了一种数据处理装置，其被构造成接收包装识别数据的记录，所述包装识别数据的记录与包装相关，使用所述包装识别数据的记录识别并接收机器数据的记录，所述机器数据的记录与制造所述包装时使用的机器设置相关，基于所述机器数据的记录识别待检查的包装质量参数，并且请求所述包装质量参数。
所述数据处理装置可被构造成从包装系统接收机器数据，从所述包装系统接收包装识别数据，将所述机器数据与所述包装识别数据连接，使得包装可与生产所述包装时使用的机器设置相关。
所述数据处理装置可与储存来自多个包装系统的信息的数据库连接使得所述待检查的包装质量参数可基于来自所述多个包装系统的至少一个子集的信息来识别。
术语包装质量参数将被解释为从质量角度检查的包装的特征结构。例如，一个包装质量参数可以为以特定方式测量的纵向密封在后面板上的位置。
术语包装质量参数数据应当理解为与包装质量参数相关的数据。
术语包装质量参数数据的记录应当理解为与特定包装的包装质量参数相关的值或一组值。
术语包装还应当广义地理解。其可以为容纳液体产品等的所谓的初级包装等。其也可以为包含多个初级包装的二次包装。
附图说明
本发明的上述以及附加的目标、特征结构或优点将参考附图，通过本发明不同实施方案的以下示例性和非限制性详细说明来更好的理解，其中：
图1示出了辊式进给纸盒包装机的一般原理。
图2示出了辊式进给纸盒包装机的横向密封的示例。
图3示出了包装系统的质量控制的一般原理。
图4示出了用于包装系统的动态质量控制的方法的示例的流程图。
图5示出了用于包装系统的动态质量控制的方法的另一示例的流程图。
具体实施方式
在对包装系统的质量控制的方法和数据处理装置进行详细说明之前，将对辊式进给的基于纸盒的包装系统给出简要说明。图1大致说明了用于例如液体食品的连续包装的此类辊式进给的基于纸盒的包装系统的基本原理。此类系统的已知示例为由Tetra PakTM销售的Tetra BrikTM。
包装材料卷100中的包装材料递送到乳品店或放置灌装机的其它位点。在递送之前，已经在所谓的改造工厂生产并印刷包装材料。在将包装材料展开之后，将其进给到浴102中以便将包装材料灭菌，即杀死不希望有的微生物。存在实现这一点的不同的方式，但目前最常用的方法中的一种是使用过氧化氢。杀死微生物的另一种替代方案是通过使用低压电子束(LVEB)技术。在灭菌之后，包装材料形成为管104。更具体地讲，纵向端部在通常被称为纵向密封的过程中彼此连续地附接。当形成管时，将其用产品，诸如牛奶填充。通过在管的一端进行横向密封并在密封部分形成时切断所述密封部分由所述管形成包装106。为了使包装成形，可在横向密封期间以及横向密封之后采用不同的措施。
多个重要过程在辊式进给包装系统中平行运行，如果例如这些过程不适当的调整或者如果存在已经磨损的机器部件，则这可导致生产的包装中的质量问题。作为形成包装并用产品将其填充的包装系统的一件设备的灌装机的一个重要过程使用图2所示的示例。
更具体地，图2详细地示出了横向密封。为了由管104形成包装，可使用成形翼片200a,200b与密封钳口202a,202b的组合。每个密封钳口202a,202b包括密封装置204a,204b和刀206a,206b或其它切割元件以将成形的包装与管分离。
成形翼片和密封钳口连同管一起移动，并且图2中示出了第一和第二阶段。在第一阶段中，成形翼片200a开始使管成形为包装的形状，并且密封钳口202a使用密封装置204a形成横向密封。在第二阶段中，成形翼片200b被保持在适当的位置使得包装形状形成。另外，在第二阶段中，密封钳口202b使用密封装置204b形成横向密封，并且在进行该横向密封之后(在该阶段中，已通过横向密封闭合两个端部)，使用刀206b切断管的下部。
为了确保密封适当进行，重要的是将包装材料适当加热使得塑料层熔融并施加足够的压力。这是指密封装置需要在诱导包装材料中的电流方面是有效的，但也是耐久的以便承受进行横向密封时涉及的压力。如果密封不适当地进行，则将导致包装不符合质量标准。可导致包装质量问题的另一个示例是在进给到成形翼片中时所述管略扭曲的情形。
通过对由包装系统生产的包装进行质量控制，可检测与系统中的磨损部件、非最佳设置等相关的问题。利用包装的质量问题的信息，专家会能够理解包装系统中改变的内容。换句话讲，不仅进行包装的质量控制以便确保包装满足设定规格并且看起来良好，而且理解包装系统的状况以及包装系统中的某些是否应当改变。
在目前使用的质量控制系统中，最通常根据预先设定的方案控制由包装系统生产的包装。然而，因为包装通常不用识别数据标记，所以记录何时生产质量受控制的包装以及在哪个机器中生产是一项挑战。例如，当这种系统不适当工作时，可能存在以下情况，其中不能确保具有质量问题的包装是由机器在该机器维修和更换机器部件之前还是之后产生的。具有这种情况需要附加的工作，并且更重要的是增加了包装系统的停机时间。
为了克服目前使用的质量控制系统的多个问题，提出如图3所示的质量控制系统。该系统的三个要素为：
-包装独立地标记有识别数据，
-机器数据与每个包装连接，以及
-质量数据请求是动态的。
由使每个包装均标记有识别数据开始，这具有以下优点：当发现具有质量问题的包装时，其能够容易地被识别并且能够容易地开始分析以便找出导致质量问题的原因。另一优点是将减轻由操作者疏忽对于包装源自哪个机器和包装何时生产的记录的事实而导致的问题。
通过将机器数据(例如关于所用部件以及所用的设置的信息)与单独的包装或包装组关联，可在发现具有识别数据的包装时将这些包装与特定机器设置(例如，正在使用哪个部件，这些部件使用了多长时间，正在使用哪些设置等)相关联。以这种方式，可基于包括与包装相关联的机器设置的信息在内的机器数据开始分析导致包装的质量问题的原因。
通过具有关于机器数据的信息，可使用该数据来查找质量参数以进一步查看。换句话说，不同于目前以预定顺序查看多个预定质量参数的常用方案，可考虑与包装相关的机器数据以便决定待查看哪个质量参数。然后，与该质量参数相关的输入可连同机器数据一起形成决定下一步中查看哪个质量参数等的基础。换句话说，代替将静态方案用于包装的质量控制，可使用动态方案，所述动态方案可考虑经由包装识别数据自动提取的机器数据和已经给出的输入两者。
例如，如果发现具有纵向密封移位的包装，则质量控制可由扫描印刷在包装上的代码开始，使得能够提取与包装相关的机器数据。基于机器数据，确定检查哪个质量参数以便缩小质量问题的多个可能的原因。当确定检查哪个质量参数时，可向进行质量控制的人员提出问题。基于来自人的输入，可确定另一质量参数，等等。
图3示出了包括包装系统302的系统300。包装系统302可以为辊式进给包装系统，但也可以为坯料进给纸箱包装系统、PET装瓶系统等。其可包括一件设备或多个不同件的设备，有时被称为灌装线。
可向包装系统302进给包装材料304，诸如包装材料卷，以及待填充到形成的包装中的产品306。为了能够稍后将特定包装与特定机器设置关联，可使用时钟307以确保可确定并储存特定时间点下的机器设置，并且还确保能够确定并储存包装被生产时的时间点。为了对每个包装给出唯一的识别数据，可以使用识别标记器308。识别标记器308可以为能够在每个包装上印刷唯一的代码，诸如二维码的喷墨打印机。
形成并标记有识别数据的一些包装310可由包装系统302进给到质量控制站312。质量控制站可配备有用于读取包装上的识别代码的扫描仪以从质量角度进行评估，但如果不使用印刷码，则可使用另一类型的设备。
尽管对每个包装单独物理标记在目前看起来是良好的选择，但是，将来的明智之举可能是，例如，从包装正成型直至包装到达质量控制系统跟踪所述包装的基于摄像机的系统可用作用于单独物理标记每个包装的替代方案。
为了确保包装310的机器数据可在质量控制站312处可用，机器数据314和包装识别数据316可从包装系统302进给到机器数据处理装置318。在该示例中，为了能够将机器数据与包装关联，向机器数据以及包装识别数据提供时间戳。当已关联该信息时，与包装识别数据320关联的机器数据可传输至质量控制数据处理装置322。
为了提取与特定包装相关的可用信息，可从包装读取包装识别数据324。基于包装识别数据324，可检索并分析包装的机器数据。分析可具有决定操作者要查看哪个质量参数的目的，以便能够在下一步中缩小质量问题的可能原因。替代地，所述目的可以为训练分析软件，然后可选择要求操作者查看的哪个质量参数，使得数据库中的空白能够被填补。可使用用于分析机器数据的不同技术。例如，可使用神经网络。
当分析机器数据时，可将质量数据请求326发送至质量控制站312。该请求可示于屏幕上。如果操作者不确定如何获得请求的质量数据，他或她可通过屏幕请求指示，并且其可示出呈现如何操作的视频。这不仅是有效的工作方式，而且是确保以可靠方式获得质量数据的良好方式。当具有质量数据328时，其可由操作者输入并且发送回质量控制数据处理装置322。尽管未示出，但该过程可针对不同类型的质量数据重复多次，并且对于每一次，均由操作者输入新信息。这可在请求附加质量数据之前进行考虑。尽管质量控制站以至少部分手动操作的站形式示出，但其仅作为示例示出。尽管未示出，但另一选择可以为其中例如机械臂和摄像机正在执行质量控制的全自动质量控制站。
在质量控制数据处理装置322得出需要维护和/或调整的结论的情况下，可将维护/调节需求数据330发送至例如工厂的操作者和/或包装系统供应商。
为了能够决定要求质量控制站312的操作者查找的内容，可使用包装系统的历史数据。换句话讲，如果在机器数据和与正在分析的包装相关的质量数据之间并且机器数据和与前一段时间分析的另一包装相关的质量数据之间存在相似性，则可使用前一段时间进行的学习。此外或作为替代，当作出关于查看哪个质量参数的决定时，可使用由云332所示的由其它包装系统中的相似情况进行的学习。
尽管机器数据处理装置318和质量控制数据处理装置322以两件不同的设备形式例示和描述，但不一定是这种情况。所述两个设备也可被包括在一个且相同的数据处理装置中或多个不同的数据处理装置中。
图4根据图3所示内容示出了包装系统的动态质量控制的流程图400的示例。
在第一步骤402中，接收包装识别数据。包装识别数据可由操作者扫描印刷在正进行质量评估的包装上的二维码获得。
当已经识别出包装时，可在第二步骤404中例如通过将包括接收的包装识别数据在内的请求发送到具有关于包装的机器数据的信息的数据库来接收与包装相关的机器数据，并作为应答接收与正进行质量评估的包装相关的机器数据。机器数据可包括关于下列的信息：在哪个机器上生产包装、当生产包装时哪个部件处于机器中、当生产包装时部件已经使用了多长时间、当生产包装时使用哪些设置、机器被设置成处理哪种包装材料、机器被设置成灌装哪种产品等。
利用机器数据，可在第三步骤406中识别要检查的包装质量参数。可以多种不同的方式来决定要检查哪个质量参数，而且可从不同的起点来决定。一个起点可以是为了识别非最佳设置或非最佳工作机器部件。利用该起点，可使用机器数据找出是否存在历史数据示出该机器数据可能导致在不久的将来或在更远的将来需要特定维护。这可通过查找先前在相同包装系统或其它类似包装系统中找到的相似机器数据集并且查看需要进行哪种维护来实现。
另一起点可以是为了填补历史数据中的空白。例如，如果发现在包括特定区域的历史数据的数据库中不具有足够的信息，使得特定机器数据集不能以可靠方式与维护需要相关联，则可请求该领域中的附加信息。
另一起点是确保质量控制符合商定条件。例如，对每个批次的一定数量的包装进行质量控制，检查特定质量参数集等。
当确定第四步骤408中检查哪个质量参数时，可向质量控制站发送检查该参数的请求。
为了在步骤404中能够接收与在步骤402中接收到的包装识别数据相关联的机器数据，可从步骤410中生产包装的包装系统接收机器数据，并且在步骤412中接收与包装相关联的包装识别数据。当具有该信息时，两个数据集可在步骤414中彼此相关联。将两个数据集相关联的一种方式是通过使用时间戳。例如，如果关于机器设置的信息连同时间戳一起给出并且关于包装识别的信息连同时间戳一起给出，则上述两者可通过使用时间戳相关联。
在接收质量参数数据之后，可在步骤416中使用该信息以确定在下一步骤中检查哪个包装质量参数。可基于接收的质量参数数据本身或者接收的包装质量参数数据连同机器数据一起来确定下一步中检查哪个包装质量参数。
可选地，在识别待检查的包装质量参数的步骤406之前，可检查预定质量参数。如果这样做，则输入步骤406中的不仅可以是机器数据，而且可以为与预定质量参数相关的包装质量参数数据。
图5示出了包装系统的动态质量控制的流程图500的另一示例。
在步骤502中，接收与第一包装质量参数相关的包装质量参数数据的第一记录。基于所述第一记录，可在步骤504中确定第二包装质量参数。以简单的形式，这可通过具有预定的规则集来确定，所述规则集指出例如，如果与所述第一记录相关的第一值低于第一阈值，则应当评估一个包装质量参数，并且如果所述第一记录高于所述第一阈值，则应当评估另一包装质量参数。其也可以为基于先前评估的包装的结果选择第二包装质量参数。此外，如果对于每个包装不评估所有包装质量参数，则可基于不经常评估的包装质量参数来选择第二包装质量参数。有一种选项是选择第二包装质量参数，以便能够以较快的方式找出维护需求。如果是这样，则可使用在多个不同包装质量参数与维护需求之间发现的关系来识别待检查的第二包装质量参数。
在识别第二包装质量参数之后，可在步骤506中请求与所述第二包装质量参数相关的第二记录，并且在例如已经通过测量包装的特征获得第二记录之后，在步骤508中接收第二记录。
任选地，为了知道正在评估哪个包装，可例如通过使印刷的二维条形码包括印刷在包装上的包装识别数据的记录和用于在质量控制站检索记录的扫描器，在步骤510中接收包装识别数据。如图5所示，通常该步骤510作为质量控制程序中的第一步来进行。
可选地，为了获得在生产正在评估的包装时使用的关于机器设置的信息，可在步骤512中接收机器数据。如上所述，机器数据可包括关于下列的信息：在生产包装时使用哪些部件、在生产包装时使用哪些设置等。
在步骤514中，可确定第一包装质量参数。这可包括考虑机器数据。例如，如果已知在生产包装时最近更换了横向密封系统的部件，则可确定与包装的横向密封相关的包装质量参数应当被设定为第一包装质量参数。
在确定第一包装质量参数之后，可在步骤516中将关于该第一包装质量参数的请求发送至例如在质量控制站使用的数据处理装置。
上文主要参照一些实施方案描述了本发明。然而，如本领域技术人员容易理解的，除了上文所公开的实施方案之外的其它实施方案同样可在根据所附权利要求书所要求保护的主题的范围内。

Claims (12)

1.一种用于包装系统的质量控制的方法，所述方法包括：
接收包装识别数据的记录，所述包装识别数据的记录与包装相关，
使用所述包装识别数据的记录识别并接收机器数据的记录，所述机器数据的记录与制备所述包装时所用的机器设置相关，
基于所述机器数据的记录识别待检查的包装质量参数，并且
请求与所述包装质量参数相关的包装质量数据的记录。
2.根据权利要求1所述的方法，其还包括：
接收来自所述包装系统的机器数据，
接收来自所述包装系统的包装识别数据，以及
将所述机器数据与所述包装识别数据连接使得包装能与机器设置相关。
3.根据权利要求2所述的方法，其中在将所述机器数据与所述包装识别数据连接的所述步骤中，时间戳用于启用所述连接。
4.根据权利要求1至3中任一项所述的方法，其中所述机器数据包括关于所述包装系统中的至少一个机器部件的信息。
5.根据权利要求1至4中任一项所述的方法，其中所述机器数据包括关于所述包装系统的至少一个机器设置的信息。
6.根据权利要求1至5任一项所述的方法，其还包括：
接收与预定包装质量参数相关的包装质量数据的记录，以及
其中识别待检查的所述包装质量参数的所述步骤基于所述机器数据的记录和与所述预定包装质量参数相关的所述包装质量数据的记录。
7.根据权利要求1至6中任一项所述的方法，其中将所述包装物理标记使得与所述包装相关的所述包装识别数据能从所述包装本身提取。
8.根据权利要求7所述的方法，其中所述包装被标记有二维印刷码，诸如QR码或数据矩阵码。
9.根据权利要求1至8中任一项所述的方法，其中基于所述机器数据的记录来识别待检查的所述包装质量参数的所述步骤包括使用来自所述包装系统的历史信息和/或来自其它包装系统的信息。
10.一种数据处理装置，其被构造成接收包装识别数据的记录，所述包装识别数据的记录与包装相关，使用所述包装识别数据的记录来识别和接收机器数据的记录，所述机器数据的记录与制造所述包装时使用的机器设置相关，基于所述机器数据的记录识别待检查的包装质量参数，并且请求所述包装质量参数。
11.根据权利要求10所述的数据处理装置，其中所述数据处理装置进一步被构造成从包装系统接收机器数据，从所述包装系统接收包装识别数据，将所述机器数据与所述包装识别数据连接使得包装能与制造所述包装时使用的机器设置相关。
12.根据权利要求10或11中任一项所述的数据处理装置，其中所述数据处理装置连接到存储来自多个包装系统的信息的数据库，使得待检查的所述包装质量参数基于来自所述多个包装系统的至少一个子集的信息识别。
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