CN108364897B - Back plate uncovering device and process of full-automatic back plate uncovering machine for solar cell panel - Google Patents

Back plate uncovering device and process of full-automatic back plate uncovering machine for solar cell panel Download PDF

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Publication number
CN108364897B
CN108364897B CN201810152433.7A CN201810152433A CN108364897B CN 108364897 B CN108364897 B CN 108364897B CN 201810152433 A CN201810152433 A CN 201810152433A CN 108364897 B CN108364897 B CN 108364897B
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back plate
uncovering
assembly
mounting
electric cylinder
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CN108364897A (en
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曾国强
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TAIZHOU KESHIDA WATER PURIFICATION UNIT Co.,Ltd.
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Taizhou Keshida Water Purification Unit Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • H01L31/1876Particular processes or apparatus for batch treatment of the devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • H01L21/677Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations
    • H01L21/67739Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for conveying, e.g. between different workstations into and out of processing chamber
    • H01L21/6776Continuous loading and unloading into and out of a processing chamber, e.g. transporting belts within processing chambers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention relates to the technical field of solar panel maintenance, in particular to a back plate uncovering device of a full-automatic back plate uncovering machine for a solar panel, which comprises a conveying device, a left conveying mechanism, a right conveying mechanism, a left back plate uncovering mechanism, a right back plate uncovering mechanism and a frame blanking device, wherein the left back plate uncovering mechanism and the right back plate uncovering mechanism are respectively arranged on two sides of the conveying device, the left back plate uncovering mechanism and the right back plate uncovering mechanism are identical in structure, the left back plate uncovering mechanism comprises a heating platform, a driving assembly, a hot air spraying assembly, a left splitting assembly and a right splitting assembly, four baffle corners which are distributed in a rectangular shape are arranged on the heating platform, the driving assembly is fixed on the heating platform, the hot air spraying assembly is arranged on the driving assembly, the left splitting assembly and the right splitting assembly are symmetrically arranged on two sides of the heating platform, and the frame blanking device is. The automatic back plate uncovering process has the advantages that the automatic back plate uncovering is realized, the back plate uncovering efficiency is improved, the safety of workers is improved, the yield of the back plate uncovered by the process is maintained to be more than 99.9%, and the process is efficient and reliable.

Description

Back plate uncovering device and process of full-automatic back plate uncovering machine for solar cell panel
Technical Field
The invention relates to the technical field of solar panel maintenance, in particular to a back plate uncovering device of a full-automatic back plate uncovering machine of a solar panel and a process thereof.
Background
The solar panel is composed of toughened glass, EVA, a power generation main body and a back plate. With the development of science and technology, the application range of the solar panel is wider and wider. As the number of solar panels used increases, so does the number of solar panels that fail. At present, a solar photovoltaic cell module factory adopts the most traditional method for repairing a solar panel: the frame is detached by workers, then the rest parts are carried to the heating platform manually, then one worker holds a strong wind gun to blow against the rest parts, and meanwhile, five workers carry high-temperature gloves to start to uncover the back plate by using the clamps. Because the heating platform is very hot, the temperature of the whole working area is overhigh by the hot air blown out by the large air gun. Workers have certain dangerousness in finishing the work of uncovering the back plate in the working area for a long time, and the efficiency of manually uncovering the back plate is slow.
Disclosure of Invention
The invention aims to provide a back plate uncovering device of a full-automatic back plate uncovering machine of a solar cell panel, aiming at the defects of the prior art.
The invention also aims to provide a back plate uncovering process of the back plate uncovering device of the full-automatic back plate uncovering machine for the solar cell panel.
In order to solve the above problems, the present invention provides the following technical solutions:
the back plate uncovering device of the full-automatic back plate uncovering machine for the solar cell panel comprises a conveying device, a left conveying mechanism, a right conveying mechanism, a left back plate uncovering mechanism, a right back plate uncovering mechanism and a frame blanking device, wherein the left back plate uncovering mechanism and the right back plate uncovering mechanism are respectively arranged on the left side and the right side of the conveying device, the left conveying mechanism is positioned between the conveying device and the left back plate uncovering mechanism, the right back plate uncovering mechanism is positioned between the conveying device and the right back plate uncovering mechanism, the left back plate uncovering mechanism and the right back plate uncovering mechanism are identical in structure, the left back plate uncovering mechanism comprises a heating platform, a driving component, a hot air spraying component, a left splitting component and a right splitting component, four baffle angles which are distributed in a rectangular shape are arranged on the heating platform, the driving component is fixed on the heating platform, the hot air spraying component is arranged on the driving component, the left splitting component and the right splitting component are symmetrically arranged on two sides of the, the frame blanking device is located beside the conveying device.
Further, conveyor includes supporting seat, lead screw slip table and conveyer belt, lead screw slip table fixed mounting is in the top of supporting seat, install the third mounting panel on the slider of lead screw slip table, conveyer belt fixed mounting is on the third mounting panel.
Furthermore, the carrying device comprises a left carrying mechanism and a right carrying mechanism which are arranged on two sides of the conveying device, the left carrying mechanism and the right carrying mechanism are identical in structure, the left carrying mechanism comprises a support column, a lifting arm, a cylinder, a fourth mounting plate and a mechanical claw, a plurality of reinforcing plates which are arranged around the circumferential direction of the support column are arranged at the lower end of the support column, a driving motor is arranged at the upper end of the support column, one end of the lifting arm is fixedly arranged on a main shaft of the driving motor, the cylinder is vertically arranged on the lifting arm, the output end of the cylinder is vertically arranged downwards, the fourth mounting plate is fixedly arranged on the output end of the cylinder, two third guide rods which are symmetrically arranged on two sides of the cylinder are arranged at the top of the fourth mounting plate, a third sliding column is arranged on the lifting arm corresponding to each third guide rod, and the two third guide rods are connected in the corresponding third sliding columns, and the mechanical claw is fixedly arranged at the bottom of the fourth mounting plate.
Furthermore, the mechanical claw comprises an installation shell, a motor, a second rotating shaft, a transverse clamping assembly and a longitudinal clamping assembly, wherein a door body is arranged on the installation shell, the door body is hinged on a mounting shell through a hinge, a first rotating seat and a second rotating seat which is coaxial with the first rotating seat are respectively arranged on the inner walls of the upper end and the lower end of the mounting shell, the upper end and the lower end of the second rotating shaft are respectively fixed on the first rotating seat and the second rotating seat, the first rotating seat and the second rotating seat are rotationally matched with the second rotating shaft, the motor is vertically arranged in the mounting shell and positioned beside the second rotating shaft, the output of motor is vertical setting up, installs the third gear on the motor output, the one end that is close to first swivel mount in the second pivot is equipped with the fourth gear with third gear engagement, horizontal clamping component and the equal fixed mounting of vertical clamping component are in the installation shell.
Further, horizontal clamping unit includes the same left side clamping unit and the right clamping unit of structure, left side clamping unit and right clamping unit set up in the installation shell relatively, left side clamping unit includes first rack and first jack catch, be equipped with the first square hole that supplies first jack catch reciprocating motion on the outer wall of installation shell, be equipped with the fifth gear with second pivot coaxial line in the second pivot, fifth gear and first rack mesh mutually, first rack on left side clamping unit and the right clamping unit is the both sides of symmetry in fifth gear, the lower extreme of first rack is equipped with the second direction slider that links as an organic whole with first rack, be equipped with in the installation shell with second direction slider sliding fit's first slide, second direction slider is fixed in the first slide.
Furthermore, the longitudinal clamping assembly comprises a front clamping component and a rear clamping component which are the same in structure, the front clamping component and the rear clamping component are arranged in the installation shell relatively, the front clamping component comprises a second rack and a second jaw, a second square hole for the second jaw to move back and forth is formed in the outer wall of the installation shell, a sixth gear coaxial with the second rotating shaft is arranged on the second rotating shaft and is located below the fifth gear, the sixth gear is meshed with the second rack, the second racks on the front clamping component and the rear clamping component are symmetrically arranged on two sides of the sixth gear, a third guide sliding block connected with the second rack into a whole is arranged at the lower end of the second rack, a second sliding seat in sliding fit with the third guide sliding block is arranged in the installation shell, and the third guide sliding block is fixed in the second sliding seat.
Further, drive assembly includes first electric jar, second electric jar, third electric jar and fourth electric jar, first electric jar and second electric jar are the symmetry and set up on heating platform to first electric jar and second electric jar all are vertical setting, third electric jar is horizontal installation on the slider of first electric jar, and fourth electric jar is horizontal installation on the slider of second electric jar, spout hot gas subassembly and install on the slider of third electric jar and fourth electric jar.
Furthermore, spout hot gas subassembly and include the connecting seat and set up in a plurality of shower nozzle of connecting seat bottom, every the equal vertical setting down of shower nozzle, connecting seat fixed mounting is on the slider of first electric jar and second electric jar.
Further, left side split subassembly and right split subassembly structure are the same, heating platform's both sides all are equipped with the fifth mounting panel that is the L type, left side split subassembly and right split subassembly fixed mounting respectively are on the fifth mounting panel that corresponds, left side split subassembly includes that a plurality of equidistant installs electric putter on the fifth mounting panel, every electric putter's output all is the level and sets up towards third electric jar, every electric putter's output all is equipped with the spiller, and this spiller is laminated with the up end at fender angle.
The back plate uncovering process of the back plate uncovering device of the full-automatic back plate uncovering machine for the solar cell panel comprises the following steps:
step 1, conveying a solar panel to a designated position by a screw rod sliding table of a conveying device, and then conveying the solar panel to positions between four blocking angles on a heating platform by a left conveying mechanism and a right conveying mechanism;
step 2, driving the hot air injection assembly to move by the driving assembly, blowing hot air to the back plate of the solar panel by the hot air injection assembly, and gradually uncovering the back plate from the EVA by the left splitting assembly and the right splitting assembly in cooperation with the hot air injection assembly in the hot air blowing process;
and 3, conveying the finally detached frame to a blanking conveying belt of the frame blanking device by matching of a screw rod sliding table and the conveying belt of the conveying device, so as to realize automatic blanking.
Has the advantages that: in the back plate uncovering device of the full-automatic back plate uncovering machine for the solar cell panel, when the back plate uncovering device works, the screw rod sliding table firstly conveys the solar cell panel to a specified position, then the left conveying mechanism and the right conveying mechanism convey the solar cell panel between the four blocking corners on the heating platform, then the driving assembly drives the hot air spraying assembly to move, the hot air spraying assembly blows hot air to the back plate of the solar cell panel, in the process of blowing hot air, the left splitting assembly and the right splitting assembly are matched with the hot air spraying assembly to gradually uncover the back plate from EVA, the back plate and the EVA lose viscosity through heat when the back plate is uncovered, so the hot air spraying assembly cannot move too fast, a right back plate uncovering mechanism is added to enable repair efficiency to be faster, and finally the detached frame is conveyed to a blanking conveying belt through the screw rod sliding table and the conveying belt in a matched mode, therefore, the automatic back, the efficiency of uncovering the back plate is improved, and the safety of workers is improved; the process has the advantages of ingenious design, saving more than 80% of labor by only one person for feeding, greatly reducing the working strength of workers, improving the working environment, more importantly, improving the efficiency and quality of lifting the back plate, maintaining the rejection rate of the lifted back plate below 0.1%, and having high yield which is more than ten times of that of manual operation.
Drawings
FIG. 1 is a schematic perspective view of a full-automatic back plate removing machine for a solar panel;
FIG. 2 is a top view of a full-automatic back plate lifting machine for solar panels;
FIG. 3 is a partially exploded view of the rim loading assembly;
FIG. 4 is a first schematic perspective view of the frame disassembling device;
FIG. 5 is an enlarged view taken at A in FIG. 4;
FIG. 6 is a second perspective view of the frame detaching device;
FIG. 7 is an enlarged view at B in FIG. 6;
FIG. 8 is a schematic perspective view of a back plate removing device of a full-automatic back plate removing machine for solar panels;
FIG. 9 is a partial assembly view of the gripper;
FIG. 10 is a partial cross-sectional view of the gripper;
FIG. 11 is a second partial cross-sectional view of the gripper;
FIG. 12 is a perspective view of a left uncovering back plate mechanism;
FIG. 13 is an enlarged view at C of FIG. 12;
FIG. 14 is a bottom view of the left peel back plate mechanism;
FIG. 15 is an enlarged view at D of FIG. 14;
description of reference numerals: the device comprises a feeding device 1, a feeding conveyer belt 1a, an infrared sensor 1b, a frame detaching device 2, a mounting frame 2a, a first sliding column 2a1, a lifting mechanism 2b, a lifting cylinder 2b1, a first mounting plate 2b2, a first guide rod 2b3, a mounting seat 2b4, a positioning mechanism 2c, a positioning conveyer belt 2c1, a rotating assembly 2c2, a rotating motor 2c2a, a rotating rod 2c2b, a first gear 2b2c, a second gear 2b2d, an approach sensor 2c3, a frame detaching mechanism 2d, a first frame detaching assembly 2d1, a second frame detaching assembly 2d2, a third frame detaching assembly 2d 84, a fourth frame detaching assembly 2d4, a conveyer device 3, a supporting seat 3a, a sliding table 3b, a third mounting plate 463 b 27, a conveyer belt 3c, a carrying device 4, a left carrying mechanism 4a, a 464 a supporting column 45, a lifting cylinder 374 a 584 a, a supporting column 375 a reinforcing plate 5734 a plate 24, a third guide rod 4a6, a third sliding column 4a7, a right carrying mechanism 4b, a back plate uncovering device 5, a back plate uncovering mechanism 5a, a back plate uncovering mechanism 5b, a frame blanking device 6, a blanking conveying belt 6a, a supporting foot 6b, a supporting frame 7, a fixing plate 7a, a second sliding column 7b, a first pushing cylinder 20, a second mounting plate 21, a connecting plate 21a, a second guide rod 21b, a poking assembly 22, a mounting block 22a, a sliding chute 22a1, a second pushing cylinder 22b, a poking shovel 22c, a mechanical claw 23, a mounting shell 23a, a first rotating seat 23a1, a second rotating seat 23a2, a first sliding seat 23a3, a second sliding seat 23a4, a motor 23b, a third gear 23b1, a second rotating shaft 23c, a fourth gear 23c1, a fifth gear 23c2, a sixth gear 23c3, a transverse clamping assembly 23d, a left clamping component 23d 5391 d 23d1, a b, the device comprises a second guide sliding block 23d1c, a right clamping part 23d2, a longitudinal clamping assembly 23e, a front clamping part 23e1, a second rack 23e1a, a second jaw 23e1b, a third guide sliding block 23e1c, a rear clamping part 23e2, a heating platform 24, a baffle angle 24a, a fifth mounting plate 24b, a driving assembly 25, a first electric cylinder 25a, a second electric cylinder 25b, a third electric cylinder 25c, a fourth electric cylinder 25d, a hot air spraying assembly 26, a connecting seat 26a, a spray head 26b, a left disassembling assembly 27, an electric push rod 27a, a scraper 27b and a right disassembling assembly 28.
Detailed Description
The following detailed description of specific embodiments of the present invention is made with reference to the accompanying drawings and examples:
example 1
Referring to fig. 1 to 15, the full-automatic back plate removing machine for solar panels comprises a feeding device 1, a frame removing device 2, a conveying device 3, a carrying device 4, a back plate removing device 5 and a frame blanking device 6, wherein the feeding device 1, the frame removing device 2, the conveying device 3 and the frame blanking device 6 are sequentially arranged along the conveying direction of the conveying device 3, the back plate removing device 5 is arranged beside the conveying device 3, the conveying device 4 is arranged between the conveying device 3 and the back plate removing device 5, the frame removing device 2 comprises a mounting frame 2a, a lifting mechanism 2b, a positioning mechanism 2c and a frame removing mechanism 2d, the mounting frame 2a is arranged between the feeding device 1 and the conveying device 3, the lifting mechanism 2b is fixedly arranged in the mounting frame 2a, the positioning mechanism 2c is arranged on the lifting mechanism 2b, the mounting frame 2a is provided with an L-shaped side support frame 7, the frame disassembling mechanism 2d is fixed on the support frame 7, and the frame disassembling mechanism 2d is positioned right above the positioning mechanism 2 c; the workman will place solar panel on loading attachment 1 earlier, loading attachment 1 carries solar panel on positioning mechanism 2c, lifting mechanism 2b lifts positioning mechanism 2c to tearing frame mechanism 2d department down afterwards, tear frame mechanism 2d open the frame of solar panel, later lifting mechanism 2b drives solar panel after dialling the frame and moves to assigned position department downwards, positioning mechanism 2c carries the solar panel after dialling the frame afterwards on conveyor 3, conveyor 3 carries the solar panel after dialling the frame and waits at the assigned position, handling device 4 carries the solar panel part of detaching the frame on uncovering backplate device 5, uncover backplate device 5 will uncover the backplate.
Referring to fig. 3, the feeding device 1 includes a feeding conveyor belt 1a, an infrared sensor 1b is disposed at one end of the feeding conveyor belt 1a, an emitting end of the infrared sensor 1b is disposed toward the other end of the feeding conveyor belt 1a, and an emitting direction of the emitting end is perpendicular to a conveying direction of the feeding conveyor belt 1 a; when the front end of the solar panel is conveyed to the infrared sensor 1b, the positioning mechanism 2c starts to work, and when the solar panel is completely conveyed to the positioning mechanism 2c, the feeding conveying belt 1a stops working until the frame of the solar panel is completely pulled out and conveyed to the conveying device 3 to continue working.
Referring to fig. 4 to 7, the lifting mechanism 2b includes a lifting cylinder 2b1, a first mounting plate 2b2, and four first guide rods 2b3 distributed in a rectangular shape, the lifting cylinder 2b1 is vertically and fixedly mounted in the mounting frame 2a, an output end of the lifting cylinder 2b1 is vertically arranged upward, the first mounting plate 2b2 is horizontally mounted at an output end of the lifting cylinder 2b1, one end of each of the four first guide rods 2b3 is fixed to the first mounting plate 2b2 by welding, a first sliding column 2a1 slidably engaged with the first guide rod 2b3 is disposed in each of the mounting frame 2a corresponding to each of the first guide rods 2b3, and the other ends of the four first guide rods 2b3 are respectively connected to the corresponding first sliding columns 2a 1; on solar panel was carried positioning mechanism 2c, after positioning mechanism 2c accomplished the solar panel location, lifting cylinder 2b1 drive positioning mechanism 2c upward movement, in the driving process, the stationarity of positioning mechanism 2c has been guaranteed to four first guide bars 2b3, and finally solar panel contradicts and tears frame mechanism 2d open, and lifting cylinder 2b1 also stop work.
Referring to fig. 4 to 7, the positioning mechanism 2c includes a positioning conveyor belt 2c1, a rotating assembly 2c2 and a proximity sensor 2c3, the positioning conveyor belt 2c1 and the rotating assembly 2c2 are both fixedly mounted on the first mounting plate 2b2, and a rotating module 2c2 is located at the front end of the positioning conveyor belt 2c1, the rotating module 2c2 includes a rotating motor 2c2a and a rotating rod 2c2b, the first mounting plate 2b2 is provided with a mounting seat 2b4, one end of the rotating rod 2c2b is provided with two first rotating shafts which are symmetrically arranged, the two first rotating shafts are both fixed on the mounting seat 2b4 and are in rotating fit with the mounting seat 2b4, the proximity sensor 2c3 is fixedly mounted at the other end of the rotating rod 2c2b, a first gear 2b2c is arranged on the first rotating shaft, and a second gear 2b2d meshed with the first gear 2b2c is arranged on the main shaft of the rotating motor 2c2 a; when the solar panel is conveyed to the positioning conveyor belt 2c1, the positioning conveyor belt 2c1 continues to convey the solar panel to move forward, at the same time, the rotating motor 2c2a drives the rotating rod 2c2b to rotate to be in a vertical state, when the front end of the solar panel contacts the proximity sensor 2c3 on the rotating rod 2c2b, the positioning conveyor belt 2c1 stops working, and then the lifting cylinder 2b1 starts working.
Referring to fig. 4 to 7, the frame detaching mechanism 2d includes a first frame detaching assembly 2d1, a second frame detaching assembly 2d2, a third frame detaching assembly 2d3 and a fourth frame detaching assembly 2d4 which are distributed in a rectangular shape, the four structures are the same, the first frame detaching assembly 2d1 includes a first pushing cylinder 20, a second mounting plate 21 and two frame detaching assemblies 22 which are symmetrically arranged at the bottom of the second mounting plate 21 and are used for detaching the frame, the supporting frame 7 is provided with a fixing plate 7a which is obliquely arranged, the first pushing cylinder 20 is fixedly arranged on the fixing plate 7a, the second mounting plate 21 is provided with a connecting plate 21a which is obliquely arranged, the output end of the first pushing cylinder 20 is fixed on the connecting plate 21a, the connecting plate 21a is provided with two second guide rods 21b which are symmetrically arranged, a second sliding column 7b is arranged on the fixing plate 7a corresponding to each second guide rod 21b, one ends of the two second guide rods 21b far away from the connecting plate 21a are respectively connected into the corresponding second sliding columns 7 b; when the solar panel abuts against all the poke-out components 22, all the poke-out components 22 cooperate with the corresponding first pushing cylinders 20 to poke out the four side frames of the solar panel.
Referring to fig. 4 to 7, the pulling-out assembly 22 includes an installation block 22a, a second pushing cylinder 22b and an L-shaped pulling shovel 22c, the installation block 22a is fixedly installed at the bottom of the second installation plate 21, the second pushing cylinder 22b is horizontally fixed on the installation block 22a, an output end of the second pushing cylinder 22b is connected to a middle section of the pulling shovel 22c, a first guiding slider is arranged at the top of the pulling shovel 22c, a sliding groove 22a1 in sliding fit with the first guiding slider is arranged at the bottom of the installation block 22a, and the first guiding slider is installed in the sliding groove 22a 1; when the solar panel butts against all the poking shovels 22c, the second pushing cylinder 22b drives the poking shovels 22c to move towards the second pushing cylinder 22b, the lower ends of the poking shovels 22c are inserted into the connecting gaps between the frames and the back plate due to movement, and then all the first pushing cylinders 20 work to poke the four-side frames.
Referring to fig. 1 and 8, the conveying device 3 includes a supporting seat 3a, a screw rod sliding table 3b and a conveying belt 3c, the screw rod sliding table 3b is fixedly installed at the top of the supporting seat 3a, a third installing plate 3b1 is installed on a sliding block of the screw rod sliding table 3b, and the conveying belt 3c is fixedly installed on a third installing plate 3b 1; when the solar panel of the frame is conveyed to the conveying belt 3c, the screw rod sliding table 3b starts to work, and the screw rod sliding table 3b drives the conveying belt 3c to move towards the frame discharging device 6.
Referring to fig. 1 and 8, the conveying device 4 includes a left conveying mechanism 4a and a right conveying mechanism 4b disposed at two sides of the conveying device 3, the left conveying mechanism 4a and the right conveying mechanism 4b have the same structure, the left conveying mechanism 4a includes a supporting column 4a1, a lifting arm 4a2, a cylinder 4a3, a fourth mounting plate 4a4 and a gripper 23, a plurality of reinforcing plates 4a5 disposed around a circumference of the supporting column 4a1 are disposed at a lower end of the supporting column 4a1, a driving motor is disposed at an upper end of the supporting column 4a1, one end of the lifting arm 4a2 is fixedly mounted on a main shaft of the driving motor, the cylinder 4a3 is vertically mounted on the lifting arm 4a2, an output end of the cylinder 4a3 is vertically disposed downward, the fourth mounting plate 4a4 is fixedly mounted on an output end of the cylinder 4a3, two third guide rods 6 symmetrically disposed at two sides of the cylinder 4a3 are disposed at a4, the lifting arm 4a2 is provided with a third sliding column 4a7 corresponding to each third guide rod 4a6, the two third guide rods 4a6 are respectively connected into the corresponding third sliding columns 4a7, and the mechanical claw 23 is fixedly arranged at the bottom of the fourth mounting plate 4a 4; when the screw rod sliding table 3b drives the conveying belt 3c to move to a designated position, the lifting arm 4a2 of the driving motor in the supporting column 4a1 rotates, the mechanical claw 23 rotates along with the rotation of the lifting arm 4a2, when the mechanical claw 23 is driven to be right above the solar panel, the air cylinder 4a3 drives the mechanical claw 23 to move downwards, then the mechanical claw 23 grabs the solar panel part with the frame removed, the air cylinder 4a3 drives the mechanical claw 23 to move upwards, finally the driving motor drives the lifting arm 4a2 to rotate to the backboard uncovering device 5, and the air cylinder 4a3 and the mechanical claw 23 cooperate to place the solar panel on the backboard uncovering device 5.
Referring to fig. 9 to 11, the gripper 23 includes a mounting shell 23a, a motor 23b, a second rotating shaft 23c, a transverse clamping assembly 23d, and a longitudinal clamping assembly 23e, a door body is disposed on the mounting shell 23a, the door body is hinged to the mounting shell 23a through a hinge, a first rotating seat 23a1 and a second rotating seat 23a2 coaxially disposed with the first rotating seat 23a1 are disposed on inner walls of upper and lower ends of the mounting shell 23a, upper and lower ends of the second rotating shaft 23c are respectively fixed to the first rotating seat 23a1 and the second rotating seat 23a2, the first rotating seat 23a1 and the second rotating seat 23a2 are both rotatably fitted with the second rotating shaft 23c, the motor 23b is vertically disposed in the mounting shell 23a and located beside the second rotating shaft 23c, an output end of the motor 23b is vertically disposed upward, a third gear 23b1 is mounted on an output end of the motor 23b, and a fourth gear 1 engaged with the third gear 23b is disposed on an end of the second rotating seat 23c near the first rotating seat 23a1 23c1, wherein the transverse clamping component 23d and the longitudinal clamping component 23e are both fixedly arranged in the mounting shell 23 a; when the mounting shell 23a is positioned right above the solar panel part except the frame, the air cylinder 4a3 drives the mechanical claw 23 to move the mounting shell 23a downwards, when the mounting shell is moved to the designated position, the motor 23b drives the second rotating shaft 23c to rotate, and the transverse clamping component 23d and the longitudinal clamping component 23e clamp the periphery of the solar panel along with the rotation of the second rotating shaft 23 c.
Referring to fig. 9 to 11, the transverse clamping assembly 23d includes a left clamping member 23d1 and a right clamping member 23d2 having the same structure, the left clamping member 23d1 and the right clamping member 23d2 are oppositely disposed in the mounting housing 23a, the left clamping member 23d1 includes a first rack 23d1a and a first jaw 23d1b, a first square hole for reciprocating the first jaw 23d1b is disposed on an outer wall of the mounting housing 23a, a fifth gear 23c2 coaxially disposed with the second rotating shaft 23c is disposed on the second rotating shaft 23c, the fifth gear 23c2 is engaged with the first rack 23d1a, the first rack 23d1a d 23 on the left clamping member 23d1 and the right clamping member 23d2 is symmetrical to two sides of the fifth gear 23c2, a second guiding slider 3523 d 7371 a, a guiding slider c a is disposed in the first rack 23d1 and the second guiding slider 3523 d 3527 a, the second guiding slide 23d1c is fixed in the first slide 23a 3; the motor 23b drives the second rotating shaft 23c to rotate, the second rotating shaft 23c drives the fifth gear 23c2, the first racks 23d1a on the left clamping part 23d1 and the right clamping part 23d2 move relatively along with the rotation of the fifth gear 23c2, and finally the two first claws 23d1b clamp the left and right ends of the solar panel.
Referring to fig. 9 to 11, the longitudinal clamping assembly 23e includes a front clamping member 23e1 and a rear clamping member 23e2 having the same structure, the front clamping member 23e1 and the rear clamping member 23e2 are oppositely disposed in the mounting housing 23a, the front clamping member 23e1 includes a second rack 23e1a and a second jaw 23e1b, a second square hole for reciprocating the second jaw 23e1b is provided on an outer wall of the mounting housing 23a, a sixth gear 23c3 coaxial with the second rotating shaft 23c is provided on the second rotating shaft 23c, the sixth gear 23c3 is located below the fifth gear 23c2, the sixth gear 23c3 is engaged with the second rack 23e1a, the second rack 23e1a on the front clamping member 23e1 and the rear clamping member 23e2 is symmetrically arranged at both sides of the sixth gear 23c3, a lower end of the second rack 3523 e1a of the second clamping member 23e 3523 e1a is integrally provided with a third rack 1c e 3526, a second sliding seat 23a4 which is in sliding fit with a third guide sliding block 23e1c is arranged in the mounting shell 23a, and the third guide sliding block 23e1c is fixed in the second sliding seat 23a 4; the motor 23b drives the second rotating shaft 23c to rotate, the second rotating shaft 23c drives the sixth gear 23c3, the second racks 23e1a on the front clamping part 23e1 and the rear clamping part 23e2 move relatively along with the rotation of the sixth gear 23c3, and finally the two second claws 23e1b clamp the front and rear ends of the solar panel.
Referring to fig. 8, 12 and 13, the back-lifting device 5 includes a left back-lifting mechanism 5a and a right back-lifting mechanism 5b, the left carrying mechanism 4a is located between the conveying device 3 and the left back-lifting mechanism 5a, the right back-lifting mechanism 5b is located between the conveying device 3 and the right back-lifting mechanism 5b, the left back-lifting mechanism 5a and the right back-lifting mechanism 5b are identical in structure, the left back-lifting mechanism 5a includes a heating platform 24, a driving assembly 25, a hot-spraying assembly 26, a left splitting assembly 27 and a right splitting assembly 28, four blocking corners 24a are arranged on the heating platform 24, the driving assembly 25 is fixed on the heating platform 24, the hot-spraying assembly 26 is mounted on the driving assembly 25, and the left splitting assembly 27 and the right splitting assembly 28 are symmetrically arranged on two sides of the heating platform 24; the left carrying mechanism 4a carries the solar panel to the position between the four blocking corners 24a on the heating platform 24, then the driving component 25 drives the hot air spraying component 26 to move, the hot air spraying component 26 blows hot air to the position of the back plate of the solar panel, and in the process of blowing hot air, the left splitting component 27 and the right splitting component 28 cooperate to gradually uncover the back plate from EVA.
Referring to fig. 8 and 12, the driving assembly 25 includes a first electric cylinder 25a, a second electric cylinder 25b, a third electric cylinder 25c and a fourth electric cylinder 25d, the first electric cylinder 25a and the second electric cylinder 25b are symmetrically disposed on the heating platform 24, the first electric cylinder 25a and the second electric cylinder 25b are both vertically disposed, the third electric cylinder 25c is horizontally mounted on a slide block of the first electric cylinder 25a, the fourth electric cylinder 25d is horizontally mounted on a slide block of the second electric cylinder 25b, and the hot air spraying assembly 26 is mounted on slide blocks of the third electric cylinder 25c and the fourth electric cylinder 25 d; when the solar panel is carried to the heating platform 24, the first electric cylinder 25a and the second electric cylinder 25b simultaneously drive the third electric cylinder 25c and the fourth electric cylinder 25d to move downwards, the hot spraying gas assembly 26 also moves downwards until approaching the back plate, then the hot spraying gas assembly 26 sprays hot gas to the back plate, and the third electric cylinder 25c and the fourth electric cylinder 25d work simultaneously to drive the hot spraying gas assembly 26 to move from the front end to the rear end of the heating platform 24.
Referring to fig. 13 and 14, the hot gas injection assembly 26 includes a connection base 26a and a plurality of nozzles 26b disposed at the bottom of the connection base 26a, each of the nozzles 26b is disposed vertically downward, and the connection base 26a is fixedly mounted on the sliding blocks of the first electric cylinder 25a and the second electric cylinder 25 b; the third and fourth electric cylinders 25c and 25d drive all the spray heads 26b to move, and all the spray heads 26b can spray hot air to the entire upper surface of the solar panel as they move.
Referring to fig. 12, the left splitting assembly 27 and the right splitting assembly 28 have the same structure, the two sides of the heating platform 24 are both provided with an L-shaped fifth mounting plate 24b, the left splitting assembly 27 and the right splitting assembly 28 are respectively and fixedly mounted on the corresponding fifth mounting plates 24b, the left splitting assembly 27 includes a plurality of electric push rods 27a which are mounted on the fifth mounting plates 24b at equal intervals, the output end of each electric push rod 27a is horizontally arranged toward the third electric cylinder 25c, the output end of each electric push rod 27a is provided with a scraper 27b, and the scraper 27b is attached to the upper end surface of the baffle angle 24 a; when the third electric cylinder 25c and the fourth electric cylinder 25d drive all the spray heads 26b to move, all the electric push rods 27a sequentially drive the scraper blades 27b to move between the back plate and the EVA, thereby uncovering the area of the back plate heated by the spray heads 26 b.
Referring to fig. 8, the frame blanking device 6 includes a blanking conveyor belt 6a disposed obliquely, and four support legs 6b distributed in a rectangular shape are disposed at a lower end of the blanking conveyor belt 6 a; when solar panel was snatched away, conveyer belt 3c was driven to next assigned position department by lead screw slip table 3b, and conveyer belt 3c carries the frame on the unloading conveyer belt 6a afterwards to accomplish the frame unloading.
The back plate uncovering process of the full-automatic back plate uncovering machine for the solar cell panel comprises the following steps:
a worker puts a solar panel to be repaired on the feeding conveying belt 1a, and then the solar panel is conveyed from the feeding conveying belt 1a to the positioning conveying belt 2c1, at the moment, the rotating motor 2c2a drives the rotating rod 2c2b to rotate to a vertical state, and when the solar panel touches the proximity sensor 2c3 on the rotating rod 2c2b, the positioning conveying belt 2c1 stops working;
the lifting cylinder 2b lifts the positioning conveyor belt 2c1 to move upwards until the solar panel collides with the poking shovel 22c, and then the first frame dismantling assembly 2d1, the second frame dismantling assembly 2d2, the third frame dismantling assembly 2d3 and the fourth frame dismantling assembly 2d4 work simultaneously to dismantle the solar panel frame;
after the backing-off is finished, the lifting cylinder 2b drives the positioning conveyer belt 2c1 to move downwards, meanwhile, the rotary motor 2c2a drives the rotary rod 2c2b to rotate to a horizontal state, and then the backing-plate uncovering device is used for carrying out the backing-plate uncovering process;
example 2
Specifically, the back plate uncovering process of the back plate uncovering device of the full-automatic back plate uncovering machine for the solar cell panel comprises the following steps of:
step 1, a screw rod sliding table 3b of a conveying device 3 conveys a solar panel to a specified position, and then a left conveying mechanism 4a and a right conveying mechanism 4b convey the solar panel to four blocking corners on a heating platform 24;
step 2, driving the hot air injection assembly 26 to move by the driving assembly 25, blowing hot air to the back plate of the solar panel by the hot air injection assembly 26, and gradually uncovering the back plate from the EVA by the left splitting assembly 27 and the right splitting assembly 28 in cooperation with the hot air injection assembly 26 in the hot air blowing process;
and 3, conveying the finally detached frame to a blanking conveying belt 6a of the frame blanking device 6 by matching of a screw rod sliding table 3b and a conveying belt 3c of the conveying device 3, so as to realize automatic blanking.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.

Claims (10)

1. The full-automatic back board taking-off device of the solar panel back board taking-off machine is characterized in that: comprises a conveying device (3), a left conveying mechanism (4 a), a right conveying mechanism (4 b), a left uncovering backboard mechanism (5 a), a right uncovering backboard mechanism (5 b) and a frame blanking device (6), wherein the left uncovering backboard mechanism (5 a) and the right uncovering backboard mechanism (5 b) are respectively arranged at the left side and the right side of the conveying device (3), the left conveying mechanism (4 a) is positioned between the conveying device (3) and the left uncovering backboard mechanism (5 a), the right uncovering backboard mechanism (5 b) is positioned between the conveying device (3) and the right uncovering backboard mechanism (5 b), the left uncovering backboard mechanism (5 a) and the right uncovering backboard mechanism (5 b) have the same structure, the left uncovering backboard mechanism (5 a) comprises a heating platform (24), a driving component (25), a hot air spraying component (26), a left splitting component (27) and a right splitting component (28), four blocking corners (24 a) which are distributed are arranged on the heating platform (24), drive assembly (25) are fixed in on heating platform (24), spout hot gas subassembly (26) and install on drive assembly (25), left side split subassembly (27) and right split subassembly (28) are the symmetry and set up in the both sides of heating platform (24), frame unloader (6) are located the side of conveyor (3).
2. The back board lifting device of the full-automatic back board lifting machine for the solar panels according to claim 1, wherein: conveyor (3) include supporting seat (3 a), lead screw slip table (3 b) and conveyer belt (3 c), lead screw slip table (3 b) fixed mounting is in the top of supporting seat (3 a), install third mounting panel (3 b 1) on the slider of lead screw slip table (3 b), conveyer belt (3 c) fixed mounting is on third mounting panel (3 b 1).
3. The back board lifting device of the full-automatic back board lifting machine for the solar panels according to claim 1, wherein: the left carrying mechanism (4 a) and the right carrying mechanism (4 b) are identical in structure, the left carrying mechanism (4 a) comprises a supporting column (4 a 1), a lifting arm (4 a 2), a cylinder (4 a 3), a fourth mounting plate (4 a 4) and a mechanical claw (23), the lower end of the supporting column (4 a 1) is provided with a plurality of reinforcing plates (4 a 5) arranged circumferentially around the supporting column (4 a 1), the upper end of the supporting column (4 a 1) is provided with a driving motor, one end of the lifting arm (4 a 2) is fixedly mounted on a main shaft of the driving motor, the cylinder (4 a 3) is vertically mounted on the lifting arm (4 a 2), the output end of the cylinder (4 a 3) is vertically arranged downwards, the fourth mounting plate (4 a 4) is fixedly mounted on the output end of the cylinder (4 a 3), the top of the fourth mounting plate (4 a 4) is provided with two third guide rods (6) symmetrically arranged on two sides of the cylinder (4 a 3), corresponding to every third guide bar (4 a 6) on lifting arm (4 a 2) all is equipped with third slip post (4 a 7), all is equipped with on every third slip post (4 a 7) with third guide bar (4 a 6) sliding fit's spout (22 a 1), two third guide bars (4 a 6) all are fixed in corresponding spout (22 a 1), gripper (23) fixed mounting is in the bottom of fourth mounting panel (4 a 4).
4. The back plate uncovering device of the full-automatic back plate uncovering machine for the solar panel according to claim 3, is characterized in that: the gripper (23) comprises a mounting shell (23 a), a motor (23 b), a second rotating shaft (23 c), a transverse clamping assembly (23 d) and a longitudinal clamping assembly (23 e), a door body is arranged on the mounting shell (23 a) and hinged to the mounting shell (23 a) through hinges, a first rotating seat (23 a 1) and a second rotating seat (23 a 2) coaxially arranged with the first rotating seat (23 a 1) are respectively arranged on the inner walls of the upper end and the lower end of the mounting shell (23 a), the upper end and the lower end of the second rotating shaft (23 c) are respectively fixed on the first rotating seat (23 a 1) and the second rotating seat (23 a 2), the first rotating seat (23 a 1) and the second rotating seat (23 a 2) are in rotating fit with the second rotating shaft (23 c), the motor (23 b) is vertically arranged in the mounting shell (23 a) and located beside the second rotating shaft (23 c), and the output end of the motor (23 b) is vertically arranged upwards, a third gear (23 b 1) is mounted at the output end of the motor (23 b), a fourth gear (23 c 1) meshed with the third gear (23 b 1) is arranged at one end, close to the first rotating seat (23 a 1), of the second rotating shaft (23 c), and the transverse clamping assembly (23 d) and the longitudinal clamping assembly (23 e) are fixedly mounted in the mounting shell (23 a).
5. The back plate uncovering device of the full-automatic back plate uncovering machine for the solar panel according to claim 4, is characterized in that: the transverse clamping assembly (23 d) comprises a left clamping part (23 d 1) and a right clamping part (23 d 2) which are identical in structure, the left clamping part (23 d 1) and the right clamping part (23 d 2) are oppositely arranged in the mounting shell (23 a), the left clamping part (23 d 1) comprises a first rack (23 d1 a) and a first jaw (23 d1 b), a first square hole for the first jaw (23 d1 b) to reciprocate is formed in the outer wall of the mounting shell (23 a), a fifth gear (23 c 2) coaxial with the second rotating shaft (23 c) is formed in the second rotating shaft (23 c), the fifth gear (23 c 2) is meshed with the first rack (23 d1 a), the first rack (23 d1 a) on the left clamping part (23 d 1) and the right clamping part (23 d 2) is symmetrically arranged on two sides of the fifth gear (23 c 48), and a second rack (581) is integrally connected with a second sliding block (23 d a) of the first rack (23 d 1) and a second sliding block (23 d 2) which is symmetrically arranged on two sides of the fifth gear (23 c), a first sliding seat (23 a 3) which is in sliding fit with a second guide sliding block (23 d1 c) is arranged in the mounting shell (23 a), and the second guide sliding block (23 d1 c) is fixed in the first sliding seat (23 a 3).
6. The back board lifting device of the full-automatic back board lifting machine for the solar panels as claimed in claim 5, wherein: the longitudinal clamping assembly (23 e) comprises a front clamping component (23 e 1) and a rear clamping component (23 e 2) which are identical in structure, the front clamping component (23 e 1) and the rear clamping component (23 e 2) are oppositely arranged in the mounting shell (23 a), the front clamping component (23 e 1) comprises a second rack (23 e1 a) and a second jaw (23 e1 b), a second square hole for the second jaw (23 e1 b) to reciprocate is formed in the outer wall of the mounting shell (23 a), a sixth gear (23 c 3) coaxial with the second rotating shaft (23 c) is arranged on the second rotating shaft (23 c), the sixth gear (23 c 3) is located below the fifth gear (23 c 2), the sixth gear (23 c 3) is meshed with the second rack (23 e1 a), the front clamping component (23 e 1) and the second clamping component (23 e 2) are symmetrically arranged on two sides of the sixth gear (23 c 3) of the second rack (23 e1c 1 a), the lower end of the second rack (23 e1 a) is provided with a third guide sliding block (23 e1 c) which is connected with the second rack (23 e1 a) into a whole, a second sliding seat (23 a 4) which is in sliding fit with the third guide sliding block (23 e1 c) is arranged in the installation shell (23 a), and the third guide sliding block (23 e1 c) is fixed in the second sliding seat (23 a 4).
7. The back board lifting device of the full-automatic back board lifting machine for the solar panels according to claim 1, wherein: the driving assembly (25) comprises a first electric cylinder (25 a), a second electric cylinder (25 b), a third electric cylinder (25 c) and a fourth electric cylinder (25 d), the first electric cylinder (25 a) and the second electric cylinder (25 b) are symmetrically arranged on the heating platform (24), the first electric cylinder (25 a) and the second electric cylinder (25 b) are vertically arranged, the third electric cylinder (25 c) is horizontally arranged on a sliding block of the first electric cylinder (25 a), the fourth electric cylinder (25 d) is horizontally arranged on a sliding block of the second electric cylinder (25 b), and the hot air spraying assembly (26) is arranged on the sliding blocks of the third electric cylinder (25 c) and the fourth electric cylinder (25 d).
8. The back board lifting device of the full-automatic back board lifting machine for the solar panels as claimed in claim 7, wherein: the hot air spraying component (26) comprises a connecting seat (26 a) and a plurality of spray heads (26 b) arranged at the bottom of the connecting seat (26 a), each spray head (26 b) is vertically arranged downwards, and the connecting seat (26 a) is fixedly arranged on sliding blocks of a first electric cylinder (25 a) and a second electric cylinder (25 b).
9. The back board lifting device of the full-automatic back board lifting machine for the solar panels according to claim 8, wherein: left side split subassembly (27) and right split subassembly (28) structure are the same, the both sides of heating platform (24) all are equipped with fifth mounting panel (24 b) that is the L type, left side split subassembly (27) and right split subassembly (28) fixed mounting respectively are on fifth mounting panel (24 b) that corresponds, left side split subassembly (27) include that a plurality of is equidistant installs electric putter (27 a) on fifth mounting panel (24 b), every electric putter (27 a)'s output all is the level and sets up towards third electric jar (25 c), every electric putter (27 a)'s output all is equipped with spiller (27 b), and this spiller (27 b) and the up end laminating that keeps off angle (24 a).
10. The back panel peeling process of the back panel peeling device of the full-automatic back panel peeling machine for the solar panel according to any one of claims 1 to 9, comprising the steps of:
step 1, a screw rod sliding table (3 b) of a conveying device (3) conveys a solar panel to a specified position, and then a left conveying mechanism (4 a) and a right conveying mechanism (4 b) convey the solar panel to four blocking corners on a heating platform (24);
step 2, driving the hot air injection assembly (26) to move by the driving assembly (25), blowing hot air to the back plate of the solar panel by the hot air injection assembly (26), and gradually uncovering the back plate from the EVA by the left splitting assembly (27) and the right splitting assembly (28) in cooperation with the hot air injection assembly (26) in the hot air blowing process;
and 3, conveying the finally detached frame to a blanking conveying belt (6 a) of the frame blanking device (6) by matching of a screw rod sliding table (3 b) and a conveying belt (3 c) of the conveying device (3) so as to realize automatic blanking.
CN201810152433.7A 2018-02-15 2018-02-15 Back plate uncovering device and process of full-automatic back plate uncovering machine for solar cell panel Active CN108364897B (en)

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CN109550770A (en) * 2018-11-23 2019-04-02 浙江晶科能源有限公司 A kind of method and apparatus for scrapping photovoltaic back harmless treatment

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CN107470799A (en) * 2017-08-04 2017-12-15 安徽盛美金属科技有限公司 A kind of welding accessory feeding device of Full-automatic welding machine
CN107601037A (en) * 2017-09-18 2018-01-19 安徽机电职业技术学院 A kind of wooden boards move material device automatically

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